Land Pride 720-051M User Manual

Download

Page 1

Table of Contents

Gondo

4400EX Heavy Duty Off Road Utility Vehicle

21341

Cover illustration may show optional equipment not supplied with standard unit

720-051M

Operator’s Manual

Read the Operator’s manual entirely. When you see this symbol, the subsequent

instructions andwarningsare serious - follow without exception. Your life and the lives of others depend on it!

Cover photo may show optional equipment not supplied with standard unit.

7/14/08

Page 2

Section 1: Introduction . . . . . . . . . . . . . . . . . . . . . . 1

Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . 1

Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Deﬁnitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . 1

Getting Acquainted with your Gondo . . . . . . . . . 1

Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . 2

Serial Number Plate . . . . . . . . . . . . . . . . . . . . . . . . 2

Section 2: Important Safety Information . . . . . . . . 3

Safety Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safe Operating Procedures . . . . . . . . . . . . . . . . . . 5

Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Section 3: Pre-Delivery and Check List . . . . . . . 12

Pre-Delivery Certiﬁcate . . . . . . . . . . . . . . . . . . . . 12

Vehicle Information . . . . . . . . . . . . . . . . . . . . . . 12

Dealer Service and Inspection List . . . . . . . . . . 12

Dealer Test Ride List . . . . . . . . . . . . . . . . . . . . 12

Dealer Delivery To Customer List . . . . . . . . . . . 13

Customer Acceptance List . . . . . . . . . . . . . . . . 13

Section 4: Operating Instructions . . . . . . . . . . . . 14

Operator Responsibilities . . . . . . . . . . . . . . . . . . . 14

Pre-Start Check List . . . . . . . . . . . . . . . . . . . . . 14

General Operation . . . . . . . . . . . . . . . . . . . . . . . . 14

Starting the Engine . . . . . . . . . . . . . . . . . . . . . . 14

Dashboard Switches and Instruments . . . . . . . 14

Foot Operated Controls . . . . . . . . . . . . . . . . . . 15

Hand Operated Controls . . . . . . . . . . . . . . . . . . 16

Fuel Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Driving Conditions . . . . . . . . . . . . . . . . . . . . . . . . 17

Towing the Gondo . . . . . . . . . . . . . . . . . . . . . . . . 18

Traveling Tips From the Trail Masters . . . . . . . . . 19

Section 5: Options and Accessories . . . . . . . . . . 21

Gondo Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Rear Cargo Box . . . . . . . . . . . . . . . . . . . . . . . . 21

Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Gondo Accessories . . . . . . . . . . . . . . . . . . . . . . . 21

Section 6: Maintenance . . . . . . . . . . . . . . . . . . . . 22

General Maintenance . . . . . . . . . . . . . . . . . . . . . 22

Prepare Vehicle for Maintenance . . . . . . . . . . . . . 22

Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Wheel Lug Nuts . . . . . . . . . . . . . . . . . . . . . . . . 22

Engine Torques . . . . . . . . . . . . . . . . . . . . . . . . . 23

All Other Torques . . . . . . . . . . . . . . . . . . . . . . . 23

Tire Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 23

Jacking the Vehicle . . . . . . . . . . . . . . . . . . . . . . . 23

Shock Absorbers . . . . . . . . . . . . . . . . . . . . . . . . . 23

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . 23

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Jump Starting the Battery . . . . . . . . . . . . . . . . . . . 24

Prepare Vehicle to Jump-Start . . . . . . . . . . . . . . 24

Connecting Jumper Cables . . . . . . . . . . . . . . . . 25

Disconnecting Jumper Cables . . . . . . . . . . . . . . 25

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Filling the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . 26

Emptying the Fuel Tank . . . . . . . . . . . . . . . . . . . 26

Fuel Filter and Fuel Line Maintenance . . . . . . . 26

Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . 26

General Information . . . . . . . . . . . . . . . . . . . . . . 26

High Altitude Carburetor Kit . . . . . . . . . . . . . . . . 27

Power Steering Belt . . . . . . . . . . . . . . . . . . . . . . . 27

Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Air Filter Maintenance Schedule . . . . . . . . . . . . 28

Precleaner Foam Element . . . . . . . . . . . . . . . . . 28

Paper Element . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Spark Arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Spark Arrester Maintenance Schedule . . . . . . . 29

Spark Arrester Maintenance Procedure . . . . . . 29

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . 29

Maintenance Schedule . . . . . . . . . . . . . . . . . . . 30

Section 7: Lubrication and Fluids . . . . . . . . . . . . 31

Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Differential Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . 34

Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Steering & Cargo Lift Cylinder Fluid . . . . . . . . . . . 35

Grease Type Lubrication . . . . . . . . . . . . . . . . . . . . 35

Driveline U-Joints . . . . . . . . . . . . . . . . . . . . . . . 35

Pillow Block Bearing . . . . . . . . . . . . . . . . . . . . . 36

Rotating Bearing Surfaces . . . . . . . . . . . . . . . . . 36

Section 8: Seasonal Storage . . . . . . . . . . . . . . . . . 37

Engine Preparation for Storage . . . . . . . . . . . . . 37

Vehicle Storage Preparation . . . . . . . . . . . . . . . 37

Vehicle Removal From Storage Preparation . . . 37

Section 9: Body Repair . . . . . . . . . . . . . . . . . . . . . 38

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Light Scuff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Scratch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Deep Gouge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Section 10: Speciﬁcations and Capacities . . . . . 40

Section 11: Troubleshooting . . . . . . . . . . . . . . . . . 41

Section 12: Appendix . . . . . . . . . . . . . . . . . . . . . . 45

Torque Values Chart . . . . . . . . . . . . . . . . . . . . . . . 45

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Land Pride Limited Warranty . . . . . . . . . . . . . . . . 47

LandPride providesthis publication“as is”without warrantyof anykind, eitherexpressedor implied.While everyprecaution hasbeen takenin thepreparation ofthis manual, Land Pride assumes no responsibility for errors or omissions. Neither is any liability assumedfor damages resulting from theuse of the information contained herein.Land Pride reserves the right to revise and improve its products as it sees ﬁt. This publication describes thestate of this product at the time of its publication, and may not reﬂect the product in the future. The illustrations in this manual are not intended for safe and proper assembly or disassembly of equipment. The illustrations are intended for ordering parts only.

Land Pride is a registered trademark.

All other brands and product names are trademarks or registered trademarks of their respective holders.

Printed in the United States of America.

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 3

Table of Contents

Section 1: Introduction

Land Pride welcomes you to its growing familyof new productowners.Gondoseries trucks are heavy duty utility vehicles that have been designed with care andbuilt by skilled workers using quality materials. Proper set-up, maintenance andsafe operating practiceswill help you get years of satisfactory use from this vehicle.

Safety First

Land Pride is fully aware of the need for safe operating procedures around all ofour equipment. We hope youwill make a sincere effort to put safety above all other priorities. The Gondo is designed and built for serious work, recreation and enjoyment;however, improper and irresponsible operation could resultin serious injury or death. Sincethis is an off-road vehicle, operators will seldom seethe road safety and warning signs they are accustomed toseeing on highways andpublic streets. This placesadditional responsibility on the driver to operate thisvehicle well within thesafe operational limits and capabilitiesof the unit.

This manual hasbeen prepared toinstruct you in thesafe and responsible operationof yourGondo. Please read andabide by all safetyalert information about this vehicle. If you do not understand any part of this manual, contact your local dealer for additionalinformation and clariﬁcation. As the operator of this pieceof equipment, you are in completecontrol. Only you can prevent an accident fromhappening!

Using This Manual

Prior toany vehicle operation it isabsolutely essential

•

that youread and comprehend each sectionin this manualtodevelopanunderstandingofyourvehicleand safetypractices.Afterreviewingthismanual,storeitina dry andeasily accessible place for futurereference.

• The Operator’s Section is designed to help familiarize

you withsafety, assembly, operation, adjustments, troubleshooting andmaintenance. Read this manual and followthe recommendations to help ensuresafe and efficientoperation.

• The information contained within this manual was

current atthe time of printing. Someparts may change slightly toassure you of the bestperformance.

• To order a newOperator’sorParts Manual contact your

authorized dealer.Manuals can also be downloaded, free-of-charge fromour website at www.landpride.com orprintedfromtheLandPride Service & Support Center by yourdealer.

Terminology

Right-hand andleft-hand as used in thismanual are determined by facing thedirection the vehicle will travel while inuse unless otherwise stated.

Deﬁnitions

The following terms areused throughout this manual.

IMPORTANT: Aspecial pointof information relatedto its preceding topic. Land Pride’s intention is that this information should be read and noted before continuing.

NOTE:Aspecialpoint of information that theoperator must beaware of before continuing.

Application

Models Covered

4400EX

Getting Acquainted with your Gondo

The LandPride Gondo is an extreme utilityvehicle designed exclusively for off-road use. It is not designed, properly equipped, or licensed to be safely operatedon public streets and highways. This 2200lb. payload hauler is designed to carrytwo people inthecab and agenerous amount ofcargo, gear, and supplies safely and conveniently over extremely difﬁcult or rough terrain.

The Gondofeatures centerarticulating power steering coupled witha pivotinginteractive frame for unexcelled terrain hugging capabilityand maximum traction.Traction capabilitiesare evenfurther maximized with incorporation of full-timeshaft driven four-wheeled drive. TheGondo is poweredby the proven624cc 20hp Kohler Command Pro Series Engine and a fully automotive 4 or 5 speed synchromesh manualtransmission. Engaging the eightinchmanualclutchdeliverspowertotheautomotivegrade front andrear open differentials.

TheGondoisequipped with highly dependable fourwheel hydraulically activated automotivedrum type brakes. A manual park brake isincluded as standard equipment. Engine brakingis inherently available through the standard transmissionwhen needed for traveling down steepor slippery andtreacherous grades.Allfourtiresare 26x12-12 4-plyand are available with turf or bar type tread.

The Gondoframe is tractor tough and constructed out of welded and formed heavywalltubing that iscoatedwith a durableblacksatin powder paint ﬁnish.A certiﬁedrollover protection system(ROPS) with seat belts is standard equipment. (Butmay beleft off by customer’s choosing.)

The consolebody and optional cab areconstructed of extratough ﬁberglass withanattractivegel coat ﬁnish. The high capacity cargobeds are madeofwelded and formed heavygauge sheet metalﬁnishedwith black satin powder

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 4

Section 1: Introduction

Table of Contents

paint. Customerscan choose either a 23 cu. ft. capacity gondola stylebox oran 18 cu. ft. capacity tilt box witha standard tailgate. Choosing the hydraulictilt option makesboth boxescapableof hydraulically dumping their full 1800lb. payload capacity by simple activation of a leveron the operator’sconsole. A standardreceivertype hitch comesas standard equipment and thisunit is capable of up to2500 lbs. of towing capacity.

The operator’sstation is acab-forwardstyle console that hingesforwardandhas aft suspensionover two coil-over shocksprovidinga smoother rideandincreasedoperator andpassenger comfort. Twocushioned high back bucket seats are provided as standardequipment and seatbelts are alsostandard forunits equipped with a ROPS. The operators consoleis equipped with a standard hour meter,voltmeter,12voltkeyedignition,andlightswitchto activate the two standard halogen beam headlights.

Customers needingadditional protection from the elements andsurrounding environment can also order additional accessories such as cabs with safety glass windshields, powered wipers, and soft sidedcab doors. Snowplowsandlog skidders arealsoavailablefor added versatility.

Whetheryouarehauling big game, farmingtools,hunting and ﬁshingcamp supplies, construction equipment, livestock feed, military cargo, or ﬁre ﬁghting and rescue equipment, the Gondo iscapableof getting you and your cargothere and back over tough and extremeterrain and in allkinds of weather.

Owner Assistance

The safety videoshould be viewedby the ownerand the Warranty Registration card should be ﬁlled out bythe dealer atthe time of purchase. The owner should also receive a copy of the safety video upon purchasing the vehicle as well as have participated ina short drivers training coursewith the dealer. This information is necessary to provide you with quality customer service.

Theparts onyourGondoHeavyDuty Utility Vehiclehave been speciallydesigned and should only bereplaced with genuineLand Pride parts.

If customer serviceor repairparts are requiredcontact a Land Pridevehicle dealer. They have trained personnel, genuine repairparts and equipmentspecially designed to repairLand Pride products.

Serial Number Plate

Refer to Figure 1

Always use serial andmodel number when ordering parts from your Land Pride dealer. The serial-number plate islocated on the driver’s side on the center swivel yoke as shown below.

21469

Serial Number Plate

Figure 1

Record your vehicle model number (4400EX) and serial number here for quick reference:

Model Number:___________________________ Serial Number: ___________________________ YourLandPridedealerwantsyoutobesatisﬁedwithyour

new vehicle. If you do not understand any part of this manual orare not satisﬁed with the service received, please take the following actions.

1. Discuss thematter with your dealership service manager.Makesuretheyareawareof any problems so they can assist you.

2. If you are still unsatisﬁed, seek out theowner or general managerof the dealership.

3. For further assistancewrite to:

Product Support

Land Pride Service Department

1525 East North Street

P.O.Box 5060

Salina, Ks. 67402-5060

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

E-mail address

lpservicedept@landpride.com

7/14/08

Page 5

Table of Contents

Section 2: Important Safety Information

Important: Read and understand all pages in this manual thoroughly before operating your v ehicle.

These are common practices that may or may not be applicable to the products described in this manual.

Safety Symbol

Look for the Safety symbol throughout this manual.TheSAFETY ALERTSYMBOLindicates

there isa potential hazard to personalsafety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully readthe message that followsit. In additiontodesignandconﬁgurationof equipment, hazard controland accident prevention are dependent uponthe awareness, concern, prudence and proper training of personnel involved inthe operation,transport, maintenance and storageof equipment.

Be Aware of Signal Words

Signal wordsdesignate a degree or level of hazard seriousness.The signal words are:

DANGER

DANGERindicates animminentlyhazardous situation which, if not avoided, will result in serious injury or death. This signal word islimited to the most extreme situations, typically for vehicle components that, for functional purposes, cannot be guarded.

WARNING

WARNINGindicates a potentiallyhazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

CAUTION

CAUTIONindicates a potentiallyhazardoussituation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

For Your Protection

▲ Thoroughly read and understand

the “Safety Decal”section, readall instructions noted on the decals.

7/14/08

Before Operating

▲ This Gondo Heavy Duty Utility

Vehicle is not to be driven on public roads.

▲ Do not operate this vehicle under

the inﬂuence of alcohol or drugs.

▲ Always inspect the vehicle before

operating it. See "Pre-Start Check List" on page 14.

OFF

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

▲ Do not operate this machine

unless all safety shields are in place and all badlyworn, broken or missing parts have been properly replaced.

▲ Wear appropriate protective gear

and clothing such as safety helmet, goggles, gloves, coveralls, etc., when conditions warrant.

▲ No driver under age of 16.

Page 6

Table of Contents

Section 2: Important Safety Information

Practice Safe Maintenance

▲ Understand procedure before

doing work. Use proper tools and equipment.Refertothis manual for additional information.

▲ Work in a clean, dry area. ▲ Place the vehicle in neutral, set

parking brake, turn off engine and remove key before performing maintenance. Chock wheels if you must perform maintenance on a slope.

▲ Make sure all moving parts have

stopped and allsystempressure is relieved.

▲ Allow the engine to cool

completely.

▲ Disconnect battery ground cable

(-) before servicing or adjusting electrical systems or before welding.

OFF

▲ Inspect all parts. Make sure parts

are ingood condition and installed properly.

▲ Remove build-up of grease, oil or

debris.

▲ Remove all toolsand unusedparts

from the Gondo before operation.

Prepare for Emergencies

▲ Be prepared if a ﬁre starts. ▲ Keep a ﬁrst aid kit and ﬁre

extinguisher handy.

▲ Keep emergency numbers for

doctor, ambulance, hospital and ﬁre department near phone.

Wear Pr otective Equipment

▲ Wear protective clothing and

equipment.

▲ Wear clothing and equipment

appropriate for the job. Avoid loose-ﬁtting clothing.

▲ Because prolonged exposure to

loud noise can cause hearing impairment or hearing loss, it is best to wear suitable hearing protection such as earmuffs or earplugs.

▲ Because operating equipment

safely requires your full attention, avoid wearing radio headphones while operating machinery.

▲ It is the discretion of the operator

and passenger to wear Seat Belts when available.

Tire Safety

Tire changingcan be dangerous and should beperformed by trained personnel usingcorrect tools and equipment.

▲ When inﬂating tires, use a clip-on

chuck and extension hose long enough for you to stand to one side–not in front of or over tire assembly. Use a safety cage if available.

▲ When removing and installing

wheels, use wheel-handling equipment adequate for weight involved.

911

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 7

Table of Contents

Section 2: Important Safety Information

Safe Operating Procedures

Thesafeoperationofanymachinery is a big concerntoall consumers. Your Gondo has been designed with many built-in safety features. However, no one should operate this vehicle before carefullyreading this Operator’s Manual. Alsoread all instructions noted onthe safety decals.

WARNING

Mostaccidentswith off roadvehicles occur when travelingup, down, or across the face of a slope. Refer to operation instructions and safety video forproper operation procedures.

▲ Be familiar with all functions of this vehicle. ▲ Keep all bystanders away from this vehicle during

operation.

▲ Do not allow anyone to operate this vehicle who has not

fully read and comprehended this manual and who has not been properly trained in the safe operation of this vehicle.

▲ Do notoperatea vehicle with damagedordefectiveparts.

Repair all damages and defective parts before putting vehicle back in to service.

▲ Do not allow anyone under 16 years of age to operate

this vehicle.

▲ Operator must always use both hands on the steering

wheel.

▲ A rider may, without knowing it, place his foot on the

accelerator pedal while bracing himself against a rough ride. This makes it impossible to slow down the vehicle until the passenger removes his foot from the pedal. Inform the passenger to keep his foot off the accelerator and always slow down before the ride gets rough.

▲ Operator and passenger are responsible for deciding if

their situation warrants using seat belts if so equipped.

▲ Do not use cargo bed as an additional passenger carrier. ▲ Do not use cargo bed as a working platform. ▲ The cargo power lift is designed to dump cargo only. Do

not use it to lift other objects.

▲ No riders allowed except in factory designed and

supplied seating and no more than one person in a seat. Do not use cargo bed for carrying people. Maximum vehicle occupancy including driver is 2.

▲ Operate vehicle from driver’s seat only. ▲ Do not leave vehicle unattended with engine running. ▲ Do not dismount a moving vehicle as serious injury or

death could occur.

▲ Always operate vehicle with all guards installed. Do not

leave pulleys, belts and other rotating components exposed.

▲ Wear snug-ﬁtting clothing to avoid entanglement with

moving parts.

▲ Do not wear clothing or other articles that hangs loosely.

Hanging clothing, long hair, jewelry etc. can catch in the tires and other rotating objects.

▲ Keep hands, feet, long hair, clothing and jewelry away

from moving parts and obvious pinch points to avoid getting caught.

▲ Some conditions may warrant extra safety gear to be

worn such as safety helmets and/or goggles.

▲ Keep hands, arms, feet and all bodily appendages safely

inside the conﬁnesof the vehicle. Always be aware ofand avoid tree limbs and brush that have a potential of hitting and/or pokingindividuals riding the vehicle. Serious body harm could result.

▲ Make sure area behind cargo box is clear of personnel

before operating the dump lever. Bodily harm can result from being pinched between the cargo box and another object or from a load dumping and/or rolling onto a bystander.

▲ Do not touch engine, engine exhaust pipe and/or mufﬂer

while they are hot.

▲ Use extreme caution when driving through dry grass,

brush and other ﬁre hazard materials. Never stop or park over combustible materials. Keep grass and brush from collecting on and around engine and mufﬂer parts.

▲ Battery fumes are explosive. A spark will ignite battery

fumes. Wear a face shield when charging or jumping a battery. Follow all battery safety rules outlined in this manual.

▲ Always disconnect the negative battery terminal before

making adjustments to the vehicle electrical system or welding on this vehicle.

▲ Avoid battery acid spills. Do not get battery acid on eyes,

face, or other body parts. Flush eyes and other body parts immediately with water for at least 15 minutes if battery acid has gotten on them.

▲ Avoid pinch point hazards. Cargo bed, seat platform and

vehicle center pivot steering hinge creating pinch points.

▲ Do not stand, reach or allow any body part to enter

between the cab and cargo bed (articulating area) while vehicle is running. This is an extremely high dangerous pinch point area caused from turning the steering wheel.

▲ Always make certain the articulating area between the

cab and cargo bedis clear of personnelbeforeturning the steering wheel.The steering wheel will turn the vehicleat its articulation point whether the vehicle is running or not.

▲ Do not operate this vehicle on highways, public roads, or

where it may be a hazard to faster moving trafﬁc.

▲ Never attempt wheelies, jumps, or other stunts. Never

drive recklessly. Always operate your vehicle at a safe speed that will allow you to maintain control.

▲ Never modify any parts on the vehicle without

authorization. Unauthorized modiﬁcations will void warranty to all parts directly and indirectly affected by the modiﬁcation.

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 8

Table of Contents

Section 2: Important Safety Information

▲ Never use this vehicle for racing.This vehicle isdesigned

to achieveground speeds up to17mph.Any unauthorized modiﬁcations intended to increase the ground speed of this vehicle above 17mph mayresult in cancellation ofthe vehicle warranty and may be in direct violation of laws regulating current air quality standards.

▲ Avoid sudden stops, starts and turns. ▲ Be aware of cargo shifting when stopping or moving.

Make sure all cargo is properly secured and tied down. Injury could result from loose cargo.

▲ Do not operate vehicle while drinking or under the

inﬂuence of alcohol or drugs.

▲ Always make sure vehicle pathway is clear of all objects

when backing up. Know location of persons around vehicle and especially location of small children. Take extra precautions when rear view is hindered by cargo.

▲ Do not exceed total payload capacity of this vehicle.

Over-loading can cause loss of control resulting in sever injury or death.

▲ Always maintain proper tire inﬂation. See "Tire

Maintenance" on page 23.

▲ Do not pull a trailer or implement exceeding 2,500 lbs.

towing capacity and 250 lbs. tongue weight. Loss of control may result.

▲ Do not attach an implement, trailer or other device to the

hitch that will produce negative tongue weight.

▲ Do not tow or pull the Gondo behind another vehicle

exceptto retrieve it ashort distancefrom an areawhere a trailer won’t go. The Gondo should be loaded on a trailer for towing. Follow all towing instructions in this manual when towing the Gondo.

▲ Do not use the vehicle as an anchor device. ▲ Beware, tow ropes, cables and chains can break when

pulling anothervehicle or object causingserious injury or death to anyone in line with the whipping action created when they break. Never jerk when pulling, always ease into a pull gently. Always stay clear of the tow line. Never be in line with the tow line.

▲ Reduce speed and payload on hilly, rough, wet, slick or

unstable ground.

▲ Reduce speedwhenloaded with cargo. Heavy cargo load

takes longer to stop.

▲ Always make turns at aspeed that willmaintain control of

vehicle. Never make turns at full speed. Reduce speed when turning empty and reduce speed even more when turning loaded. Theheavierthe cargo load,theslower the turn should be.

▲ The certiﬁed ROPS (Roll OverProtection System) serves

only as a protection device. Always avoid rollovers.

▲ Do not load ROPS with heavy equipment. Rollover could

result from such loading.

▲ Always park on level ground, stop engine, set park brake

and remove ignition key before leaving the vehicle. Chock tires if condition warrants.

▲ Use extreme caution whencresting hillsor whenvisibility

is limited. Proceed slowly until you are sure trail conditions immediately ahead are safe.

▲ Keep front wheels straight when cresting hills or going

over bumps.

▲ Do not stop, start suddenly or over accelerate on hills.

Loss of control and rollover could result.

▲ Use extreme caution when descending hills, running on

loose slippery surfaces, or when towing at maximum capacity. Towing, braking and tractive capabilities are greatly diminished.

▲ Do not operate vehicle on slopes over 15 ▲ Avoid changing direction or making sharp steering

corrections on slopes or rollover may occur.

▲ If thisvehiclebegins to tipwhencrossing a slope,turn the

front wheels downhill to regain stability and control.

▲ When crossing a slope on soft terrain, turn the front

wheels slightly uphill and maintain a constant speed to maintain a straight line of travel.

▲ When descendinghillsor slopes apply steadypressure to

the foot brake to avoid potential freewheeling orrunaway. Do not shift vehicle out of gear. Take full advantage of engine breaking.

▲ Never allow vehicle to coast or free wheel in neutral or

loss of control may result.

▲ If your vehicle loses power and stops on a hill,

immediately engage the foot brake. Press down on the clutch and gently release brakes while backing slowly down the hill maintaining a straight downhill line of travel. Do not attemptto turn thevehiclesidewayson the hill ora rollover could result.

▲ When traveling at night always use your headlights and

reduce speed according to visibility, trail and terrain conditions.

▲ Avoid water crossings when possible and never cross a

body of waterwhere depth isunknown. Loss ofpowerwill occur if engine becomessubmerged orwet.Unnecessary crossing of streamsand waterwayserodes shore lineand damages water-born habitat. If you must cross, do it at a point where banks are not steep and proceed at a slow and steady speed. Do not travel in water that is higher than the ﬂoor board. Water higher than this can damage the engine stalling the vehicle. However, intermittent stream crossings where depth of water brieﬂy comes into contact with bottom of engine is acceptable. See "Going Out on the Trail" Note 7 on page 19.

▲ Front bumper, brush guards and cargo box are not

designed as pusher bars. Do not attempt to push other vehicles or implements or damage may result.

▲ When refuelinguse aULapprovednon-metalliccontainer

that has no screen or ﬁlter. Set the container on the ground before fueling to eliminate staticdischarge and do not use Methanol fuel.

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 9

Table of Contents

Section 2: Important Safety Information

▲ Do not smoke or use electrical devices including cell

phones while refueling.

▲ Always checkwheel lug nuttorque values twohours after

initial operation and two hours after each tire repair and/ or replacement. Routinely check lug nut torque valves every 100 hours of operation. See "Wheel Lug Nuts" on page 22.

▲ Support this vehicle securely before working beneath.

Chock wheels to prevent vehicle from rolling.

▲ Do not inspect hydraulic leaks with bare hands. Always

use an object such as a stick to inspect for leaks. Serve injury can occur from pressurized oil breaking through skin.

▲ Do not operate the vehicle with hydraulic leaks, frayed or

kinked hoses. Repair or replace hydraulic leaks and damaged hoses immediately.

Safety Decals

1. Your Gondo Heavy Duty Utility Vehicle comes equipped with all safety decals in place. They were designed to help you safely operate this vehicle and to serveas a reminder to keep safety uppermostin your mind. Readand follow decal directions.

2. Keep all safety decals clean and legible.

3. Replace all damaged or missing decals. Order new safety decals through your Land Pride dealer.

4. Some newequipmentinstalledduringrepairrequiressafety labels to be affixed to the replaced component as specified by Land Pride. When ordering new parts or components, also request corresponding safety decals.

5. Refer to this section forproper labelplacement. Installnew decals as follows

a. Clean the area on whichthe decal is to be placed. b. Spray soapy water on the surfacewhere thedecal isto

be placed.

c. Peel backing from decal. Press firmly on surface,

being careful not to causeair bubbles under decal.

d. Squeeze out air bubbles with the edge of acredit card.

818-543C

Danger: Guard Missing

838-303C

Danger: Battery

7/14/08

21434

21435

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 10

Table of Contents

Section 2: Important Safety Information

838-492C

Caution: MaximumPowerSource

21440

838-629C

Warning: Pinch Point or Crushing Hazard

21443a21458

21443a21443a

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

21443b

7/14/08

Page 11

Table of Contents

Section 2: Important Safety Information

838-486C

Warning: General Utility Vehicle

838-489C

Warning: Rollover Hazard

21439

838-491C

Warning: Improper Use

7/14/08

21439

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 12

Table of Contents

Section 2: Important Safety Information

838-490C

Caution: StopEngine

21438

838-628C

Warning: Load Rating and Trailer Towing Information

838-508C

Warning: Before Filling Tankwith Gasoline

21442

21441

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 13

Table of Contents

Section 2: Important Safety Information

838-444C

Danger: Mufﬂer hot

21436

Warning Label Included with Seat

Warning: Check Seat mounting

7/14/08

20971

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

21345

Page 14

Table of Contents

Section 3: Pre-Delivery and Check List

Each vehicle mustundergo a Pre-Delivery Inspection by the Dealer. Listed below is an exampleof the checklist that is included withthe Warranty Registration that is to be submitted toLand Pride upon Retail Sale.The Pre-Delivery Certiﬁcate and Warranty Registration must be submitted to Land Pride in order to activate thevehicle warranty.

Pre-Delivery Certificate

The dealeris required to complete LandPride’s “Certiﬁcate of Heavy Duty Utility Vehicle Pre-Delivery” form before customer maytake possession ofthe vehicle. Theinformationmustbeﬁlled in and check list checked off or initialedby individuals performing the checks. Dealership’s name, signatures of individuals ﬁlling in the form, seller’s signature, customer’s signature and signing datesarealsorequiredbeforetheformisreturned to Land Pride. Below is a list of the information foundin the form that isrequired to be completed andchecked off.

Vehicle Information

Model No. _________________ Date _________________ Serial No. _________________ Engine Serial No. _________________

Dealer Service and Inspection List

___Fully chargebattery. Check battery voltage to verify

that itis fully charged.

___Check tire pressure to make sure front tires have 15

psi andrear tires have 20psi.

___Make sure wheel lug bolts/nuts are tightened to 90

Newton meters/(65ft. lbs.). ___Check master cylinder to make sure it is ﬁlled. ___Checkengineoillevelat thedipstick. Add SAE 10W30

oil ifoil is below the full mark on the dipstick. ___Check engine for correct RPM. Setto factory

speciﬁcation ifneeded. (See page 40) ___Check steering cylinder for tightness. ___Check choke control.It should moveand return freely. ___Step onfoot brake to make surethere is plenty of

pedal and thatbrakeshold pressure anddo not bleed

off. Add brake ﬂuid and bleed brakes if required. ___Make sure seats and seatbelts areproperly fastened

to theframe if so equipped. ___Make sure all safety decalsare in place. ___Check headlights to make sure they are working and

are properly mounted.

___Inspect aircleaner element. Make certain it is clean

and inplace.

___Inspect thefuel tank to make sure it isproperly

installed andthat there are no leaks.

___Check fuel level to makesure thereis at least 1/8 ofa

tank ofgas prior to performing initialstarting operations.

___Inspect fuellines to make sure they are properly

installed andthat there are no leaks.

___Check steering by executing a full lock to lock turn in

each direction.

___Checkparkbraketo make sure it will engage,holdand

release.

___Make sure neutral start feature is working by

depressing theclutch to start theunit.

___Check throttle control to make sure it movesand

returns freely.

___Check differential oil level atthe differentialoil plug.

Add 80/90gear lube if oil isbelow oilplug outlet.

___Checkoverallappearanceforcleanlinessandforbody

and moldingdamage.

Dealer Test Ride List

___Check engine for starting, accelerating,running and

idling smoothly.

___Check steering response. There shouldbe no free-

play.

___Checkforward,neutral and reverse shifting response.

Also check neutralstart response by depressing the clutch tostart the vehicle.

___Check park braketo make sureit engages, holds and

disengages. ___Make sure rocker switches are all working. ___Make sure throttle is responsive andreturns freely. ___Make sure suspension ride is satisfactory and stable. ___Make sure there are no fuel or petroleum leaks. ___Make sure the foot brakehas aﬁrm engagement and

that stoppingis straight. ___Make sure there are no bad rattles or vibrations.

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 15

Table of Contents

Section 3: Pre-Delivery and Check List

Dealer Delivery To Customer List

___Warranty registration form is complete. ___Owner’s Manual has been delivered to and reviewed

by the customer.

___EngineManualhas been delivered to and reviewedby

the customer.

___Warranty Policy limits and requirementshave been

explained to the customer. ___Customer hasreviewed the safety video. ___Location andfunctions of vehicle controls have been

explained. ___Fuel transportation and storage procedures have

been explained. ___Fluid ﬁlland lubricationpoints have been located and

explained to the customer. ___Customer hascompleted the driving course. ___Information onthe safety decals have beenreviewed

with thecustomer.

Customer Acceptance List

Customerinitialsrequiredwhere acceptedassuccessfully completed.

___Customer hasreviewed and understands Land Pride

warranty policy. ___Customer hasinspected the vehicle and it meets

customer’s satisfaction. ___Customerunderstandstheimportanceoffollowingthe

owner’smanual instructions. ___Customer hascompleted the Land Pride safety

training course.

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 16

Section 4: Operating Instructions

Operator Responsibilities

Table of Contents

WARNING

It is the operator’s responsibility to have read this manual thoroughlyand to know how tooperatethis vehicle safely in all situations. See "Section 2: Important Safety Information" starting on page 3.

Pre-Start Check List

• Lubricate the vehicle as indicated in the Lubrication

portion of"Section 7: Lubrication and Fluids" on page 31.

• Check tire pressure as indicated in the "Tire Inflation

Chart" onpage 23.

• Make sure wheel lug bolts/nutsare tightened to65ft. lbs.

• Allnuts,bolts,screwsandfastenersshouldbe checked.

Refer tothe Torque Value Chart in"Section 12: Appendix" startingon page 45.

• Turn on headlights to make sure battery has a charge

and electricallighting circuit is working.

• Step on the foot brake and hold down to make sure it

canbeappliedwith plenty of pedalmovementremaining and thatthe brakes hold without loosingpressure. Add brake fluidas indicated in "Brake Fluid" on page 34. Bleed brakesif required.

• Check parkbrake tomake sureit will engage, hold and

release.

• Check steering by executing a full lock to lock turn in

each direction.

• Check neutral start feature by depressing the clutchand

starting the vehicle. (Thevehicle shouldnotstart unless the clutchis depressed.)

• Check engine oil level at the dipstick. Add oil as

indicated in "EngineOil" on page 31if oil isator below the addmark on the dipstick. Donot overfill or plug fouling willoccur.

• Check differential oil level atthe differentialoil plug.Add

gear lub as indicated in"Differential Oil"on page 33 if oil isbelow oil plug outlet.

• Check fuel level to make sure there is at least 1/8 ofa

tankof gas prior toperforming initialstarting operations.

• Allow engine to warms up for 15 minutes or more to

reach operatingtemperature before checking to make sure engineidle speed is set at1100 +/- 100 rpm and that maximumengine static speed does notexceed 3800 rpm.Modifying or adjusting the carburetor to

increase vehicle speed above factory set specificationis a safety violation and could result in voiding the warranty.

General Operation

Starting the Engine

Followstarting procedures displayedatthe gearshift lever and asnoted below.

DANGER

Avoid injury or death from entanglement in the rotating components and pinch points. All shields must be in place and secure when operating. Keep all persons away from rotating components and pinch points.

1. Set park brake.

2. Place gearshiftin neutral. Depress clutch pedal. Engine willnot start with clutch pedal out.

3. Apply choke fully when engine is cold.

4. Turn ignition key fully clockwiseand hold until engine starts.

5. Release ignitionkey to run position and choke to normal operating position immediately after engine starts.

6. Turn ignition key counterclockwise to stop engine.

Operating a Gondo is likeoperating acar with a standard transmission that hasfouror ﬁve speeds forward and one reverse.Thekeyed 12volt electronic ignition with a neutral start and clutch depressed feature makes for safe and easy starting.

Braking isaccomplished bysimply depressing the automotive style brake pedal located onthe ﬂoorboard. This activates bothfront and rear automotive type hydraulic drum brakes. Depress clutch and brake pedals when comingto a complete stop. A lever action parking brakeismountedontheﬂoor board between operator and passenger seats. Push the lever forward tothe horizontal position toengage the park brake and pull back to the vertical position to release.

Raise cargo boxby pulling backand holding onthe dump lever. Push forward on the lever and hold tolower the cargo box. Stopcargo box movement by releasingthe lever.

DANGER

Make sure area behind cargo box is clear of personnel before operating the dump lever. Bodily harm can result from being pinched between the cargo box and another object or from a load dumping and/or rolling onto a bystander.

Dashboard Switches and Instruments

Refer to Figure 4-1A and Figure 4-1B onpage 15

#1 Light Switch: Turns on two sealed beamhead lights

when the switch key is on.Presstop of lightswitchto turn on lights and bottomof switchto turn offlights.

#2 Auxiliary Switch Slot: A12 volton/off accessory

switchmay be installedat thislocation to operatean auxiliary accessory such as a power winch.

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 17

Section 4: Operating Instructions

Table of Contents

#3 Choke Switch: Used to increase fuel mixtureto help

start the engine when it is cold. Pull choke knobout and holdto start a cold engine. Release knob after engine hasstarted. Do not choke an engine that is hot fromoperating. Engine flooding may result. To avoid running the battery down, allow a flooded engine toset 15 to 30 minutesbefore attempting to restart it. Hold theaccelerator pedal all thewaydown without applying the choke while starting a flooded engine.

#4 Hour Meter: Indicates number of hours vehicle has

run to the nearest 1/10of an hour.

1 2

Figure 4-1A

21438

the dipstick and oil light stays on after the engine is running.

NOTE:It is normalfortheoillighttocomeonwhenthe ignitionswitchis turnedonandstayonuntiltheengine is running.

#8 Power Plug Outlet: 12 volt accessories such as a

cell phoneor light can be connectedto this outlet.

Foot Operated Controls

Refer to Figure 4-2

#9 Accelerator Pedal: Changesengine rpm and

vehicleground speed. Pressdownontheaccelerator pedal withyour foot to increase speed and let up on the pedalto decrease speed.

IMPORTANT: Vehicleshouldnotmoveonlevelground while engine is idling and brakes are not applied. See your nearest Land Pride dealer if vehicle mov es .

WARNING

Always release clutch pedal slowly when starting and changing gears. Sudden release of the pedal can damagethe power train and jerk the vehicle injuring the operator and/or passenger.

#5 Volt Meter: Indicates battery ischarging. Check

battery if volt meter registers a charge that is lower than normal. See yourauthorized Land Pride dealer if battery is good and volt meter still register low charge.

#6 IgnitionSwitch:Startsandshutsofftheengine. The

engine isoff when the switch key is in its vertical position. See "Starting the Engine" on page 14 for correct starting procedures.

21342

#7 Oil Light: Indicates low oil pressure if illuminated

while engine is running. Stopengine immediately if light ison. Check oil level and add if low. See your authorized Land Pridedealer if oil levelshows full on

Figure 4-1B

Figure 4-2

#10 Clutch Pedal: Stops transferof engine powerto the

transmission withoutstopping the engine from running. Always changegears while holding the clutchpedaldown.The clutch and brakemustalways be appliedwhen bringing thevehicle toa complete stop. See #11, Brake Pedal for stopping the vehicle.

IMPORTANT: Alwa ys press clutch pedal fully do wn. Resting your foot on clutch pedal can cause clutch plates to slip and shorten their life.

21343

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 18

Table of Contents

Section 4: Operating Instructions

DANGER

Sudden hard braking pressure can throw occupants forward causing body injury and death. Whenever possible, apply pressure to the brake pedal gently and increase presser slowly until desired braking force is achieved.

#11 Brake Pedal: Slows vehicle speed quickly and stops

vehicle.Slow vehicle speed quickly byremovingyour foot from the acceleratorpedal and then apply pressure tothe brakepedal. Apply clutch and brake pedal before comingto a complete stop.

NOTE: Do not rest foot on brake pedal while driving vehicleexceptwhenslowingorstopping. Pressure on the brake pedalwill shorten life expectancy ofbrake liners.

Hand Operated Controls

Refer to Figure 4-3

#12 Park Brake Lever: The park brake lever is located

onthe floor boardrightof the operator and should be set atall times the vehicle is not inoperation. Push the lever forward tothe horizontalposition to set the brake.Releasethebrakebypullingbackon the lever to the verticalposition. Do notdrivevehiclewith park brake on.

The knob on the end of the handle maybe turned to make minor adjustments to the braking capabilities. Major adjustments should be made at either end of the brake cable.

#13 Dump Lever: Dump lever activatesthe hydraulic

cylinder to raiseand lower thecargo box. Push lever forward to raise cargo box. Pull leverback tolower cargo box.

#14 Auxiliary Lever: Auxiliary leveris used to operate a

hydraulic cylinder on a front mountedsnow blade or to operateequipment pulled by the Gondo. Additional accessories must be purchased to make hydraulic connections.

gear only after reaching sufficientspeed andengine RPM. Continueshifting up to the next higher gear until highest gear is reached. Shift down one or two gears ifloss of engine power is noticed.

Alwaysplacegearshift in first gearwhendescending a steepgrade under load to make use of the additional brakingforce provided by the engine.

Knob

21344

Figure 4-3

Fuel Indicator

Refer to Figure 4-4

#16 Fuel Gauge: The fuel gauge,located on the gas tank,

displays approximately how much fuel you have in thefuel tank. Alwayspark the vehicle on levelground to getan accurate reading. The fueltank is empty whenthe fuel gauge needlepointstoE and full when the needle points to F.

IMPORTANT: Release dump lev erimmediately when cargo box is fully up or down to e xtend hydraulic seal life and to prevent overheating.

#15 Gear Shift Lever: Changes transmission gears from

neutral to one of the four forward speeds or reverse. Alwaysstart engine with gear shift in neutral. Follow theshiftpatternontheshiftleverto find yourselected gear.

Always start infirst gear when under load or on an incline. You may start in second gear if on the level withnoloadand no incline. Shift up to the next higher

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

21441

Figure 4-4

7/14/08

Page 19

Section 4: Operating Instructions

Table of Contents

Steering

Refer to Figure 4-5

Steering: The vehiclesteers by pivoting aboutthe center

swivelyoke with the aid of a hydraulic cylinder.

IMPORTANT: Become familiar with the steering capabilitiesof the Gondo beforeputtingthe vehicleinto service. Be certain to practice steering going forward and backing up as it has a different feel than normal front wheel steered vehicles.

Center Swivel

Yoke

Power Steering

Hydraulic Cylinder

21346

Figure 4-5

Driving Conditions

Terrains vary creating different driving situations. The following are circumstances you might encounter and suggestions onhow to operate the Gondo safely. Always approach eachnew situation with extremecaution until you have become experienced in handling your vehicle.

We recommend for your safetyand the safety of others that you allowonly operatorsexperienced in driving a standardtransmission,understand all potentialdangersof operatingthisvehicle,has studiedthis manual, viewedthe video safety tapesupplied with this vehicle and has received actual hands-on instructions from an experienced operator.

Sandy Terrain

Tires withhigh air pressure perform better in loose sand. Also,stayin low gear to avoidspinningthewheels.Always maintainvehiclecontrol,don’tmakesharpturnsandavoid hard brakingwhen possible.

Muddy Terrain

Better tractionis achieved by accelerating the vehicle slowly to avoid spinning the wheels. Making sharp turns and hardbraking can cause the vehicle to skid out of control. Letup on the accelerator pedal and stop when skidding outof control.

Clean off mud residue stuck to rotatingdriveshafts and to the tiresas quickly as possible.Mud clinging to rotating parts causes and imbalance that can damage vehicle components.Alsocleanthebrakedrums of mud to reduce premature brake wear.

Watery Terrain

Always determine the depth of water before driving through it.Do not drive through water that ishigher than the bottomof the ﬂoor board. Always enter the water slowly and continue traveling slowly through the water to minimizesplashing. The vehiclecould stall iftheelectrical system getswet. Never allow water to get uparound the engine.A wet engine is likelyto stallor becomedamaged.

Test the brakes for stoppingcapabilities oncethrough the water.Allow the brakestodry beforeproceedingif braking capabilities arereduced. Brakescan be dried faster by driving the vehicleslowly on a levelsurfacewhile applying light pressureto the brake pedal.

Snowy and icy Terrain

Like muddy terrain, accelerate the vehicle slowlyto avoid spinning thewheels. Avoid making sharp turns andhard braking. Letup on the accelerator pedal and stopwhen skidding outof control. Always maintaina steady slow speed allowing time to slow down and stop. Remember slicksurfacesrequiremore time toslow down, make turns and stops.

Uneven Terrain

The Gondo’s centerarticulating steering enables the four driving wheels to maintain contact in various uneven terrainsituations.Becauseof this, the vehicleiscapableof maneuvering over rough surfaces, up and down steep inclines. Avoid operatingon excessively steep hills and especially onhills that are steeper than15 degrees.

Climbing Steep Hills

Alwaysapproach a steep hill straight on in 1st(lowgear)to reduce enginestrain and minimize stalling. Continue straightupthe hill in low gear moving rightorleftonly to go around obstacles. Do not attempt to turn the vehicle around during a steep climb. If thevehiclestalls or should youdecide to stopthe climb,place vehicle inreverse gear andbackdownthe hill slowly and as straight aspossibleto a safe location. If needed,apply the brakes very lightly to assist slowing downvehicle’sdescent. Hard braking can cause totalloss of control and arollover situation. Don’t depress theclutch while backing down except when bringing the vehicle to a complete stop.

Maximum traction and control is achieved whiletraveling upa steep incline in1st gearat thelowest possible speed. Also traveling slowly allows more time to correct a dangerous situation.

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 20

Section 4: Operating Instructions

Table of Contents

Descending Steep Hills

WARNING

Do not descend a steep hill with rear cargo box removed. Dangerous forward weight distribution is created.

Descend mosthills straight down in 1st gear.When necessary, use steady pressure on the brakes without locking them up. Hard braking can cause total loss of control anda rollover situation.

Always consider ground conditions and load distributions as outlinedbelow before descending a steep hill:

• Is the ground surface wet or dry? Wet surfaces can

result inloss of control and shouldnot be attempted.

• Is the groundsurface firmorloose? Loose surfaces can

result inloss of control and shouldnot be attempted.

• Is theterrain fairly even or is it eroded and uneven with

holes andboulders? Surfaces that are notfairly even canresult in loss of controland shouldnot be attempted.

• Can the descent be made fairly straight or will you be

required toturn to a degree thatis approaching crosshill travelmaking the vehicle subject toimbalance and turning over.

• Consider the vehicle’s center ofgravity. Isit frontheavy,

loaded highwith cargo and is therea passenger along adding weight over the frontaxle? The rear axle should have sufficientweight overit tocounter balanceweight distributedoverthefrontaxle.A vehicle with poor center of gravityis subject to flipping forwardend over end.

• Is the vehicle approaching maximum load rating

capacity. Is thevehicletotal loaded weightapproaching maximum ratedgross weight? Too much weightcan reduce operator’sability to brake and controlthe vehicle.

• Is the vehicle towing a trailer and if so is the trailer

carryingaloadapproachinggrossweightoftheGondo? Again,toomuchtrailer weight can reduce the operator’s ability tobrake and control the vehicle.

Traverse Traveling on Steep Hills

Cross asteep slope only if noother alternative exists. When crossing,consider ground conditions and load distributions outlined in "DescendingSteep Hills" onpage

18. Make certain thatthe weighton the uphill side ofthe vehicle is equal toor heavierthan the weight on the downhill side of the vehicle. Crossin 1st gear and if your vehicle starts to tip over,turn the vehicle down hillquickly to regainstability and control.

Pulling Loads

The Gondois capable of pulling a load weighing many times morethan its own weight. Because of thisit is important thatyouknowthevehicle’scapabilityandhow to operateitinawaythat willnotdamagethevehicleorinjure yourself or others. Always consider the following:

• Does the loadexceed therecommendtowingcapacity?

Too muchweight will push the vehiclearound and hinder itsstopping capabilities.

• Is the load front heavy placing too much weight on the

hitch?Excessive hitch weight will makethe front wheels light onthe ground causing you toloose steering and traction capabilities.

• What type ofterrainis the loadbeingpulled over? Isthe

groundsoft,wet,dry or inclined. Any of these can hinder vehicle control.See "Descending Steep Hills" onpage 18 whenconsidering type of terrain.

When towing always start in1st gear and shift toa higher gear onlyif thevehicle hassufﬁcient power. Do not travel ina gear that cannotcontrolthe load. Heavy loads should be towed in1st or 2nd gear dependingon their ability to hold theload backfrom pushing the vehicle when letting up onthe accelerator pedal. Remember, the heavier the load thelonger it takes forthe brakesto stop the vehicle.

Towing the Gondo

The Gondoshould be loaded on atrailer for towing. However, it can be towed behind a tractor or another vehicle for a short distanceto retrieve it from an area where atrailer won’tgo.

IMPORTANT: Owner assumes all responsibility and liability resulting from towing the Gondo.

IMPORTANT: Donot tow the Gondo atspeeds o ver 5 mph. Higher speeds may result in loss of control and damage to the Gondo, vehicle towing the Gondo and personnel.

Towing Without a Trailer

Thefollowingprecautions shouldbe followedwhentowing the Gondobehind a tractor or another vehicle:

• Approved tow chain or rope must besecurely attached

to theGondo at a location thatwill not damage the vehicle orcome loose from the vehicle.

• The gear selector must be placed in neutral position.

• The park brake must be off.

• Someone must be steering the vehicle while it is being

towed forit to track properly.

• Whenpossible, the engine should be running to operate

thepowersteering.Ifthe engine will not run,thesteering will bevery heavy and will eventuallyquit as oil is bled from itssteering sector.

• Do nottow the Gondo at speedsover 5 mph.Higher

speeds mayresult inloss of control and damage to the Gondo, vehicletowing the Gondo and personnel.

• Donottowanothertrailerorvehiclebehind a Gondo that

is beingtowed.

• Do not tow the Gondo on roadways or across open

areas accessible witha trailer. Instead,load the vehicle onto atrailer for towing.

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 21

Section 4: Operating Instructions

Table of Contents

Towing Loaded on a Trailer

The Gondomay bedriven or winched onto a trailer.The following precautions should be followedwhen loading and towing the Gondo on a trailer:

• Always make certain loading ramps are capable of

supporting the Gondo’s weight, properly spaced forthe Gondo wheels and secured tothe trailerbefore loading the Gondo.

• Twopeopleshouldbepresentwhenloadingthevehicle.

One stands clearofthe Gondo ashe guides thevehicle up theramps and onto the trailer.The other sits in the Gondo andsteers the vehicle as itis being loaded.

• Drive or winch vehicle onto the trailer slowly to prevent

accidents.

• Once loaded, turnthe switchkeyoff, set parkbrake and

place transmissionin 1st gear.

• Properly secure the vehicleat itsfour cornersto thefour

corners ofthe trailer with tie downchains or other approved tiedowns. Tie downs must bedesigned to withstand forces inducedintothem during acceleration, making turnsand applying brakes.

• Always tow at a speed where the driver is in control of

his vehicleat all times.

• Always allow enough traveling distance to slow down

and stop.The Gondo’s added weight tothe trailer will require additionaltime and distance to slowdown.

• Slow down when turning to prevent loss of control and

rollovers.

• Do not allowanyone to ridein the Gondowhile towing it

on atrailer.

• Obey all state and local laws for towing. Traveling Tips From the Trail Masters

At LandPride we want you to get maximum working and recreational enjoyment outof yourutility vehiclewhether you are using oneof our All-Terrain Runaboutsor one of our terrainhugging Gondo utility trucks. If your work projectorrecreationaladventureis going to takeyouonan extended ride deep into the wilderness orway out on the prairie, you’ll needto seriously consider some ofthe following tips from experienced pros about safety, gear, clothing, suppliesand driving techniques.

Preparation and Planning

Do acomplete equipment check as follows:

1. Make sure youhaveplenty of fuel and oilto make the trip and then some.

2. Make sure your tires have proper inﬂation, your lug bolts are tightandthat you havea spare andthetools to change, repairand inﬂate atire. Consider addinga puncture sealantto your tires as a preventative measure.

3. Check for any loose or missing parts and deﬁnitely makethose needed repairsbeforegoinganywhere.It is especiallyimportant that you checksteering, braking, throttle, electrical and engine components thoroughly.

Plan Your Route

1. Plan your route,destination and rendezvous points before starting out.

2. Don’t goit alone if at allpossible. Takingsomeone elsealongreducesthepotentialforloss of lifeormajor injury to inclement weather,animal attacks, or accidents. Besides, it’smore fun when you have someone toshare the adventure with.

3. Obtain trailor area maps of your travel routes to and from your destination. Communicate your travelplans to responsible friends and or proper authorities. Plan rendezvous points at conspicuouslandmarks along yourroutejustincaseyourunintounexpectedtrouble on thetrail.

4. Make sure you take a weather radio andtwo-way communication devices such as cell phones or long range-two way radios. It is also good to have ground ﬂares, a ﬂare gun, a smoke canister, emergency strobe light,a reﬂecting mirror, matchesfor asignal ﬁre anda compass.

Plan Your Gear

1. Check the shortand longrangeweather forecast and take protective gear and clothing tocover all contingencies. It doesn’t have to snow for you tofall victim tohypothermia or exposure. Take or wear appropriate eye and headprotection, gloves, boots, a long sleeve shirt, longpants, a jacket, rain gear, dry socks and a fullchange of dry clothing.

2. Plan your gear and gear up for the best and worst of environmental conditions.

3. Packa ﬁrst aid kit, sunblocker, lip balm, water, insect repellent, personal medications, tarp or tent, ﬂash light, survival knife, binoculars, camera, tool kit, rope, duct tape, tow strap, winch or come-along, eating, utensils, cooking utensils and high energy trail food.

4. Tie and lash down your gear and supplies securely. Keepthe bulk of the weight centered and mounted as low as possible on the vehicle in order to maintain a lowcenter of gravityforsafeand stable off-road travel.

Going Out on the Trail

1. Take it all in when hitting the trail but do it safely!

2. Make sure you brief your passenger on proper safety procedures like keeping hands, arms, feet and other bodily appendages inside the vehicle. Passengers shouldonly be transportedinfactory supplied seating.

3. Operator and passenger are responsible for deciding if their situation warrants using Seat Belts.

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 22

Section 4: Operating Instructions

Table of Contents

4. Avoidoperating on excessively steep hills and especially on hills that are steeper than 15 degrees. Avoidcrossing slopes if possible and don’t make sharp uphill steering corrections or a rollover could result. If your vehicle starts to tip over on a slope turn the front wheels quickly down hill to regain stability andcontrol.The best waytoclimbmost hills is to drive straight up while maintaining a steady ground speed and constant engine rpm. The best way to descend mosthillsisstraightdownwhile using steady pressure on the brakes without locking them up. Locking up the brakes in a steep downhill situation can result in loss oftraction,steering and control. When you must cross a slope on soft terrain, keep the front wheels turned slightly uphill and maintain a constant speed and a straight line of travel.

5. Driving too fast, being inattentive and turning too sharplyonslipperysurfacescanresultin rolloversand accidents almost quicker than any other ground condition we know of. Snow cover, wet trails, loose graveland frozen ground can all contribute to this dangerous condition. In these conditions maintain sharpfocusonthetrailahead. Don’t make sharp turns and avoid the need for hard braking if at all possible. Slow down and stop If you do start to slide.

6. Avoidpaved surfaces. Land Pride vehicles are designed exclusively for off-road use only.We understand that occasionally operators have to cross publicroads or right of ways to gain access to work or recreationsites,butdon’tgetinthewayof fastertrafﬁc and cross quickly and safely.

7. The Gondo is capable of crossing intermittent streams where the depth of the water brieﬂy comes intocontactwiththebottomoftheﬂoorboards,butyou must keep these considerations in mind; You must know how deep the water is and the strength of the current. Cross where you have a gradual incline for entry and exit and the bottomis fairly clean and free of obstacles. Maintain a slow steady speed disturbing the stream bed as little as possible. If you submerge the engine, you will lose forward momentum and power. If you submerge the engine or the whole vehicle,donotattempttostart the vehiclebuttakeit to your nearest dealer immediately. After intermittent stream or shallow water crossings, dry out the brake linings by slightly accelerating the engine rpm while riding the brakes momentarily until full drive power and braking are restored.

8. Backing up in an off-road situation might seem a simplethingtodotoanovice,buthavingto back down a hill is a very dangerous situation. If you are on level ground always look behind you and back up slowly.If you ﬁnd yourself having to back down a hill, apply the brakes very lightly. Hard braking can cause total loss of control and a rollover situation. Try to back straight down the hill without turning. Turning in this situation can also cause a rollover.

9. Wheneverpossible, park your vehicle on a level surface with the transmission in gear, set the park brakeand remove the key. If you do have to park on a hillside make to sure chock the rear wheels on the downhill side to prevent a roll away. It’s a good idea to keep your spare key stashed separately.

10. Never operate a vehicle under the inﬂuence of drugs or alcohol. When you’re driving off-road vehicles you need to keep your senses keen and capable of quick reaction, sharp perception and good balance.

11. Workingorrecreationinthedeepwilderness or on the prairies can be personally rewarding and very enjoyable to those who truly love and understand nature and the outdoors. Good judgement, maturity, proper preparation and planning can turn these adventuresinto great experiencesyou’ll talk about for a lifetime. Share these adventures with young people wheneveryou can and show them how to do it properly. Don’t let anyone under 16 operate this vehicle. They just aren’t mature and experienced enough to take on the serious responsibility of operating a vehicle in the off-road environment without the beneﬁt of an experienced adult with them. Remember, the only one who can prevent and avoid an accident is the operator in control and that’s you!

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 23

Section 5: Options and Accessories

Table of Contents

Gondo Options

There are several options Land Pride offers when selecting your Gondo.

Rear Cargo Box

There are two styles of rear cargo boxesavailablefor you Land Pride Gondo.

• Gondo style dump bed without tail gate

• Cargo style dump bed with tail gate

Tires

Refer to ﬁgure 5-1

There are two types of tires available for your Land Pride Gondo.See ﬁgure 5-1. Both are 4-ply rated. The Bar Tire withitschevronbarsisa good tire to choose when traction is your ﬁrst priority.This tire is a tough tire for going over rough terrain. The Turf Tire is a good selection when one wants to preserve the terrain being traveled over. Golf courses, parks and other maintained areas make the Turf Tire an excellent choice.

Gondo Accessories

A variety of accessory equipment has been designed to complement your needs and make your Land Pride Gondo a very functional and useful vehicle. See your nearest Land Pride Dealer for all accessories available. Accessories available are:

• Grab light

• Rear receiver type hitch

• Hydraulic bed lift

• Pup trailer with lug tires (without cargo box)

• CertifiedROPSwithseatbelts(ifnot originally equipped

with ROPS)

• Cab enclosure with soft doors and windshield wiper

• Front snow blade

• Log skidder

• Cold weather engine kit (Prevents carburetor icing)

7/14/08

Bar Tire

ﬁgure 5-1

Turf Tire

21387

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 24

Table of Contents

Section 6: Maintenance

General Maintenance

WARNING

Read and observe all safety warnings in this manual and in the engine service manual.

WARNING

Except when checking or changing components, always keep protective shields on for safety as well as for cleanliness.

WARNING

Keep engine clean of oil, grease, trash and debris which can cause engine overheating, ﬁres and belt wear. Clean only after the engine has completely cooled. Weargloves to protect hands from cuts, puncture wounds and burns.

WARNING

DO NOT have engine running when servicing or making adjustments to the vehicle. Shut engine off, place transmission in gear, set park brake and remove ignition switch key for maximum safety.

DANGER

Repairs or maintenance specifically requiring engine power should be performed by trained personnel only. Transmission gearshouldbesetinneutralwithtiresproperly chockedor with drive tires properly supported off the floor. Enclosed areas should be properly ventilated to prevent carbon monoxide poisoning.

Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. Consult your Land Pride dealer when assistance is needed.

Prepare V ehicle for Maintenance

Before servicing the vehicle the following procedure must be followed to secure the vehicle:

1. Park vehicle on a level surface. Don’t work under or

around a vehicle parked on a steep incline.

2. Place gear selector in 1st or reverse.

3. Set park brake.

4. Turn ignition switch off and remove switch key.

5. Block pinch point area at the center swivel yoke to preventmovement. (See DANGER below.)

6. Chock front and back side of the wheels not being raised off the ground whenever jacking a vehicle or when ground surface slopes.

7. Always use jack stands to support the vehicle when working under the vehicle.

DANGER

Pivoting about the center swivel yoke must be blocked to prevent movement before working on or around the vehicle. This articulation area is an extremely dangerous pinch point area caused by just a slight turning of the steering wheel even when the vehicle is not running.

Torque Values

DANGER

Exercise extreme caution when working with and around the driveshaft and power steering belt. Make certain the engine cannot be accidentally started. Shut engine off and remove ignitionswitchkeyformaximumsafety.Repairsor maintenance requiring engine power should be performed by trained personnel only.

Regular maintenance is the best prevention for costly downtime or expensive,premature repair. The following pages contain suggested maintenance information and schedules which the operator should follow on a routine basis.

Remainalert for unusualnoises, they couldbe signaling a problem. Visually inspect the vehicle for any abnormal wearor damage. A good time to detect potential problems is while performing scheduled maintenance service. Correcting the problem as quickly as possible is the best insurance.

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Wheel Lug Nuts

WARNING

Particular attention must be given to tightening the wheel lug nuts. Failure to correctly torque these items may result in the loss of a wheel, which can cause personal injury and damage to the vehicle.

Torque Values

FT -lbs. Nm

Wheel lug

65 - 75 88.14 - 101.7

nuts

Always check wheel lug nut torque values two hours after initial operation and two hours after each tire repair and/or

replacement

100 hours of operation. See "Maintenance Schedule" on page 30.

. Routinely check lug nut torque valves every

7/14/08

Page 25

Section 6: Maintenance

Table of Contents

Engine Torques

For engine torque values, see engine owner’s manual.

All Other Torques

For all other torques refer to “Torque Values Chart” page 45.

Tire Maintenance

Use only tires recommended by Land Pride. It is important for your safety and the safety of others that

the tires have correct air pressure. Check air pressure in all four tires before each use. Visually inspect tires for loss of air throughout each day of operation. See Tire Inﬂation Chart below for correct tire pressure.

Tire Inflation Chart

Tire Inflation PSI

Front Tires 15*

Rear Tires 20*

*Maximum tire pressure is noted on tire side wall.

6. Work may now be performed on the vehicle. Be sure

to properly torque all bolts that were loosened. Wheel bolts should be torqued after the vehicle is lowered to the ground.

7. Lower the vehicle by ﬁrst jacking the vehicle up high

enough to remove the jack stands. Then carefully lower the jack until the vehicle is on the ground.

8. Remove wheel chocks.

21350

Figure 6-1

Jacking the Vehicle

DANGER

For your safety and safety of others, a jacked vehicle must be supported properly with jack stands before working under and around it. Also the wheels on the ground must be chocked on both sides to prevent the vehicle from rolling forward or backward.

IMPORTANT: Use a hydraulic jack, floor jack, or scissor type jack to lift vehicle.Do not use a handyman jackor bumper jack and don’t jack against the bumper, body, differential case, axles or hydraulic lines.

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 22.

2. Loosen the lug nuts on a wheel being removed approximately1/2turncounterclockwisewhileitisstill on the ground.

3. See important note above. Place proper jack under vehicle as follows:

a. Front tires: Refer to Figure 6-1. Place jack under

the main frame just behind the axle.

b. Rear tires: Refer to Figure 6-2. Place jack under

the main frame just in front of the axle.

4. Jack vehicle only high enough to do the work intended.

5. Support vehicle securely with jack stands before working under and around the vehicle.

21351

Figure 6-2

Shock Absorbers

Shock absorbers are located under the seat to make the ridemore comfortable.Travelingfastmaycause theshock absorbers to bottom-out making the ride rough.

Electrical System

A 12 volt, 25 amp, negative ground electrical system is provided. The electrical system is protected by a fuse located behind the dash near the key switch and a moisture proof self-resetting circuit breaker in the wiring harness near the starter at the engine. The amp ratings are as follows:

• Fuse behind the dash - 30 Amps

• Self-resetting circuit breaker - 30 Amps

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 26

Table of Contents

Section 6: Maintenance

Common circuit failures can be from “shorts”, corroded or dirty terminals, loose connections, defective wire insulation or broken wires. Switches, solenoids and ignitioncomponentscanalsonotfunction,causing a short or open circuit.

Before attempting any fault diagnosis of the electrical system, use a test light or voltmeter to check the battery voltage. If the battery voltage is satisfactory, check the cleanliness and tightness of the terminals and ground connections. A general understanding of electrical servicing and useof basic test equipment is necessaryfor troubleshooting and repair.

Major overhaul or repair of the starting motor or alternator should be performed by trained technicians only.

Battery

The battery is located in the engine compartment. It may be either a maintenance-free sealed battery or a maintenance-free battery with removable vent caps. Inspect your battery and know which battery your have. Water can not be added to sealed batteries as the vent caps are not removable.

CAUTION

Do not overﬁll battery with water. Electrolytes may overﬂow and damage paint, wiring or structure. Use soap and water to clean the battery. Be careful not to get soap and water into the battery. Use baking soda mixed in water to clean corrosion off the terminals.

WARNING

Acid can cause serious injury to skin and eyes. Avoid skin contact with battery acid and always wear eye protection when checking the battery. Flush area with clean water and call a physician immediately. Acid will also damage clothing.

WARNING

Sparks can cause a battery gas explosion which will result in personalinjury.Keepbattery terminalsfromtouchinganymetal parts when removing or installing the battery. Do not allow metaltoolstoshortbetween battery terminals and metal vehicle parts.

WARNING

Do not allow an open ﬂame near the battery when charging. Hydrogen gas forms inside the battery. This gas is both toxic and ﬂammable and may cause an explosion if exposed to a ﬂame.

Checkwaterlevelonceayear.The waterlevelineach cell should be up to the level indicator. If not, add water. Distilledwatershouldbe used to ﬁll each cell in thebattery. However,tapwater may be used if tap water is not hard or does not have high mineral or alkali content. Do not overﬁll. Have the charging system checked by your local Land Pride dealer if the battery requires water every few months.

Land Pride recommends a maintenance-free battery size BCI group U1/U1R. The battery should also have a minimum of 300 cold cranking AMP’s and 375 cranking AMP’s at 32oF. Always follow the manufacturer’s maintenance, safety,storing and charging speciﬁcations.

Jump Starting the Battery

Refer to Figure 6-3

The battery will discharge if the lights or any other electricalequipmentisleftonaftertheenginehasstopped running. Also, the battery will discharge if the lights or power plug outlet is used over a prolong period while the engine is idling.

The engine can be jump-started with a booster battery. Follow procedures listed below when jump-starting.

WARNING

Incorrect battery cable connections can damage vehicle’s electrical system and cause battery cables to spark. Sparks around a battery can result in a battery gas explosion and personal injury.

• Always disconnect negative (black) battery cable before

disconnecting positive (red) cable.

• Always reconnect positive (red) battery cable to the positive(+)post before reconnectingnegative(black)cable to the negative (-) post.

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Prepare Vehicle to Jump-Start

1. Use only a 12-volt battery to jump-start the ATR. Higher voltages can damage the starter motor and other electrical components. Do not use a 24 volt battery or two 12-volt batteries connected in series.

2. Do not disconnect the vehicle’s battery that needs a jump-start. Disconnecting thebattery can damage the vehicle’s electrical system.

3. Park the live vehicle close to the vehicle needing a boost without touching the two vehicles together. Set parking brake on both vehicles.

4. Turn off all ignition switches, electric switches, light switches and set parking brakes on both vehicles.

7/14/08

Page 27

Table of Contents

Section 6: Maintenance

Red Jumper Cable

12 volt

Booster

Battery

Black Jumper Cable

Metal Surface

Figure 6-3

Connecting Jumper Cables

Refer to Figure 6-3

1. Inspect battery terminals for corrosion. Remove excess corrosion before connecting jumper cables.

2. Connect one end of the red jumper cable to the positive (+) terminal on the dead battery.

3. Connect the other end of the red jumper cable to the positive (+) terminal on the booster battery.

4. Connect one end of the black jumper cable to the negative (-) terminal on the booster battery.

WARNING

Make connection in step 5 below to a metal surface away from the battery. Never connect to the negative (-) post of the dead battery or to a metal surface near the battery.Sparkingnearthe battery can result in a battery gas explosion and personal injury.

5. Connect the other end of the black jumper cable to a metalsurfaceonthevehiclethathasthedead battery. Inspect jumper cables to make certain they are not in thewayofmovingorrotatingcomponents.Reposition any cables that will be in the way.

DANGER

Make certain everyone is clear of all moving and rotating components before starting either vehicle.

6. Start the livevehicleandrunitatamoderatespeedfor a few minutes to charge the dead battery.

7. After waiting a few minutes, start the dead vehicle. It shouldstart withinseveraltries.Ifthevehicledoesnot start, then theproblemmight be something other than the battery.

Disconnecting Jumper Cables

Refer to Figure 6-3

1. Let both vehiclesrun forseveralminutesto charge up the dead battery before removing the jumper cables.

Dead

Battery

2. Disconnect the black jumper cable from the metal surface on the vehicle that had the dead battery.

3. Disconnect the other end of the black jumper cable from the negative post on the booster battery.

4. Disconnect the red jumper cable from the positive (+) post on the booster battery.

5. Disconnectthe other end of the red jumper cable from the positive (+) post on the dead battery.

6. Drive the vehicle that had the dead battery for a while to recharge the battery or recharge the battery with a battery charger.Followall battery charger instructions when recharging a battery with a battery charger.

Fuel System

DANGER

• Observe usual fuel handling precautions.

• Do not smoke while handling fuel.

• Keep fuel away from an open ﬂame or spark.

• Refuel outdoors preferably, or in a well ventilated area.

• Allow engine to cool before servicing the fuel system.

• Do not ﬁll tank with engine running or while engine is hot.

Allowtheenginetocoolbeforeﬁlling. Spilling fuel overthe engine, mufﬂer, or a hot object may result in a ﬁre or explosion.

• Clean up any gasoline spills immediately.

• Store the vehicle away from open ﬂame or spark if there is

fuel in the tank.

• Use extra caution when handling gasoline and other fuels.

They are ﬂammable and vapors are explosive. A ﬁre or explosion from gasoline can burn you and others and can damage property.

• Neverattempttostart engine when thereisastrongodor of

gasoline fumes present. Locate and correct cause.

• Store gasoline in an approved container and keep it out of

children’s reach.

• Never buy more than a 30 day supply of gasoline.

• Do not ﬁll gasoline containers inside a vehicle, on a truck,

or on a trailer. Interior carpets and plastic truck bed liners insulate the container and slow loss of static charge.

• When practical,removeequipment fromthetruckortrailer

and refuel the equipment with its wheels on the ground. If thisisnot possible,thenrefuel theequipmenton the truckor trailer using a portable container and not a gasoline dispenser nozzle. If a gasoline dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.

• Gasoline is a poison harmful or fatal if swallowed.

• Long-termexposureto vapors can cause serious injuryand

illness.

• Avoidprolongedbreathing of vapors.

• Keep face away from nozzle and gas tank opening.

• Keep gas away from eyes and skin.

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 28

Section 6: Maintenance

Table of Contents

Filling the Fuel Tank

Refer to Figure 6-4 on page 26

The fuel tank is located on the left side under the seat console. Total fuel capacity is 8 gallons.

When ﬁlling the fuel tank, place gear shift in 1st or reverse gear, set park brake, turn off engine and remove ignition key. Tilt seat console forward to access fuel tank. Clean dirt from around fuel cap, remove cap and begin ﬁlling. When ﬁnished, screw cap back on securely and wipe up any spilled gasoline. Use regular unleaded gasoline with an octane rating of 87 or higher.

IMPORTANT: Never use methanol, gasoline containing methanol and/or gasohol containing more than 10% ethanol. These fuels can damage the vehicle’s fuel system. Do not mix oil with gasoline.

Using a fuel stabilizer/conditioner in the vehicle can provide benefits such as:

1. Keeps gasoline fresh during storage of 90 days or less. The fuel tank should be emptied for longer storage.

2. Cleans the engine during operation.

3. Eliminates gum-like varnish build-up in the fuel system.

Fuel Filter and Fuel Line Maintenance

Refer to Figure 6-4

The fuel ﬁlter (Land Pride Part No. 831-031C) is installed in the fuel line between the fuel tank and engine and should be replaced annually. At the same time check the fuellinehosesforanycracksor leaks.Inspectandreplace fuel ﬁlter and fuel lines as follows:

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 22.

2. Safely secure the seat console in the raised position.

3. Following all Fuel Safety Cautions and Warnings, removeclamps securingthefuelﬁlterandremovefuel ﬁlter for inspection.

4. Checkfuelﬁlter forsediment and water accumulation. Check fuel lines for cracks and leaks.

5. Replace damaged fuel lines with new ones.

6. Replace fuel ﬁlter when sediment or water is present.

7. Reattach fuel ﬁlter to fuel line with arrow on the ﬁlter pointing in the same direction fuel ﬂows in the line. Fuel ﬂows towards the engine.

Fuel Cap and

Fuel Fill Opening

IMPORTANT: Do not use fuel additives containing

methanol or ethanol.

Addthe correct amountof gas stabilizer/conditioner to the gas. Follow the gas stabilizer/conditioner manufacturer’s directions for best results.

Emptying the Fuel Tank

DANGER

Never siphon a fuel tank by sucking on a hose with your mouth. Gasoline is a poison. Also fuel vapors and gas are harmful to your lungs and can permanently damage them. Always use a siphon pump.

The fuel tank will need emptying when preparing for long term storage or replacing a damaged one.

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 22.

2. Follow all Fuel Safety Cautions, Warnings and Dangers.

3. Remove fuel cap and siphon fuel through the fuel ﬁll opening with a siphon pump into an approved gas container. Make sure the container or containers are capableofholdingallthegas.Donotdump fuel on the ground.

Fuel Gauge

Fuel Filter

Figure 6-4

8. Install hose clamps around fuel ﬁlter.

9. Start vehicle and inspect for fuel leaks along fuel line and fuel ﬁlter.

10. Shut off vehicle and remove wheel chocks if used.

21441

Engine Maintenance

General Information

Detailed instructions and recommendations for break-in and regular maintenance are specified in the engine operator’s manual. Engine warranty is backed by the engine manufacturer. Please refer to engine manufacturer’smanualfor engine servicing, lubricating oil levels, oil quality and viscosity recommendations, bolt torques,etc.Specialattention should be paidtoapplicable data that is not duplicated here.

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 29

Table of Contents

Section 6: Maintenance

High Altitude Carburetor Kit

IMPORTANT: The air-fuel mixture in carburetors

modified for high elevation is too lean when operating at elevations below 5,000 feet. Operating engines with modified carburetors below 5,000 feet can result in engine overheating and serious engine damage. Return carburetor to original factory specifications when operating at low elevations.

Gondo vehicles shipped from the factory are equipped with carburetors designed to operate efﬁciently between 0 and 4,999 feet. Carburetor change overkits for different altitudes may be purchased from your nearest Land Pride Dealer. The following kits are available:

Elevation Carburetor Kit No. 0’ - 7,999’ Engine Standard

8,000’ & up 24755125-S

Power Steering Shield

21346

Figure 6-5

Refer to Figure 6-5

5. Remove bolts securing belt cover and remove cover.

Po wer Steering Belt

Refer to Figure 6-5 & Figure 6-6

Power steering belt and pump are positioned behind the engine and are protected by a shield. Do not remove

shield except to service the belt and always replace shield after servicing the belt.

Replace power steering belt when it shows signs of severe cuts, tears, excessive weather checking and cracking or burns caused by slipping. Slight raveling of belt covering does not indicate failure. Trim ravelings with a sharp knife.

Inspect belt pulley grooves and flanges for wear. A new belt, or one in good condition, should never run against bottom of pulley groove. Replace pulley when this is the case, otherwise belt will lose power and slip excessively.

Never pry a belt to get it on a pulley as this will cut or damage the fibers of the belt covering.

Keep oil and grease away from belts and never use belt dressings.Anyofthesewilldestroythebeltcompositionin a very short time.

CAUTION

Make certain to keep ﬁngers from getting caught between belt and pulley when rotating belt over pulley.

Replace power steering belt as follows:

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 22.

2. Safely secure the seat console in the raised position.

3. Disconnect negative battery cable.

4. Safely secure cargo box and seat console in the up position to prevent injury.

Drive Pulley

Power Steering

Pump

Figure 6-6

Refer to Figure 6-6

6. Loosen belt take-up bolt and hand squeeze belt together. This should allow room to remove the belt.

7. Remove belt by rolling it off over the drive pulley and then lifting it up off the driven pulley.

8. Reinstall new belt by placing it over the driven pulley and then rolling it over the drive pulley.

9. Re-tension power steering belt and tighten take-up bolt.

10. Reinstall belt cover and fasteners.

11. Reconnect battery negative cable.

12. Remove blocks securing cargo box up and lower cargo box.

Take-up Bolt & Slot

Driven Pulley

21353

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 30

Section 6: Maintenance

Table of Contents

Engine Air Filter

Refer to Figure 6-7

A specially designed high density paper filter element surrounded by an oil filled foam precleaner filter element cleans the air supplied to the engine. Protect your engine byordering only genuine Land Pride partswhenreplacing the air ﬁlter elements.

NOTE:Do not operateenginewithadamagedairﬁlter or without the air ﬁlter elements installed. Dirt will enter the engine and cause a dust ingested engine failure.

Air Filter Maintenance Schedule

• Check air filter daily before starting engine for dirt and

debri buildup. Also check daily for loose and damaged filter components. Tighten loose components and replace damaged components.

• Service precleaner foam element ever 25 hours of

operation. Service more often when operating in extremely dusty or dirty conditions.

• Service paper element every 100 hours of operation.

Service more often when operating in extremely dusty or dirty conditions.

Precleaner Foam Element

Refer to Figure 6-7 and Figure 6-8

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 22.

2. Safely secure the seat console in the raised position.

3. Loosen air cleaner cover knob and remove cover.

4. Remove outside precleaner element from the paper element.

5. Wash precleaner element with warm water and detergent. Rinse thoroughly to remove all traces of detergent. Do not wring precleaner. Squeeze excess water out and allow time to air dry.

6. Saturate precleaner with new engine oil and gently squeeze all excess oil out.

7. Inspectprecleaner element forholesand tears before reinstalling it. Replace element if damaged.

8. Reinstall precleaner element over the paper element being careful not to damage the elements.

9. Reinstall air cleaner cover and secure with cover retaining knob.

Order genuine Land Pride parts when replacing the precleaner element.

Description Part No.

Precleaner Element (61 mm deep) . . . . 24-083-02-S

Paper Element

Refer to Figure 6-7, Figure 6-8 and Figure 6-9

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 22.

2. Safely secure the seat console in the raised position.

Air Cleaner Cover

21368

Figure 6-7

Element

Cover

Paper Element

Air Cover Knob

Element Cover

Wing Nut

Behind Precleaner

PrecleanerFoam

21369

Figure 6-8

Air Cleaner

Base

21370

Figure 6-9

Element

Rubber Seal On

Air Cleaner Stud

3. Loosen air cleaner cover knob and remove cover.

4. Removeelement cover nut, element cover and paper element with precleaner element.

5. Remove precleaner element from paper element. Service precleaner as described in Precleaner Service Procedure.

6. Do not wash paper element or blow pressurized air over and through it. This will damage the element. Always handle the element, new or used,

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 31

Section 6: Maintenance

Table of Contents

carefully to prevent damaging it. Inspect and replace the element if it is dirty, bent or damaged with a genuineLand Pride element. Do not use an element if its sealing surfaces are bent or damaged.

7. Check air cleaner base. Make sure it is not bent or damaged and is secured.

8. Check element cover. Make sure it is not bent or damage and that it ﬁts properly. Replace all damaged air cleaner components.

9. Inspecttheaircleanerbaseforloosedirt or debristhat mayhavefallenon it when the element was removed. Be careful that none of the dirt drops into the intake throat, remove base and wipe it clean.

10. Check the condition of the rubber seal on the air cleaner stud, replace it if its condition is questionable in any way. A new rubber seal is provided with the replacement paper element in a sealed packaged.

11. Reinstall paper element, precleaner, element cover, element cover nut, and air cleaner cover. Secure cover with cover retaining knob.

Ordergenuine Land Prideparts when replacing the paper element.

Description Part No.

Paper Element (65 mm deep) . . . . . . . . 47-083-03-S

Spark Arrester Maintenance Schedule

• Inspect every 100 hours for carbon build-up and screen

damage.

• Clean whenever carbon build-up is visible or whenever

lost of engine power is detected.

• Replace when damaged.

Spark Arrester Maintenance Procedure

Refer to Figure 6-10

1. Remove spark arrester mounting screws, exhaust deﬂector and spark arrester from the mufﬂer.

2. Remove carbon deposits from spark arrester screen witha wire bristle brush. Be careful not to damage the spark arrester screen.

3. Inspect the spark arrester for holes or breaks in the screen and replace if damaged.

4. Reattach spark arrester and exhaust deﬂector to mufﬂer with mounting screws.

Spark Arrester

DANGER

The spark arrester does not stop all fire emitting sparks from escapingthemuffler. Use extremecautionwhendrivingthrough dry grass, brush and other fire hazard materials. Never stop or park the vehicle over combustible materials.

WARNING

The mufﬂer is very hot and will burn upon contact. Allow time to cool before servicing the spark arrester.

CAUTION

Tomaintainefﬁciency,thespark arrester must beservicedevery 100 hours.

CAUTION

Be careful not to damage the spark arrester screen when cleaning.

Refer to Figure 6-10

The spark arrester is mounted inside the mufﬂer behind the mufﬂer exhaust deﬂector. It is designed to suppress sparks from escaping the mufﬂer while they are still glowing.

Mufﬂer

Spark

Arrester

Exhaust

Deﬂector

Mounting

Screws

21349

Figure 6-10

Replacement Parts

Description Part No.

Spark Arrester . . . . . . . . . . . . . . . . . . . . . . 840-174C

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 32

Section 6: Maintenance

Table of Contents

Maintenance Schedule

Maintenance Operation Daily

Check Engine Oil level X 31 Check Hydraulic Fluid Level (1) X 35 Check Tire Pressure X 23 Check for Fluid Leaks X Inspect All Nuts and Bolts for Tightness X 22 Check and Clean Area Around Air Intake X 28 Grease Zerk Fittings for rotating surfaces - 2

places Service Air Cleaner Pre-cleaner Foam

Element(2) Check Wheel Lug Nuts (Torque 65 to 75 Ft. lbs.)

(3) Grease Zerk Fittings for bearings - 3 places X 35 & 36 Service Air cleaner Paper Element (4) X 28 Change Engine Oil (5) & (6) X X 32 Change Engine Oil Filter (5) & (6) X X 32 Check Differential Fluid Level (7) X X 33 Check Transmission Fluid Level (8) X X 34 Check Battery Charge and Water Level X 23 Inspect Drum Brakes X Inspect Parking Brake X Check Master Cylinder Brake Fluid X 34 Check & Regap Spark Plugs (1.02 mm / .04 in.) X Check Fuel Line Hoses and Clamps X26 Replace In-line Fuel Filter X26 Clean Battery and Terminals X23 Check Power Steering Belt X27 Clean Spark Arrester (9) X29 Service Bendix star ter dr ive (10) X Disassemble and clean solenoid shift starter (10) X

X36

Every

25 Hrs

X28

Every

100

Hrs.

X22

Every

200

Hrs.

Every

Mos.

Every

Season

Refer to

Page

(1) Reservoir should be 3/4 full when all hydraulic accessories are in retract position. (2) Replace air cleaner pre-cleaner if damaged. (3) Check tightness after ﬁrst 2 hours of initial operation and 2 hours after removal for repair and/or replacement. (4) Replace paper element if extremely dirty or damaged. (5) Make ﬁrst oil and ﬁlter change after the ﬁrst month of operation or at 20 hours of operation (whichever comes ﬁrst). (6) Service every 100 hours or 6 months (whichever comes ﬁrst). (7) Change differential oil ever year or every 400 hours (whichevercomes ﬁrst). (8) Transmissionﬂuid does not require changing unless contaminated with water.Change immediately if contaminated with water. (9) Clean spark arrester whenever loss of engine power is noticed or every season (whichever comes ﬁrst). (10) Have a Land Pride dealer perform this service every year or every 500 hours (whichever comes ﬁrst)

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 33

Section 7: Lubrication and Fluids

Multi-purpose

spray lube

Table of Contents

Multi-purpose

grease lube

Multi-purpose

oil lube

Intervals at which

lubrication is required

Engine Oil

Engine lubrication is essential and must be maintained to ensure long engine life. It is extremely important to use proper type and weight of oil in the crankcase. It is also extremely important to check oil daily and change it regularly as outlined in the maintenance schedule.

See Engine Operator’s Manual for a detailed description of engine oil maintenance. Also the Engine Operator’s Manualprovidesadditionalinformationnecessary to keep the engine in top operating condition. Follow all maintenance procedures provided in the Engine Operator’sManual.

NOTE: Running engine low on oil can cause engine damage and void engine warranty.

NOTE:Overﬁllingof oil levelcan cause loss of power, engine damage and void engine warranty.

Engine Oil Maintenance Schedule

• Check oil level daily before starting engine.

• Make first oil change after the first month of operation or

at 20 hours of operation (whichever comes first).

• Make all subsequent oil changes every 6 months or

every 100 hours of operation (whichever comes first)

2. Allow enough time for engine oil to settle before checking oil level with dipstick.

3. Clean around the dipstick before removing it to keep dirt and debris out of the engine.

4. Remove dipstick and wipe clean.

5. Fully insert dipstick and remove. Oil level on the dipstick should be up to the “F” mark but not over.

6. If oil level on dipstick is low, remove ﬁller cap located on the top left valve cover and ﬁll with recommended oil. Repeat steps 2, 3, 4 and 5 until oil levelon dipstick indicates full. Do not overﬁll or plug fouling and

power loss will occur.

7. Replace ﬁller cap and dipstick

Dip Stick

Filler Cap

Engine Oil Type and Capacity

See also "Section 10: Speciﬁcations and Capacities" on page 40

• Type of Lubrication based on temperature range

expected before next oil change: 0oF and up - SAE 10W-30 32oF and down - Synthetic SAE 5W-20 or 5W-30

• Service Class: SG, SH, SJ or higher

• Engine Oil Capacity:

2 US qts. / 1.9 liters with filter replacement or Fill to upper limit mark on dipstick.

Engine Oil Level Check

Refer to ﬁgure 7-1 and ﬁgure 7-2

Daily

Check engine oil with the dipstick daily as follows:

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 22.

21354

ﬁgure 7-1

21372

ﬁgure 7-2

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 34

Table of Contents

Section 7: Lubrication and Fluids

Engine Oil and Filter Change

Refer to Figures 7-1, 7-2, 7-3, 7-4 & 7-5

6mo/100hrs

Drain used engine oil while the engine and oil are still warm. The oil will drain more freely and carry awaymore impurities. Change oil as follows:

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 22.

2. Clean the area around the oil ﬁlter to keep dirt and debris out of the engine.

3. Place a suitable container below the engine to catch used oil as it drains. Remove ﬁller cap. Turn oil drain valve 1/4 turn counterclockwise and pull out to drain oil.

4. Remove oil ﬁlter located on left side of engine with a ﬁlter wrench. Let remaining oil drain out.

5. Push oil drain valve in and turn clockwise until hand tight. Replace oil drain cap.

6. Clean oil ﬁlter base where the oil ﬁlter seats against it.

7. Place a new replacement ﬁlter in a shallow pan with the open end up. Pour new engine oil in through the threaded center hole until oil reaches the bottom of the threads. Allow one or two minutes for the oil to be absorbed by the ﬁlter material.

8. Coat new ﬁlter O-ring with clean engine oil and install ﬁlter to engine ﬁlter base.

9. Hand tighten oil ﬁlter until O-ring seats. Finish tightening by turning in the ﬁlter an additional 2/3 to 1 turn.

10. Dispose of used motor oil and ﬁlter in a manner that is compatible with the environment. Do not throw used oil in the trash, pour it on the ground, or down a drain.

11. Fillengine with recommended oil and quantity.Do not overﬁll. See "Engine Oil Type and Capacity" and "Engine Oil Level Check" on page 31.

12. Replace ﬁller cap, start engine and check engine and oil ﬁlter for leaks. Correct any leaks before placing engine into service.

13. Stop engine and check oil level. Add additional oil if not to the full mark “F” on the dipstick.

Oil Drain Valve

Oil Filter

Base

21371

Oil Drain Cap

21363

ﬁgure 7-3

Oil Filter

Figure 7-4

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

21134

Oil Filter O-Ring

Figure 7-5

7/14/08

Page 35

Section 7: Lubrication and Fluids

Table of Contents

Differential Oil

Refer to Figure 7-6 and Figure 7-7

Differential lubrication is essential and must be maintained to ensure long life of the differentials. It is extremely important to use proper type and weight of oil. Also, it is important to check and change oil as outlined in the maintenance schedule below.

NOTE: Running vehicle low on differential oil can damage differential and void its warranty.

Differential Maintenance Schedule

• Check case housing for damage and possible oil

leakage after each use.

• Check gear lube level every 6 months or every 100

hours (whichever comes first).

• Change gear lube every 5 years or every 500 hours

(whichever comes first).

Differential Oil Type and Capacity

See also "Section 10: Speciﬁcations and Capacities" on page 40.

• Type of lubrication: S.A.E 80-90 wt. GL-5 Gear Lube

• Lubrication capacity: 2 quarts or fill to bottom of check

plug opening.

Warm oil drains quickly and completely. Drain used oil while it is still warm as follows:

1. Parkvehicleonalevelsurface,set park brake,turnoff ignition switch and remove switch key.

2. Place a suitable container below housing to catch used oil. Remove ﬁll plug, level plug and drain plug.

3. Allow used oil to drain completely and then reinstall drain plug and tighten securely with 5 to 15 in. lbs. of torque.

4. Disposeofusedoilinamannerthatis compatiblewith the environment. Do not throw used oil in the trash, pour it on the ground, or down a drain.

5. Fill front and rear differentialcases with 2 quarts or to bottom of oil levelhole with recommended gear lube. See "Section 10: Speciﬁcations and Capacities" on page 40.

6. Replace ﬁll plug and oil level plug. Tighten securely with 5 to 15 in. lbs. of torque.

Oil Fill Plug

Differential Oil Level Check

6 mo/100hrs

Check differential gear lube level at oil level check plugs (SeeFigure7-6andFigure7-7).Gearlubelevelshouldbe filled to edge of oil level check hole.

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 22.

2. Removeoillevelplug andverifyoil is levelwith bottom of plug hole.

3. If low on oil, remove ﬁll plug and add new differential oil until oil is level with bottom of ﬁll hole.

4. Replace both plugs and tighten securely with 5 to 15 in. lbs of torque.

Differential Oil Change

5 yrs/500hrs

Oil Level Plug

21365

21364

Figure 7-6

Oil Drain Plug

7/14/08

Figure 7-7

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 36

Section 7: Lubrication and Fluids

Table of Contents

Transmission Fluid

Transmission lubrication is essential and must be maintained to ensure long life of the transmission. It is extremely important to use proper fluid. Also, it is important to check and change oil as outlined in the maintenance schedule below.

NOTE: Running vehicle low on transmission oil can damage transmission and void its warranty.

Transmission Maintenance Schedule

• Check case housing for damage and possible fluid

leakage after each use.

• Check fluid level every 6 months or every 100 hours

(whichever comes first).

• Change fluid once every 4 years or every 400 hours

(whichever comes first).

Transmission Fluid Type and Capacity

See also "Section 10: Speciﬁcations and Capacities" on page 40.

• Type of Fluid: Dextron 3 automatic transmission fluid

• Fluid capacity: 2 quarts or fill to bottom of fill plug.

Transmission Oil Level Check

Refer to Figure 7-8

6mo/100hrs

Transmission Fluid Change

Not Required

unless water

gets in the fluid

The transmission ﬂuid needs to be changed only if water gets into it. Drain transmission ﬂuid by siphoning the ﬂuid out through the ﬁll hole or remove transmission from the vehicle to drain the ﬂuid out through the ﬁll hole.

Brake Fluid

Foryour safety and the safetyof others it is important that themastercylinderﬂuidbe maintained. HaveaLandPride Service Technician inspect the vehicle if the master cylinder is loosing ﬂuid frequently.

Brake Fluid Maintenance Schedule

• Check fluid reservoir monthly.

• Fill reservoir immediately if low or if braking capabilities

begin to fade.

Brake Fluid Type and Capacity

See also "Section 10: Speciﬁcations and Capacities" on page 40

• Type of fluid: DOT 3

• Quantity: Fill to within 1/2” of reservoir opening.

Brake Fluid Level Check

Refer to Figure 7-9

Checktransmission oil level at fill plug (See Figure 7-8) as follows:

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 22.

2. Removeﬁllplug and verify oil is levelwith bottom of ﬁll hole.

3. Add new ﬂuid at the check hole if ﬂuid level is low.

4. Replace ﬁll plug and tighten securely.

Transmission Plug

Engine Mufﬂer

21358

Figure 7-8

Monthly

The master cylinder ﬂuid reservoir is located just above the foot pedals. Remove ﬁller cap and visually inspect levelof ﬂuid inside the reservoir. Add DOT 3 ﬂuid to the reservoir until ﬁlled to within 1/2” of reservoir opening.

Fill Cap

Reservoir

21360

Figure 7-9

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 37

Section 7: Lubrication and Fluids

Table of Contents

Steering & Cargo Lift Cylinder Fluid

WARNING

Hydraulic ﬂuid under pressure can penetrate skin. Wear protective gloves and safety glasses or goggles when working withhydraulicsystems. use a piece of cardboardor wood rather than hands when searching for hydraulic leaks. If hydraulic ﬂuid is injected into the skin, it must be surgically removed within a few hours by a doctor or gangrene may result.

The hydraulic ﬂuid operates the power steering, cargo lift and hydraulic controlled accessory equipment. For your safety and the safety of others it is important that the hydraulic ﬂuid be maintained. If the reservoir is loosing ﬂuid frequently, have a Land Pride Dealer inspect the vehicle.

Hydraulic Fluid Maintenance Schedule

• Check fluid reservoir monthly.

• Fill reservoir immediately if low or if hydraulics are

operating poorly.

Hydraulic Fluid Type and Capacity

See also "Section 10: Speciﬁcations and Capacities" on page 40

• Type of fluid: Dextron 3 automatic transmission fluid

• Quantity: 2 quarts. Tank should be 3/4 full when all

accessories are in retracted position.

Grease Type Lubrication

There are several points on the vehicle that require lubrication. It is important that these points be lubricated frequently to maintain ease of lever operation and to ensure long bearing life.

Driveline U-Joints

Refer to Figure 7-11 and Figure7-12

100 hrs

Grease every 100 hours of operation

• Type of Grease: Multipurpose

• Quantity: 3 or 4 pumps of the grease gun. Stop adding

grease if lubricant is emerging through the seals.

Hydraulic Fluid Level Check

Refer to Figure 7-10

Monthly

The ﬂuid reservoiris located on the driver’sside under the seat. Visually inspect ﬂuid level inside the reservoir. Remove ﬁller cap and add automatic transmission ﬂuid if low.

21361

Figure 7-10

21355

Front Drive Line U-Joint

Figure 7-11

21356

Rear Drive Line U-Joint

Figure7-12

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 38

Table of Contents

Section 7: Lubrication and Fluids

Pillow Block Bearing

Refer to Figure 7-13

100 hrs

The Pillow block bearingis located along side the left side of the engine below the fuel ﬁlter.

• Grease every 100 hours of operation

• Type of Grease: Multipurpose

• Quantity: 3 or 4 pumps of the grease gun.

Stop adding grease if lubricant emerges through the seals.

21352

Figure 7-13

Rotating Bearing Surfaces

Refer to Figure 7-14 and Figure 7-15

Daily

The swivel tube is located in the rear frame (See Figure 7-14).

The shift selector vertical pivot is located along the left side of the transmission (See Figure 7-15).

• Grease daily before putting into service

• Type of Grease: Multipurpose

• Quantity: Grease until lubricant emerges from one end

of the bushing.

21356

Figure 7-14

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

21357

Figure 7-15

7/14/08

Page 39

Table of Contents

Section 8: Seasonal Storage

CAUTION

Fuelvaporsareﬂammable and explosive.Donot store a vehicle withfuelinthetankinabuilding where fumescanreacha spark or an open ﬂames (i.e. plug-in sockets, light switches, light ﬁxtures, power tools, welders, pilot lights and stoves).

Engine exhaust fumes contain carbon monoxide. Do not run a vehicle inside a building any longer than what it takes to move it. Serious illness or death may result from prolong exposureto carbon monoxide.

Engine Preparation for Storage

1. Take vehicle out of gear, set park brake and run engine outside for 15 minutes minimum. Then shut vehicle off and remove ignition key.

2. Drain oil from crankcase while engine is still warm.

3. Change oil ﬁlter. Refer to page 32.

4. Reﬁll with fresh oil of proper viscosity. Refer to page 31.

5. Replace fuel ﬁlter if needed. Refer to page 26.

6. Prepare fuel system as follows:

Short term storage (90 days or less):

a. Siphon most of the fuel from the tank. b. Add fuel stabilizer to the tank per manufacturers

recommendation.

IMPORTANT: Do not use fuel additives containing methanol or ethanol.

8. Clean dirt and chaff from cylinders and ﬁns, blower housing and mufﬂer.

9. Check oil ﬁll cap and fuel tank cap to make certain they are securely in place.

Vehicle Storage Preparation

1. Perform separate engine preparations listed previously before storing the vehicle.

2. Store vehicle in a clean, dry place.

3. Always set park brake, leave vehicle in gear and remove ignition key when parking the vehicle.

4. Before working around or on the vehicle, allow it to cool.

5. Remove all dirt and trash.

6. Clean and touch up all scrapes per “Section 9: Body Repair” on page 38.

7. Checkthoroughly for any worn or damaged parts that need replacing including decals and order them from your Land Pride Dealer.

8. Thoroughly lubricate the vehicle according to lubrication instructions.

9. Block vehicle up to take weight off the tires.

NOTE: Do not deﬂate tires.

10. Clean battery and battery post. Check battery electrolyte level. Protect battery from freezing temperatures.Occasionallyrechargingbattery during storage will extend battery life.

11. Secure a waterproof cover over the vehicle if stored outside.

c. Fill fuel tank with fresh fuel to prevent water

condensation build-up.

d. Run engine to circulate fresh fuel throughout

engine components.

Long term storage (over 90 days):

a. Siphon most of the fuel from the tank. b. Run engine until it stops from lack of fuel.

NOTE: Gasoline evaporates if left in carburetor for longperiods, forming gum and varnish deposits in the carburetor. These deposits will cause engine ﬂooding and loss of power.

c. Remove spark plugs and pour a tablespoon of

engine oil into each spark plug hole. Install plugs, but do not reconnect plug leads.

d. Crank engine with starter at least a dozen

revolutionstodistributeoil over cylinder wallsand valve mechanism.

7. Clean exterior surface of engine. Spread a light ﬁlm of oiloveranyexposedmetalsurfacesofenginethatare subject to corrosion.

Vehicle Removal From Storage Preparation

1. Remove waterproof cover if used.

2. Clean vehicle, removing trash and dirt accumulation.

3. Install all safety shields and review safety precautions listed in this manual.

4. Reconnect spark plug leads to spark plugs.

5. Check engine oil level.

6. Checktransmission oil level.If4-wheel drive, check 4wheeltransfercase and front differentialtransmission oil level.

7. Charge battery.

8. Fill fuel tank with fresh gasoline.

9. Run vehicle at half speed for 5 minutes, checking operation of steering control levers.

10. Stop engine and check for oil leaks, loose ﬁttings and overall condition of the vehicle.

11. Tighten any bolts that may have loosened.

12. Check and inﬂate tires to correct air pressure.

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 40

Section 9: Body Repair

Table of Contents

Introduction

Land Pride Gondo bodies are constructed of ﬁberglass. Scuffs, light scratches and deep gouges are in most situations repairable. Land Pride recommends that you use a professional body shop to restore your vehicle’s body. For your consideration, we have provided below a listof recommended tools, materialsandsteps suggested for repairing the ﬁberglass body.

NOTE:LandPride does not supply the required tools, paint and materialsneeded to repair the vehiclebody. All tools, paint and materials should be purchased locally.

Light Scuff

Required Tools and Materials

(See note above)

• 1,000 rpm buffing tool, DeWalt #849

• Meguiars buffing compound #8432

• Meguiars polish #8232 (optional)

• Meguiars maroon cutting pad #W-7006

• Meguiars tan polishing pad #W-9006 (optional)

• Meguiars backing plate #W-64

• Soft clean cotton cloths

Steps to Repair

1. Clean entire area of repair.Clean water is ﬁne for this purpose. Do not use solvent as this will damage the body surface.

2. Install cutting pad #7006 on buffer (maroon pad).

3. Spread compound on area of repair, use about as much as it takes to cover a half-dollar coin, this is a good starting point.

4. Set bufﬁng tool to lowest possible speed on dial, do not buff at a high speed as this will heat and warp material.

5. Buff damage area until surface scuff disappears. A second and third application of compound may be required. Keep buffer moving over surface, this will help keep the surface cool. Clean compound residue off surface after each bufﬁng operation. Do not continuetobuffcompounduntildry,orbuffthesurface when dry. When all scuff marks have been buffed out the surface may still appear a little dull, if so, proceed to #6.

6. Install polish on surface as in step #3.

7. Spread #8232 polish on surface as in step #3.

8. Polish to a high luster or as required to match surrounding material.

9. Wipe clean with soft clean cloth; any dirt on cloth will mar surface.

Scratch

Required Tools and Materials

(See note to left)

• 1,000 rpm buffing tool, DeWalt #849

• Meguiars buffing compound #8432

• Meguiars polish #8232 (optional)

• Meguiars maroon cutting pad #W-7006

• Meguiars tan polishing pad #W-9006 (optional)

• Meguiars backing plate #W-64

• Soft clean cotton cloths

• 3M interface sanding pad #05774

• Air Vantage finishing sander with 6-inch hook and loop

pad

• 3M-P800 sanding film #00970

Steps to Repair

1. Clean entire area of repair.Clean water is ﬁne for this purpose. Do not use solvent as this will damage the body surface.

2. Install interface-sanding pad onto ﬁnishing sander. Attach sanding ﬁlm to Interface pad. (Take care in centering sanding pad and ﬁlm on sander.)

3. Sand surfaceusing about 45 P.S.I. air pressure at tool inlet,donot sand at a high padspeed, because speed causes the sanding ﬁlm to load with dust and heats the body surface. Proper sander pad speed is based on cut and travel speed of pad, and downward pressure applied by the operator. To clean sanding pad surface, run sander face at 90 degrees on the edge of a piece of cardboard. This cleaning operation will help keep the sanding ﬁlm clean and run cooler. Continue to sand surface until original scratch damage is no longer visible. Wipe the surface with a cloththeninspectto be sure the entire originalscratch has been fully sanded away (very important).

4. Install cutting pad #7006 on buffer (maroon pad).

5. Spreadcompound #8432 on area of repair,useabout as much as it takes to cover a half-dollar coin, this is a good starting point.

6. Set bufﬁng tool to lowest possible speed on dial, do not buff at a high speed as this will heat and warp material.

7. Buff sanded area until surface scuff disappears.

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 41

Table of Contents

Section 9: Body Repair

8. A second and third application of compound may be required. Keep buffer moving over surface, this will help keep the surface cool. Clean compound residue off surface after each bufﬁng operation. Do not continue to buff compound until dry.

9. Buff the surface of the body when dry. When all scuff marks have been buffed out the surface may still appear a little dull, if so, proceed to #10.

10. Install polishing pad #W-9006 on buffer (tan pad).

11. Spread #8232 polish on surface as in step #3.

12. Polish to a high luster or as required to match surrounding material.

13. Wipe clean with mar surface.

soft clean cloth; any dirt on cloth will

Deep Gouge

Required Tools and Materials

(See note on page 37)

• 1,000 rpm buffing tool, DeWalt #849

• Evercoat Body Filler Easy Sand

• Sanding Pad

• DuPont Full-Thane Primer 421-15

• DuPont 3939 Cleaner

• DuPont Sealer 42470

• DuPont Chroma Base/ Clear Coat Paint System

• HVLP Paint Sprayer

Steps to Repair

1. Sand damaged area with 500-grit paper to remove raisededgesandtocreate abraded surfaceforproper adhesion.

2. Fill damaged area with Evercoat body ﬁller (2-part system) and allow to completely dry.

3. Sanddown high spots with 500-grit paper.Ifrecesses are still visible due to ﬁller shrinkage, apply second skimcoatandagain allow todry completely,thensand surface ﬂush with surrounding area.

4. Apply DuPont Full-Thane Primer 421-15 over body ﬁller.

5. Once primer is completely dry, clean surface with DuPont 3939 Cleaner and again allow surface to dry completely.

6. Apply 42470 Sealer over body ﬁller.

7. Apply color-matched paint system with HVLP paint sprayeraccording to supplier’s recommendations.

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 42

Table of Contents

Section 10: Speciﬁcations and Capacities

Section 10: Specifications and Capacities

4400EX Series

Engine Kohler Command Pro Series Steering Wheel Dia. 14"

Engine Type 4 stroke - air cooled V-Twin Body Cowling Fiberglass

Horse Power 20 Floorboards Fiberglass

Displacement 624 cc Frame Construction Tube & channel

Cylinders 2 Frame. Suspension Pivoting interactive

Valving OHV Fenders Front: Integral

Rear: Bed mounted

Lubrication Pressurized Front Bumper Standard

Engine Oil Type SAE 10W30 Front Brush Guard Optional

Engine Oil Capacity 2 US quarts

1.9 Liters

Engine Idle rpm 1100 r pm +/- 100 rpm ROPS Standard

Maximum Engine Static rpm 3800 rpm Rear Hitch 2” receiver

Max. Torque 32.5 lb@2600 Approximate Curb Weight 1400 lbs.

Cooling Air Total Payload of Base Unit 2200 lbs.

ACG Output 12V/20A Total Gross Vehicle Weight 3600 lbs.

Ignition Keyed Rear Cargo Box Capacity 1800 lbs.

Battery 300 cca Maximum Tongue Weight 250 lbs.

Spark Arrestor Standard Maximum Towing Capacity 2500 lbs.

Headlights Standard Wheel Base 68”

Tail Lights Standard Tread Center Front 43"

Fuel Capacity 8 gallons Tread Center Rear 43"

Fuel Type Unleaded fuel with 87 min

octane (Methanol fuel not allowed)

Front & Rear Differential

Oil Capacity and Type

Transmission Case

Fluid Capacity and Type

Transmission 4 or 5 - speed

Gear Selection 4 - forward and 1- reverse Floorboard Height With bar tires: 14"

Max. Speed up to 17 mph Min. Ground Clearance 7 1/2”

Brakes Front: Hydraulic drum

Brake oil DOT 3 Tire Pressure (Front) 15 psi

Steering & Cargo Lift Type Hydrostatic steering

Steering & Cargo Reservoir

Fluid Capacity & Type

2 US qts. S.A.E 80-90wt. GL-5 Gear Lube

2 US qts. Dextron 3 automatic transmission fluid

manual transmission

Rear: Hydraulic drum

Hydraulic lift 2 US qts. Dextron 3

automatic transmission fluid

Width at front tires 56"

Width at rear tires 56”

Tire Size (Bar & Turf) 4-ply 26x12-12

Tire Pressure (Rear) 20 psi**

Seating Buckets - 2

Height 54.5” top of steering

wheel

76.5” top of ROPS

Length 117” without cargo box

135” with cargo box

With turf tires: 13.5”

Tire pressure may be increased to accommodate additional cargo load. Max.tire pressure is noted on tire side wall.

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 43

Table of Contents

Section 11: Troubleshooting

Section 11: T roubleshooting

Symptoms Probable Causes Suggested Remedies Battery is dead

Battery will not charge up

Brakes are sticking (won’t release)

Brakes don’t function

Electrical system does not work

Key switch is not in the off position. Switch key to off position.

Battery is worn out or defective. Replace battery. Starter solenoid is shorted. Replace starter solenoid. Battery connections are loose or

corroded. Battery ﬂuid level is low. Add distilled water to battery cell. Battery cell is dead. Replace battery. Battery is worn out or defective. Master cylinder linkage is out of

adjustment. Master cylinder return spring is broken. Replace master cylinder return spring. Ground debris in brake linkage. Clean debris from brake linkage. Master cylinder oil level is low. Add brake ﬂuid to the master cylinder. Brake line is broken. Replace brake line. Brake line has air in it. Bleed brake line and add brake ﬂuid. Master cylinder is defective. Replace master cylinder. Electrical fuse is blown or missing. Replace electrical fuse. Battery connections are loose or

corroded.

Disconnect and recharge battery.

Clean and tighten battery connections.

Adjust master cylinder linkage.

Clean and tighten battery connections.

Clutch is malfunctioning

Engine backfires

Engine knocks

Battery is worn out or defective. Replace battery. Ignition switch is defective. Replace ignition switch. Clutch does not engage. Readjust clutch linkage and/or replace

Clutch does not disengage. Readjust clutch linkage and/or replace

Clutch worn out. Replace clutch. Spark plug is fouled. Replace or clean spark plug. Air intake restrictor upstream of air

cleaner is missing or incorrectly installed.

Throttle cable is defective or out of adjustment.

Engine speed is set too low. Adjust engine idle screw. Engine is overloaded. Avoid overloading the engine. Fuel is stale or dirty. Replace fuel with new fuel.

throw-out bearing.

Replace or correctly install air intake restrictor.

Clean and oil throttle cable. Replace worn or damaged cable.

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 44

Table of Contents

Section 11: Troubleshooting

Symptoms Probable Causes Suggested Remedies Engine loses power

Engine overheats

Throttle cable is sticking. Clean and oil throttle cable. Replace

Choke cable is sticking. Clean and oil choke cable. Replace

Spark plugs are defective. Replace spark plugs. Spark plugs are fouled. Clean spark plugs or replace. Fuel supply is restricted. Check for dirt in fuel tank. Fuel line is plugged, pinched, or kinked. Clean or replace fuel line. Fuel leaks into the crankcase. Clean or replace fouled spark plugs.

Engine oil level is high. Drain excess oil, check for gas in the

Fuel octane is incorrect. Use unleaded 87 minimum octane. Throttle cable is faulty or out of

adjustment. Air cleaning element is plugged. Replace or clean air cleaner with air. Engine is overheating. See Symptoms for engine

Engine cooling ﬁns are plugged. Allow engine to cool. Clean cooling

worn or damaged cable.

Verify choke position is not stuck on.

oil.

Adjust or replace throttle cable.

overheating.

ﬁns with high pressure air.

Engine runs unevenly

Engine oil level is low. Add speciﬁed engine oil. Carburetor air intake tube is plugged. Clean air intake tube. Air cleaning element is plugged or

missing. Electrical connections are loose. Reattach electrical connections. Engine cooling ﬁns are plugged. Allow engine to cool. Clean cooling

Throttle cable is sticking. Clean and oil throttle cable. Replace

Choke cable is sticking. Clean and oil choke cable. Replace

Fuel is stale or dirty. Replace fuel with new fuel. Fuel line is plugged. Clean fuel line. Fuel type is incorrect. Use unleaded 87 minimum octane.

Fuel leaks into the crankcase. Clean or replace fouled spark plugs.

Spark Plug wiring is defective. Replace spark plug wiring. Spark plug is defective. Replace spark plugs. Spark plug is fouled. Clean spark plugs or replace.

Replace or clean air cleaner with air.

ﬁns with high pressure air.

worn or damaged cable.

(Methanol not allowed).

Verify choke position is not stuck on.

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Carburetor is not adjusted correctly. Adjust carburetor. Air cleaner is plugged. Replace or clean air cleaner with air.

7/14/08

Page 45

Table of Contents

Section 11: Troubleshooting

Symptoms Probable Causes Suggested Remedies Engine starts in gear

Engine stops running

Gear Shift is malfunctioning

Park brake doesn’t work

Clutch switch is improperly adjusted. Adjust clutch switch to be engaged

with clutch fully down. Gas tank is empty. Reﬁll gas tank. Spark Plug wiring is defective. Replace spark plug wiring. Ignition switch is defective. Replace ignition switch. Battery is worn out or defective. Replace battery Crankshaft is broke. Replace broken crankshaft. Clutch is not fully depressed. Fully depress clutch. Clutch plate does not release. Adjust clutch linkage Shift linkage is out of adjustment. Adjust shift linkage. Synchronizer is defective. Replace synchronizer. Transmission jumps out of gear. Withgear shift in neutral, adjust shifter

link at transmission to be in neutral

position. Park brake cable is broken. Replace park brake cable. Park brake cable is jammed with debris. Clean debris from park brake cable. Park brake is out of adjustment. Adjustknobon end of park brake lever

clockwise to tighten brake tension and

counterclockwise to loosen brake

tension.

Starter cranks slowly

Battery power is low. Recharge battery. Battery connections are loose or

corroded. Battery is worn out or defective. Replace battery. Harness connections are loose. Reconnect harness connections. Harness pin connections are bent. Straighten harness pins. Harness is defective. Replace harness. Ignition switch is defective. Replace ignition switch. Starter is defective. Replace starter. Engine oil is too heavy. Replace with SAE 10W30 oil.

Clean and tighten battery connections.

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 46

Table of Contents

Section 11: Troubleshooting

Symptoms Probable Causes Suggested Remedies Starter does not work

Steering does not track correctly

Steering play is excessive

Vehic le speed does not reach 17 MPH

Neutral switch is not engaged. Adjust neutral switch to be engaged

Neutral switch is defective. Replace neutral switch. Battery power is low. Recharge battery. Battery connections are loose or

corroded. Battery is worn out or defective. Replace battery. Harness connections are loose. Reconnect harness connections. Harness pin connections are bent. Straighten harness pins. Harness is defective. Replace harness. Ignition switch is defective. Replace ignition switch. Starter is defective. Replace starter switch. Improper tire inﬂation. Inﬂate all tires to correct tire pressure. Hydraulic steering cylinder is not

operating properly. Worn mounting bushings at hydraulic

cylinder connecting pins. Malfunctioning steering sector. Inspect and repair worn parts. Throttle cable housing is set too close to

engine preventing proper cable movement.

with gear shift in neutral.

Clean and tighten battery connections.

Inspect thoroughly and replace or tighten malfunctioning components.

Inspect and replace all worn bushing and connecting pins.

Repositioncablehousingtowardseats until all cable slack is removed between cable housing and engine.

Vehic le looses ground speed without loosing engine speed

Carburetor is icing up. Install Cold Weather Kit. Clutch out of adjustment. Adjust clutch linkage. Clutch worn out. Replace clutch.

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 47

Section 12: Appendix

Table of Contents

Torque Values Chart

Bolt Head Identification

Bolt Size

(Inches)

in-tpi

1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 4 3 6 5 9 7 1/4" - 28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11 5/16” - 18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27 5/16" - 24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29 3/8" - 16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53 3/8" - 24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62 7/16" - 14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93 7/16" - 20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97 1/2" - 13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105 1/2" - 20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150 9/16" - 12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 l215 160 9/16" - 18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230 5/8" - 11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245 5/8" - 18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300 3/4" - 10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355 3/4" - 16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450 7/8" - 9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665 7/8" - 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780 1" - 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845 1" - 12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550 1-1/8" - 7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710 1 1/8" - 12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700 1 1/4" - 7 680 500 1520 1120 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220 1 1/4" - 12 750 555 1680 1240 2730 2010 1 3/8" - 6 890 655 1990 1470 3230 2380 1 3/8" - 12 1010 745 2270 1670 3680 2710 1 1/2" - 6 1180 870 2640 1950 4290 3160 1 1/2" - 12 1330 980 2970 2190 4820 3560 Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.

Grade 2 Grade 5

Grade 8

N · ft-lb N · ft-lb N · ft-lb mm x N · ft-lb N · ft-lb N · ft-lb

Bolt Size (Metric)

in-tpi = nominal thread diameter in inches-threads per

N· m = newton-meters

ft-lb= foot pounds

mm x pitch = nominal thread diameter in millimeters x

5.8 8.8 10.9

Class 5.8 Class 8.8 Class 10.9

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 48

Section 12: Appendix

Notes

Table of Contents

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

7/14/08

Page 49

Section 12: Appendix

Land Pride, A Division of Great Plains Manufacturing, Inc., 1525 East North Street, Salina, Kansas, USA

(hereinafter“Land Pride”) warrantsfor aperiod oftwelve (12) monthsfrom thedate ofinitial retailpurchase from anauthorized Land Pride UtilityVehicle dealer that each newLand Pride Utility Vehicleshall be free, under normaluse and maintenance, fromany defect in material andworkmanship subject to thefollowing conditions, exclusions, obligations and limitations.

1. Coverage Any material or workmanship found and determined to be defective by Land Pride within the (12) twelve month warranty period shall be remedied without charge for parts or labor at any authorized Land Pride Utility Vehicle dealership.

2. Owner’s Obligations The following obligations must be fulfilled by the owner to maintain the validity of Land Pride warranty:

b. The original owner must service the vehicle according tothe periodic maintenance charts contained in

the Operator’s Manual as neglecting to do so can impede the warranty process. These inspections, maintenance services and adjustments are to be performed at the owner’s expense.

c. The owner must present a copy of the warranty registration card or other positive proof of initial retail

purchase date issued at the time of purchase, to an authorized Land Pride Utility Vehicle dealer at the time the warranty repairs are to be performed on the vehicle.

3. Exclusions The following are specifically excluded from this warranty: a. Any Land Pride Utility Vehicle used for rental purposes. b. Any Land Pride Utility Vehicle used to tow loads in excess of the maximum trailer weight specified in

the Operator’s Manual.

c. Any Land Pride Utility Vehicle used to carry loads in excess of the maximum vehicle load rating

including occupants and cargo as stated in the Operator’s Manual.

d. Any Land Pride Utility Vehicle that has been altered or modified without Land Pride’s specific

recommendation, approval and authorization in writing. e. Any Land Prideaccessories that arecovered by theLand Pride Partsand Accessories WarrantyPolicy. f. Any Land Pride UtilityVehicle that has not beencompletely and properly assembled and pre-delivered

by an authorized Land Pride Utility Vehicle dealer.

4. Limitations This warranty shall not apply to or include any of the following: a. Repair or replacement required as result of (I) accident, (II) misuse or neglect, (III) lack of reasonable

and proper maintenance, (IV) repairs improperly performed or replacements improperly installed, (V) use of replacement parts or accessories not conforming to Land Pride specifications which adversely affect performance and/ordurability, (VI) alterations or modifications notrecommended or approved in

writing by Land Pride and/or (VII) wear and deterioration occasioned by the use of this vehicle. b. Pre-delivery, routine maintenance, service and adjustments. c. Engine (Warranty is covered by the original engine manufacturer). d. Tires, belts, shocks, brakes and body (Considered wear items).

5. Limited Liability The liability of Land Pride under the twelve (12) month warranty is limited solely to the remedying ofdefects in materials or workmanship byan authorized Land Pride Utility Vehicledealer at its place of business during customary business hours. This warranty does not cover inconvenience, loss of use of the vehicle, or transportation of thevehicle to or from the Land Pride dealer. Land Pride shall not

be liable for any other expense, loss, or damage, whether direct, incidental, consequential, or exemplary arising in connection with the sale or use of or the inability to use the LandPride Utility Vehicle for any purpose. Some states, provinces or countries do not allow the exclusion or limitation of

any incidental or consequential damages, so the above limitation or exclusion may not apply to you. a. No express warranty is given by LandPride with respect to the Land Pride UtilityVehicle except as set

forth herein. Any warranty implied by law, including any warranty of merchantability or fitness for a particular purpose, is expressly limited to the twelve (12) month warranty terms set forth herein. The foregoingstatements of warrantyare exclusiveand inlieu ofall other remedies.Some states,provinces or countries donot allow limitations on how long an implied warrantylasts, so the above limitation may

not apply to you. b. No dealer is authorized to modify this Land Pride Utility Vehicle Warranty. c. Any breach of warranty claim must be brought forth within 15 months of original sale.

6. Legal Rights This warranty gives you specific legal rights and youmay also have other rights which vary from state, province or country.

Effective January 2, 2003

Table of Contents

Land Pride Limited Warranty

Utility Vehicle

7/14/08

4400EX Heavy Duty Off Road Utility Vehicle 720-051M

Page 50

Corporate Ofﬁce: P.O. Box 5060

Salina, Kansas 67402-5060 USA

www.landpride.com

Land Pride 720-051M User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Section 1: Introduction

Safety First

Using This Manual

Terminology

Application

Models Covered

Getting Acquainted with your Gondo

Owner Assistance

Serial Number Plate

Section 2: Important Safety Information

Safety Symbol

Safe Operating Procedures

Safety Decals

Section 3: Pre-Delivery and Check List

Pre-Delivery Certificate

Vehicle Information

Dealer Service and Inspection List

Dealer Test Ride List

Dealer Delivery To Customer List

Customer Acceptance List

Section 4: Operating Instructions

Operator Responsibilities

Pre-Start Check List

General Operation

Starting the Engine

Dashboard Switches and Instruments

Foot Operated Controls

Hand Operated Controls

Fuel Indicator

Steering

Driving Conditions

Towing the Gondo

• Obey all state and local laws for towing. Traveling Tips From the Trail Masters

Section 5: Options and Accessories

Gondo Options

Rear Cargo Box

Tires

Gondo Accessories

Section 6: Maintenance

General Maintenance

Prepare V ehicle for Maintenance

Torque Values

Wheel Lug Nuts

Engine Torques

All Other Torques

Tire Maintenance

Jacking the Vehicle

Shock Absorbers

Electrical System

Battery

Jump Starting the Battery

Prepare Vehicle to Jump-Start

Connecting Jumper Cables

Disconnecting Jumper Cables

Fuel System

Filling the Fuel Tank

Fuel Filter and Fuel Line Maintenance

Emptying the Fuel Tank

Engine Maintenance

General Information

High Altitude Carburetor Kit

Po wer Steering Belt

Engine Air Filter

Air Filter Maintenance Schedule

Precleaner Foam Element

Paper Element

Spark Arrester Maintenance Schedule

Spark Arrester Maintenance Procedure

Spark Arrester

Replacement Parts

Maintenance Schedule

Section 7: Lubrication and Fluids

Engine Oil

Differential Oil

Transmission Fluid