Land Pride Accu-Z Razor Z44, 472620, Accu-Z Razor Z52 Service Manual

Riding Mowers
Z44 and Z52 Accu-Z Razor (S/N 472620 and above)
23802
357-044SM
Service Manual
©2006 Printed
9/24/09
Land Pride provides this publication“as is” withoutwarranty of any kind,either expressedor implied. While ev eryprecaution hasbeen takenin the preparationof this manual,Land Pride assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of theinformation contained herein. Land Pridereserves the right to revise and improve its products as it sees fit. Thispublication describes the state ofthis product at thetime of its publication,and may not reflect the product in thefuture.
Land Pride is aregistered trademark.
All other brands and productnames aretrademarks orregistered trademarks of their respectiveholders.
Printed in the United States of America.
Z44 and Z52 Accu-Z Razor (S/N 472620 and above) Riding Mowers 357-044SM
9/24/09
Land Pride

Table of Contents

SECTION 1: OPERATOR CONTROLS . . . 4
STEERING ARM REMOVAL . . . . . . . . . . . . . . . . . 4
STEERING ARM INSTALLATION . . . . . . . . . . . . . 4
PARK BRAKE REMOVAL . . . . . . . . . . . . . . . . . . . 5
PARK BRAKE INSTALLATION . . . . . . . . . . . . . . . 7
CONTROL ARM AND SHAFT REMOVAL . . . . . . . 9
CONTROL ARM AND SHAFT INSTALLATION . . 12
DECK LIFT REMOVAL . . . . . . . . . . . . . . . . . . . . 15
DECK LIFT INSTALLATION . . . . . . . . . . . . . . . . 17
CONTROL PANEL REMOVAL . . . . . . . . . . . . . . 20
CONTROL PANEL INSTALLATION . . . . . . . . . . 21
SECTION 2: SEAT AND FRAME . . . . . . . 22
SEAT REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . 22
SEAT INSTALLATION . . . . . . . . . . . . . . . . . . . . . 24
FLOOR PANEL REMOVAL . . . . . . . . . . . . . . . . . 27
FLOOR PANEL INSTALLATION . . . . . . . . . . . . . 27
BUMPER REMOVAL . . . . . . . . . . . . . . . . . . . . . . 28
BUMPER INSTALLATION . . . . . . . . . . . . . . . . . . 28
SECTION 3: MOWER DECK . . . . . . . . . . 29
DECK REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . 30
DECK INSTALLATION . . . . . . . . . . . . . . . . . . . . 31
PULLEY AND BLADE HUB REMOVAL . . . . . . . . 33
PULLEY AND BLADE HUB INSTALLATION . . . . 34
SECTION 4: ELECTRICAL SYSTEM . . . . 35
BATTERY ASSEMBLY REMOVAL . . . . . . . . . . . 35
BATTERY ASSEMBLY INSTALLATION . . . . . . . 36
WIRING HARNESS REMOVAL . . . . . . . . . . . . . . 37
WIRING HARNESS INSTALLATION . . . . . . . . . . 38
WIRING SCHEMATIC . . . . . . . . . . . . . . . . . . . . . 39
SECTION 5: FUEL SYSTEM . . . . . . . . . . 39
FUEL SYSTEM REMOVAL . . . . . . . . . . . . . . . . . 40
FUEL SYSTEM INSTALLATION . . . . . . . . . . . . . 41
SECTION 6: WHEELS . . . . . . . . . . . . . . . 42
FRONT CASTER WHEEL REMOVAL . . . . . . . . . 42
FRONT CASTER WHEEL INSTALLATION . . . . . 44
REAR DRIVE WHEEL REMOVAL . . . . . . . . . . . . 46
REAR DRIVE WHEEL INSTALLATION . . . . . . . . 47
SECTION 7: POWER TRAIN . . . . . . . . . . 48
MUFFLER REMOVAL . . . . . . . . . . . . . . . . . . . . . 48
MUFFLER INSTALLATION . . . . . . . . . . . . . . . . .49
ENGINE REMOVAL . . . . . . . . . . . . . . . . . . . . . . .49
ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . 52
CLUTCH REMOVAL . . . . . . . . . . . . . . . . . . . . . .54
CLUTCH INSTALLATION . . . . . . . . . . . . . . . . . .55
TRANS-AXLE REMOVAL . . . . . . . . . . . . . . . . . .56
TRANS-AXLE INSTALLATION . . . . . . . . . . . . . .59
SECTION 8: ADJUSTMENTS . . . . . . . . . . 62
TORQUE VALUES CHART . . . . . . . . . . . . . . . . . 63
TIRE INFLATION CHART . . . . . . . . . . . . . . . . . . 63
TORQUE VALUES . . . . . . . . . . . . . . . . . . . . . 64
STEERING LINKAGE . . . . . . . . . . . . . . . . . . . . .64
CONTROL LEVER NEURAL ADJUSTMENT . . . .65
STEERING DAMPER . . . . . . . . . . . . . . . . . . . . .65
SEAT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . 66
UPPER CONTROL LEVER ADJUSTMENTS . . . . 66
HEIGHT ADJUSTMENT . . . . . . . . . . . . . . . . . 66
REACH ADJUSTMENT . . . . . . . . . . . . . . . . . . 66
FORWARD TRAVEL ADJUSTMENT . . . . . . .66
HYDRO-DRIVE BELT BELT ADJUSTMENT . . . .67
DECK LEVELING ADJUSTMENTS . . . . . . . . . . .67
ENGINE RPM SETTING . . . . . . . . . . . . . . . . . . . 67
DECK LEVELING & HEIGHT ADJUSTMENTS . .67
DECK LEVEL ADJUSTMENTS . . . . . . . . . . . .67
DECK CUTTING HEIGHT ADJUSTMENT . . . . . .70
ANTI-SCALP ROLLERS . . . . . . . . . . . . . . . . . . .70
PIVOT FRONT WHEELS . . . . . . . . . . . . . . . . . . . 70
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Z44 and Z52 Accu-Z Razor (S/N 472620 and above) Riding Mowers 357-044SM
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SECTION 1: OPERATOR CONTROLS

SECTION 1: OPERATOR CONTROLS

STEERING ARM REMOVAL

1. Loosen and remove two steering arm retaining bolts.
2. Slide steering arm up and off of the drive control stub.
3. Repeat steps 1 through 2 for other side.
photo zsm176

STEERING ARM INSTALLATION

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1. Slide steering arm to desired height and install pivot bolt and nut.
NOTE: Do not tighten at this time.
2. Install bolt and nut in arm adjustment slot.
3. Adjust arms to desired angle.
photo zsm088
4. Tightenall fasteners to standardtorque. See charton page 63.
5. Repeat steps 1 through 4 for other side.
photo zsm175
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SECTION 1: OPERATOR CONTROLS

PARK BRAKE REMOVAL

1. Disconnect battery to prevent accidental shock and chock wheels for safety.
NOTE: For ease ofaccess seatpan assemblymay be removed.
2. Loosen and remove battery hold-down bracket.
NOTE: For ease of access remove battery and battery tray.
3. Remove brake return spring from battery hold-down post and park return link.
photo zsm164
4. Remove hair cotter pin from park linkage rod.
5. Remove park returnlink, and pull the park linkage rod from the control pivot shaft.
photo zsm082
6. Remove hair cotter pin, and hardware, from park return link at rear of unit.
7. Remove park link rod from the park lever shaft weldment.
photo zsm111
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SECTION 1: OPERATOR CONTROLS
8. Remove hair cotterpins and hardwarefrom upperand lower sections of the spring link clip.
9. Remove spring link clips from the park lever shaft weldment and parking paw.
10. Repeat step 9 for spring link clip on other side.
photo zsm058
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11. Loosen and remove bolt from park shaft bushing plate.
12. Repeat step 11 for park shaft bushing plate on other side.
13. Remove park lever shaft weldment.
photo zsm267
Z44 and Z52 Accu-Z Razor (S/N 472620 and above) Riding Mowers 357-044SM
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SECTION 1: OPERATOR CONTROLS

PARK BRAKE INSTALLATION

1. Install park shaft bushing plate on to one trans-axle.
NOTE: Do not tighten at this time.
2. Placeone matching end of parklever shaft weldment, with bushing, into shaft bushing plate installed in step 1.
photo zsm261
3. Place park shaft bushing plate and bushing on other end of park lever shaft.
4. Align and install park lever shaft weldment and bushing plate on the opposite side installed in step 1 to trans-axle.
5. Tightenall fasteners to standardtorque. See charton page 63.
photo zsm268
6. Assemble spring link clips and align and install on the park lever shaft weldment and parking paw.
7. Secure spring link clip assembly with hair cotter pins and hardware.
8. Repeat steps 6 through 7 for other side.
photo zsm059
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SECTION 1: OPERATOR CONTROLS
9.Insert park linkage rod throughframe andattach tothe park lever shaft weldment.
NOTE: Ensure that the park linkage rod is correctly aligned under the control pivot shaft.
10. Securepark linkage rodto park levershaft weldment with cotter pin and hardware.
photo zsm111
11.Align andinstall parklinkage rodinto thecontrol pivot shaft.
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12. Align and install park return link onto park linkage rod.
NOTE: Ensure thatthecurve ofthe return parklink is installed toward the control pivot shaft.
13. Securereturn park linkand park linkagerod with hair cotter pin.
photo zsm081
14. Align and install brake return spring from battery hold-down post and park return link.
15. Align and install battery hold-down bracket.
16. Reconnect battery and remove chocks from wheels.
photo zsm015
Z44 and Z52 Accu-Z Razor (S/N 472620 and above) Riding Mowers 357-044SM
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Land Pride
SECTION 1: OPERATOR CONTROLS

CONTROL ARM AND SHAFT REMOVAL

1. Disconnect battery to prevent accidental shock and chock wheels for safety.
NOTE: For ease ofaccess seatpan assemblymay be removed.
2. Loosen and remove battery hold-down bracket.
3. Remove battery and battery tray. See battery assembly removal instructions on page XX.
photo zsm166
4. Disconnect and remove park return link and linkage rod. See park brake removal instructions on page XX.
5. Remove steering arms. See steering arm removal instructions on page 4.
6. Loosen set screw on brake lever and remove handle.
photo zsm076
7. Unlock and remove retaining cap on rod end of drive control damper.
NOTE: Damage may occur to damper if cap is not unlocked before removal.
8. Remove drive control damper from ball stud on steer arm support.
9. Repeat steps 7 through 8 for other side.
photo zsm079
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Z44 and Z52 Accu-Z Razor (S/N 472620 and above) Riding Mowers 357-044SM
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SECTION 1: OPERATOR CONTROLS
10. Loosen set screwon steer armsupport lockingcollar.
11. Repeat step 10 for other side.
photo zsm070
12. Loosen set screw on the park brake interlock.
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NOTE: Set screw must be fully screwed out to clear alignment cut-out on the control pivot shaft.
13. Repeat step 12 for other side.
photo zsm0705
14. Loosen and remove the nuts securing the pump adjuster rod on both ends.
15. Remove the pump adjuster rod.
NOTE: For ease of removal, angle rod in steer arm support.
L
16. Repeat steps 14 through 15 for other side.
photo zsm087
Z44 and Z52 Accu-Z Razor (S/N 472620 and above) Riding Mowers 357-044SM
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Land Pride
SECTION 1: OPERATOR CONTROLS
17. Slide the control pivot shaft to the right to allow removal ofthe left handsteer arm supportand hardware.
NOTE: Control pivot shaft will not slide to the left due to park linkage rod mount location.
photo zsm092
18. Remove the left hand steer arm support, brake interlock, and locking collar from control pivot shaft.
19. Slide the control pivot shaft to the left and back through frame mount.
20. Remove the right hand steer arm support, brake interlock, and locking collar from the control pivot.
photo zsm091
21. Remove the control pivot shaft from frameby sliding the right side up and through the steer arm support opening.
22. Once control pivot shaft has cleared the left side of frame, slide left and out of unit.
photo zsm098
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SECTION 1: OPERATOR CONTROLS

CONTROL ARM AND SHAFT INSTALLATION

NOTE: Criticalto correct installation thatthe control pivot shaftis installed intounit with park linkage rod mount to the left side.
1. Slide right side of control pivot shaft through the right hand steer arm support opening.
2.Continue toslide controlpivotshaft tothe rightuntil left side clears the frame and can be aligned into the left hand control pivot shaft mounting hole.
photo zsm098
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3.Slide controlpivot shaftto theleft andinstall righthand lock collar, steer arm support and brake interlock.
4. Align right hand control assembly with control pivot shaft mounting hole and slide shaft to the right.
photo zsm096
5.Slide controlpivot shaftto theright andinstall lefthand lock collar, steer arm support and brake interlock.
6. Align left hand control assembly with control pivot shaft mounting hole and slide the shaft left.
7. Align and install the pump adjuster rod onto the steer arm support and the bell crank lever.
8. Repeat steps 6 through 7 for other side.
9. Tightenall fasteners to standardtorque. See charton page 63.
photo zsm086
Z44 and Z52 Accu-Z Razor (S/N 472620 and above) Riding Mowers 357-044SM
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SECTION 1: OPERATOR CONTROLS
10. Align and install brake handle into control pivot shaft.
11. Tighten set screw for brake handle.
photo zsm077
12. Align park brake interlock with cut-out in the control pivot shaft and seat set screw down for alignment.
NOTE: Donot tighten setscrew on brakeinterlock at this time.
13. Align control assembly and secure with lock collar.
14. Repeat steps 12 through 13 for other side.
photo zsm071
15. Place brake handle in the lock position.
16. Tighten set screw in the park brake interlock.
NOTE: Ensure that the park brake interlock is in the locked position.
photo zsm074
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Z44 and Z52 Accu-Z Razor (S/N 472620 and above) Riding Mowers 357-044SM
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SECTION 1: OPERATOR CONTROLS
17. Align and install the drive control damper on to the ball stud of steer arm support.
18. Secure drive control damper with retaining cap on rod end.
photo zsm080
Land Pride
19. Align and install steering arms. See Steering arm installation on page 4.
20. Install battery tray. See battery assembly instillation on page XX.
21.Align and installpark returnlink andlinkage rod. See park brake instillation instructions on page 7.
photo zsm013
22. Align and install battery hold-down bracket.
23. Reconnect battery and remove chocks from wheels.
photo zsm174
Z44 and Z52 Accu-Z Razor (S/N 472620 and above) Riding Mowers 357-044SM
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Land Pride
SECTION 1: OPERATOR CONTROLS

DECK LIFT REMOVAL

1.Block wheels forsafety andplace blocksunder mower deck.
2. Remove deck height stop and lower deck onto blocks.
NOTE: Ensurethat deck chains have slack when the lift arm is fully lowered.
photo zsm198
3. Loosen and remove bolt from deck chain on the deck lift pivot.
4. Repeat step 3 for the other three deck chain assemblies.
NOTE: The front left deck chain is attachedto the lift adjusting yoke.
photo zsm203
5. Remove e-ring clip from deck height pawl pin and remove pin.
6. Remove deck height pawl.
photo zsm208
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SECTION 1: OPERATOR CONTROLS
7. Remove e-ring clip from deck height gage trunion.
8. Remove deck height gage bar trunion from the lift pedal lever.
photo zsm211
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NOTE: Start deck lift rod removal at front to release spring tension.
9. Loosen lift rod trunion jam nuts.
10. Remove e-ring from lift rod trunion and pull trunion from the deck lift pivot.
photo zsm199
11. Remove lift rod trunion and jam nuts.
12. Loosen and remove spring tensioner nut, compression washer, spring, and tension washer.
photo zsm215
Z44 and Z52 Accu-Z Razor (S/N 472620 and above) Riding Mowers 357-044SM
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SECTION 1: OPERATOR CONTROLS
13. Loosenand remove rear lift rodtrunion and jam nuts.
photo zsm221
14. Remove e-ring clip from rear lift rod trunion and remove trunion from deck lift pivot.
photo zsm218
15. Repeat steps 9 through 14 for other side.
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SECTION 1: OPERATOR CONTROLS

DECK LIFT INSTALLATION

1. Align and install rear lift rod trunion in deck lift pivot.
2. Secure rear lift rod trunion with e-ring clip.
photo zsm220
Land Pride
3. Install trunion jam nut on lift rod. Thread jam nut 3" onto lift rod.
4. Alignand install liftrod into rearlift rod trunionthrough spring tension bracket.
5. Install the outer trunion jam nut and thread on 1" from end of rod to flange of jam nut.
6. Snug the inner trunion jam nut. This will be tightened during the adjustment of rods.
photo zsm216
7. Align and install spring tension washer, spring, compression washer and tension nut on lift rod.
8. Compress spring with tension nut. Ensure to tighten the tension nut far enough on to install front trunion.
photo zsm214
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SECTION 1: OPERATOR CONTROLS
9. Install inner jam nut on front of lift rod.
10.Install fronttrunionand alignwithdeck liftpivot mount hole.
11. Install outer jam nut.
12. Snug the jam nuts to front trunion. This will be tightened during the adjustment of the rods.
photo zsm226
13. Install front lift rod trunion into the deck lift pivot.
14. Secure front lift rod trunion with e-ring clip.
15. Repeat steps 1 through 14 for other side.
photo zsm227
16.Align and installdeck heightgage bar trunion into the lift pedal lever.
17. Secure height gage bar trunion with e-ring clip.
photo zsm211
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Z44 and Z52 Accu-Z Razor (S/N 472620 and above) Riding Mowers 357-044SM
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SECTION 1: OPERATOR CONTROLS
18. Align and install deck height gage bar in frame.
19. Align and install deck height pawl and pin.
20. Secure deck height pawl with e-ring clip.
photo zsm209
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21. Align and install deck lift chain in deck lift pivot.
22. Repeat step 21 for other three deck chain assemblies.
NOTE: Front left deck lift chain is installed with the lift adjusting yoke.
photo zsm204
23. Install deck height stop.
24. Adjust deck lift rods for correct operation. See deck adjustment on page 67.
25. Remove chock and deck blocks.
photo zsm197
Z44 and Z52 Accu-Z Razor (S/N 472620 and above) Riding Mowers 357-044SM
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Land Pride
SECTION 1: OPERATOR CONTROLS

CONTROL PANEL REMOVAL

1. Disconnect battery to prevent accidental shock and chock wheels for safety.
2. Loosen and remove the choke cable and the throttle cable from engine. See engine removal on page 50.
3. Remove securing ties on these cables to the control panel.
photo zsm156
4. Loosenand remove cross headbolts on control panel.
5. Lift panel out and unplug all electrical connectors.
NOTE: When disconnecting connectors, note location and orientation.
photo zsm067
6. Feed the choke cable and throttle cable through opening in base of fuel tank.
photo zsm033
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SECTION 1: OPERATOR CONTROLS

CONTROL PANEL INSTALLATION

1. Feed the choke cable and throtle cable through opening in base of fuel tank.
NOTE: Ensure correct routing of cables to engine to prevent binding or rubbing.
photo zsm033
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2. Connect electrical connectors to control panel. See wiring schematic on page 39
photo zsm066
3. Align and install the choke and throtle cables to engine. See engine installation on page 52.
4. Secure cables with new securing ties.
5. Align and install control panel.
6. Secure control panel with cross head bolt.
7. Tightenall fasteners to standardtorque. See charton page 63.
photo zsm050
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