Land Pride 356-142A User Manual

Page 1
Wiring Harness Update Kit Assembly Instructions
Razor Series ZR44 & ZR52
Before You Start
When you see this symbol, the subsequent instructions and warnings are serious - follow
!
without exception. Your life and the lives of others depend on it!
These instructions contain only information required to assemble the Wiring Harness Kit to the Razor Series ZR44 & ZR52 Riding Mowers. A detailed Operator’s Manual was supplied with the Razor. Refer to the Operator’s Manual for additional specific information especially information relating to safety concerns. Also included in the Operator’s Manual is important information on operation, adjustment, troubleshooting, and maintenance for this attachment (some manual sections do not apply to all options).
A separate Parts Manual for replacement parts can be purchasedfromyour dealer or available free of charge at www.landpride.com. Have model and serial numbers handy when placing an order.
Manual Part Numbers:
• Operator’sManual . . . . . . . . . . . . . . . . . .356-059M
• Parts Manual . . . . . . . . . . . . . . . . . . . . . . . 356-059P
Manual No. 356-141M
Instructions For Kit No 356-142A
A detailed listing of parts for wiring harness update kit No. 356-142A is provided on page 4. Use this list as a checklist to inventory parts received.
1. Parkmower on a flat surface and movecontrol levers to park.
2. Turn off engine and remove ignition key.
3. Raise seat deck fully up.
Refer to Figure 1:
4. Disconnect negative ground wire (black wire) from the batter y’s negative post ( - ). Place ground wire in a location where it cannot touch the battery posts.
Negative Ground
Negative Post (-)
General Information
SomeZR44&ZR52Razorsmaybeexperiencingasmall drain on the battery when units are parked and the ignition off. Over time this small electrical drain can deplete the battery to a point that it fails to start the mower. If a unit is experiencing a repeated battery discharge for no obvious reason, installation of this simple kit will eliminate that condition.
These assembly instructions apply to the Razor ZR44 and ZR52 Kit Number:
356-142A RAZOR HARNESS UPDATE KIT
Tools required:
Electrical Tape
Wire Cutters
Wire Stripper
Electrical Wire Crimpers
Two 10 mm Metric Wrenches
Terminal Removal Tool or
a Small Thin Bladed Screw Driver
23811
Remove Ground Battery Connection
Figure 1
Refer to Figure 2:
5. Check battery drain with an amp meter by placing black probe on the negative battery post and red probe on the ground wire as shown. A drain of 7 milliamps or more is an indication that it would be helpful to install this wiring harness kit.
7 milliamps or greater
Red Probe
Black Probe
Negative Post (-)
Ground wire
23812
© Copyright 2005 Printed
1/16/07
Battery Drain Check
Figure 2
Manual No. 356-141M
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Page 2
Instructions For Kit No 356-142A
Land Pride
Refer to Figure 3:
6. Locate main wiring harness attached to the mower frame. Cut plastic ties secur ing harness in place.
Mower Frame
Plastic Tie
Main Wiring Harness
23813
Locate Wire Harness
Figure 3
Refer to Figure 4:
7. Pullwhite connector out from under backr ight corner of mower frame.
8. Unplug connector by pressing down on the center tab and pulling the two ends apart.
Female End
10. Insert terminal removal tool or small thin bladed screw driver into backside (see Figure 5) of a purple wire connector slot. Push in on the purple wire and press down on the holding tab. See Figure 6 below for view of holding tab. Once the tab has released, pull purple ground wire out. If the terminal does not release, reposition terminal tool and pull on the wire again.
Spade Terminal Holding Tab
24595
Spade Terminal Holding Tab
Figure 6
11. Repeat step 10 to remove second purple ground wire.
Refer to Figure 7:
12. Cut both purple wires close to the spade terminals. Cutting close will leave enough wire to install butt connector in step 13 below.
Spade Terminals
Press Here to Unplug Connector
Male End
23814
Unplug Connector
Figure 4
Refer to Figure 5 & Figure 6:
9. Locate two purple ground wires leading from the connector to the main wiring harness.
Backside of Connector
MainWiring Harness
Purple Wire
23815
Cut Close to Spade Terminals
23816
Wire Cutters
Cutting Spade Terminals Off
Figure 7
Refer to Figure 7:
13. Strip 3/8" length of outer covering from both ends of purple ground wires. Twist wire ends together and twist-on butt connector.
Butt Connector
Two Purple Ground Wires
Main Wiring Harness
23819
Remove Purple Ground Wires
Figure 5
2
Installing Butt Connector
Figure 7
Manual No. 356-141M 1/16/07
Page 3
Land Pride
Instructions For Kit No 356-142A
Refer to Figure 8:
14. Crimp Butt Connector with crimping part of wire strippers to secure connector place.
Butt Connector
Main Wiring Harness
Crimp Portion of the Wire Strippers
24594
Crimping Butt connector
Figure 8
Butt Connector
Main Wire harness
Refer to Figure 9:
15. Plug the new splice wire spade terminals into the terminal slots where the purple ground wires were removed.
New Splice Wire
Terminal Ends
Orange Wire
Splice Connector
Bare Wire End of New Splice Wire
Splice Connector cover
Figure Description
Figure 10
Metal Prong
23818
Refer to Figure 11:
21. Reattach main wiring har ness to mower frame with new plastic ties.
22. Check battery drain as outlined in step 5 before reconnecting battery ground wire. Amp reading should not exceed .001 milliamps.
23. Reconnect battery ground wire to negative post (-).
23817
Plug Splice Wire Into Connector
Figure 9
Bare Wire End
Refer to Figure 10:
16. Insert bare wire end of new splice wire into splice connector as shown.
17. Locate orange wire leading into main wiring harness and attach splice connector over orange wire as shown.
IMPORTANT: Force metal prong down with pliers beforeclosing splice connector cover.Forcing prong down with cover will damage the splice connector.
18. Make certain bare wire end is fully inserted into the splice connector and then force metal prong down into the connector with pliers.
19. Close splice connector cover. Make certain it snaps shut.
20. (Optional) Press Butt Connector against main wire harness and secure in place with electrical tape.
1/16/07
Negative Ground Wire
Negative Post ( - )
21127
Figure Description
Figure 11
24. Lowerseatdeckandstart mower to verify it will start. Shut mower off and lock seat down to complete installation.
Manual No. 356-141M
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Page 4
Razor Harness Update Kit Part No. 356-142A
Qty. Part No. Part Descr iption 1 356-141M INSTRUCTION,HONDA ELEC UPDATE
2 800-112C CABLE TIE .19X7.25 1.75D 50LB 1 833-401C HARNESS UPDATE WIRE Kit 1 833-381C BUTT CONNECTOR (Included with 833-401C Kit) 1 833-460C CONNECTOR SPLICE 16-14AWG (Included with 833-401C Kit)
Corporate Office: P.O. Box 5060
Salina, Kansas 67402-5060 USA
www.landpride.com
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