Land Pride 312-517M, RCR3596, RCRM3596, RCR3510, RCRM3510 Operator's Manual

Table of Contents
Rotary Cutters
RCR3596, RCRM3596, RCR3510 & RCRM3510
15998
Operator’s Manual
Read the Operator’sManual entirely.When you see this symbol, the subsequent instructions and warnings are serious - follow without exception.
!
Your life and the lives of others depend on it!
Coverphoto may show optional equipment not supplied with standard unit.
312-517M
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Table of Contents
Table of Contents
Important Safety Information . . . . . . . . . . . . . 1
Safety at All Times . . . . . . . . . . . . . . . . . . . . . . . . . 1
Look For The Safety Alert Symbol . . . . . . . . . . . . .1
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Section 1: Assembly and Set-Up . . . . . . . . . . 9
Tractor Requirements . . . . . . . . . . . . . . . . . . . . . . . 9
Weight & Horsepower . . . . . . . . . . . . . . . . . . . . . 9
PTO Type & Speed . . . . . . . . . . . . . . . . . . . . . . . 9
Pull-Type Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3-Point Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Dealer Preparations . . . . . . . . . . . . . . . . . . . . . . . . 9
Torque Requirements . . . . . . . . . . . . . . . . . . . . . . 10
Gearbox Vent Plugs & Dipsticks . . . . . . . . . . . . . . 10
Vent Plug Installation . . . . . . . . . . . . . . . . . . . . . 10
Vented Dipstick Installation . . . . . . . . . . . . . . . . 10
Pull-Type Cutter . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 11
Equal Angle Driveline Installation . . . . . . . . . . . . 12
Constant Velocity Driveline Installation . . . . . . . 13
Pull-Type Hook-Up . . . . . . . . . . . . . . . . . . . . . . . 14
Safety Chain . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Semi-Mount Hook-Up . . . . . . . . . . . . . . . . . . . . . 15
3-Point Lift-Type Cutter . . . . . . . . . . . . . . . . . . . . . 16
Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 16
3-Point Hook-Up . . . . . . . . . . . . . . . . . . . . . . . . . 17
Driveline Installation . . . . . . . . . . . . . . . . . . . . . . . 17
Check Driveline Collapsible Length . . . . . . . . . . 18
Shorten Driveline . . . . . . . . . . . . . . . . . . . . . . . . 18
Check Driveline Interference . . . . . . . . . . . . . . . 19
Check Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Chain Safety Guards (Optional) . . . . . . . . . . . . . . 20
Rubber Safety Guards (Optional) . . . . . . . . . . . . . 21
Section 2: Adjustments . . . . . . . . . . . . . . . . . 22
Pull-Type Leveling & Cutting Height . . . . . . . . . . . 22
Deck Leveling From Front to Back . . . . . . . . . . . 22
Pull-Type & Semi-Mount Cutting Height . . . . . . . 22
3-Point Leveling & Cutting Height . . . . . . . . . . . . . 23
Deck Leveling From Left to Right . . . . . . . . . . . . 23
Deck Leveling From Front to Rear . . . . . . . . . . . 23
Center Link Adjustment . . . . . . . . . . . . . . . . . . . 23
Tailwheel Height Adjustment . . . . . . . . . . . . . . .24
Section 3: Operating Instructions . . . . . . . . . 25
Operating Checklist . . . . . . . . . . . . . . . . . . . . . . . . 25
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pre-inspection of Tractor & Cutter . . . . . . . . . . . . .26
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Blade Engagement & Disengagement . . . . . . . . . . 27
Blade Engagement . . . . . . . . . . . . . . . . . . . . . . . 27
Blade Disengagement . . . . . . . . . . . . . . . . . . . . 27
Field Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Turning Angles for Pull-Type Cutters . . . . . . . . . 28
Crossing Steep Ditches & Banks . . . . . . . . . . . .28
Unhook 3-Point and Semi-Mount . . . . . . . . . . . . . .28
Unhook Pull-Type . . . . . . . . . . . . . . . . . . . . . . . . . 28
General Operating Instructions . . . . . . . . . . . . . . .29
Section 4: Maintenance & Lubrication . . . . . 30
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Tractor Maintenance . . . . . . . . . . . . . . . . . . . . . . . 30
Cutter Blade Maintenance . . . . . . . . . . . . . . . . . . . 30
Slip-Clutch Protected Drivelines . . . . . . . . . . . . . . 31
Tire Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .33
Skid Shoe Maintenance . . . . . . . . . . . . . . . . . . . . .33
Flex Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Long Term Storage . . . . . . . . . . . . . . . . . . . . . . . . 34
Ordering Replacement Parts . . . . . . . . . . . . . . . . .34
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Tailwheel Spindle Tube . . . . . . . . . . . . . . . . . . . 35
Tailwheel Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Pillow Bearing (Pull-Type Cutter) . . . . . . . . . . . .35
Ratchet Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
T-Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Flex Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Driveline U-Joints & Profile Shields . . . . . . . . . . 37
CV Driveline U-Joints & Profile Shields . . . . . . .37
Driveline Profiles With Grease Zerk . . . . . . . . . . 37
Driveline Profiles Without Grease Zerk . . . . . . . . 37
Section 5: Specifications & Capacities . . . . . 38
Section 6: Features & Benefits . . . . . . . . . . . 39
Section 7: Troubleshooting . . . . . . . . . . . . . . 40
Section 8: Torque & Tire Inflation Charts . . . 41
© Copyright 2012 All rights Reserved
Land Pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparationof this manual,Land Pride assumesno responsibility forerrors oromissions. Neither isany liabilityassumedfor damagesresulting from theuse oftheinformation contained herein. LandPridereservesthe right to reviseandimprove its productsasit sees fit. This publicationdescribes the state of this product at the time of its publication, and may not reflect the product in the future.
All other brands and product names are trademarks or registered trademarks of their respective holders.
RCR3596, RCRM3596, RCR3510 & RCRM3510 Rotary Cutters 312-517M
Land Pride is a registered trademark.
Printed in the United States of America.
8/15/12
Table of Contents
Important Safety Information
Important Safety Information
These are common practices that may or may not be applicable to the products described in this manual.
Safety at All Times
Thoroughly read and understand the instructions given in this manual before operation. Refer to the “Safety Label” section, read all instructions noted on them.
Do not allow anyone to operate this equipment who has not fully read and comprehended this manual and who has not been properly trained in the safe operation of the equipment.
Operator should be familiar with
all functions of the unit.
Operate implement from the
driver’s seat only.
Make sure all guards and shields
are in place and secured before operating the implement.
Do not leave tractor or implement
unattended with engine running.
Dismounting from a moving
tractor could cause serious injury or death.
Do not allow anyone to stand
between the tractor and implement while backing up to the implement.
Keep hands, feet, and clothing
away from power-driven parts.
Wear snug fitting clothing to avoid
entanglement with moving parts.
Watch out for wires, trees, etc.,
when raising implement. Make sure all persons are clear of working area.
Turning tractor too tight may
cause implement to ride up on wheels. This could result in injury or equipment damage.
Do not carry passengers on
implement at any time.
Look For The Safety Alert Symbol
The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of
!
Be Aware of Signal Words
A Signal word designates a degree or level of hazard seriousness. The signal words are:
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DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
For Your Protection
Thoroughly read and understand
the “Safety Label” section, read all instructions noted on them.
equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involvedin the operation, transport, maintenance and storage of equipment.
!
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
!
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Shutdown and Storage
Lower machine to ground, put
tractor in park, turn off engine, and remove the key.
Detach and store implements in a
area where children normally do not play. Secure implement by using blocks and supports.
OFF
Parts Manual QR Locator
The QR (Quick Reference) code on the front cover and to the left will take you to the Parts Manual for this equipment. Download the appropriate App on your smart phone, open the App, point your phone on the QR code and take a picture.
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Dealer QR Locator
The QR code on the left will link you to available dealers for Land Pride products. Refer to Parts Manual QR Locator on this page for detailed instructions.
RCR3596, RCRM3596, RCR3510 & RCRM3510 Rotary Cutters 312-517M
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Table of Contents
Important Safety Information
These are common practices that may or may not be applicable to the products described in this manual.
Use Safety Lights and Devices
Slow moving tractors, self-
propelled equipment, and towed implements can create a hazard whendriven on publicroads.They are difficult to see, especially at night.
Flashing warning lights and turn
signals are recommended wheneverdriving on public roads.
Transport Machinery Safely
Comply with state and local laws.Maximum transport speed for
implement is 20 mph. DO NOT EXCEED.Never travel at a speed which does not allow adequate control of steering and stopping. Some rough terrain require a slower speed.
Sudden braking can cause a
towed load to swerve and upset. Reduce speed if towed load is not equipped with brakes.
Use the following maximum
speed - tow load weight ratios as a guideline:
20 mph when weight is less than or equal to the weight of tractor.
10 mph when weight is double the weight of tractor.
IMPORTANT: Do not tow a load
that is more than double the weight of tractor.
Use A Safety Chain
A safety chain will help control
drawn machinery should it separate from the tractor drawbar.
Use a chain with the strength
rating equal to or greater than the gross weight of the towed machinery.
Attach the chain to the tractor
drawbar support or other specified anchor location. Allow only enough slack in the chain to permit turning.
Do not use safety chain for
towing.
Practice Safe Maintenance
Understand procedure before doing
work. Use proper tools and equipment, refer to Operator’s Manual for additional information.
Work in a clean dry area.Lower the implement to the ground,
put tractor in park, turn off engine, and remove key before performing maintenance.
Allow implement to cool completely.Do not grease or oil implement
while it is in operation.
Inspect all parts. Make sure parts
are in good condition & installed properly.
Remove build-up of grease, oil or
debris.
Remove all tools and unused parts
from implement before operation.
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Table of Contents
Important Safety Information
These are common practices that may or may not be applicable to the products described in this manual.
Prepare for Emergencies
Be prepared if a fire starts.Keep a first aid kit and fire
extinguisher handy.
Keep emergency numbers for
doctor, ambulance, hospital and fire department near phone.
911
Wear Protective Equipment
Wear protective clothing and
equipment appropriate for the job. Avoid loose fitting clothing.
Prolonged exposure to loud noise
can cause hearing impairment or hearing loss. Wear suitable hearing protection such as earmuffs or earplugs.
Operating equipment safely
requires the full attention of the operator. Avoid wearing radio headphones while operating machinery.
Avoid High Pressure Fluids Hazard
Escaping fluidunder pressure can
penetrate the skin causing serious injury.
Avoid the hazard by relieving
pressure before disconnecting hydrauliclines or performing work on the system.
Make sure all hydraulic fluid
connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system.
Use a piece of paper or
cardboard, NOT BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety
glasses or goggles when working with hydraulic systems.
If an accident occurs, see a
doctor immediately. Any fluid injected into the skin must be treated within a few hours or gangrene may result.
Keep Riders Off Machinery
Riders obstruct the operator’s
view, they could be struck by foreign objects or thrown from the machine.
Never allow children to operate
equipment.
Use Seat Belt and ROPS
Operate only tractors equipped
with Roll-Over Protective Structure (ROPS) and seat belt.
Fasten seat belt snugly and
securely to help protect operator from being thrown, crushed, or severely injured if a rollover occurs; and from falling off the tractor and being ran over by the tractorand/or cutter. Not using the seat belt can result in serious injury or death.
Wearing protective equipment
such as safety shoes, safety glasses, hard hat, and ear plugs is highly recommended.
Tire Safety
Tire changing can be dangerous
and should be preformed by trained personnel using the correct tools and equipment.
When inflating tires, use a clip-on
chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.
When removing and installing
wheels, use wheel handling equipment adequate for the weight involved.
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Important Safety Information
Table of Contents
Safety Labels
Your Rotary Cutter comes equipped with all safety labels in place. They were designed to help you safely operate your implement. Read and follow their directions.
1. Keep all safety labels clean and legible.
2. Replace all damaged or missing labels. Order new labels from your nearest Land Pride dealer. To find your nearest dealer, visit our dealer locator at www.landpride.com.
3. Some new equipment installed during repair requires safety labels to be affixed to the replaced component as
16242
specified by Land Pride. When ordering new components make sure the correct safety labels are included in the request.
4. Refer to this section for proper label placement. To install new labels:
a. Clean the area the label is to be placed. b. Spray soapy water on the surface where the label is to
be placed. c. Peel backing from label. Press firmly onto the surface. d. Squeeze out air bubbles with the edge of a credit card
or with a similar type straight edge.
818-130C (Shown)
Caution 540 RPM
818-240C
Caution 1000 RPM
RCR3596, RCRM3596, RCR3510 & RCRM3510 Rotary Cutters 312-517M
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16242
16242
838-062C
Amber Reflector
818-335C
Red Reflector
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Important Safety Information
Table of Contents
16242
16241
818-830C
Safety Combo
ROTATING DRIVELINE
KEEP AWAY!
818-552C
Danger PTO Driveline
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16241
818-543C
Danger Guard Missing
RCR3596, RCRM3596, RCR3510 & RCRM3510 Rotary Cutters 312-517M
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Important Safety Information
Table of Contents
16241
818-564C
Chain Guard
16241
16241
818-556C
Danger Thrown Object
818-142C
Rotating Driveline
RCR3596, RCRM3596, RCR3510 & RCRM3510 Rotary Cutters 312-517M
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Important Safety Information
Table of Contents
16241
838-094C
Warning: High Pressure
22296
22296
818-540C
Danger Guard Missing Do Not Operate
ROTATING DRIVELINE
KEEP AWAY!
818-552C
Rotating Driveline Hazard Keep Away
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RCR3596, RCRM3596, RCR3510 & RCRM3510 Rotary Cutters 312-517M
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Table of Contents
Introduction
Introduction
Land Pride welcomes you to the growing family of new product owners.
This Cutter has been designed with care and built by skilledworkers usingquality materials. Proper assembly, maintenance, and safe operating practices will help you get years of satisfactory use from the machine.
Application
Themedium duty RCR(M)3596and RCR(M)3510Series Rotary Cutters are designed and built by Land Pride to provide excellent cutting performance on gently sloping or slightly contoured right-of ways, pastures, set-aside­acres, or row crop fields. Their eight or ten foot cutting width,2" to 12"cutting heightand ability tocut weedsand brush up to 2" in diameter make them well suited for these applications.
Both models offer Quick-Hitch adaptability with either 540rpm or 1000rpm PTO capability. The RCR3596 Cutter Ser ies is designed forcategory 1 or 2, three point, semi-mount, or pull type attachment. Three-point attachment for the RCR3596 requires a 50-120 hp tractor, while the semi-mount or pull-type requires a 30­120 hp tractor. The RCR3510 Series is designed for category 2 or 3 three point, semi-mount, or pull type attachmentwith thelifttype requiring 60 hp- 120hp input and the pull type or semi-mount requiring 50 hp - 120 hp input.
Heavy-duty stump jumpers, main driveline clutches, and outboard flex couplers are offered for dr iveline and gearbox protection. Safety guards around the cutter are offered in either chain or rubber.
See “Specifications & Capacities” on page 38 and “Features & Benefits” on page 39 for additional information and performance enhancing options.
Using This Manual
This Operator’s Manual is designed to help familiarize
you with safety, assembly, operation, adjustments, troubleshooting, and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.
The information contained within this manual was
current at the time of printing. Some parts may change slightly to assure you of the best performance.
To order a new Operator’s or Parts Manual contact
your authorized dealer. Manuals can also be downloaded, free-of-charge from our website at www.landpride.com.
Terminology
“Right” or “Left” as used in this manual is determined by facingthe direction the machine will operate while in use unless otherwise stated.
Definitions
IMPORTANT: A special point of information related
to the following topic. Land Pride’s intention is this information must be read & noted beforecontinuing.
Owner Assistance
The Online Warranty Registration or Warranty Registration card should be completed by the dealer at the time of purchase. This information is necessary to provide you with quality customer service.
The parts on your Rotary Cutter have been specially designedbyLand Prideand shouldonly be replacedwith genuine Land Pride parts. Contact a Land Pride dealer if customer service or repair parts are required. Your Land Pride dealer has trained personnel, repair parts, and equipment needed to service the implement.
Serial Number
Model No. _____________Serial No. _______________ For quick reference and prompt service, record model
number and ser ial number in the spaces provided above and again on warranty page 43. Always provide model numberand serial number when ordering parts and in all correspondences with your Land Pr ide dealer. Refer to Figure 1 for location of your serial number plate.
16000
Serial Number Plate Location
Figure 1
Further Assistance
Your dealer wants you to be satisfied with your new Cutter. If for any reason you do not understand any part of this manual or are not satisfied with the service received, the following actions are suggested:
1. Discuss the matter with your dealership ser vice manager making sure he is aware of any problems youmay haveand that he has had the oppor tunity to assist you.
2. If you are still not satisfied, seek out the owner or general manager of the dealership, explain the problem and request assistance.
3. For further assistance write to:
Land Pride Service Department
1525 East North Street
P.O. Box 5060
Salina, Ks. 67402-5060
NOTE: A special point of information that the operator should be aware of before continuing.
RCR3596, RCRM3596, RCR3510 & RCRM3510 Rotary Cutters 312-517M
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E-mail address
lpservicedept@landpride.com
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Table of Contents
Section 1: Assembly and Set-Up
Section 1: Assembly and Set-Up
Tractor Requirements
Weight & Horsepower
Tractor horsepower and weight must be capable of controlling the cutter under all operating conditions. Tractors outside the horsepower range mustnot be used.
RCR3596 cutters & RCRM3596
Three-point . . . . . . . 50-120 HP
Pull-type . . . . . . . . . . 30-120 HP
RCR3510 & RCRM3510 cutters
Three-point . . . . . . . 60-120 HP
Pull-type . . . . . . . . . . 50-120 HP
!
WARNING
Ballast weights may be requiredto maintain steering control. Refer to your tractor’s operator’s manual to determine proper ballast requirements.
PTO Type & Speed
Tractor’srearpowertake-off(PTO)speedand splinetype must be capable of matching the cutter’s PTO type and speed.
RCR3596 and RCR3510 cutters
540 RPM 1 3/8"-6 spline rear power take-off
RCRM3596 and RCRM3510 cutters
1000 RPM 1 3/8"-21 spline rear power take-off
Pull-Type Hitch
Refer to Figure 1-1:
Distances between center of drawbar hitch pin hole to end of tractor PTO shaft (“A” dimension) and from top of drawbar hitch to center of PTO shaft (“B” dimension) must be maintained when using the Pull-type hitches.
“A” = 14" for 540 rpm
“A” = 16" for 1000 rpm
“B” = 8" for 540 and 1000 rpm
IMPORTANT: PTO damage may occur if distances
“A” and “B” are not properly maintained.
3-Point Hitch
The lower 3-Point arms of the 3-Point hitch must be stabilized to prevent side-to-side movement. Most tractors have sway blocks or adjustable chains for this purpose. Category of hitch is dependent upon the series of cutter being used.
RCR3596 & RCRM3596 (Category l or ll hitch)
RCR35510 & RCRM2510 (Category ll or lll hitch) Dealer Preparations
Read and understand the operator’s manual for your cutter. An understanding of how it works will aid in the assembly and setup of your cutter.
This Rotar y Cutter has been partially assembled at the factory. However, some assembly will be necessar y to attach the hitch, driveline and guards to the cutter.
It is best to go through the Pre-Assembly Checklist before assembling the cutter. Speed up your assembly task and make the job safer by having all the needed parts and equipment readily at hand.
Pre-Assembly Checklist
Check Reference
Location of fasteners and pins. NOTE: All hardware from the factory has been installed in the location where it will be used. If a part is temporarily removed forassembly reasons, remember where it goes. Keep parts separated.
Be sure parts get used in the correct location. By double checking while you assemble, you will lessen the chance of using a bolt incorrectly that may be needed later.
All grease fittings are in place and lubricated.
Operator’s Manual
Operator’s Manual
Section 4 Page 35
PTO to Drawbar Distances
Figure 1-1
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Safety labels are correctly located and legible. Replace if damaged.
Inflate tires to specified PSI air pressure. Tighten wheel bolts to specified torque.
Red and amber reflectors are correctly located and visible when the cutter is in the transport position.
Have a minimum of 2 people at hand while assembling the cutter.
Have a fork lift or loader along with chains and safety stands that are sized
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RCR3596, RCRM3596, RCR3510 & RCRM3510 Rotary Cutters 312-517M
for the job ready for the assembly task.
Page 1
Section 8 Page 42
Page 1
Operator’s Manual
Operator’s Manual
9
Table of Contents
Section 1: Assembly and Set-Up
Torque Requirements
Refer to “Torque Values Chart” on page 41 to determine correct torque values for common bolts. See "Additional Torque Values" at bottom of chart for exceptions to standard torque values.
Gearbox Vent Plugs & Dipsticks
IMPORTANT: Rotar y Cutters are shipped with a
solid plug in the gearboxto prevent loss of oil dur ing shipping and handling. The solid plug on top of the gearboxmust be replaced with a venteddipstick. Do not operate cutter without vented dipstick installed.
Vent Plug Installation
Refer to Figure 1-2:
A vent plug is shipped loose and packaged with the Operator’sManual. Remove temporary solid plug on top of T-box and replace with included 3/8" vent plug. See your nearest Land Pride Dealer if vent plug is missing.
Remove 3/8" T-Box Solid
Plug & Install Vent Plug
DO NOT OVERFILL!
22320
Figure 1-2
Vented Dipstick Installation
Refer to Figure 1-3:
Vented dipsticks are shipped loose and packaged with the Operator’s Manual. See your nearest Land Pride Dealer if dipstick is missing. Remove temporary pipe plug from top of each gearbox and replace with supplied dipsticks.
Remove
Pipe Plug
Install Vented Dipstick
Oil Level Plug
DO NOT OVERFILL!
Figure 1-3
RCR3596, RCRM3596, RCR3510 & RCRM3510 Rotary Cutters 312-517M
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Section 1: Assembly and Set-Up
Table of Contents
Pull-Type Cutter
Hitch Assembly
NOTE: Do not tighten hardware to the correct
torque until assembly is complete.
Refer to Figure 1-4 for RCR(M)3596 hitch assembly and Figure 1-5 for RCR(M)3510 hitch assembly:
1. Assemble tongue (#1) to the deck using hitch pins (#2), spacer tubes (#3) and linch pins (#4).
2. Attachlevelrod assemblies(#8) totongue (#1) using clevis pins (#5), flat washers (#6) and cotter pins
(#7).Make sure levelrod adjusting nutsare threaded the same distance on both rods. This will ensure a level unit.
3. Rotate hose holder (#9) up 90 degrees and tighten hardware that is securing hose holder bracket.
4. Route hydraulic hose through loop of hose holder (#9).
5. Remove parking jack (#10) from its storage position on the deck and attach to tongue (#1). Secure with attached pin (#11). Adjust jack to desired height.
RCR(M)3596 Hitch Assembly
Figure 1-4
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RCR(M)3510 Hitch Assembly
Figure 1-5
RCR3596, RCRM3596, RCR3510 & RCRM3510 Rotary Cutters 312-517M
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Section 1: Assembly and Set-Up
Table of Contents
Equal Angle Driveline Installation
Refer to Figure 1-6:
Equal angle drivelines can beinstalled on RCR3510 and RCRM3510. Maximum turning angle is limited to 35 degrees.
1. Attach bear ing support assembly(#1) to tongue (#2) with two bushings (#3), two flat washers (#4), bolt (#5), lock washer (#6), and nut (#7).
2. Securely attach slip-clutch end of jackshaft (#8) to gearboxinput shaft(#9). Makecer tain the slip-clutch is fully on the input shaft splines. Torque conical dog pin to 45-50 ft-lbs.
IMPORTANT: Make sure bearing locking collar is facing toward the cutter gearbox.
3. Insert driveline jackshaft (#8) through the bearing support assembly (#1). Pull the bearing support assembly fully against the jackshaft to extend the jackshaft splines through the bear ing and out the other side as far as possible.
4. Install main driveline (#10) to jackshaft (#8) by pulling on the collar and pushing the yoke forwardto engagethe grooveon thejackshaft splined stub until the collar has locked in place. Make certain the locking collar has engaged by pulling on the main driveline.
5. Tighten the set screw in the bearing locking collar (#1).
6. Secure chain (#11) on main driveline (#10) to bearing support bracket(#1). Secure chain (#12) on jackshaft driveline (#8) to the hole on the left side of thegearbox cover(#13). Secur ing chains will restrict driveline outer shields from rotating.
RCR3596, RCR3510 & RCRM3510 Equal Angle Hitch Assembly
RCR3596, RCRM3596, RCR3510 & RCRM3510 Rotary Cutters 312-517M
12
25517
Figure 1-6
8/15/12
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