Land Pride 4210 User Manual

CVT And Cover Kit Assembl y Instructions
Treker 4210/4410 ST Series

Before You Start

When you see this symbol, the subsequent instructions and warnings are serious - follow
!
without exception. Your life and the lives of others depend on it!
IMPORTANT: Before you begin, read these instructions and checkto be sure all partsand tools are accounted for. Please retain these installation instructions for future reference and parts ordering information.
Your CVT And Cover Kit is exclusively designed for your Land Pride 4210ST & 4410ST Trekers. Please read these installation instructions and your vehicle Operator’s Manual thoroughly before beginning. Especially read information relating to safety concerns. Also included in the Operator’s Manual is important information on operation, adjustment, troubleshooting, and maintenance for this kit (some manual sections do not apply to all accessories).
A separate Parts Manual for replacement parts can be purchasedfromyourdealeror available freeof charge at www.landpride.com. Have model and serial numbers handy when placing an order.

Manual Part Numbers:

Operator’sManual . . . . . . . . . . . . . . . . 700-108M
Parts Manual . . . . . . . . . . . . . . . . . . . . . 700-109P
Manual No. 700-520M

Further Assistance

Your dealer wants you to be satisfied with your new CVT And Cover Kit. If for any reason you do not understand any part of this manual or are not satisfied with the service received, the following actions are suggested:
1. Discuss the matter with your dealership service manager making sure he is aware of any problems youmay haveand that he has had the opportunity to assist you.
2. If you are still not satisfied, seek out the owner or general manager of the dealership, explain the problem and request assistance.
3. For further assistance wr ite to:
Land Pride Service Department
1525 East North Street
P.O. Box 5060
Salina, Ks. 67402-5060
E-mail address
lpservicedept@landpride.com

Assembly Instructions

Adetailed listingof partsfor thisaccessory kitis provided on page 6. Use the list as a checklist to inventory parts received.Please contact your local Land Pride dealerfor any missing hardware.

General Information

These assembly instructions apply to the following CVT And Cover Kit Accessories listed below:
700-519A TREKER CVT/COVER KIT

Tools required:

Safety glasses
Work gloves
Center punch
Hammer
Electric drill with 1/8" drill bit
Extension cord (if required)
Phillips screwdriver
3/16" hex socket wrench
11/32" box end or open end wrench
7/16" box end or open end wrench
Two 1/2" box end or open end wrenches
9/16" box end or open end wrench
3/8" or 1/2" ratchet wrench with 3" extension
and 3/4" socket
Pop Rivet Gun
T-27 Torx driver
© Copyright 2007 Printed
3/20/07

Initial Preparations

The steps listed below must be followed before installing this kit:
!
Securely support cargo box in the up position to prevent injury when working under the cargo box.
1. Parkvehicleon a levelsurface.Don’t work under or
2. Move gear shift lever to park, and chock front and
3. Raise cargo box fully up and securely support it in
4. Turn ignition switch off and remove switch key.
CAUTION
around a vehicle parked on an incline.
back of any wheel to prevent vehicle from rolling.
the up position to prevent injury while working around the engine.
1
Assembly Instructions
Land Pride

Left Side Panel Detachment

The fuse boxon the left side panel can interfere with removingand assembling the CVT enclosure. Itis simpler to detach the side panel from the frame than to detach the fuse box.
Refer to Figure 1:
1. Remove five 1/4" hex flange lock nuts (#3) and 1/4" Phillip head machine screws (#2). Allow the side panel to hang from its wiring harness.
2. Lift side panel (#1) with fuse box and wiring harness out of the waywhen removing and installing driveline components that interfere.

Removal of Exhaust Heat Shield

Refer to Figure 2:
1. Remove existing #8 x 1/2" hex screws (#3) and exhaust heat shield (#5). Save for reattachment.

Removal of Air Hoses & Outer Enclosure

The following removed components will not be reused in assembly of the new CVT drive.
Refer to Figure 2:
1. Loosen hose clamp (#1A) and remove exhaust air hose (#7).
2. Loosen hose clamp (#1B). Remove 1/4" Phillips head self-tapping drive screws (#4), intake air hose (#9) and snorkel (#8).
3. Removetwelve 1/4" x 3/4" Phillips head screws (#2) and outer enclosure (#6).
22416
Side Panel Removal
Figure 1
CVT Venting Removal
Figure 2
Manual No. 700-520M 3/20/07
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