Land Pride 4200NT User Manual 2

High Rate Spring Kit Assembly Instructions
For All Treker Series

Before You Start

When you see this symbol, the subsequent instructions and warnings are serious - follow
!
without exception. Your life and the lives of others depend on it!
IMPORTANT: Before you begin, read these instructions and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information.
YourHighRateCoilSpringsareexclusivelydesignedfor your Land Pride Treker. Please read these installation instructions and your Treker Operator’s Manual thoroughlybeforebeginning.Especiallyreadinformation relating to safety concerns.
Manual Part Numbers:
4200NT/ST & 4400NT/ST Trekers
Operator’sManual . . . . . . . . . . . . . . . . 700-108M
Parts Manual . . . . . . . . . . . . . . . . . . . . . .700-108P
4210ST & 4410ST Trekers
Operator’sManual . . . . . . . . . . . . . . . . 700-108M
Parts Manual . . . . . . . . . . . . . . . . . . . . . .700-109P
4220ST & 4420ST Trekers
Operator’sManual . . . . . . . . . . . . . . . . 700-504M
Parts Manual . . . . . . . . . . . . . . . . . . . . . 700-504P

Manual No. 701-194M

Initial Preparations
1. Parkvehicleonaflat surface,movegear shiftleverto neutral or park, set park brake if available, turn off engine and remove ignition key.
2. Chock front and back side of rear wheels.
3. Loosen wheel lug nuts one-quarter turn on the right front wheel.
4. Refer to your Operator’s Manual for detailed instructions onjackingyour vehicle.Place jack under thevehicle’sbody frameclose to wherether ight front A-Arm attaches to the frame and then jack the front wheel off the ground.
5. For safety, suppor t the wheel off the ground by placing a jack stand under the body frame and then lowering the vehicle onto the jack stand.
6. Remove right front wheel from the vehicle.

General Information

These assembly instructions apply to the following High Rate Spring Kit listed below:
701-193A SPRINGS, ST TREKER HIGH RATE
Itincludes 2 CoilSpringsPart Number 840-330Candthis manual. Please contact your local Land Pride dealer if any components are missing.
Tools required:
Safety glasses, Work gloves & Tape Measure
Spring compressing equipment
9/16" & 14mm wrench
Pliers or small vise grips

Assembly Instructions

Refer to your Operator’s Manual Maintenance Section for instructions on Securing Vehicle for Maintenance, Tire Maintenance and Jacking the Vehicle.
© Copyright 2008 Printed
3/31/08
Figure 1
Shock & Spring Assembly Removal
Refer to Figure 1:
1. Loosen 3/8" hex nut (#5) 3 full turns. The clamping lugs mayneed to be spread apar t tofree the shock & spring assembly.
2. Remove bottom of shock & spring assembly (#11) from brake assembly (#1) & steering bracket (#2) by pulling down on the brake assembly and A-arm(#9).
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Further Assistance

Land Pride
3. Remove M10 jam nuts (#6), flat washer (#7) and upper rubber grommet (#8). Keep for reuse.
4. Remove shock & spring assembly from Treker main frame (#3).
5. Remove mounting washer (#10) and lower rubber grommet (#8). Keep for reuse.
Figure 2
Coil Spring Replacement
!
Coil Springs on a shock are compressed and contain high energy. The coil spring must be removed from the shock correctly by a person who has knowledge and experience in how to do this safely. The spring, if not handled properly can suddenly release its energy causing bodily harm to the worker and anyone nearby.
Refer to Figure 2:
WARNING
8. Install spring keeper (#3) and spring cap (#2) over end of spring.
9. Insert nonthreadedend of threaded spacer(#1)over rodend(#5)andthen screwitoncompletelyuntilthe spring cap (#2) has bottomed out against the rod stepped surface.
10. Releasecoil spring and checkspring length.Ifspring length is not 7 7/8", then the threaded spacer (#1), spring cap (#2) and spring keeper (#3) were not properly installed and should be reinstalled.
Shock & Spring Assembly Installation
Refer to Figure 1 on page 1:
1. Install lower end of shock & spring assembly (#11) into steering bracket (#2) and brake assembly (#1).
2. Make sure the shock is fully in with the raised boss against steering bracket face. Tighten 3/8"-16 hex head cap screw & nut (#4 & #5) to 31 ft-lbs.
3. Insert lower rubber grommet (#8) and mounting washer (#10) onto the shock & spring assembly rod.
4. Insert rod through hole in Treker main frame (#3).
5. Insert upper rubber grommet (#8) and flat washer (#7) onto the shock & spring assembly rod.
6. ScrewM10 hexjam nut (#6) onto therodend until flat washer (#7) is tight against the threaded spacer. It may be necessar y to hold top of shock & spring assembly rod to tighten the jam nut.
7. Screw the second M10 hex jam nut (#6) on until it is tight against the first jam nut.
8. Hold the first nut in place and torque the second nut to 24 ft-lbs.
9. Reinstall wheel and lower Treker to ground level.
10. Repeat assembly instructions for the left side and then removewheel chocksbefore driving the vehicle.
IMPORTANT: Coil spring must be compressed by a person who has proper knowledge on how to safely remove the spring from the shock.
1. Compress coil spring (#4) 1/2" to 3/4" with a mechanical device that will safely hold the spring in its compressed state.
2. Unscrew threaded spacer (#1). Make note that the threads on the spacer are not full length and that the end without threads goes on the rod first.
3. Remove spring cap (#2) and spring keeper (#3).
4. Slowly release compression from coil spring (#4), and remove coil spring.
5. Make sure bump stop (#6), plastic washer (#7) and steel washer (#8) stay on the shock (#9).
6. Insert small endofhigh rate coilspring(#10)onto the shock against plastic washer (#7).
7. Compress spring overall length to be between 7 1/4" and 7 1/2" length with a mechanical device that will safely hold the spring at this length. When compressed,thespr ing will contain 315 to 345 lbs.of compressed force.
High Rate Spring Kit Assembly Instructions Manual No. 701-194M 3/31/08
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Further Assistance
Your dealer wants you to be satisfied with your new High Rate Coil Springs. If for any reason you do not understand any part of this manual or are not satisfied with the service received, the following actions are suggested:
1. Discuss the matter with your dealership service manager. Make sure he is aware of your problems and has had the opportunity to assist you.
2. If you are still not satisfied, seek out the owner or general manager of the dealership, explain the problem and request assistance.
3. For further assistance write to:
Land Pride Service Department
1525 East North Street
P.O. Box 5060
Salina, Ks. 67402-5060
E-mail address
lpservicedept@landpride.com
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