Land Pride 4200 User Manual

Electric Bed Lift Assembl y Instructions
Treker 4200/4400 ST / NT & 4210/4410 ST Series
Before You Start
When you see this symbol, the subsequent instructions and warnings are serious - follow
!
without exception. Your life and the lives of others depend on it!
These optional assembly instructions contain only information required to assemble the ElectricBed Lift to the ST and NT Series Treker. A detailed Operator’s Manual was supplied with the Treker. Refer to the Operator’s Manual for additional specific information especially information relating to safety concerns. Also included in the Operator’s Manual is important information on operation, adjustment, troubleshooting, and maintenance for this attachment (some manual sections do not apply to all options).
A separate Parts Manual for replacement parts can be purchasedfromyourdealeroravailablefreeofchargeat www.landpride.com. Have model and serial numbers handy when placing an order.
Manual Part Numbers:
Operator’s Manual (All NT & ST Series) . . 700-108M
Parts Manual (4200/4400 NT/ST Series). . 700-108P
Parts Manual (4210/4410 ST Series). . . . . 700-109P
Assembly Instructions f or 4210ST & 4410ST Series Trekers
On page 6 is a detailed listing of parts included in this kit. Use this list as a checklist to inventory parts received.
Tools required:
Standard Blade Screwdriver
Two - 7/16" wrenches
One - 1/2" wrench
Needle Nose Pliers
Work Gloves Initial Preparations
1. Parkvehicle on a levelsurface.Don’tworkunder or around a vehicle parked on an incline.
2. Make the following gear and park brake selections:
a. 4200/4400 NT & ST Trekers:
•Set shift selector in forward gear.
•Set park brake.
b. 4210ST & 4410ST Trekers.
•Set shift selector in Park.
3. Turn ignition switch off and remove switch key.
Manual No. 701-055M
General Information
Instructions for 4210ST & 4410ST Trekers begin on page 1. Instructions for 4200/4400 NT & ST Trekers with serial number 418339 and up begin on page 7. Instructions for 4200/4400 NT & ST Trekers with serial number 418338 and below begin on page 11.
Theseassembly instructions applytothe ElectricBedLift Kit for the following options listed below:
701-071A Treker ST Series (S/N 418339+) 701-072A Treker NT Series (S/N 418339+)
701-044A Treker ST Series (S/N 418338-) 701-045A Treker NT Series (S/N 418338-)
Rocker Switch Installation
Refer to Figure 1A:
1. Remove panel plug from dump mounting panel by prying with a straight bladed screwdriver under the panel plug.
Aux
Mounting
Panel
Panel Plugs
NOTE:Insert a straightbladed screwdriverunder panelplug
as indicated by white arrows to pry panel plug out.
Aux and Dump Panel Plugs
Figure 1A
Dump
Mounting
Panel
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Manual No. 701-055M
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Assembly Instructions for 4210ST & 4410ST Series Trekers
Land Pride
Refer to Figure 2A:
2. Locate behind the dashboard a green wire with red connector, green wire with yellow stripe and red connector and blackwire with blue connector. Wires canbe located bylooking through the leftfrontfender well at the dashboard. If unable to locate the wires, then remove glove box by prying glove box from dashboard with a screwdriver at its rivet locations. Once the wires are located, pull them through the dump mounting panel opening as shown.
Dump Mounting
Panel Opening
Black Wire With Blue Connector
21471
Electrical Wiring & Mounting Panels
Figure 2A
Green Wire With
Red Connector
Green Wire With
Yellow Stripe and
Do not press rocker switch into dump mounting panel
until after electric lift cylinder has been installed and after correct wiring connections have been verified in “Final Assembly” on page 5 step 3.
Bed Latch
Lock-Up Arm
22481
Bed Latch Lock-Up Arm
Figure 4A
Black Wire With Blue Connector
Top
Terminal
Rocker Switch
This End Down
Rocker Switch with Electrical Wiring attached
Bottom Terminal
Figure 3A
Green Wire With
Yellow Stripe and
Red Connector
Labeled Dump down
Green Wire With
Red Connector
Labeled Dump Up
21472
Refer to Figure 3A:
3. Plug wires to rocker switch terminals as follows:
Green wire with yellow stripe and red connector labeled
Dump Down to rocker switch top terminal.
Black wire with blue connector to middle rocker switch
terminal.
Green wire with red connectorlabeled Dump Up to
rocker switch bottom terminal.
Cargo Latch Removal
Refer to Figure 4A:
1. Support the cargo box in the up position with the Bed Latch Lock-Up Ar m.
Refer to Figure 5A:
2. Unbolt and remove the 5/16" U-bolt from the right and left side of the Treker chassis.
Bed Latch
U-bolt
Electric Lift
Mounting
Brackets
23644
Bed Latch U-bolts (Right Side Shown)
Figure 5A
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Manual No. 701-055M 8/15/05
Land Pride
Assembly Instructions for 4210ST & 4410ST Series Trekers
Refer to Figure 6A:
3. Remove the two extension spr ings from the Bed Latch Assembly.
4. Removeattaching hardwaremountingthe Bed Latch Assembly. Attaching hardware consist of eight 1/4"-20x 5/8" hexhead cap screws,flat washers,hex flange lock nuts and four latch keeper bars.
Extension
Spring
23465
Bed Latch U-bolts (Left Side Shown)
Figure 6A
Attaching Hardware
Bed Latch Assembly
Electric Lift Cylinder Installation
Refer to Figure 7A & Figure 8A:
1. Attach the base of the Electric Bed Lift to the mounting bracket (see Figure 8A for mounting bracket location) with a 1/2" x 49/64" clevis pin. Secure pin with 5/32" cotter pin. The rod end will be attached to the cargo box later. Secure pin in place by bending one leg of the cotter pin.
Refer to Figure 8A:
2. Locate the T-shaped connector mounted on the end of the Trekerwiring harness.Cut plastic tie secur ing the T-shaped connector to the Treker frame.
Refer to Figure 9A:
3. Plug the T-shaped connector to the Electr ic Lift connector.
IMPORTANT: The ElectricBed Lift is protected by an internal clutch in both directions. When the up or down travel limit is reached, the electric dump will make a loud “ratchet” noise indicating end of travel limit has been reached or the Electric Bed Lift is overloaded. When this noise is heard, release the switch immediately.
Electric Bed Lift
Electrical End
1/2" Clevis Pin
5/32" Cotter Pin
Electric Lift Lower Mounting
Figure 7A
Wiring Harness
T-shaped Connector
Treker Wiring
Harness
Mounting
Bracket
Treker Wiring Harness for the Electric Lift
Figure 8A
Wiring Harness
T-shape Connector
23646
23644
Electric Lift
Connector
!
CAUTION!
Thecylinderneedsto be extendedto attach it to thecargo box.Be very careful not to hit anythingwhileextendingthe cylinder causing bodily injury or damage to the vehicle.
!
CAUTION!
Care should be taken when removing the Bed Latch Lock­Up Arm to prevent injury. Avoid pinch points and make certain the cargo box does not fall when changing from Bed Latch Lock-Up Arm to Electric Bed Lift Assembly.
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T-Shape Connector
Figure 9A
Manual No. 701-055M
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Assembly Instructions for 4210ST & 4410ST Series Trekers
Land Pride
Refer to Figure 11A:
4. Do not connect rod end to cargo box until after step 5. Extend the rod end of the electric lift until it is
approximately 1" from its connection point located under the cargo box.
Refer to Figure 10A:
5. With a secure hold on the cargo box, un-hook the Bed Latch Lock-Up Ar m as shown.
Bed Latch
Lock-Up Arm
Locking Slot
Disengaged From
Treker Frame
Bed Latch Lock-Up Arm Removal
Refer to Figure 12A:
1. With a standard screwdriver, pry the torsion spring off of the Bed Latch Lock-Up Ar m.
Torsion Spring
Flat Bladed
Screwdriver
Bed Latch
Lock-Up Arm
Un-Hooking Torsion Spring
Figure 12A
Bed Latch Lock-Up Arm (Lower End)
Figure 10A
6. Manually align the cargo box connection holes with the electric cylinder rod end. Attach rod end to the cargo box with 1/2" x 49/64" clevis pin and 5/32" cotter pin. Secure pin in place by bending one leg of the cotter pin.
5/32" Cotter Pin
1/2" Clevis Pin
Electric Lift
Rod End
Refer to Figure 13A:
2. Straighten cotter pin and remove. Remove Flat Washer, Bed Latch Lock-Up Arm, torsion spring and bushing.
Torsion Spring
and Bushing
Cotter Pin
Flat Washer
Bed Latch
Lock-Up Arm
Rod End Connection
Figure 11A
4
Bed Latch Lock-Up Removal
Figure 13A
Manual No. 701-055M 8/15/05
Land Pride
Assembly Instructions for 4210ST & 4410ST Series Trekers
Final Assembly
Refer to Figure 3A on page 2:
3. Correctly orient rocker switch as shown in Figure 3A on page 2 and activate it to raise and lower cargo box. Pushing at the top of the rocker switch should raise the cargo box and at the bottom of the rocker switch should lower the cargo box. Switch the two green wires if the switch does not operate correctly.
Refer to Figure 14A:
4. Once the rocker switch operates correctly, press it into the dump mounting panel.
Dump Switch
Mounting Panel
Rocker
Switch
21473
Rocker Switch Plugged to Electrical Connector
Figure 14A
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