Land Pride 357-344M, ZSR54, ZSR60 Operator's Manual

Table of Contents
Zero Turn Mowers
ZSR54, & ZSR60 Accu-Z Razor
®
Operator’s Manual
Read the Operator’sManual entirely.When you see this symbol, the subsequent instructions and warnings are serious - follow without exception.
!
Your life and the lives of others depend on it!
Coverphoto may show optional equipment not supplied with standard unit.
27751
357-344M
7/01/14
Table of Contents
Table of Contents
Important Safety Information . . . . . . . . . . . . . 1
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Section 1: Assembly & Set-up . . . . . . . . . . . 10
Uncrating Instructions . . . . . . . . . . . . . . . . . . . . . . 10
Torque Requirements . . . . . . . . . . . . . . . . . . . . . . 10
Discharge Chute Assembly . . . . . . . . . . . . . . . . . . 10
Folding ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Cable Connection . . . . . . . . . . . . . . . . . 11
Engine Preparations . . . . . . . . . . . . . . . . . . . . . . . 11
Section 2: Operating Procedures . . . . . . . . 12
Mower Features . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operating Checklist . . . . . . . . . . . . . . . . . . . . . . . . 13
Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Engine Oil Pressure Light . . . . . . . . . . . . . . . . . . 13
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Choke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Blade Engagement Switch . . . . . . . . . . . . . . . . . 14
Left/Right Fuel Tank Valve . . . . . . . . . . . . . . . . . 14
Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Control Levers . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Deck Lift Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Engine Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Engine Shut-Down Sequence . . . . . . . . . . . . . . . . 15
Safety Start Interlock System . . . . . . . . . . . . . . . . 16
Driving the Mower . . . . . . . . . . . . . . . . . . . . . . . . . 16
Accessing Area Beneath the Seat . . . . . . . . . . . . . 18
Moving Mower with Stalled Engine . . . . . . . . . . . . 18
Safe Operating Instructions . . . . . . . . . . . . . . . . . . 19
General Operating Information . . . . . . . . . . . . . . . 21
Section 3: Adjustments . . . . . . . . . . . . . . . . 22
Torque Requirements . . . . . . . . . . . . . . . . . . . . . . 22
Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Front Floating Axle . . . . . . . . . . . . . . . . . . . . . . . . 22
Steering Adjustments . . . . . . . . . . . . . . . . . . . . . . 23
Lower Control Lever . . . . . . . . . . . . . . . . . . . . . . 23
Upper Control Lever . . . . . . . . . . . . . . . . . . . . . . 24
Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Ground Drive Belt Adjustment . . . . . . . . . . . . . . . . 25
Deck Drive Belt Adjustment . . . . . . . . . . . . . . . . . . 25
Deck Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 26
Deck Cutting Height And Leveling . . . . . . . . . . . 26
Deck Lift Assist Springs . . . . . . . . . . . . . . . . . . .27
Anti-Scalp Rollers . . . . . . . . . . . . . . . . . . . . . . . .28
Cutting Height Settings . . . . . . . . . . . . . . . . . . . . . 28
Section 4: Options & Accessories . . . . . . . . 29
Folding Soft Top Canopy . . . . . . . . . . . . . . . . . . . . 29
Electric Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Mulching Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Inductive Tachometer . . . . . . . . . . . . . . . . . . . . . .29
Section 5: Maintenance & Lubrication . . . . . 30
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . .30
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . 31
Maintenance Locations . . . . . . . . . . . . . . . . . . . . .32
Torque Requirements . . . . . . . . . . . . . . . . . . . . . . 34
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Hydrostatic Drive System . . . . . . . . . . . . . . . . . . . 36
Hydraulic Oil Level Check . . . . . . . . . . . . . . . . . . .36
Transaxle Oil and Filter Change . . . . . . . . . . . . . .36
Transaxle Purging Procedures . . . . . . . . . . . . . . .37
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Evaporative Emission Control System . . . . . . . . . . 39
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Draining The Fuel Tank . . . . . . . . . . . . . . . . . . . . . 39
Belt Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .40
Deck Drive Belt Removal & Installation . . . . . . .40
Ground Drive Belt Removal & Installation . . . . . .40
Mower Blade Maintenance . . . . . . . . . . . . . . . . . .42
General Engine Maintenance . . . . . . . . . . . . . . . .44
Engine Oil and Oil Filter . . . . . . . . . . . . . . . . . . . . . 44
Check Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . 44
Change Engine Oil . . . . . . . . . . . . . . . . . . . . . . .44
Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Internal Type Air Filters . . . . . . . . . . . . . . . . . . .45
Canister Type Air Filters . . . . . . . . . . . . . . . . . . . 45
Air Filter Handling . . . . . . . . . . . . . . . . . . . . . . . . . 46
End of Season & Long Term Storage . . . . . . . . . .47
New Season Preparation . . . . . . . . . . . . . . . . . . . .47
Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . 48
Section 6: Specifications & Capacities . . . . . 50
Section 7: Features & Benefits . . . . . . . . . . . 53
Section 8: Troubleshooting . . . . . . . . . . . . . . 55
Section 9: Torque & Tire Inflation Charts . . 57
Section 10: Warranty . . . . . . . . . . . . . . . . . . . 58
© Copyright 2014 All rights Reserved
Land Pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparationof this manual,Land Pride assumesno responsibility forerrors oromissions. Neitherisany liabilityassumed fordamages resulting fromthe use oftheinformation contained herein. LandPridereservesthe right to reviseandimprove its productsas it sees fit. This publicationdescribes the state of this product at the time of its publication, and may not reflect the product in the future.
All other brands and product names are trademarks or registered trademarks of their respective holders.
ZSR54, & ZSR60 Accu-Z Razor® Zero Turn Mowers 357-344M
Land Pride is a registered trademark.
Printed in the United States of America.
7/01/14
Table of Contents
Important Safety Information
Important Safety Information
These are common practices that may or may not be applicable to the products described in this manual.
Safety at All Times
Thoroughly read and understand the instructions given in this manual before operation. Refer to the “Safety Label” section, read all instructions noted on them.
Do not allow anyone to operate this equipment who has not fully read and comprehended this manual and who has not been properly trained in the safe operation of the equipment.
Operator should be familiarwith all
functions of the mower.
The operator must not use drugs
or alcohol as they can change the alertness or coordination of that personwhile operating equipment. The operator should, if taking over-the-counter drugs, seek medical advice on whether he/she can safely operate the equipment.
Operate mower from the driver’s
seat only.
Make sure all guards and shields
are in place and secured before operating the mower.
Do not leave mower unattended
with engine running.
Dismounting from a moving
mower can cause serious injury or death.
Do not allow anyone to stand
between mower and equipment while backing up to hitch mower to the equipment.
Keep hands, feet, and clothing
away from power-driven parts.
Wear snug fitting clothing to avoid
entanglement with moving parts.
Watch out for wires, rocks trees,
etc., when using the mower. Make sure all persons are clear of working area.
Do not carry passengers on the
mower at any time.
Turning mower too tight may
cause hitched machinery to ride up on wheels. This could result in injury or equipment damage.
Look For The Safety Alert Symbol
The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of
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equipment, hazard control, and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.
Be Aware of Signal Words
A Signal word designates a degree or level of hazard seriousness. The signal words are:
!
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
For Your Protection
Thoroughly read and understand
the “Safety Label” section, read all instructions noted on them.
!
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
!
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Shutdown and Storage
Put mower in park, turn off
engine, and remove key.
Store mower in a area where
children normally do not play.
OFF
REMO
VE
Parts Manual QR Locator
The QR (Quick Reference) code on the cover and to the left will take you to the Parts Manual for this equipment. Download the appropriate App on your smart phone, open the App, point your phone on the QR code and take a picture.
7/01/14
Dealer QR Locator
The QR code on the left will link you to available dealers for Land Pride products. Refer to Parts Manual QR Locator on this page for detailed instructions.
ZSR54, & ZSR60 Accu-Z Razor® Zero Turn Mowers 357-344M
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Table of Contents
Important Safety Information
These are common practices that may or may not be applicable to the products described in this manual.
Prepare for Emergencies
Be prepared if a fire starts.Keep a first aid kit and fire
extinguisher handy.
Keep emergency numbers for
doctor, ambulance, hospital, and fire department near phone.
911
Tire Safety
Tire changing can be dangerous
and should be preformed by trained personnel using the correct tools and equipment.
When inflating tires, use a clip-on
chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.
When removing and installing
wheels, use wheel handling equipment adequate for the weight involved.
Wear Protective Equipment
Wear protective clothing and
equipment appropriate for the job. Clothing should be snug fitting without fringes and pull strings to avoid entanglement with moving parts.
Prolonged exposure to loud noise
can cause hearing impairment or hearing loss. Wear suitable hearing protection such as earmuffs or earplugs.
Operating equipment safely
requires the operator’s full attention. Avoid wearing radio headphones while operating machinery.
Keep Riders Off Mowers
Riders obstruct the operator’s
view, they could be struck by foreign objects or thrown from the machine.
Never allow children under 16
years of age to operate equipment.
Use Seat Belt and ROPS
Operate only mowers equipped
with Roll-Over Protective Structure (ROPS) and seat belt.
Fasten seat belt snugly and
securely to help protect operator from being thrown, crushed, or severely injured if a rollover occurs; and from falling off the mower and being ran over. Not using the seat belt & ROPS can result in serious injury or death.
Wearing protective equipment
such as safety shoes, safety glasses, hard hat, and ear plugs is highly recommended.
LOW STRUCTURES CAN FLIP
MOWER OVER BACKWARDS.
Lower ROPS to drive under low structures such as tree limbs and doorways.
Avoid High Pressure Fluids Hazard
Escaping fluidunder pressure can
penetrate the skin causing serious injury.
Avoid the hazard by relieving
pressure before disconnecting hydrauliclines or performing work on the system.
Make sure all hydraulic fluid
connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system.
Use a piece of paper or
cardboard, NOT BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety
glasses or goggles when working with hydraulic systems.
DO NOT DELAY. If an accident
occurs, see a doctor familiar with this type of injury immediately. Any fluid injected into the skin or eyes must be treated within a few hours or gangrene may result.
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Table of Contents
Important Safety Information
These are common practices that may or may not be applicable to the products described in this manual.
Practice Safe Maintenance
Understand safe and correct maintenance
procedures before doing work. Use proper tools and equipment, refer to Operator’s Manual for additional information.
Work in a clean dry area.Never run mower in an enclosed area. Mower
engine exhaust emits carbon monoxide and other poisonous gases.
Keep hands, feet, body extremities, and
clothing away from all moving parts such as pulleys, belts, cutting blades, engine, and wheels. Don’t wear loose fitting clothing while operating or servicing mower.
Put mower in neutral, set park brake,
disengage blades, turn off engine, remove switch key and wait for all moving components to stop before performing maintenance on the mower.
Repairs or maintenance requiring engine
power should be performed by trained personnel only.
Allow mower to cool completely before
performing maintenance.
Disconnect battery ground cable (-) before
servicing or adjusting electrical systems or welding on the mower.
Observesafe fuel handling precautions. Fuel is
flammable and vapors are very explosive.
Do not grease or oil mower while in operation.Inspect all parts. Make sure parts are in good
condition and installed properly.
Remove buildup of grease, oil, or debris.Replace all guards and floor pan before putting
mower back into service.
Remove all tools and unused parts from
mower before operation.
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Important Safety Information
Table of Contents
Safety Labels
Your Zero Turn Riding Mower comes equipped with all safety labels in place. They were designed to help you safely operate your implement. Read and follow their directions.
1. Keep all safety labels clean and legible.
2. Refer to this section for proper label placement. Replace all damaged ormissing labels. Order new labels from your nearest Land Pride dealer. To find your nearest dealer, visit our dealer locator at www.landpride.com.
3. Some new equipment installed during repair requires safety labels to be affixed to the replaced component as
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specified by Land Pride. When ordering new components make sure the correct safety labels are included in the request.
4. Refer to this section for proper label placement. To install new labels:
a. Clean the area the label is to be placed. b. Spray soapy water on the surface where the label is to
be placed. c. Peel backing from label. Press firmly onto the surface. d. Squeeze out air bubbles with the edge of a credit card
or with a similar type straight edge.
818-543C
Danger: Guard Missing (Beneath The Seat Mount)
ZSR54, & ZSR60 Accu-Z Razor® Zero Turn Mowers 357-344M
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27753
27755
838-303C
Danger: Battery (Beneath The Seat Mount)
838-829C
Caution: Do Not Power Wash
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Important Safety Information
Table of Contents
27754
27754
838-307C
Warning: Moving Parts
838-310C
Warning: General
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27756
838-833C
Warning: Fuel (Imbedded in Fuel Tank)
ZSR54, & ZSR60 Accu-Z Razor® Zero Turn Mowers 357-344M
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Important Safety Information
Table of Contents
27755
27755
838-308C
Warning: Rotating Blade Hazard
838-306C
Warning: Do not operator without deflector
ZSR54, & ZSR60 Accu-Z Razor® Zero Turn Mowers 357-344M
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27755
838-815C
Warning: Rollover Hazard
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Important Safety Information
27757
Floor platform & Pulley Shields
have been removed to show decals
Table of Contents
818-543C
Danger: Guard Missing 3- Places
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27823
27757
848-268C
Warning: Safe Operating Instr uctions
838-444C
Danger: Muffler Hot (Both Sides of Engine)
ZSR54, & ZSR60 Accu-Z Razor® Zero Turn Mowers 357-344M
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Table of Contents
Introduction
Introduction
Land Pride welcomes you to the growing family of new product owners. This mower has been designed with care and built by skilled workers using quality mater ials. Proper assembly, maintenance, and safe operating practices will help you get years of satisfactory use from this machine.
Application
The Land Pride Razor ZSR54 & ZSR60 residential class mowers are compact in size and ideal for homeowner grassmaintenance.TheRazoris a truezero-turn mower: When mowing alongside a building or landscaping, the Razor allows you to turn awayand not hit anything with the rear end. Control lever heights are also adjustable, making the mower comfortable to handle.
See “Specifications & Capacities” on page 50 and “Features & Benefits” on page 53 for additional information and performance enhancing options.
Using This Manual
This Operator’s Manual is designed to help familiarize you with safety, assembly, operation, adjustments, troubleshooting, and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.
The information contained within this manual was
current at the time of printing. Some parts may change slightly to assure you of the best performance.
To order a new Operator’s or Parts Manual, contact
your authorized dealer. Manuals can also be downloaded, free-of-charge, from our website at www.landpride.com
Terminology
“Right” or “Left” as used in this manual is determined by facing forward while sitting in the operator seat unless otherwise stated.
Forpar ts and service to yourmower engine, contact yournearest engine dealer or call Customer Service Hotline provided below.
Owner’s Manual Part No.
Kawasaki - 18.5 HP . . . . 99920-2256
Kawasaki - 23 HP. . . . . . 99920-2250
Kawasaki - 23.5 HP . . . . 99920-2251
Service Manual Part No.
Kawasaki - 18.5 HP . . . . 99924-2094-01
Kawasaki - 23 HP. . . . . . 9992V-2093-03
Kawasaki - 23.5 HP . . . . 9992V-2093-03
Service Hotline Phone No.
Kawasaki . . . . . . . . . . . . 1-800-433-5640
Serial Number
Model No. _____________Serial No. _______________ For quick reference and prompt service, record model
number and ser ial number in the spaces provided above and again on warranty page 58. Always provide model numberand serial number when ordering parts and in all correspondences with your Land Pride dealer. Refer to Figure 1 for location of your serial number plate.
Definitions
IMPORTANT: A special point of information related
to the following topic. Land Pride’s intention is this information must be read & noted beforecontinuing.
NOTE: A special point of information that the operator should be aware of before continuing.
Owner Assistance
The Online Warranty Registration should be completed by the dealer at the time of purchase. This information is necessary to provide you with quality customer service.
The parts on your Zero Turn Riding Mower have been specially designed by Land Pride and should only be replaced with genuine Land Pride parts. Contact a Land Pride dealer if customer service or repair parts are required. Your Land Pr ide dealer has trained personnel, repair parts, and equipment needed to service the implement.
ZSR54, & ZSR60 Accu-Z Razor® Zero Turn Mowers 357-344M
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27820
Serial Number Plate Location
Figure 1
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Table of Contents
Introduction
Further Assistance
Your dealer wants you to be satisfied with your new mower. If forany reason you do not understand any part of this manual or are not satisfied with the service received, the following actions are suggested:
1. Discuss the matter with your dealership ser vice manager making sure that person is aware of any problemsyou mayhave and has had the opportunity to assist you.
2. If you are still not satisfied, seek out the owner or general manager of the dealership, explain the problem, and request assistance.
3. For further assistance write to:
Land Pride Service Department
1525 East North Street
P.O. Box 5060
Salina, Ks. 67402-5060
E-mail address
lpservicedept@landpride.com
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Table of Contents
Section 1: Assembly & Set-up
Section 1: Assembly & Set-up
Uncrating Instructions
The shipping crate is assembled together with nails. It can be disassembled by prying or cutting the lumber apart. Be careful not to scratch, dent, or cut mower and/or seat during disassembly. It is best if two people are present while disassembling the crate.
1. Remove end and side panels from the crate.
2. Cut metal bands securing the front and rear wheels to the crate floor. Discard bands.
IMPORTANT:Do not drive moweroff the crate floor, as this can bend or break components underneath the mower,especially the transaxles. Lift mower off the crate floor with a hoist or other suitable lifting device.Be careful not to damage the paint and seat while lifting the unit off the crate floor.
3. Lift mower from crate floor with a hoist or other suitable lifting device.
Torque Requirements
Refer to “Torque Values Chart” on page 57 to determine correct torque values for common bolts. See “Additional Torque Values” at bottom of chart for exceptions to standard torque values.
Folding ROPS
Refer to Figure 1-2:
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Low structures can make contact with the ROPS and flip the mower over backwards. FoldROPS down when driving under low structures such as tree limbs and doorways.
Keep hands and other body extremities away from hinged pinch points while folding and unfolding ROPS.
ROPS locking knobs (#1) are included in an attached parts bag.
1. Remove hitch pins (#2).
2. Rotate upper ROPS frame up to position shown.
3. Reinsert hitch pins (#2) and secure with attached
4. Install locking knobs (#1) and hand tighten.
DANGER
!
CAUTION
hairpins.
Discharge Chute Assembly
Refer to Figure 1-1:
1. Attach discharge chute (#1) to the deck by inserting 3/8"-16 x 1" GR5 round head square neck bolts (#2) up through the deck bottom as shown.
2. Secure with 3/8" flanged locknuts (#3). Tighten nuts to correct torque. See TorqueChart on page 57.
30337
Discharge Chute Assembly
Figure 1-1
33201
Folding ROPS Set-up Assembly
Figure 1-2
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Section 1: Assembly & Set-up
Table of Contents
Electrical Cable Connection
Refer to Figure 1-3:
!
Incorrect battery cable connections can damage the mower’s electrical system and cause battery cables to spark. Sparks around a battery can result in a battery gas explosion and personal injury.
Keep battery terminals from touching any metal mower parts when removing or installing battery. Do not allow metal tools to short between battery terminals and metal mower parts. Shorts caused by battery terminals or metal tools touching metal mower components can cause sparks. Sparks can cause a battery gas explosion which can result in personal injury.
WARNING
• Always disconnect negative (black) cable from battery before disconnecting positive (red) cable.
• Always reconnect positive (red) cable to the battery’s positive(+)postbeforereconnectingnegative(black)cable to the battery’s negative (-) post.
!
WARNING
IMPORTANT: The black negative battery cable is
disconnected beforeleaving the factory and is to be disconnected after initial dealer set-up to prevent battery discharge while sitting on the dealer lot.
Engine Preparations
1. Checkengine oil levelat the dipstick. Add oil if below fullmark. Donotoverfill.Refer toEngineOperator’s Manual for oil recommendation and to “Engine Oil
and Oil Filter” on page 44 in this manual.
NOTE: Mowers are shipped from the factory
without fuel in the fuel tanks.
2. See instructions under “Fuel System” on page 38. After reading “Fuel System” instr uctions, add a smallamountof gasoline withafuel stabilizer to oneof the fuel tanks.
3. Switch fuel tank valve to the fuel tank with gasoline. See “Left/Right Fuel Tank Valve” on page 14.
Connect black batter y cable to the battery’s negative post with 1/4"-20 x 3/4" GR5 hex head serrated screw, flat washer, lock washer, and nut before starting the mower. Tighten hex nut to the correct torque.
Black Battery Cable
Negative Post
Positive Post Located Under Red Cover
Connecting the Negative Cable
Figure 1-3
Red Battery Cable
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Section 2: Operating Procedures
Table of Contents
Section 2: Operating Procedures
Mower Features
Refer to Figure 2-1:
Your Zero Turn Riding Mower isdesigned with innovative and state-of-the-art features. Knowing the location and
12
21
23
15
17
3
24
19
2
how these features work will make handling your mower more comfortable. Below is a list of major features to be reviewed in this section.
8
10
13
7
14
11
18
25
16
21
1. Control Panel (See Figure 2-2 on page 13)
2. Battery (Located under the seat)
3. Control Levers
4. Deck Height Indicator
5. Discharge Chute (Guard)
6. Right Deck Cover (Guard)
7. Left Deck Cover (Guard)
8. Anti-Scalp Wheels
9. Deck Height Gauge Bar
12
24
22
10. Floor Platform (Guard)
11. Deck Lift Pedal
12. Fuel Caps & Tanks
13. Left/Right Fuel Tank Valve
14. Seat Platform (Guard)
15. Muffler
16. Rear Bumper/Muffler Shield (Guard)
17. Park Brake Lever
18. Front Axle
3
1
(Below Right Arm Rest)
(Below Left Arm Rest)
Zero Turn Riding Mower Features
Figure 2-1
20
4
9
8
6
5
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19. Seat Release Latch (Behind the Seat)
20. Seat Adjustment Latch
21. Expansion Tank for Hydraulic Oil
22. Seat Belt (Below Both Arm Rest)
23. Roll Over Protective Structure (ROPS)
24. Fuel Sight Gauge
25. Front Pivot Axle Locks
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Section 2: Operating Procedures
Table of Contents
Operating Checklist
Hazard control and accident preventionare dependent uponawareness,concern, pr udence, andpropertraining involved in operation, transport, maintenance, and storage of the riding mower. Therefore, it is absolutely essential that no one operates the mower without first having read, fully understood, and become totally familiar with the Operator’s Manual. Make sure the operator has paid particular attention to:
Important Safety Information, page 1
Section 1: Assembly & Set-up, page 10
Section 2: Operating Procedures, page 12
Section 3: Adjustments, page 22
Section 5: Maintenance & Lubrication, page 30
The following Operating Checklist should be performed before operating your mower:
Operating Checklist
Check Refer To
Carefully read and follow all safety rules. Refer to "Important Safety Information". Page 1
Make sure all guards and shields are in place. Refer to "Mower F eatures".
Make all required adjustments. Refer to "Section 3: Adjustments". Page 22
Read and follow all operating procedures. Refer to "Section 2: Operating Procedures". Page 12
Checkmowersafetystart interlock system daily prior to operation.
Perform all maintenance and lubrications. Refer to "Section 5: Maintenance & Lubrication".
Make sure their are no hydraulic leaks on the unit. Refer to "Av oid High Pressure Fluids Hazard".
Check blade for nic ks and sharpness. Refer to "Mower Blade Maintenance".
Check mower initially and periodically for loose bolts and pins. Refer to "Torque Values Chart". Page 57
Page 12
Page 16
Page 30
Page 2
Page 42
shipping. This covering should be removedby the owner before placing mower into service.
Controls
Refer to Figure 2-1 on page 12 and Figure 2-2 below for general location of controls described in this section.
!
Do not operate mower while smoking.
Ignition Switch
Refer to Figure 2-2:
A three position ignition switch: off, run, and start is provided.With keyinserted, rotate it clockwise to START position; release key when engine starts and switch will automatically retur n to RUN position. Turn key counterclockwise to OFF position to stop engine.
Throttle
Refer to Figure 2-2:
A cable is linked from engine to throttle for controlling engine speed. Move throttle lever forward to increase engine rpm and rearward todecrease rpm. Alwaystravel and cut grass with throttle set at full engine rpm speed. Decrease travel speed by pulling back on the control levers. Reduce engine rpm only when mower is not traveling and just before engaging the cutting blades.
WARNING
IMPORTANT: Always operate throttle at full engine
rpm while traveling or cutting grass. Operating engine at a slow rpm may overheat engine and hydraulic pumps.
Blade Engagement Switch
Throttle
Instrumentation
Engine Oil Pressure Light
Refer to to Figure 2-2:
Thislight comes onwhen ignition switchisplaced in RUN position and stayslit until the engine is r unning with safe oil pressure. Shut engine off immediately if light comes on during operation. Locate and correct problem before using the mower.
Hour Meter
Refer to Figure 2-2:
The hour meter registers 1/10 hour increments up to 9,999.9 total hours. The meter is connected to the ignition switch and records accumulative time only while the engine is running.
A plastic film covers the hour meter window. It protects the window from scratches during shop assembly and
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Engine Oil Pressure Light
Ignition Switch
Hour Meter
Choke
Control Panel
Figure 2-2
ZSR54, & ZSR60 Accu-Z Razor® Zero Turn Mowers 357-344M
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Section 2: Operating Procedures
Table of Contents
Choke
Refer to Figure 2-2 on page 13:
A cable is linked from the choke control knob to the engine for choking the engine during star ting. Pull up on the knob to turn choke control knob (ON). Push downon theknob oncethe engineis runningto shutchoke control knob(OFF). Setchoke controlknob inthe (OFF) position soon after the engine has started.
IMPORTANT: DO NOT operate mower with choke on..
Blade Engagement Switch
Refer to Figure 2-2 on page 13:
The blade engagement switchengages the deck blades. Pull switch up (ON) to engage blades and push switch down (OFF) to disengage blades.
IMPORTANT: With mower stopped and engine at halfthrottle, engage cutting blades.Increase throttle to full engine speed and then operate control levers to move mower. Clutch, belts and/or deck may be damaged if blades are engaged at full engine speed.
Left/Right Fuel Tank Valve
Refer to Figure 2-3:
Located on the right side of the seat platform is the Left/RightFuel TankValve.It controlswhich fueltankis in use. The valve lever must be over one of the two arrows to supply fuel to the engine. Arrows point to the fuel tank being used. Switch fuel tank valve from one tank to the other when fuel in the fuel sight gauge is low.The mower does not have to be turned off to make the switch. See
“Fuel System” on page 38 for more information.
Left/Right
Fuel Tank Valve
Center Position “O”
as Shown is OFF
Park Brake
Refer to Figure 2-4 & Figure 2-5:
The park brake lever is linked to the wheel motors. The rearwheels arekeptfrom turning whenthe leveris pulled up and back to (ON). Push the leverforward and down to take the par k brake (OFF).
Mower engine will stop running if the park brake is set to (ON)beforespreading bothcontrol levers(OUT)or if one or both control levers are moved (IN) before moving the park brake to (OFF).
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Park Brake (ON)
Both Control Levers Should Be Spread Fully (OUT)
Before Park Brake Is Engaged (ON).
Control Levers Fully OUT (in Park Position)
Figure 2-4
Control Levers (IN)
Neutral Operating Position
Fuel Sight Gauge
(Typical for both tanks)
Left/Right Fuel Tank Valve
Figure 2-3
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Park Brake (OFF)
Neutral Slot
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Control Levers Fully IN (In Neutral Position)
Figure 2-5
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Section 2: Operating Procedures
Table of Contents
Control Levers
Refer to Figure 2-4 & Figure 2-5 on page 14:
The control levers are used to steer, accelerate, decelerate, stop, and change direction of travel.
Always move both control levers to neutral and (OUT) before setting park brake to (ON). Always leave park brake and control levers in this position until ready to start traveling. Move par k brake to (OFF) before pulling control levers (IN). Star t moving bymoving controllevers either forward or rearward from neutral position.
See “Driving the Mower” on page 16 for a detailed description of operating the control levers.
Deck Lift Pedal
Refer to Figure 2-6:
The deck lift pedal is used to raise and lower the mower deck when setting the deck to the desired cutting height.
1. Push forward on deck lift pedal (#1) with your right foot to raise deck fully up.
NOTE: Measurement provided on the deck height indicator (#4) is with deck stop pin (#2) facing toward stop handle (#5). If deck stop flat bar (#3) is facing toward the stop handle as shown, add 1/4" to the deck height dimension given.
2. Use deck height indicator (#4) to locate desired cutting height pin hole. Place deck height locking pin (#2) into the selected cutting height pin hole.
3. With your r ight foot, release deck lift pedal (#1) slowly to lower deck gently against locking pin.
.
5
3
2
1
Engine Starting
The safety start interlock system is designed to prevent runaway or accidental entanglement.
IMPORTANT: The starter motor will engage only if blade engagement switch is (OFF), control levers are (OUT) , and park brake is (ON).
The following steps are correct procedures for star ting the engine. If difficulty is encountered, contact your local Land Pride dealer.
1. Before starting the engine, make sure: a. Blade engagement switch is (OFF). b. Both control levers are positioned (OUT). c. Park brake is (ON).
2. Set speed control to approximately 1/2 open throttle.
IMPORTANT: Use choke when engine is cold or if warm and engine fails to start after 5 seconds of cranking. Avoid engine flooding by pushing choke control knob to (OFF) as soon as possible.
IMPORTANT: The engine starter should not be operated for periods longer then 30 seconds at a time. An interval of at least two minutes should be allowed between such cranking periods to protect the starter from overheating and burn-out.
3. Insert key into ignition switch and rotate clockwise to engage starting motor. Release key when engine starts.
4. Perform test to make sure safety start interlock system is operating properly. Refer to “Safety Start Interlock System” on Page 16.
5. As soon as engine begins to r un, check to make certain oil warning light is off. If not, stop engine immediately and check for the cause. Refer to “Troubleshooting” on page 55.
6. Allowengine to idle a fewminutes to warm up before operating the mower.
Deck Lift Pedal
Figure 2-6
When going over obstructions, push deck lift pedal to raisedeck up. Goaround obstruction if deckwill notraise high enough. Never mow over obstructions you are
not certain the deck will clear.
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Engine Shut-Down Sequence
It is always best to go through proper shut-down sequence before tur ning ignition switch key off. Not followingthissequence inthe correct order will cause the engine to stop running immediately.
4
27754
1. Shut blade engagement switch (OFF).
2. Move both control levers to neutral and (OUT).
3. Throttle engine back to a low idle and wait for one minute to allow accumulated raw fuel to escape muffler during engine slow down.
4. Position park brake (ON). (Pull up on lever until it stops.)
5. Rotate ignition key counter-clockwise to (OFF).
6. Remove key from ignition switch.
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Section 2: Operating Procedures
Table of Contents
Safety Start Interlock System
The mower is equipped with a safety start interlock system consisting of blade engagement switch, seat switch, park brake switch, and control leverswitches. This system is an important safety feature designed to prevent runaway or accidental entanglement.
IMPORTANT: The starter motor will engage only if blade engagement switch is (OFF), control levers are (OUT), , and par k brake is (ON).
Only after operator is seated and mower has been started can park brake be moved to (OFF) and control levers (IN) in that order or the enginewill stop running.The bladeengagementswitchcan be pulled (ON) only after both control levers are (IN).
Park brake positioned (ON) or (OFF) does not stop engine when becoming unseated with both control levers(OUT) and blade engagement switch (OFF).
Thesafetystar t interlocksystem should becheckeddaily prior to operation and repaired immediately if it malfunctions. Inspect system as follows:
IMPORTANT: The operator must be on the seat when testing switches. Contact your local Land Pride dealer if the problem cannot be resolved.
1. Start mowerengine perinstructions in thesection on “EngineStarting” on page15.Allowengine towarm up to operating temperature.
2. With blade engagement switch(OFF), control levers spreadfully(OUT), andpark brake (ON), slowlyraise off the seat. The engine should continue to run.
Blade Engagement Switch
1. With engine running and operatorsitting on the seat, move park brake to (OFF), pull both control levers (IN), and then turn blade engagement switch (ON).
2. Replace blade engagement switch if blades did not run and no other cause such as damaged wiring can be determined.
Seat Switch
1. With conditions met in step 1 above,slowly raise off theseat. Theengine shouldstop within fiveseconds.
2. Replace seat safety switch if switch did not operate properly and if no other cause can be determined.
Park Brake Switch
1. Turn blade engagement switch (OFF) and move control levers (OUT). Park brake must be (OFF).
2. Try restarting the engine. The starter motor should not turn.
3. Replace park brake switch if starter motor did turn and if no other cause can be determined.
Control Lever Switches
1. With blade engagement switch(OFF), control levers spread fully (OUT), and park brake (ON), restart engine.
2. With park brake (ON) and blade engagement switch (OFF), pull right control lever in. The engine should stop within five seconds.
3. Replace right control lever switch if switch failed to operate properly and if no other cause can be determined.
4. Return control arm to original setting and restart engine.
5. With park brake (ON) and blade engagement switch (OFF), pull left control lever in. The engine should stop within five seconds.
6. Replace left control lever switch if switch did not operate properly and if no other cause can be determined.
7. Follow“Engine Shut-Down Sequence” on page 15 to turn off the mower.
Driving the Mower
!
Never make sudden stops or sudden reversing of travel direction,especially when going down a slope. The steering is designed for sensitive response. Rapid movement of control levers could result in a reaction that can cause serious injury.
Never make sudden speed changes from reverse to forward. Always push control levers forward gently to avoid sudden change in speed. Any sudden forwardspeed change can cause the front wheels to raise off the ground resulting in loss of control, mower damage and/or personal injury.
DANGER
!
DANGER
NOTE: When turning on soft wet turf, keep both
wheels rolling either forward or backward. Pivoting on a stopped wheel can damage the turf.
To Start and Increase Speed
Refer to Figure 2-7 on page 17:
After starting theengine, release park brake and engage control levers by moving handles fully (IN). This makes the levers ready for steering while traveling.
Moving control levers an equal distance away from neutral will increase travel speed.
Start forward travel by gently pushing on the control
levers. The further forward the control levers are pushed the faster the travel speed.
Start backing up bygently pulling onthe control levers.
Thefurther back the control levers are pulledthe faster the travel speed.
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Section 2: Operating Procedures
Front of Mower Faces This Direction
Table of Contents
1 2
Figure 2-7
3
6 74 5
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To Decrease Speed and Stop
!
In the event of a system shutdown while mowing, move control levers to neutral, and spread them fully apart. Also, engage the park brake lever to aid in slowing and stopping the mower.
Refer to Figure 2-7 on page 17:
Moving control levers an equal distance towards neutral will decrease travel speed.
WARNING
When moving forward, pull back gently on control
levers to decrease speed. The further back the control levers are pulled the slower the travel speed until neutral is reached.
When backing up, push forward gently on control
levers to decrease speed. The further forward the control levers are pushed the slower the travel speed until neutral is reached.
Move control levers to neutral to stop. (Ref. Frame #2)
Spread both control levers fully apart and engage the
park brake. (Ref. Frame #1)
To Steer
Refer to Figure 2-7 on page 17:
To Steer Straight While Traveling Forward
(Ref. Frame #3):
Push control levers forward an equal distance.
To Steer Straight While Backing Up (Ref. Frame #4):
Pull control levers rearward an equal distance.
To Turn Left While Traveling Forward (Ref. Frame #5):
Moveright control leverfarther forward from neutral than the left control lever.
To Turn Left While Backing Up (Ref. Frame #6):
Move right control lever farther back from neutral than the left control lever.
To Turn Right While Traveling Forward:
Move left control lever farther forward from neutral than the right control lever.
To Turn Right While Backing Up:
Move left control lever farther back from neutral than the right control lever.
To Make A Pivot Turn (Ref. Frame #7):
Move one control lever forward and the other control lever back of neutral, this will allow the drive wheels to counter-rotate.
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ZSR54, & ZSR60 Accu-Z Razor® Zero Turn Mowers 357-344M
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