Land Pride 22081, 720-132M, 22076 User Manual

Download

Page 1

Table of Contents

Gondo

4400EX Heavy Duty Off Road Utility Vehicle

22081

22076

720-132M

Operator’s Manual

For Serial Numbers 407616-407618, 409626 and 421461+

Read the Operator’s manual entirely. When you see this symbol, the subsequent

instructions andwarningsare serious - follow without exception. Your life and the lives of others depend on it!

Cover photo may show optional equipment not supplied with standard unit.

7/01/05

Page 2

Table of Contents

Section 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . 1

Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Deﬁnitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Getting Acquainted with your Gondo . . . . . . . . . . 1

Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Serial Number Plate . . . . . . . . . . . . . . . . . . . . . . . . . 2

Section 2 Important Safety Information . . . . . . . . . 3

Safety Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safe Operating Procedures . . . . . . . . . . . . . . . . . . . 5

Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Section 3 Pre-Delivery and Check List . . . . . . . . . 12

Pre-Delivery Certiﬁcate . . . . . . . . . . . . . . . . . . . . . 12

Vehicle Information . . . . . . . . . . . . . . . . . . . . . . . 12

Dealer Service and Inspection List . . . . . . . . . . . 12

Dealer Test Ride List . . . . . . . . . . . . . . . . . . . . . 12

Dealer Delivery To Customer List . . . . . . . . . . . . 13

Customer Acceptance List . . . . . . . . . . . . . . . . . 13

Section 4 Operating Instructions . . . . . . . . . . . . . . 14

Operator Responsibilities . . . . . . . . . . . . . . . . . . . . 14

Pre-Start Check List . . . . . . . . . . . . . . . . . . . . . . 14

General Operation . . . . . . . . . . . . . . . . . . . . . . . . . 14

Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . 14

Dashboard Switches and Instruments . . . . . . . . 14

Foot Operated Controls . . . . . . . . . . . . . . . . . . . 15

Hand Operated Controls . . . . . . . . . . . . . . . . . . . 16

Engine Hood Release . . . . . . . . . . . . . . . . . . . . . 16

Fuel Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Driving Conditions . . . . . . . . . . . . . . . . . . . . . . . . . 18

Towing the Gondo . . . . . . . . . . . . . . . . . . . . . . . . . 19

Towing Without a Trailer . . . . . . . . . . . . . . . . . . . 19

Towing Loaded on a Trailer . . . . . . . . . . . . . . . . . 19

Traveling Tips From the Trail Masters . . . . . . . . . . 20

Section 5 Options and Accessories . . . . . . . . . . . 22

Gondo Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Dump Bed Option . . . . . . . . . . . . . . . . . . . . . . . . 22

Tailgate Operation (Cargo box option only) . . . . 22

Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Gondo Accessories . . . . . . . . . . . . . . . . . . . . . . . . 23

Section 6 Maintenance . . . . . . . . . . . . . . . . . . . . . .24

General Maintenance . . . . . . . . . . . . . . . . . . . . . . .24

Prepare Vehicle for Maintenance . . . . . . . . . . . . . . 24

Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Tire Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .25

Jacking the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . .25

Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . .26

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Jump Starting the Battery . . . . . . . . . . . . . . . . . . . .26

Prepare Vehicle to Jump-Start . . . . . . . . . . . . . . .26

Connecting Jumper Cables . . . . . . . . . . . . . . . . .27

Disconnecting Jumper Cables . . . . . . . . . . . . . . .27

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . .29

General Information . . . . . . . . . . . . . . . . . . . . . . .29

High Altitude Carburetor Kit . . . . . . . . . . . . . . . . .29

Power Steering Belt . . . . . . . . . . . . . . . . . . . . . . . .29

Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Spark Arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . .32

Section 7 Lubrication and Fluids . . . . . . . . . . . . . . 33

Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Differential Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . .36

Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Steering & Cargo Lift Cylinder Fluid . . . . . . . . . . . .37

Grease Type Lubrication . . . . . . . . . . . . . . . . . . . . .38

Driveline U-Joints . . . . . . . . . . . . . . . . . . . . . . . .38

Pillow Block Bearing . . . . . . . . . . . . . . . . . . . . . .38

Rotating Bearing Surfaces . . . . . . . . . . . . . . . . . .38

Section 8 Seasonal Storage . . . . . . . . . . . . . . . . . .39

Engine Preparation for Storage . . . . . . . . . . . . . .39

Vehicle Storage Preparation . . . . . . . . . . . . . . . .39

Vehicle Removal From Storage Preparation . . . .39

Section 9 Body Repair . . . . . . . . . . . . . . . . . . . . . . .40

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Light Scuff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Scratch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Deep Gouge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Section 10 Speciﬁcations and Capacities . . . . . . .42

Section 11 Features And Beneﬁts . . . . . . . . . . . . .43

Section 12 Troubleshooting . . . . . . . . . . . . . . . . . .44

Section 13 Appendix . . . . . . . . . . . . . . . . . . . . . . . . 48

Torque Values Chart . . . . . . . . . . . . . . . . . . . . . . . .48

Land Pride Limited Warranty . . . . . . . . . . . . . . . . .49

LandPride providesthis publication“as is”without warrantyof anykind, eitherexpressedor implied.While everyprecaution hasbeen takenin thepreparation ofthis manual, Land Pride assumes no responsibility for errors or omissions. Neither is any liability assumedfor damages resulting from theuse of the information contained herein.Land Pride reserves the right to revise and improve its products as it sees ﬁt. This publication describes thestate of this product at the time of its publication, and may not reﬂect the product in the future. The illustrations in this manual are not intended for safe and proper assembly or disassembly of equipment. The illustrations are intended for ordering parts only.

Land Pride is a registered trademark.

All other brands and product names are trademarks or registered trademarks of their respective holders.

Printed in the United States of America.

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

7/01/05

Page 3

Table of Contents

Section 1 Introduction

Land Pride welcomes you to its growing family of new productowners.Gondoseries trucks are heavy duty utility vehicles that have been designed with care andbuilt by skilled workers using quality materials. Proper set-up, maintenance and safe operating practices will help you get years of satisfactory use from this vehicle.

Safety First

Land Pride is fully aware of the need for safe operating procedures around all of our equipment. We hope you will make a sincereeffort to put safety above all other priorities. The Gondo is designed and builtfor serious work, recreation and enjoyment; however, improper and irresponsible operation could resultin serious injury or death. Since this is an off-road vehicle, operators will seldom see the road safety and warning signs they are accustomed to seeing on highways and public streets. This places additional responsibility on the driver to operate this vehicle well within the safe operational limits and capabilities of the unit.

This manual has been prepared to instruct you in the safe and responsible operation of your Gondo. Please read andabide by all safetyalert information aboutthis vehicle. If you do not understand any part of this manual, contact your local dealerfor additional information and clariﬁcation. As the operator of this piece of equipment, you are incomplete control. Only you can prevent an accident from happening!

Using This Manual

Prior to any vehicle operation it is absolutely essential

•

that you read and comprehend each section in this manualtodevelopanunderstandingofyourvehicleand safetypractices.Afterreviewingthismanual,storeitina dry and easily accessible place for future reference.

• The Operator’s Section is designed to help familiarize

you with safety, assembly, operation, adjustments, troubleshooting and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.

• The information contained within this manual was

current at the time of printing. Some parts may change slightly to assure you of the best performance.

• To order a new Operator’s orParts Manual contactyour

authorized dealer. Manuals can also be downloaded, free-of-charge from our website at www.landpride.com orprintedfromtheLandPride Service & Support Center by your dealer.

Terminology

Right-hand and left-hand as used in this manualare determined by facing the direction the vehicle will travel while in use unless otherwise stated.

Deﬁnitions

The following terms are used throughout this manual.

IMPORTANT: A special point of information related to its preceding topic. Land Pride’s intention is that this information should be read and noted before continuing.

NOTE:Aspecialpoint of information that the operator must be aware of before continuing.

Application

Models Covered

4400EX

Getting Acquainted with your Gondo

The Land Pride Gondo is an extreme utility vehicle designed exclusively for off-road use. It is not designed, properly equipped, or licensed to be safely operated on public streets andhighways. This 2200lb. payload hauler is designed to carry two people in the cab and a generous amount of cargo, gear, and supplies safely and conveniently over extremely difﬁcult or rough terrain.

The Gondo features center articulating power steering coupled with a pivoting interactive frame for unexcelled terrain hugging capability and maximum traction. Traction capabilitiesare evenfurther maximized with incorporation of full-time shaft driven four-wheeled drive. The Gondo is poweredby the proven624cc 20hp KohlerCommand Pro Series Engine and a fully automotivespeed synchromesh manual transmission. Engaging the eight-inch manual clutch delivers power to the automotive grade front and rear open differentials.

TheGondoisequipped with highly dependable fourwheel hydraulically activated automotive drum type brakes. A manual park brake is included as standard equipment. Engine braking is inherently available through the standard transmission when needed for traveling down steepor slippery andtreacherous grades.All fourtires are 26x12-12 4-ply and are available with turf or bar type tread.

The Gondo frame is tractor tough and constructed out of welded and formed heavy wall tubing that is coated with a durableblacksatin powder paint ﬁnish. A certiﬁedrollover protection system (ROPS) with seat belts is standard equipment. (But may be left off by customer’s choosing.)

The console body and optional cab are constructed of extratough ﬁberglass withanattractivegel coat ﬁnish. The high capacity cargo beds are made of welded and formed heavygauge sheet metal ﬁnished with black satin powder

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 4

Section 1 Introduction

Table of Contents

paint. Customers can choose either a 23 cu. ft.capacity gondola style box or an 18 cu. ft. capacity tilt box with a standard tailgate. Choosing the hydraulic tilt option makesboth boxescapableof hydraulically dumping their full 1800lb. payload capacity by simple activation of a leveron the operator’sconsole.A standard receiver type hitch comes as standard equipment and this unit is capable of upto 2500 lbs. of towing capacity.

The operator’sstation is a cab-forward style console that hingesforwardandhas aft suspensionovertwocoil-over shocksprovidinga smoother rideandincreasedoperator andpassenger comfort. Twocushioned high back bucket seats are provided as standard equipment and seatbelts are also standard for units equipped with a ROPS. The operators console is equipped with a standard hour meter,voltmeter,12voltkeyedignition,andlightswitchto activate the two standard halogen beam headlights.

Customers needing additional protection from the elements and surrounding environment can also order additional accessories such as cabs with safety glass windshields, powered wipers, and soft sided cab doors. Snowplowsandlog skidders are also availablefor added versatility.

Whetheryouarehauling big game, farmingtools,hunting and ﬁshing camp supplies, construction equipment, livestock feed, military cargo, or ﬁre ﬁghting and rescue equipment, the Gondo is capable of getting youand your cargothere and back over tough and extremeterrainand in all kinds of weather.

Owner Assistance

The safety video should be viewed by the owner and the Warranty Registration card should be ﬁlled outby the dealer at the time of purchase. The owner should also receive a copy of the safety video upon purchasing the vehicle as well as have participated in a short drivers training course with the dealer. This information is necessary to provide you with quality customer service.

Theparts on your Gondo HeavyDutyUtility Vehiclehave been specially designed and should only be replaced with genuine Land Pride parts.

If customer service or repair parts are required contact a Land Pride vehicle dealer. They have trained personnel, genuine repair parts and equipment specially designed to repair Land Pride products.

Serial Number Plate

Refer to Figure 1

Always use serial andmodel number when ordering parts from your Land Pride dealer. The serial-number plate is located on the driver’s side on the center swivel yoke as shown below.

21469

Serial Number Plate

Figure 1

Record your vehicle model number (4400EX) and serial number here for quick reference:

Model Number:___________________________ Serial Number: ___________________________ YourLandPridedealerwantsyoutobesatisﬁedwithyour

new vehicle. If you do not understand any part of this manual or are not satisﬁed with the service received, please take the following actions.

1. Discuss the matter with your dealership service manager.Makesuretheyareawareof any problems so they can assist you.

2. If you are still unsatisﬁed, seek out the owner or general manager of the dealership.

3. For further assistance write to:

Product Support

Land Pride Service Department

1525 East North Street

P.O.Box 5060

Salina, Ks. 67402-5060

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

E-mail address

[email protected]

7/01/05

Page 5

Table of Contents

Section 2 Important Safety Information

IMPORTANT: Read and understand all pages in this manual thoroughly before operating y our vehicle.

These are common practices that may or may not be applicable to the products described in this manual.

Safety Symbol

Look for the Safety symbol throughout this manual.TheSAFETY ALERTSYMBOLindicates

there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In additiontodesignandconﬁgurationof equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

Be Aware of Signal Words

Signal words designate a degree or level of hazard seriousness. The signal words are:

DANGER

DANGERindicates animminentlyhazardous situation which, if not avoided, will result in serious injury or death. This signal word is limited to the most extreme situations, typically for vehicle components that, for functional purposes, cannot be guarded.

WARNING

WARNINGindicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

CAUTION

CAUTIONindicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

For Your Protection

▲ Thoroughly read and understand

the “Safety Decal” section, read all instructions noted on the decals.

7/01/05

Before Operating

▲ This Gondo Heavy Duty Utility

Vehicle is not to be driven on public roads.

▲ Do not operate this vehicle under

the inﬂuence of alcohol or drugs.

▲ Always inspect the vehicle before

operating it. See "Pre-Start Check List" on page 14.

OFF

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

▲ Do not operate this machine

unless all safety shields are in place and all badly worn, broken or missing parts have been properly replaced.

▲ Wear appropriate protective gear

and clothing such as safety helmet, goggles, gloves, coveralls, etc., when conditions warrant.

▲ No driver under age of 16.

Page 6

Table of Contents

Section 2 Important Safety Information

Practice Safe Maintenance

▲ Understand procedure before

doing work. Use proper tools and equipment.Refertothis manual for additional information.

▲ Work in a clean, dry area. ▲ Place the vehicle in neutral, set

parking brake, turn off engine and remove key before performing maintenance. Chock wheels if you must perform maintenance on a slope.

▲ Make sure all moving parts have

stopped and all system pressure is relieved.

▲ Allow the engine to cool

completely.

▲ Disconnect battery ground cable

(-) before servicing or adjusting electrical systems or before welding.

OFF

▲ Inspect all parts. Make sure parts

are in good condition and installed properly.

▲ Remove build-up of grease, oil or

debris.

▲ Removealltools and unused parts

from the Gondo before operation.

Prepare for Emergencies

▲ Be prepared if a ﬁre starts. ▲ Keep a ﬁrst aid kit and ﬁre

extinguisher handy.

▲ Keep emergency numbers for

doctor, ambulance, hospital and ﬁre department near phone.

Wear Pr otective Equipment

▲ Wear protective clothing and

equipment.

▲ Wear clothing and equipment

appropriate for the job. Avoid loose-ﬁtting clothing.

▲ Because prolonged exposure to

loud noise can cause hearing impairment or hearing loss, it is best to wear suitable hearing protection such as earmuffs or earplugs.

▲ Because operating equipment

safely requires your full attention, avoid wearing radio headphones while operating machinery.

▲ It is the discretion of the operator

and passenger to wear Seat Belts when available.

Tire Safety

Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment.

▲ When inﬂating tires, use a clip-on

chuck and extension hose long enough for you to stand to one side–not in front of or over tire assembly. Use a safety cage if available.

▲ When removing and installing

wheels, use wheel-handling equipment adequate for weight involved.

911

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

7/01/05

Page 7

Table of Contents

Section 2 Important Safety Information

Safe Operating Procedures

Thesafeoperationofanymachinery is a big concern to all consumers. Your Gondo has been designed with many built-in safety features. However, no one should operate this vehicle before carefully reading this Operator’s Manual. Also read all instructions noted on the safety decals.

WARNING

Mostaccidentswith off roadvehicles occur when travelingup, down, or across the face of a slope. Refer to operation instructions and safety video for properoperation procedures.

▲ Be familiar with all functions of this vehicle. ▲ Keep all bystanders away from this vehicle during

operation.

▲ Do not allow anyone to operate this vehicle who has not

fully read and comprehended this manual and who has not been properly trained in the safe operation of this vehicle.

▲ Do not operate a vehicle with damaged or defectiveparts.

Repair all damages and defective parts before putting vehicle back in to service.

▲ Do not allow anyone under 16 years of age to operate

this vehicle.

▲ Operator must always use both hands on the steering

wheel.

▲ A rider may, without knowing it, place his foot on the

accelerator pedal while bracing himself against a rough ride. This makes it impossible to slow down the vehicle until the passenger removes his foot from the pedal. Inform the passenger to keep his foot off the accelerator and always slow down before the ride gets rough.

▲ Operator and passenger are responsible for deciding if

their situation warrants using seat belts if so equipped.

▲ Do not use cargo bed as an additional passenger carrier. ▲ Do not use cargo bed as a working platform. ▲ The cargo power lift is designed to dump cargo only. Do

not use it to lift other objects.

▲ No riders allowed except in factory designed and

supplied seating and no more than one person in a seat. Do not use cargo bed for carrying people. Maximum vehicle occupancy including driver is 2.

▲ Operate vehicle from driver’s seat only. ▲ Do not leave vehicle unattended with engine running. ▲ Do not dismount a moving vehicle as serious injury or

death could occur.

▲ Always operate vehicle with all guards installed. Do not

leave pulleys, belts and other rotating components exposed.

▲ Wear snug-ﬁtting clothing to avoid entanglement with

moving parts.

▲ Do not wear clothing or other articles that hangs loosely.

Hanging clothing, long hair, jewelry etc. can catch in the tires and other rotating objects.

▲ Keep hands, feet, long hair, clothing and jewelry away

from moving parts and obvious pinch points to avoid getting caught.

▲ Some conditions may warrant extra safety gear to be

worn such as safety helmets and/or goggles.

▲ Keep hands, arms, feet and all bodily appendages safely

inside the conﬁnes of the vehicle.Alwaysbe aware of and avoid tree limbs and brush that have a potential of hitting and/or poking individuals riding the vehicle. Serious body harm could result.

▲ Make sure area behind cargo box is clear of personnel

before operating the dump lever. Bodily harm can result from being pinched between the cargo box and another object or from a load dumping and/or rolling onto a bystander.

▲ Do not touch engine, engine exhaust pipe and/or mufﬂer

while they are hot.

▲ Use extreme caution when driving through dry grass,

brush and other ﬁre hazard materials. Never stop or park over combustible materials. Keep grass and brush from collecting on and around engine and mufﬂer parts.

▲ Battery fumes are explosive. A spark will ignite battery

fumes. Wear a face shield when charging or jumping a battery. Follow all battery safety rules outlined in this manual.

▲ Always disconnect the negative battery terminal before

making adjustments to the vehicle electrical system or welding on this vehicle.

▲ Avoidbattery acid spills. Do not get battery acid on eyes,

face, or other body parts. Flush eyes and other body parts immediately with water for at least 15 minutes if battery acid has gotten on them.

▲ Avoid pinch point hazards. Cargo bed, seat platform and

vehicle center pivot steering hinge creating pinch points.

▲ Do not stand, reach or allow any body part to enter

between the cab and cargo bed (articulating area) while vehicle is running. This is an extremely high dangerous pinch point area caused from turning the steering wheel.

▲ Always make certain the articulating area between the

cab and cargo bed is clear of personnel before turning the steering wheel. The steering wheel will turn the vehicle at its articulation point whether the vehicle is running or not.

▲ Do not operate this vehicle on highways, public roads, or

where it may be a hazard to faster moving trafﬁc.

▲ Never attempt wheelies, jumps, or other stunts. Never

drive recklessly. Always operate your vehicle at a safe speed that will allow you to maintain control.

▲ Never modify any parts on the vehicle without

authorization. Unauthorized modiﬁcations will void warranty to all parts directly and indirectly affected by the modiﬁcation.

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 8

Table of Contents

Section 2 Important Safety Information

▲ Neveruse this vehicle for racing. This vehicle is designed

to achieveground speeds up to 17mph. Any unauthorized modiﬁcations intended to increase the ground speed of this vehicle above 17mph may result in cancellation of the vehicle warranty and may be in direct violation of laws regulating current air quality standards.

▲ Avoid sudden stops, starts and turns. ▲ Be aware of cargo shifting when stopping or moving.

Make sure all cargo is properly secured and tied down. Injury could result from loose cargo.

▲ Do not operate vehicle while drinking or under the

inﬂuence of alcohol or drugs.

▲ Always make sure vehicle pathway is clear of all objects

when backing up. Know location of persons around vehicle and especially location of small children. Take extra precautions when rear view is hindered by cargo.

▲ Do not exceed total payload capacity of this vehicle.

Over-loading can cause loss of control resulting in sever injury or death.

▲ Always maintain proper tire inﬂation. See "Tire

Maintenance" on page 25.

▲ Do not pull a trailer or implement exceeding 2,500 lbs.

towing capacity and 250 lbs. tongue weight. Loss of control may result.

▲ Do not attach an implement, trailer or other device to the

hitch that will produce negative tongue weight.

▲ Do not tow or pull the Gondo behind another vehicle

exceptto retrieve it a short distance from an area where a trailer won’t go. The Gondo should be loaded on a trailer for towing. Follow all towing instructions in this manual when towing the Gondo.

▲ Do not use the vehicle as an anchor device. ▲ Beware, tow ropes, cables and chains can break when

pulling another vehicle or object causing serious injury or death to anyone in line with the whipping action created when they break. Never jerk when pulling, always ease into a pull gently. Always stay clear of the tow line. Never be in line with the tow line.

▲ Reduce speed and payload on hilly, rough, wet, slick or

unstable ground.

▲ Reduce speed when loaded with cargo. Heavy cargo load

takes longer to stop.

▲ Alwaysmake turns at a speed that will maintain control of

vehicle. Never make turns at full speed. Reduce speed when turning empty and reduce speed even more when turning loaded. The heavier the cargo load, the slowerthe turn should be.

▲ The certiﬁed ROPS (Roll Over Protection System) serves

only as a protection device. Always avoid rollovers.

▲ Do not load ROPS with heavy equipment. Rollover could

result from such loading.

▲ Always park on level ground, stop engine, set park brake

and remove ignition key before leaving the vehicle.Chock tires if condition warrants.

▲ Use extreme caution when cresting hills or when visibility

is limited. Proceed slowly until you are sure trail conditions immediately ahead are safe.

▲ Keep front wheels straight when cresting hills or going

over bumps.

▲ Do not stop, start suddenly or over accelerate on hills.

Loss of control and rollover could result.

▲ Use extreme caution when descending hills, running on

loose slippery surfaces, or when towing at maximum capacity. Towing, braking and tractive capabilities are greatly diminished.

▲ Do not operate vehicle on slopes over 15 ▲ Avoid changing direction or making sharp steering

corrections on slopes or rollover may occur.

▲ If this vehiclebegins to tip when crossing a slope, turn the

front wheels downhill to regain stability and control.

▲ When crossing a slope on soft terrain, turn the front

wheels slightly uphill and maintain a constant speed to maintain a straight line of travel.

▲ When descending hills or slopes apply steady pressure to

the foot brake to avoid potential freewheeling or runaway. Do not shift vehicle out of gear. Take full advantage of engine breaking.

▲ Never allow vehicle to coast or free wheel in neutral or

loss of control may result.

▲ If your vehicle loses power and stops on a hill,

immediately engage the foot brake. Press down on the clutch and gently release brakes while backing slowly down the hill maintaining a straight downhill line of travel. Do not attempt to turn the vehicle sidewayson the hill or a rollover could result.

▲ When traveling at night always use your headlights and

reduce speed according to visibility, trail and terrain conditions.

▲ Avoid water crossings when possible and never cross a

body of water where depth is unknown. Loss of power will occur if engine becomes submerged or wet. Unnecessary crossing of streams and waterwayserodes shore line and damages water-born habitat. If you must cross, do it at a point where banks are not steep and proceed at a slow and steady speed. Do not travel in water that is higher than the ﬂoor board. Water higher than this can damage the engine stalling the vehicle. However, intermittent stream crossings where depth of water brieﬂy comes into contact with bottom of engine is acceptable. See "Going Out on the Trail" Note 7 on page 20.

▲ Front bumper, brush guards and cargo box are not

designed as pusher bars. Do not attempt to push other vehicles or implements or damage may result.

▲ When refueling use a UL approved non-metallic container

that has no screen or ﬁlter. Set the container on the ground before fueling to eliminate static discharge and do not use Methanol fuel.

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

7/01/05

Page 9

Table of Contents

Section 2 Important Safety Information

▲ Do not smoke or use electrical devices including cell

phones while refueling.

▲ Always check wheel lug nut torque values two hours after

initial operation and two hours after each tire repair and/ or replacement. Routinely check lug nut torque valves every 100 hours of operation. See "Wheel Lug Nuts" on page 24.

▲ Support this vehicle securely before working beneath.

Chock wheels to prevent vehicle from rolling.

▲ Do not inspect hydraulic leaks with bare hands. Always

use an object such as a stick to inspect for leaks. Serve injury can occur from pressurized oil breaking through skin.

▲ Do not operate the vehicle with hydraulic leaks, frayed or

kinked hoses. Repair or replace hydraulic leaks and damaged hoses immediately.

Safety Decals

1. Your Gondo Heavy Duty Utility Vehicle comes equipped with all safety decals in place. They were designed to help you safely operate this vehicle and to serve as a reminder to keep safety uppermost in your mind. Read and follow decal directions.

2. Keep all safety decals clean and legible.

3. Replace all damaged or missing decals. Order new safety decals through your Land Pride dealer.

4. Some newequipmentinstalledduringrepairrequiressafety labels to be affixed to the replaced component as specified by Land Pride. When ordering new parts or components, also request corresponding safety decals.

5. Refer to this section for proper label placement. Install new decals as follows

a. Clean the area on which the decal is to be placed. b. Spray soapy water on the surface where the decal is to

be placed.

c. Peel backing from decal. Press firmly on surface,

being careful not to cause air bubbles under decal.

d. Squeeze out air bubbles with the edge of a credit card.

818-543C

Danger: Guard Missing

838-303C

Danger: Battery

7/01/05

21434

21435

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 10

Table of Contents

Section 2 Important Safety Information

838-492C

Caution: Maximum PowerSource

21440

838-629C

Warning: Pinch Point or Crushing Hazard

21443a21458

21443a21443a

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

21443b

7/01/05

Page 11

Table of Contents

Section 2 Important Safety Information

838-486C

Warning: General Utility Vehicle

838-489C

Warning: Rollover Hazard

21439

838-491C

Warning: Improper Use

7/01/05

21439

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 12

Table of Contents

Section 2 Important Safety Information

838-490C

Caution: Stop Engine

21438

838-628C

Warning: Load Rating and Trailer Towing Information

838-667C

Caution: Rear Visibility Restricted When dumping

22063

20971

Warning Label Included with Seat

Warning: Check Seat mounting

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

21345

7/01/05

Page 13

Table of Contents

Section 2 Important Safety Information

838-508C

Warning: Before Filling Tankwith Gasoline

22080

838-444C

Danger: Mufﬂer hot

21436

838-688C

Warning: Machine Rollover

22445

Location: Right Hand Inside ROPS post

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 14

Table of Contents

Section 3 Pre-Delivery and Check List

Section 3Pre-Delivery and Check List

Each vehicle must undergo a Pre-Delivery Inspection by the Dealer. Listed below is an example of the checklist that is included with the Warranty Registration that isto be submitted to Land Pride upon Retail Sale. The Pre-Delivery Certiﬁcate and Warranty Registration must be submitted to Land Pride in order to activate the vehicle warranty.

Pre-Delivery Certificate

The dealer is required to complete Land Pride’s “Certiﬁcate of Heavy Duty Utility Vehicle Pre-Delivery” form before customer maytakepossession of the vehicle. Theinformationmustbeﬁlled in and check list checked off or initialed by individuals performing the checks. Dealership’s name, signatures of individuals ﬁlling in the form, seller’s signature, customer’s signature and signing datesarealsorequiredbeforetheformisreturned to Land Pride. Below is a list of the information found in the form that is required to be completed and checked off.

Vehicle Information

Model No. _________________ Date _________________ Serial No. _________________ Engine Serial No. _________________

Dealer Service and Inspection List

___Fully charge battery. Check battery voltage to verify

that it is fully charged.

___Check tire pressure to make sure front tires have 15

psi and rear tires have 20 psi.

___Make sure wheellug bolts/nuts are tightened to 90

Newton meters/(65ft. lbs.). ___Check master cylinder to make sure it is ﬁlled. ___Checkengineoillevelat thedipstick.AddSAE10W30

oil if oil is below the full mark on thedipstick. ___Check engine for correct RPM. Set to factory

speciﬁcation if needed. (See page 42) ___Check steering cylinder for tightness. ___Check choke control. It should move and return freely. ___Step on foot brake to make sure there isplenty of

pedal and that brakes hold pressure and do not bleed

off. Add brake ﬂuid and bleed brakes if required. ___Make sure seats and seat belts are properly fastened

to the frame if so equipped. ___Make sure allsafety decals are in place. ___Check headlights tomake sure they are working and

are properly mounted.

___Inspect air cleaner element. Make certain it is clean

and in place.

___Inspect the fuel tank to make sure it is properly

installed and that there are no leaks.

___Check fuel level to make sure there is at least 1/8 of a

tank of gas prior to performing initial starting operations.

___Inspect fuel lines to make sure they are properly

installed and that there are no leaks.

___Check steering by executing a full lock to lock turn in

each direction.

___Checkparkbraketo make sure it will engage,holdand

release.

___Make sure neutralstart feature is working by

depressing the clutch to start the unit.

___Check throttle control to make sure it moves and

returns freely.

___Check differential oil level at the differential oil plug.

Add 80/90 gear lube if oil is belowoil plug outlet.

___Checkoverallappearanceforcleanlinessandforbody

and molding damage.

Dealer Test Ride List

___Check engine for starting, accelerating, running and

idling smoothly.

___Check steering response. There shouldbe no free-

play.

___Checkforward,neutral and reverseshifting response.

Also check neutral start response by depressing the clutch to start the vehicle.

___Check park brake to make sure it engages, holds and

disengages. ___Make sure rocker switches are all working. ___Make sure throttle is responsive and returns freely. ___Make sure suspension ride is satisfactory and stable. ___Make sure thereare no fuel or petroleum leaks. ___Make sure the foot brake has a ﬁrm engagement and

that stopping is straight. ___Make sure thereare no bad rattles or vibrations.

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

7/01/05

Page 15

Table of Contents

Section 3 Pre-Delivery and Check List

Dealer Delivery To Customer List

___Warranty registration form is complete. ___Owner’s Manual has been delivered to and reviewed

by the customer.

___EngineManualhas been delivered to and reviewedby

the customer.

___Warranty Policy limits and requirements have been

explained to the customer. ___Customer has reviewed the safety video. ___Location and functions of vehicle controls have been

explained. ___Fuel transportation and storage procedures have

been explained. ___Fluid ﬁll and lubrication points have been located and

explained to the customer. ___Customer has completed the driving course. ___Information on the safety decals have been reviewed

with the customer.

Customer Acceptance List

Customerinitialsrequiredwhere acceptedassuccessfully completed.

___Customer has reviewed and understands Land Pride

warranty policy. ___Customer has inspected the vehicle and it meets

customer’s satisfaction. ___Customerunderstandstheimportanceoffollowingthe

owner’smanual instructions. ___Customer has completed the Land Pride safety

training course.

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 16

Section 4 Operating Instructions

Operator Responsibilities

Table of Contents

WARNING

It is the operator’s responsibility to have read this manual thoroughlyand to know how to operate this vehicle safely in all situations. See "Section 2 Important Safety Information" starting on page 3.

Pre-Start Check List

• Lubricate the vehicle as indicated in the Lubrication

portionof "Section 7 Lubrication and Fluids" on page

33.

• Check tire pressure as indicated in the "Tire Inflation

Chart" on page 25.

• Make sure wheel lugbolts/nuts are tightened to 65ft.lbs.

• All nuts, bolts, screws and fasteners should be checked.

Refer to the Torque Value Chart in "Section 13 Appendix" starting on page 48.

• Turn on headlights to make sure battery has a charge

and electrical lighting circuit is working.

• Step on the foot brake and hold down to make sure it

canbeappliedwith plenty of pedalmovementremaining and that the brakes hold without loosing pressure. Add brake fluid as indicated in "Brake Fluid" on page 37. Bleed brakes if required.

• Check park brake to make sure it will engage, hold and

release.

• Check steering by executing a full lock to lock turn in

each direction.

• Check neutral start feature by depressingtheclutchand

starting the vehicle. (The vehicle should not start unless the clutch is depressed.)

• Check engine oil level at the dipstick. Add oil as

indicated in "Engine Oil" on page 33 if oil is at or below the add mark on the dipstick. Do not overfill or plug fouling will occur.

• Check differential oillevel at the differential oilplug. Add

gear lub as indicated in "Differential Oil" on page 35 if oil is below oil plug outlet.

• Check fuel level to make sure there is at least 1/8 of a

tankof gas prior to performing initial startingoperations.

• Allow engine to warms up for 15 minutes or more to

reach operating temperature before checking to make sure engine idle speed is set at 1100 +/- 100 rpm and that maximum engine static speed does not exceed 3800 rpm. Modifying or adjusting the carburetor to

increase vehicle speed above factory set specificationis a safety violation and could result in voiding the warranty.

General Operation

Starting the Engine

Followstarting procedures displayedatthe gearshift lever and as noted below.

DANGER

Avoid injury or death from entanglement in the rotating components and pinch points. All shields must be in place and secure when operating. Keep all persons away from rotating components and pinch points.

1. Set park brake.

2. Place gearshift in neutral. Depress clutch pedal. Engine will not start with clutch pedal out.

3. Apply choke fully when engine is cold.

4. Turn ignition key fully clockwise and hold until engine starts.

5. Release ignition key to run position and choke to normal operating position immediately after engine starts.

6. Turn ignition key counterclockwise to stop engine.

Operating a Gondo is like operating a car with a standard transmission that has ﬁve speeds forward and one reverse. The keyed 12 volt electronic ignition with clutch depressed start feature makes for safe and easystarting.

Braking is accomplished by simply depressing the automotive style brake pedal located on the ﬂoorboard. This activates both front and rear automotive type hydraulic drum brakes. Depress clutch and brake pedals when coming to a complete stop. A lever action parking brakeismountedontheﬂoor board between operator and passenger seats. Push the lever forward to the horizontal position to engage the park brake and pull back to the vertical position to release.

Raise cargo box by pulling back and holding on the dump lever. Push forward on the lever and hold to lower the cargo box. Stop cargobox movement by releasing the lever.

DANGER

Make sure area behind cargo box is clear of personnel before operating the dump lever. Bodily harm can result from being pinched between the cargo box and another object or from a load dumping and/or rolling onto a bystander.

Dashboard Switches and Instruments

Refer to Figure 4-1A and Figure 4-1B on page 15

#1 Light Switch: Turns on two sealed beam head lights

when the switch key is on. Press top of light switch to turn on lights and bottom of switch to turn off lights.

#2 Auxiliary Switch Slot: A 12 volt on/off accessory

switchmay be installed at this location to operate an auxiliary accessory such as a power winch.

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

7/01/05

Page 17

Section 4 Operating Instructions

Table of Contents

#3 Choke Switch: Used to increase fuel mixture to help

start the engine when it is cold. Pull chokeknob out and hold to start a cold engine. Release knob after engine has started. Do not choke an engine that is hot from operating. Engine flooding may result. To avoid running the battery down, allow a flooded engine to set 15 to 30 minutes before attempting to restart it. Hold theacceleratorpedal all the waydown without applying the choke while starting a flooded engine.

#4HourMeter:Indicatesnumberofhoursvehiclehasrun

to the nearest 1/10 of an hour.

1 2

Figure 4-1A

21438

the dipstick and oil light stays on after the engine is running.

NOTE:It is normalfortheoillighttocomeonwhenthe ignitionswitchis turnedonandstayonuntiltheengine is running.

#8 Power Plug Outlet: 12 volt accessories such as a cell

phone or light can be connected to this outlet.

Foot Operated Controls

Refer to Figure 4-2

#9 Accelerator Pedal: Changes engine rpm andvehicle

ground speed. Press down on the accelerator pedal with your foot to increase speed and let up onthe pedal to decrease speed.

IMPORTANT: Vehicleshouldnotmoveonlevelground while engine is idling and brakes are not applied. See your nearest Land Pride dealer if vehicle mov es .

WARNING

Always release clutch pedal slowly when starting and changing gears. Sudden release of the pedal can damage the power train and jerk the vehicle injuring the operator and/or passenger.

#5 Volt Meter: Indicates battery is charging. Check

battery if volt meter registers a charge that is lower than normal. See your authorized Land Pride dealer if battery is good and volt meter still register low charge.

#6 Ignition Switch: Starts and shuts off the engine.The

engine is off when the switch key is in its vertical position. See "Starting the Engine" on page 14 for correct starting procedures.

21342

#7 Oil Light: Indicates lowoilpressure if illuminated while

engine is running. Stop engine immediately if light is on. Check oil level and add if low. See your authorized Land Pride dealer if oil levelshows full on

Figure 4-1B

22063

Figure 4-2

#10 Clutch Pedal: Stops transfer of engine power to the

transmission without stopping the engine from running. Always change gears while holding the clutchpedaldown.The clutch and brakemustalways be applied when bringing the vehicle to a complete stop. See #11, Brake Pedal for stopping the vehicle.

IMPORTANT: Always press clutch pedal fully down. Resting your foot on clutch pedal can cause clutch plates to slip and shorten their life.

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 18

Table of Contents

Section 4 Operating Instructions

DANGER

Sudden hard braking pressure can throw occupants forward causing body injury and death. Whenever possible, apply pressure to the brake pedal gently and increase presser slowly until desired braking force is achieved.

#11 BrakePedal:Slowsvehiclespeedquicklyand stops

vehicle.Slow vehicle speed quickly byremovingyour foot from the acceleratorpedal and then apply pressure to the brake pedal. Apply clutch and brake pedal before coming to a complete stop.

gear only after reaching sufficient speed and engine RPM. Continue shifting up to the next higher gear until highest gear is reached. Shift downone or two gears if loss of engine power is noticed.

Alwaysplacegearshift in first gear when descending a steep grade under load to make use of the additional braking force provided by the engine.

NOTE: Do not rest foot on brake pedal while driving

vehicleexceptwhenslowingorstopping. Pressure on the brake pedal willshorten life expectancy of brake liners.

Hand Operated Controls

Refer to Figure 4-3

#12 Park Brake Lever: The park brake lever is located

onthe floor board right of the operator and should be set at all times the vehicle is not in operation.Push the leverforward to the horizontal position to set the brake.Releasethebrakebypullingbackon the lever to the verticalposition. Do not drive vehiclewith park brake on.

The knob on the end of the handle may be turned to make minor adjustments to the braking capabilities. Major adjustments should be made at either end of the brake cable.

#13 Dump Lever: Dump lever activates the hydraulic

cylinder to raise and lower the cargo box. Pull lever back to raise cargo box. Push lever forward to lower cargo box.

#14 Auxiliary Lever: Auxiliary leveris used to operate a

hydraulic cylinder on a front mounted snowblade or to operate equipment pulled by the Gondo. Additional accessories must be purchased to make hydraulic connections.

IMPORTANT: Release dump lever immediately when cargo box is fully up or down to e xtend hydraulic seal life and to prevent overheating.

#15 GearShift Lever: Changes transmission gears from

neutral to one of the five forward speeds or reverse. Alwaysstart engine with gear shift in neutral. Follow theshiftpatternontheshiftlevertofindyourselected gear.

Always start in first gear when under load or on an incline. You may start in second gear if on the level withnoloadand no incline. Shift up to the next higher

Knob

22061

Figure 4-3

Engine Hood Release

Refer to Figure 4-4

#16 Hood Release Lever: The Hood release lever is

located under the driver seat on the left hand side. Pull back on the lever and lift up on the engine hood.

#17 Hood Support Rod: Secures the engine hood in the

raisedpositionbyplacingthe hood supportrodin the socket as shown.

#18 Hood Latch: Secures the hood in the lowered

position. Lift up on the hood and return the support rod down to its stored position. Lower the hood until the latch rod is secured by the hood latch (#18).

Latch Rod

22070

Figure 4-4

Socket

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

7/01/05

Page 19

Table of Contents

Section 4 Operating Instructions

Fuel Indicator

Refer to Figure 4-5

#19Fuel Gauge: The fuel gauge,locatedon the gas tank,

displays approximately how much fuel you have in thefuel tank. Alwayspark the vehicle on levelground to get an accurate reading. The fuel tank is empty whenthe fuel gauge needle points to E and full when the needle points to F.

22080

Figure 4-5

Steering

Refer to Figure 4-6

#20PowerSteering: Thevehiclesteersbypivotingabout

the center swivel yoke with a hydraulic cylinder.

WARNING

Lap belts should ﬁt snugly and as low around the hips as possible. Wearing seat belts high around the waist greatly increases the chances of that person being injured in a dangerous situation.

WARNING

Never use a lap belt for more than one person and never buckle the lap belt to a buckle designed to receive the other lap belt.

Seat Belt Components

Refer to Figure 4-7

#21 Lap Belt: The lap beltis the belt that extendsfromthe

retractor when pulled across your lap to be buckled. It is located on the left side of the driver’s seat and right side of the passenger’s seat.

Refer to Figure 4-8

#22 Buckle: Both operator and passenger buckles are

locatedbetweenthe two seats.It secures the lap belt in place.

Tongue

IMPORTANT: Become familiar with the steering

capabilitiesof the Gondo beforeputtingthevehicleinto service. Be certain to practice steering going forward and backing up as it has a different feel than normal front wheel steered vehicles.

Power Steering

Hydraulic Cylinder

Pivot Point

Center Swivel

Yoke

21346

Figure 4-6

Seat Belts

Gondos equipped with a ROPS (Roll Over Protection System) are also equipped with seat belts.

Seat Belts with ROPS reduce the risk of injury from rollovers,collisions andbeing thrown from the vehicle.Itis the responsibility of the operator and passenger to decide if their situation warrants using seat belts.

Retractor

22071

Figure 4-7

Release

Button

22072

Figure 4-8

Seat Belt Operation

Pull the lap belt across your hips and insert its tongue into the buckle until you hear it snap. Release the lap belt by pressing the release button in the center of the buckle. Guide the lap belt to its original position as it retracts to keep it aligned and to prevent its tongue from striking and damaging surfaces on the vehicle.

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 20

Section 4 Operating Instructions

Table of Contents

Driving Conditions

Terrains vary creating different driving situations. The following are circumstances you might encounter and suggestions on how to operate the Gondo safely. Always approach each new situation with extreme caution until you have become experienced in handling your vehicle.

We recommend for your safety and the safety of others that you allow only operatorsexperienced in driving a standardtransmission,understand all potentialdangersof operatingthisvehicle,has studiedthismanual,viewedthe video safety tape suppliedwith this vehicle and has received actual hands-on instructions from an experienced operator.

Sandy Terrain

Tires with high air pressure perform better in loose sand. Also,stayin low gear to avoidspinningthewheels.Always maintainvehiclecontrol,don’tmakesharpturnsandavoid hard braking when possible.

Muddy Terrain

Better traction is achieved by accelerating the vehicle slowly to avoid spinning the wheels. Making sharp turns and hard braking can cause the vehicle to skid out of control. Let up on the accelerator pedal and stop when skidding out of control.

Clean off mud residue stuckto rotating drive shafts and to the tires as quickly as possible. Mud clinging to rotating parts causes and imbalance that can damage vehicle components.Alsocleanthebrakedrums of mud to reduce premature brake wear.

Uneven Terrain

The Gondo’s center articulating steering enables the four driving wheels to maintain contact in various uneven terrainsituations.Becauseof this, the vehicleiscapableof maneuvering over rough surfaces, up and down steep inclines. Avoid operating on excessively steep hills and especially on hills that are steeper than 15 degrees.

Climbing Steep Hills

Alwaysapproach a steep hill straight on in 1st(lowgear)to reduce engine strain and minimize stalling. Continue straightupthe hill in low gear moving rightorleftonly to go around obstacles. Do not attempt to turn the vehicle around during a steep climb.If the vehicle stalls or should youdecide to stop the climb,place vehicle in reversegear andbackdownthe hill slowly and as straight aspossibleto a safe location. If needed, apply thebrakes very lightly to assist slowing down vehicle’s descent. Hard braking can cause total loss of control and a rollover situation. Don’t depress the clutch while backing down except when bringing the vehicle to a complete stop.

Maximum traction and control is achieved while traveling upa steep incline in1st gear at the lowest possiblespeed. Also traveling slowly allows more time to correct a dangerous situation.

Descending Steep Hills

WARNING

Do not descend a steep hill with rear cargo box removed. Dangerous forward weight distribution is created.

Watery Terrain

Always determine thedepth of water before driving through it. Do not drive through water that is higher than the bottom of the ﬂoor board. Always enter the water slowly and continuetraveling slowly through the water to minimizesplashing. The vehiclecould stall if the electrical system gets wet. Never allow water to get up around the engine.A wet engine is likelyto stall or become damaged.

Test the brakes for stopping capabilities once through the water.Allow the brakestodry before proceeding if braking capabilities are reduced. Brakes can be dried faster by driving the vehicleslowlyon a levelsurfacewhileapplying light pressure to the brake pedal.

Snowy and Icy Terrain

Like muddy terrain, accelerate the vehicle slowly to avoid spinning the wheels. Avoid making sharp turns and hard braking. Let up on the accelerator pedal and stop when skidding out of control. Always maintain a steady slow speed allowing time to slow down and stop. Remember slicksurfacesrequiremore time to slow down, make turns and stops.

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Descend most hills straight down in 1st gear. When necessary, use steady pressure on the brakes without locking them up. Hard braking can cause total loss of control and a rollover situation.

Always consider ground conditions and load distributions as outlined below before descending a steep hill:

• Is the ground surface wet or dry? Wet surfaces can

result in loss of control and should not be attempted.

• Is the ground surface firm or loose? Loose surfaces can

result in loss of control and should not be attempted.

• Is the terrain fairly even or is it eroded and uneven with

holes and boulders? Surfaces that are not fairly even canresult in loss of controland should not beattempted.

• Can the descent be made fairly straight or will you be

required to turn to a degree that is approaching crosshill travel making the vehicle subject to imbalance and turning over.

• Consider the vehicle’scenter of gravity. Is itfront heavy,

loaded high with cargo and is there a passenger along adding weight over the front axle? The rear axle should have sufficient weight over it to counter balance weight distributedoverthefrontaxle.A vehicle with poor center of gravity is subject to flipping forward end over end.

7/01/05

Page 21

Table of Contents

Section 4 Operating Instructions

Is the vehicle approaching maximum load rating

•

capacity. Is the vehicle total loaded weight approaching maximum rated gross weight? Too much weight can reduce operator’s ability to brake and control the vehicle.

• Is the vehicle towing a trailer and if so is the trailer

carryingaloadapproachinggrossweightoftheGondo? Again,toomuchtrailer weight can reduce the operator’s ability to brake and control the vehicle.

Traverse Traveling on Steep Hills

Cross a steep slope only if no other alternative exists. When crossing, consider ground conditions and load distributions outlined in "Descending Steep Hills" on page

18. Make certain that the weighton the uphill side of the vehicle is equal to or heavier than the weight on the downhill side of the vehicle. Cross in 1st gear and if your vehicle starts to tip over,turn the vehicle down hill quickly to regain stability and control.

Pulling Loads

The Gondo is capable of pulling a load weighing many times more than its own weight. Because of this it is important thatyouknowthevehicle’scapabilityandhow to operateitinawaythat willnotdamagethevehicleorinjure yourself or others. Always consider the following:

• Does the load exceed the recommend towing capacity?

Too much weight will push the vehicle around and hinder its stopping capabilities.

• Is the load front heavy placing too much weight on the

hitch?Excessive hitch weight will makethefront wheels light on the ground causing you to loose steering and traction capabilities.

• What type of terrain is the load being pulled over? Is the

groundsoft,wet,dry or inclined. Any of these can hinder vehicle control. See "Descending Steep Hills" on page 18 when considering type of terrain.

When towing always start in 1st gear and shift to a higher gear only if the vehicle has sufﬁcientpower.Do not travel ina gear that can not control the load. Heavy loads should be towed in 1st or 2nd gear depending on their ability to hold the load back from pushing the vehicle when letting up on the accelerator pedal. Remember, the heavier the load the longer it takes for the brakes to stop the vehicle.

Towing the Gondo

The Gondo should be loaded on a trailerfor towing. However, it can be towed behind a tractor or another vehicle for a short distance to retrieve it from an area where a trailer won’t go.

IMPORTANT: Do not tow the Gondo at speeds over 5 mph. Higher speeds may result in loss of control and damage to the Gondo, vehicle towing the Gondo and personnel.

IMPORTANT: Owner assumes all responsibility and liability resulting from towing the Gondo.

Towing Without a Trailer

Thefollowingprecautions shouldbefollowedwhen towing the Gondo behind a tractor or another vehicle:

• Approved tow chain or rope mustbe securely attached

to the Gondo at a location that will not damage the vehicle or come loose from the vehicle.

• The gear selector must be placed in neutral position.

• The park brake must be off.

• Someone must be steering the vehicle while it is being

towed for it to track properly.

• When possible, the engine should berunningtooperate

thepowersteering.Ifthe engine will not run,thesteering will be very heavy and will eventually quit as oil is bled from its steering sector.

• Do not tow the Gondo at speeds over 5 mph. Higher

speeds may result in loss of control and damage to the Gondo, vehicle towing the Gondo and personnel.

• Do nottowanothertrailerorvehiclebehindaGondo that

is being towed.

• Do not tow the Gondo on roadways or across open

areas accessible with a trailer. Instead, load the vehicle onto a trailer for towing.

Towing Loaded on a Trailer

The Gondo may be driven or winched onto a trailer. The following precautions should be followed when loading and towing the Gondo on a trailer:

• Always make certain loading ramps are capable of

supporting the Gondo’s weight, properly spaced for the Gondo wheels and secured to the trailer before loading the Gondo.

• Two peopleshouldbepresentwhenloadingthevehicle.

One stands clear of the Gondo as he guides the vehicle up the ramps and onto the trailer. The other sits in the Gondo and steers the vehicle as it is being loaded.

• Drive or winch vehicle onto the trailer slowly to prevent

accidents.

• Once loaded, turn the switch key off, set park brake and

place transmission in 1st gear.

• Properly secure thevehicle at its fourcorners to the four

corners of the trailer with tie down chains or other approved tie downs. Tie downs must be designed to withstand forces induced into them during acceleration, making turns and applying brakes.

• Always tow at a speed where the driver is in control of

his vehicle at all times.

• Always allow enough traveling distance to slow down

and stop. The Gondo’s added weight to the trailer will require additional time and distance to slow down.

• Slow down when turning to prevent loss of control and

rollovers.

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 22

Section 4 Operating Instructions

Table of Contents

Do not allow anyone to ride in the Gondo while towing it

•

on a trailer.

• Obey all state and local laws for towing. Traveling Tips From the Trail Masters

At Land Pride we want you to get maximum working and recreational enjoyment out ofyour utility vehicle whether you are usingone of our All-Terrain Runabouts or one of our terrain hugging Gondo utility trucks. If your work projectorrecreationaladventureis going to takeyouonan extended ride deep into the wilderness or way out on the prairie, you’ll need toseriously consider some of the following tips from experienced pros about safety, gear, clothing, supplies and driving techniques.

Preparation and Planning

Do a complete equipment check as follows:

1. Make sure you have plenty of fuel and oil to make the trip and then some.

2. Make sure your tires have proper inﬂation, your lug bolts are tight and that you have a spare and the tools to change, repair and inﬂate a tire. Consider adding a puncture sealant to your tires as a preventative measure.

3. Check for any loose or missing parts and deﬁnitely makethose needed repairs before going anywhere.It is especially important that you check steering, braking, throttle, electrical and engine components thoroughly.

Plan Your Route

1. Plan your route, destination and rendezvous points before starting out.

2. Don’t go it alone if at all possible. Taking someone elsealongreducesthepotentialforloss of lifeormajor injury to inclement weather, animal attacks, or accidents. Besides, it’s more fun when you have someone to share the adventure with.

3. Obtain trail or area maps of your travel routes to and from your destination. Communicate yourtravelplans to responsible friends and or proper authorities. Plan rendezvous points at conspicuous landmarks along yourroutejustincaseyourunintounexpectedtrouble on the trail.

4. Make sure you take a weather radio and two-way communication devices such as cellphones or long range-two way radios. It is also good to have ground ﬂares, a ﬂare gun, a smoke canister, emergency strobe light, a reﬂecting mirror, matches for a signal ﬁre and a compass.

Plan Your Gear

1. Check the short and long range weather forecast and take protective gear and clothing to cover all contingencies. It doesn’t have to snowfor you to fall victim to hypothermia or exposure. Take or wear appropriate eye and head protection, gloves, boots, a long sleeve shirt, long pants,a jacket, rain gear, dry socks and afull change of dry clothing.

2. Plan your gear and gear up for the best and worst of environmental conditions.

3. Packa ﬁrst aid kit, sunblocker, lip balm, water, insect repellent, personal medications, tarp or tent, ﬂash light, survival knife, binoculars, camera, tool kit, rope, duct tape, tow strap, winch or come-along, eating, utensils, cooking utensils and high energy trail food.

4. Tie and lash down your gear and supplies securely. Keepthe bulk of the weight centered and mounted as low as possible on the vehicle in order to maintain a lowcenter of gravityforsafeand stable off-road travel.

Going Out on the Trail

1. Take it all in when hitting the trail but do it safely!

2. Make sure you brief your passenger on proper safety procedures like keeping hands, arms, feet and other bodily appendages inside the vehicle. Passengers shouldonly be transportedinfactory supplied seating.

3. Operator and passenger are responsible for deciding if their situation warrants using Seat Belts.

4. Avoidoperating on excessively steep hills and especially on hills that are steeper than 15 degrees. Avoidcrossing slopes if possible and don’t make sharp uphill steering corrections or a rollover could result. If your vehicle starts to tip over on a slope turn the front wheels quickly down hill to regain stability andcontrol.The best waytoclimbmost hills is to drive straight up while maintaining a steady ground speed and constant engine rpm. The best way to descend mosthillsisstraightdownwhile using steady pressure on the brakes without locking them up. Locking up the brakes in a steepdownhill situation can result in loss oftraction,steering and control. When you must cross a slope on soft terrain, keep the front wheels turned slightly uphill and maintain a constant speed and a straight line of travel.

5. Driving too fast, being inattentive and turning too sharplyonslipperysurfacescanresultin rolloversand accidents almost quicker than any other ground condition we know of. Snow cover, wet trails, loose graveland frozen ground can all contribute to this dangerous condition. In these conditions maintain sharpfocusonthetrailahead. Don’t make sharp turns and avoid the need for hard braking if at all possible. Slow down and stopIf you do start to slide.

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

7/01/05

Page 23

Section 4 Operating Instructions

Table of Contents

6. Avoidpaved surfaces. Land Pride vehicles are designed exclusively for off-road use only.We understand that occasionally operators have to cross publicroads or right of ways to gain access to work or recreationsites,butdon’tgetinthewayof fastertrafﬁc and cross quickly and safely.

7. The Gondo is capable of crossing intermittent streams where the depth of the water brieﬂy comes intocontactwiththebottomoftheﬂoorboards,butyou must keep these considerationsin mind; You must know how deep thewater is and the strength of the current. Cross where you have a gradual incline for entry and exit and the bottomis fairly clean and free of obstacles. Maintain a slow steady speed disturbing the stream bed as little as possible. If you submerge the engine, you will lose forward momentum and power. If you submerge the engine or the whole vehicle,donotattempttostart the vehiclebuttakeit to your nearest dealerimmediately. After intermittent stream or shallow water crossings, dry out the brake linings by slightly accelerating the engine rpm while riding the brakes momentarily until full drive power and braking are restored.

8. Backing up inan off-road situation might seem a simplethingtodotoanovice,buthavingto back down a hill is a very dangerous situation. If you are on level ground always look behind you and back up slowly. If you ﬁnd yourself having to back down a hill, apply the brakes very lightly. Hard braking can cause total loss of control and a rollover situation. Try to back straight down the hill without turning. Turning in this situation can also cause a rollover.

9. Wheneverpossible, park your vehicle on a level surface with the transmissionin gear, set the park brakeand remove the key. If you do have to park on a hillside make to sure chock the rear wheels on the downhill side to prevent a roll away. It’s a good idea to keep your spare key stashed separately.

10. Never operate a vehicle under the inﬂuence of drugs or alcohol. When you’re driving off-road vehicles you need to keep your senses keen and capable of quick reaction, sharp perception and good balance.

11. Workingorrecreation in the deep wilderness or on the prairies can be personally rewarding and very enjoyable to those who truly love and understand nature and the outdoors. Good judgement, maturity, proper preparation and planning can turn these adventuresinto great experiencesyou’ll talk about for a lifetime. Share these adventures with young people wheneveryou can and show them how to do it properly. Don’t let anyone under 16 operate this vehicle. They just aren’t mature and experienced enough to take on the serious responsibility of operating a vehicle in the off-road environment without the beneﬁt of an experienced adult with them. Remember, the only one who can prevent and avoid an accident is the operator in control and that’s you!

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 24

Table of Contents

Section 5 Options and Accessories

Gondo Options

There are several options Land Pride offers when selecting your Gondo.

Dump Bed Option

There are two styles of dump beds availableforyour Land Pride Gondo.

• Gondola style dump bed without tailgate. (See top cover

photo #22081)

• Cargo style dump bed with tailgate. (See bottom cover

photo #22076 and Figure 5-3)

Tailgate Operation (Cargo box option only)

Thetailgateonthecargoboxis designed to hinge from the top down and from the bottom out depending upon whether one is loading and unloading cargo or if one is spreading bulk material over an area.

• Hinging from the top down: (Refer to Figure 5-1)

Unhook the catch chains and gate hooks on both sides to swing the tailgate completely down. Catch the gate hooks on the tailgate pins, Figure 5-2, to support the gate parallel with the bed.

• Hinging from the bottom out: (Refer to Figure 5-3)

Secure the gate hooks at the top and set the catch chains in the notched brackets at the desired opening length. Press down on the tailgate release lever to open the gate. Drive forward while raising the cargo box to discharge bulk material out the back. See note below.

NOTE: Do not raise cargo box any higher than necessary while discharging bulk material out the back.Raisingcargoboxtoo high will cause materialto spill over the tailgate.

Gate

Release

Lever

Notched

Bracket

Hook

Release

Lever

Gate

Hook

Catch Chain

22074

Tailgate Opened From The Top

Figure 5-2

Gate

Hook

Release

Lever

Tailgate Opened From The Bottom

Figure 5-3

Gate

Catch Chain

Notched

Bracket

22075

Tires

Refer to ﬁgure 5-4

There are two types of tires available for your Land Pride Gondo.See ﬁgure 5-4. Both are 4-ply rated. The Bar Tire withitschevronbarsisa good tire to choose when traction is your ﬁrst priority.This tire is a tough tire for going over rough terrain. The Turf Tire is a good selection when one wants to preserve the terrain being traveled over. Golf courses, parks and other maintained areas make the Turf Tire an excellent choice.

22073

Tailgate Secured Shut

Figure 5-1

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Catch Chain

Bar Tire

ﬁgure 5-4

Turf Tire

21387

7/01/05

Page 25

Table of Contents

Section 5 Options and Accessories

Gondo Accessories

A variety of accessory equipment has been designed to complement your needs and make your Land Pride Gondo a very functional and useful vehicle. See your nearest Land Pride Dealer for all accessories available. Accessories available are:

• Grab light

• Rear receiver type hitch

• Hydraulic bed lift

• Certified ROPS with seat belts (if not originally equipped

with ROPS)

• Cab enclosure with soft doors and windshield wiper

• Front snow blade

• Log skidder

• Cold weather engine kit (Prevents carburetor icing)

• 12 Volt Ceramic Heater

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 26

Table of Contents

Section 6 Maintenance

General Maintenance

WARNING

Read and observe all safety warnings in this manual and in the engine service manual.

WARNING

Except when checking or changing components, always keep protective shields on for safety as well as for cleanliness.

WARNING

Keep engine clean of oil, grease, trash and debris which can cause engine overheating, ﬁres and belt wear. Clean only after the engine has completely cooled. Weargloves to protect hands from cuts, puncture wounds and burns.

WARNING

DO NOT have engine running when servicing or making adjustments to the vehicle. Shut engine off, place transmission in gear, set park brake and remove ignition switch key for maximum safety.

DANGER

Repairs or maintenance specifically requiring engine power should be performed by trained personnel only. Transmission gearshouldbesetinneutralwithtiresproperly chockedor with drive tires properly supported off the floor. Enclosed areas should be properly ventilated to prevent carbon monoxide poisoning.

Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. Consult your Land Pride dealer when assistance is needed.

Prepare V ehicle for Maintenance

Before servicing the vehicle the following procedure must be followed to secure the vehicle:

1. Park vehicle on a level surface. Don’t work under or

around a vehicle parked on a steep incline.

2. Place gear selector in 1st or reverse.

3. Set park brake.

4. Turn ignition switch off and remove switch key.

5. Block pinch pointarea at the center swivel yoke to preventmovement. (See DANGER below.)

6. Chock front andback side of the wheels not being raised off the ground whenever jacking a vehicle or when ground surface slopes.

7. Always use jack stands to support the vehicle when working under the vehicle.

DANGER

Pivoting about the center swivel yoke must be blocked to prevent movement before working on or around the vehicle. This articulation area is an extremely dangerous pinch point area caused by just a slight turning of the steering wheel even when the vehicle is not running.

Torque Values

DANGER

Exercise extreme caution when working with and around the driveshaft and power steering belt. Make certain the engine cannot be accidentally started. Shut engine off and remove ignitionswitchkeyformaximumsafety.Repairsor maintenance requiring engine power should be performed by trained personnel only.

Regular maintenance is the best prevention for costly downtime or expensive, premature repair. The following pages contain suggested maintenance information and schedules which the operator should follow on a routine basis.

Remainalert for unusualnoises, they could be signaling a problem. Visually inspect the vehicle for any abnormal wearor damage. A good time to detect potential problems is while performing scheduled maintenance service. Correcting the problem as quickly as possible is the best insurance.

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Wheel Lug Nuts

WARNING

Particular attention must be given to tightening the wheel lug nuts. Failure to correctly torque these items may result in the loss of a wheel, which can cause personal injury and damage to the vehicle.

Torque Values

FT -lbs. Nm

Wheel lug nuts 65 - 75 88.14 - 101.7

Always check wheel lug nut torque values two hours after initial operation and two hours after each tire repair and/or

replacement

100 hours of operation. See "Maintenance Schedule" on page 32.

. Routinely check lug nut torque valves every

7/01/05

Page 27

Section 6 Maintenance

Table of Contents

Engine Torques

For engine torque values, see engine owner’s manual.

All Other Torques

For all other torques refer to “Torque Values Chart” page 48.

Tire Maintenance

Use only tires recommended by Land Pride. It is important for your safety and the safety of others that

the tires have correct air pressure.Check air pressure in all four tires before each use.Visually inspect tires for loss of air throughout each day of operation. See Tire Inﬂation Chart below for correct tire pressure.

Tire Inﬂation Chart

Tire Inflation PSI

Front Tires

Rear Tires

15* 20*

*Maximum tire pressure is noted on tire side wall.

6. Work may now be performed on the vehicle. Be sure

to properly torque all bolts that were loosened. Wheel bolts should be torqued after the vehicle is lowered to the ground.

7. Lower the vehicle by ﬁrst jacking the vehicle up high

enough to remove the jack stands. Then carefully lower the jack until the vehicle is on the ground.

8. Remove wheel chocks.

21350

Figure 6-1

Jacking the Vehicle

DANGER

For your safety and safety of others, a jacked vehicle must be supported properly with jack stands before working under and around it. Also the wheels on the ground must be chocked on both sides to prevent the vehicle from rolling forward or backward.

IMPORTANT: Use a hydraulic jack, floor jack, or scissor type jackto lift vehicle.Do not use a handyman jackor bumper jack and don’t jack against the bumper, body, differential case, axles or hydraulic lines.

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 24.

2. Loosen the lug nuts on a wheel being removed approximately1/2turncounterclockwisewhileitisstill on the ground.

3. See important note above. Place proper jack under vehicle as follows:

a. Front tires: Refer to Figure 6-1. Place jack under

the main frame just behind the axle.

b. Rear tires: Refer to Figure6-2. Place jack under

the main frame just in front of the axle.

4. Jack vehicle only high enough to do the work intended.

5. Support vehicle securely with jack stands before working under and around the vehicle.

21351

Figure 6-2

Seat Belts

Refer to Figure 4-7 and Figure 4-8 on page 17

Periodicallycheck the seat belt webbing, retractor,buckle and mounting hardware for wear and damage.Always check seat beltsfor wear and damage after a collision. Replace a damaged seat belt with genuine Land Pride parts before putting the vehicle back into service.

Occasionally the seat belt webbing can become twisted, tangled or jammed. Free seat belt webbing before putting the vehicle into service using the following procedures:

1. Pullthe lap belt allthe wayout of the retractor.Untwist the belt and remove any objects that are jamming the belt.

2. Hand feed the lapbelt into the retractor. If the belt does not fully retract, pull it out and retractuntil it is completed retracted.

3. Once the belt has retracted, pull it fully out again and feed it back into the retractorseveral more times to make sure itis working properly.

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 28

Table of Contents

Section 6 Maintenance

Electrical System

A 12 volt, 25 amp, negative ground electrical systemis provided. The electrical system is protected bya fuse located behind the dash near the key switch and a moisture proof self-resetting circuit breaker in the wiring harness near the starter at the engine. The amp ratings are as follows:

• Fuse behind the dash - 30 Amps

• Self-resetting circuit breaker - 30 Amps

Common circuit failures can be from “shorts”, corroded or dirty terminals, loose connections, defective wire insulation or broken wires. Switches, solenoids and ignitioncomponentscanalsonotfunction,causing a short or open circuit.

Before attempting any fault diagnosis of the electrical system, use a test light or voltmeter to check the battery voltage. If the battery voltage is satisfactory, check the cleanliness and tightness of the terminals and ground connections. A generalunderstanding of electrical servicing and useof basic test equipment is necessaryfor troubleshooting and repair.

Major overhaul or repair of the starting motor or alternator should be performed by trained technicians only.

Battery

The battery is located in the engine compartment. It may be either a maintenance-free sealed battery or a maintenance-free battery with removable vent caps. Inspect your battery and know which battery your have. Water can not be added to sealed batteries as the vent caps are not removable.

WARNING

Acid can cause serious injury to skin and eyes. Avoid skin contact with battery acid and always wear eye protection when checking the battery. Flush area with clean water and call a physician immediately. Acid will also damage clothing.

WARNING

Sparks can cause a battery gas explosion which will result in personalinjury.Keepbattery terminalsfromtouchinganymetal parts when removing or installing the battery. Do not allow metaltoolstoshortbetween battery terminals and metal vehicle parts.

WARNING

Do not allow an open ﬂame near the battery when charging. Hydrogen gas forms inside the battery. This gas is both toxic and ﬂammable and may cause an explosion if exposed to a ﬂame.

Checkwaterlevelonceayear.The waterlevelineach cell should be up to the level indicator. If not, add water. Distilledwatershouldbe used to ﬁll each cell in thebattery. However,tapwater may be used if tap water is not hard or does not have high mineral or alkali content. Do not overﬁll. Have the charging system checked by your local Land Pride dealer if the battery requires water every few months.

Land Pride recommends a maintenance-free battery size BCI group U1/U1R. The battery should also have a minimum of 300 cold cranking AMP’s and 375cranking AMP’s at 32oF. Always follow the manufacturer’s maintenance, safety,storing and charging speciﬁcations.

CAUTION

Do not overﬁll battery with water. Electrolytes may overﬂow and damage paint, wiring or structure. Use soap and water to clean the battery. Be careful not to get soap and water into the battery. Use baking soda mixed in water to clean corrosion off the terminals.

WARNING

Incorrect battery cable connections can damage vehicle’s electrical system and cause battery cables to spark. Sparks around a battery can result in a battery gas explosion and personal injury.

• Always disconnect negative (black) battery cable before

disconnecting positive (red) cable.

• Always reconnect positive (red) battery cable to the positive(+)post before reconnectingnegative(black)cable to the negative (-) post.

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Jump Starting the Battery

Refer to Figure 6-3

The battery will discharge if the lights or any other electricalequipmentisleftonaftertheenginehasstopped running. Also, the battery will discharge if the lights or power plug outlet is used over a prolong period while the engine is idling.

The engine can be jump-started with a booster battery. Follow procedures listed below when jump-starting.

Prepare Vehicle to Jump-Start

1. Use only a 12-volt battery to jump-start the ATR. Higher voltages can damage the starter motor and other electrical components. Do not use a 24 volt battery or two 12-volt batteries connected in series.

2. Do not disconnect the vehicle’s battery that needs a jump-start. Disconnecting thebattery can damage the vehicle’s electrical system.

7/01/05

Page 29

Section 6 Maintenance

Table of Contents

3. Park the live vehicle close to the vehicle needing a boost without touching the two vehicles together. Set parking brake on both vehicles.

4. Turn off all ignition switches, electric switches, light switches and set parking brakes on both vehicles.

Red Jumper Cable

12 volt

Booster

Battery

Metal Surface

Black Jumper Cable

Figure 6-3

Dead

Battery

Connecting Jumper Cables

Refer to Figure 6-3

1. Inspect battery terminals for corrosion. Remove excess corrosion before connecting jumper cables.

2. Connect one end of the red jumper cable to the positive (+) terminal on the dead battery.

3. Connect the other end of the red jumper cable to the positive (+) terminal on the booster battery.

4. Connect one end of the black jumper cable to the negative (-) terminal on the booster battery.

WARNING

Make connection in step 5 below to a metal surface away from the battery. Never connect to the negative (-) post of the dead battery or to a metal surface near the battery.Sparkingnearthe battery can result in a battery gas explosion and personal injury.

5. Connect the other end of the black jumper cable to a metalsurfaceonthevehiclethathasthedead battery. Inspect jumper cables to make certain they are not in thewayofmovingorrotatingcomponents.Reposition any cables that will be in the way.

DANGER

Make certain everyone is clear of all moving and rotating components before starting either vehicle.

6. Start the livevehicleandrunitatamoderatespeedfor a few minutes to charge the dead battery.

7. After waiting a few minutes, start the dead vehicle. It shouldstart withinseveraltries.Ifthevehicledoesnot start, then theproblemmight be something other than the battery.

Disconnecting Jumper Cables

Refer to Figure 6-3

1. Let both vehiclesrun forseveralminutesto charge up the dead battery before removing the jumper cables.

2. Disconnect the black jumper cable from the metal surface on the vehicle that had the dead battery.

3. Disconnect the other end of the black jumper cable from the negative post on the booster battery.

4. Disconnect the red jumper cable from the positive (+) post on the booster battery.

5. Disconnectthe other end of the red jumper cable from the positive (+) post on the dead battery.

6. Drive the vehicle that had the dead battery for a while to recharge the battery or recharge the battery with a battery charger.Followall battery charger instructions when recharging a battery with a battery charger.

Fuel System

DANGER

• Observe usual fuel handling precautions.

• Do not smoke while handling fuel.

• Keep fuel away from an open ﬂame or spark.

• Refuel outdoors preferably, or in a well ventilated area.

• Allow engine to cool before servicing the fuel system.

• Donot ﬁll tank with engine running or while engine is hot.

Allowtheenginetocoolbeforeﬁlling. Spilling fuel overthe engine, mufﬂer, or a hot object may result in a ﬁre or explosion.

• Clean up any gasoline spills immediately.

• Store the vehicle away from open ﬂame or spark if there is

fuel in the tank.

• Use extra caution when handling gasoline and other fuels.

They are ﬂammable and vapors are explosive. A ﬁre or explosion from gasoline can burn you and others and can damage property.

• Neverattempt to start engine when there is a strong odor of

gasoline fumes present. Locate and correct cause.

• Store gasoline in an approved container and keep it out of

children’s reach.

• Never buy more than a 30 day supply of gasoline.

• Do not ﬁll gasoline containers inside a vehicle, on a truck,

or on a trailer. Interior carpets and plastic truck bed liners insulate the container and slow loss of static charge.

• Whenpractical, remove equipment fromthe truck or trailer

and refuel the equipment with its wheels on the ground. If thisisnot possible,thenrefuel theequipmenton the truckor trailer using a portable container and not a gasoline dispenser nozzle. If a gasoline dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.

• Gasoline is a poison harmful or fatal if swallowed.

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 30

Table of Contents

Section 6 Maintenance

• Long-termexposuretovaporscancauseserious injury and

illness.

• Avoid prolonged breathing of vapors.

• Keep face away from nozzle and gas tank opening.

• Keep gas away from eyes and skin.

Filling the Fuel Tank

Refer to Figure 6-4

The fuel tank is located on the left side under the seat console. Total fuel capacity is 8 gallons.

When ﬁlling the fuel tank, place gear shift in 1st or reverse gear, set park brake, turn off engine and remove ignition key. Tilt seat console forward to access fuel tank. Clean dirt from around fuel cap, remove cap and begin ﬁlling. When ﬁnished, screw cap back on securely and wipe up any spilled gasoline.Use regular unleaded gasoline with an octane rating of 87 or higher.

IMPORTANT: Never use methanol, gasoline containing methanol and/or gasohol containing more than 10% ethanol. These fuels can damage the vehicle’s fuel system. Do not mix oil with gasoline.

Using a fuel stabilizer/conditioner in the vehicle can provide benefits such as:

1. Keeps gasoline fresh during storage of 90 days or less. The fuel tank should be emptied for longer storage.

2. Cleans the engine during operation.

3. Eliminates gum-like varnish build-up in the fuel system.

IMPORTANT: Do not use fuel additives containing methanol or ethanol.

Addthe correct amountof gas stabilizer/conditioner tothe gas. Follow the gas stabilizer/conditioner manufacturer’s directions for best results.

Emptying the Fuel Tank

DANGER

Never siphon a fuel tank by sucking on a hose with your mouth. Gasoline is a poison. Also fuel vapors and gas are harmful to your lungs and can permanently damage them. Always use a siphon pump.

Fuel Cap and

Fuel Fill Opening

Fuel Gauge

Figure 6-4

Fuel Filter

22080

Fuel Filter and Fuel Line Maintenance

Refer to Figure 6-5

The fuel ﬁlter (Land Pride Part No. 831-031C) is installed in the fuel line between the fuel tank and engine and should be replaced annually. At the same time check the fuellinehosesforanycracksor leaks.Inspectandreplace fuel ﬁlter and fuel lines as follows:

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 24.

2. Safely secure the seat console in the raised position.

3. Following all Fuel Safety Cautions and Warnings, removeclamps securingthefuelﬁlterandremovefuel ﬁlter for inspection.

4. Checkfuelﬁlter forsediment and water accumulation. Check fuel linesfor cracks and leaks.

5. Replace damaged fuel lines with new ones.

6. Replace fuel ﬁlter when sediment or water is present.

7. Reattach fuel ﬁlter to fuel line with arrowon the ﬁlter pointing in the same direction fuel ﬂows in the line. Fuel ﬂows towards the engine.

8. Install hose clamps around fuel ﬁlter.

9. Start vehicle and inspect for fuel leaks along fuel line and fuel ﬁlter.

10. Shut off vehicle and remove wheel chocks if used.

The fuel tank will need emptying when preparing for long term storage or replacing a damaged one.

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 24.

2. Follow all Fuel Safety Cautions, Warnings and Dangers.

3. Remove fuel cap and siphon fuel through the fuel ﬁll opening with a siphon pump into an approved gas container. Make sure the container is capable of holding all the gas. Do not dump fuel on the ground.

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

22079

Figure 6-5

7/01/05

Page 31

Table of Contents

Section 6 Maintenance

Engine Maintenance

General Information

Detailed instructions and recommendations for break-in and regular maintenance are specified in the engine operator’s manual. Engine warranty is backed by the engine manufacturer. Please refer to engine manufacturer’smanualforengine servicing, lubricating oil levels, oil quality and viscosity recommendations, bolt torques,etc.Specialattention should be paidtoapplicable data that is not duplicated here.

High Altitude Carburetor Kit

IMPORTANT: The air-fuel mixture in carburetors

modified for high elevation is too lean when operating at elevations below 5,000 feet. Operating engines with modified carburetors below 5,000 feet can result in engine overheating and serious engine damage. Return carburetor to original factory specifications when operating at low elevations.

CAUTION

Make certain to keep ﬁngers from getting caught between belt and pulley when rotating belt over pulley.

Replace power steering belt as follows:

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 24.

2. Safely secure the seatconsole in the raised position.

3. Disconnect negative battery cable.

4. Safely secure cargo box and seat console in the up position to prevent injury.

Power Steering Shield

Gondo vehicles shipped from the factory are equipped with carburetors designed to operate efﬁciently between 0 and 4,999 feet. Carburetor change over kits for different altitudes may be purchased from your nearest Land Pride Dealer. The following kits are available:

Elevation Carburetor Kit No. 0’ - 7,999’ Engine Standard

8,000’ & up 24755125-S

Po wer Steering Belt

Refer to Figure 6-6 & Figure 6-7

Power steering belt and pump are positioned behind the engine and are protected by a shield. Do not remove

shield except to service the belt and always replace shield after servicing the belt.

Replace power steering belt when it shows signs of severe cuts, tears, excessive weather checking and cracking or burns caused by slipping. Slight raveling of belt covering does not indicate failure. Trim ravelings with a sharp knife.

Inspect belt pulley grooves and flanges for wear. A new belt, or one in good condition, should never run against bottom of pulley groove. Replace pulley when this is the case, otherwise belt will lose power and slip excessively.

Never pry a belt to get it on a pulley as this will cut or damage the fibers of the belt covering.

Keep oil and grease away from belts and never use belt dressings.Anyofthesewilldestroythebeltcompositionin a very short time.

21346

Figure 6-6

Refer to Figure 6-6

5. Remove bolts securing belt cover and remove cover.

Refer to Figure 6-7

6. Loosen belt take-up bolt and hand squeeze belt together. This should allow room to remove the belt.

Drive Pulley

Power Steering

Pump

Take-up Bolt & Slot

Driven Pulley

21353

7/01/05

Figure 6-7

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 32

Section 6 Maintenance

Table of Contents

7. Remove belt by rolling it off over the drivepulley and then lifting it up off the driven pulley.

8. Reinstall new belt by placing it over the drivenpulley and then rolling it over the drive pulley.

9. Re-tension power steering belt and tighten take-up bolt.

10. Reinstall belt cover and fasteners.

11. Reconnect battery negative cable.

12. Remove blocks securing cargo box up and lower cargo box.

Engine Air Filter

Refer to Figure 6-8

A specially designed high density paper filter element surrounded by an oil filled foam precleaner filter element cleans the air supplied to the engine. Protect your engine byordering only genuine Land Pride partswhenreplacing the air ﬁlter elements.

NOTE:Do not operateenginewithadamagedairﬁlter or without the air ﬁlter elements installed. Dirt will enter the engine and cause a dust ingested engine failure.

Air Filter Maintenance Schedule

• Check air filter daily before starting engine for dirt and

debri buildup. Also check daily for loose and damaged filter components. Tighten loose components and replace damaged components.

• Service precleaner foam element ever 25 hours of

operation. Service more often when operating in extremely dusty or dirty conditions.

• Service paper element every 100 hours of operation.

Service more often when operating in extremely dusty or dirty conditions.

Air Filter Replacement Parts

Order genuine Land Pride parts when replacing the precleaner element.

Description Part No.

Precleaner Element (61 mm deep) . . . . 24-083-02-S

Paper Element (65 mm deep). . . . . . . . .47-083-03-S

Precleaner Foam Element

Refer to Figure 6-8 and Figure 6-9

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 24.

2. Safely secure the seat console in the raised position.

3. Loosen air cleaner cover knob and remove cover.

4. Remove outside precleaner element from the paper element.

5. Wash precleaner element with warm water and detergent. Rinse thoroughly to remove all traces of detergent. Do not wring precleaner. Squeeze excess water out and allow time toair dry.

6. Saturate precleaner with new engine oil and gently squeeze all excess oil out.

7. Inspectprecleaner element forholesand tears before reinstalling it. Replace element if damaged.

8. Reinstall precleaner element over the paper element being careful not to damage the elements.

9. Reinstall air cleaner cover and secure with cover retaining knob.

Air Cleaner Cover

21368

Figure 6-8

Element

Cover

Paper Element

Air Cover Knob

Element Cover

Wing Nut

Behind Precleaner

PrecleanerFoam

21369

Figure 6-9

Air Cleaner

Base

21370

Figure 6-10

Element

Rubber Seal On

Air Cleaner Stud

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

7/01/05

Page 33

Section 6 Maintenance

Table of Contents

Paper Element

Refer to Figure 6-8, Figure 6-9 and Figure 6-10

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 24.

2. Safely secure the seatconsole in the raised position.

3. Loosen air cleaner cover knob and remove cover.

4. Removeelement cover nut, element cover and paper element with precleaner element.

5. Remove precleaner element from paperelement. Service precleaner as described in Precleaner Service Procedure.

6. Do not wash paper element or blow pressurized air over and through it. This will damage the element. Always handle the element, new or used, carefully to prevent damaging it. Inspect and replace the element if it is dirty, bent ordamaged with a genuineLand Pride element. Do not use an element if its sealing surfaces are bent or damaged.

7. Check air cleanerbase. Make sure it is not bent or damaged and is secured.

8. Check element cover.Make sure it is not bent or damage and that it ﬁts properly. Replace all damaged air cleaner components.

9. Inspecttheaircleanerbaseforloosedirt or debristhat mayhavefallenon it when the element was removed. Be careful that none of the dirt drops into the intake throat, remove base and wipeit clean.

10. Check the condition of the rubber seal on the air cleaner stud, replace it if its condition is questionable in any way. A new rubber seal is providedwith the replacement paper element in a sealed packaged.

11. Reinstall paper element, precleaner, element cover, element cover nut, and air cleanercover.Secure cover with cover retaining knob.

Refer to Figure 6-11

The spark arrester is mounted inside the mufﬂer behind the mufﬂer exhaust deﬂector. It is designed to suppress sparks from escaping the mufﬂer while they are still glowing.

Spark Arrester Maintenance Schedule

• Inspect every 100 hours for carbon build-up and screen

damage.

• Clean whenever carbon build-up is visible or whenever

lost of engine power is detected.

• Replace when damaged.

Spark Arrester Maintenance Procedure

Refer to Figure 6-11

1. Remove spark arrester mounting screws, exhaust deﬂector and spark arrester from the mufﬂer.

2. Remove carbon deposits from spark arrester screen witha wire bristle brush. Be careful not to damage the spark arrester screen.

3. Inspect the spark arrester for holes or breaks in the screen and replace if damaged.

4. Reattach spark arrester and exhaust deﬂector to mufﬂer with mounting screws.

Mufﬂer

Spark Arrester

DANGER

The spark arrester does not stop all fire emitting sparks from escapingthemuffler. Use extremecautionwhendrivingthrough dry grass, brush and other fire hazard materials. Never stop or park the vehicle over combustible materials.

WARNING

The mufﬂer is very hot and will burn upon contact. Allow time to cool before servicing the spark arrester.

CAUTION

Tomaintainefﬁciency,thespark arrester must beservicedevery 100 hours. Be careful not to damage the spark arrester screen when cleaning.

7/01/05

Spark

Arrester

Exhaust

Deﬂector

Mounting

Screws

21349

Figure 6-11

Spark Arrester Replacement Parts

Description Part No.

Spark Arrester . . . . . . . . . . . . . . . . . . . . . . 840-174C

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 34

Section 6 Maintenance

Table of Contents

Maintenance Schedule

Maintenance Operation Daily

Check Engine Oil level X33 Check Hydraulic Fluid Level (1) X37 Check Tire Pressure X25 Check for Fluid Leaks X Inspect All Nuts and Bolts for Tightness X24 Check and Clean Area Around Air Intake X30 Grease Zerk Fittings for rotating surfaces - 1 place X38 Service Air Cleaner Pre-cleaner Foam Element(2) X30 Check Wheel Lug Nuts (Torque 65 to 75 Ft. lbs.) (3) X24 Grease Zerk Fittings for bearings - 3 places X 38 & 38 Service Air cleaner Paper Element (4) X31 Change Engine Oil (5) & (6) XX 34 Change Engine Oil Filter (5) & (6) XX 34 Check Differential Fluid Level (7) XX 35 Check Transmission Fluid Level XX 36 Check Battery Charge and Water Level X26 Inspect Drum Brakes X Inspect Parking Brake X Check Master Cylinder Brake Fluid X37 Check & Regap Spark Plugs (1.02 mm / .04 in.) 200 hrs Change Transmission Fluid Level 1000 hrs 36 Check Fuel Line Hoses and Clamps X28 Replace In-line Fuel Filter X28 Clean Battery and Terminals X26 Check Power Steering Belt X29 Clean Spark Arrester (8) X31 Service Bendix starter drive (9) X Disassemble and clean solenoid shift starter (9) X

Every

25 Hrs

Every

100 Hrs.

Every

6 Mos.AsNoted

Every

Season

Refer to

Page

Reference Notes for above Maintenance Operation:

(1) Reservoir should be 3/4 full when all hydraulic accessories are in retract position. (2) Replace air cleaner pre-cleaner if damaged. (3) Check tightness after ﬁrst 2 hours of initial operation and 2 hours after removal for repair and/or replacement. (4) Replace paper element if extremely dirty or damaged. (5) Make ﬁrst engine oil and ﬁlter change after the ﬁrst month of operation or at 20 hours of operation (whichever comes ﬁrst). (6) Service every 100 hours or 6 months (whichever comes ﬁrst). (7) Change differential oil ever year or every 400 hours (whichever comes ﬁrst). (8) Clean spark arrester whenever loss of engine power is noticed or every season (whichever comes ﬁrst). (9) Have a Land Pride dealer perform this service every year or every 500 hours (whichever comes ﬁrst)

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

7/01/05

Page 35

Section 7 Lubrication and Fluids

Table of Contents

Multi-purpose

spray lube

Multi-purpose

grease lube

Engine Oil

Engine lubrication is essential and must be maintained to ensure long engine life. It is extremely importantto use proper type and weight of oil in thecrankcase. It is also extremely important to check oil daily and changeit regularly as outlined in the maintenance schedule.

See Engine Operator’s Manual for a detailed description of engine oil maintenance. Also the Engine Operator’s Manualprovidesadditionalinformationnecessary to keep the engine in top operating condition. Follow all maintenance procedures provided in the Engine Operator’sManual.

NOTE: Running engine low on oil can cause engine damage and void engine warranty.

NOTE:Overﬁllingof oil levelcan cause loss of power, engine damage and void engine warranty.

Engine Oil Maintenance Schedule

• Check oil level daily before starting engine.

• Make first oil change after the first month of operation or

at 20 hours of operation (whichever comes first).

• Make all subsequent oil changes every 6 months or

every 100 hours of operation (whichever comes first)

Multi-purpose

oil lube

Intervals at which

lubrication is required

2. Allow enough time for engine oil to settle before checking oil level with dipstick.

3. Clean around the dipstick before removing it to keep dirt and debris out of the engine.

4. Remove dipstick and wipe clean.

5. Fully insert dipstick and remove. Oil level on the dipstick should beup to the “F” mark but not over.

6. If oil level on dipstick is low, remove ﬁller cap located on the top left valve cover and ﬁll with recommended oil. Repeat steps 2, 3, 4 and 5 until oil levelondipstick indicates full. Do not overﬁll or plug fouling and

power loss will occur.

7. Replace ﬁller cap and dipstick

Filler Cap

Engine Oil Type and Capacity

See also "Section 10 Speciﬁcations and Capacities" on page 42

• Type of Lubrication based on temperature range

expected before next oil change: 0oF and up - SAE 10W-30 32oF and down - Synthetic SAE 5W-20 or 5W-30

• Service Class: SG, SH, SJ or higher

• Engine Oil Capacity:

2 US qts. / 1.9 liters with filterreplacement or Fill to upper limit mark on dipstick.

Engine Oil Level Check

Refer to ﬁgure 7-1 and ﬁgure 7-2

Daily

Check engine oil with the dipstick daily asfollows:

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 24.

Dip Stick

ﬁgure 7-1

ﬁgure 7-2

22077

21372

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 36

Table of Contents

Section 7 Lubrication and Fluids

Engine Oil and Filter Change

Refer to Figures 7-1, 7-2, 7-3, 7-4 & 7-5

100 hrs / 6 mos.

Drain used engine oil while the engine and oil are still warm. The oil will drain more freely and carry away more impurities. Change oil as follows:

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 24.

2. Clean the area around the oil ﬁlter to keep dirt and debris out of the engine.

3. Place a suitable container below the engine to catch used oil as it drains. Remove ﬁller cap. Turn oil drain valve 1/4 turn counterclockwiseand pull out to drain oil.

4. Remove oil ﬁlter located on left side of engine with a ﬁlter wrench. Let remaining oil drain out.

5. Push oil drain valve in and turn clockwise until hand tight. Replace oil drain cap.

6. Clean oil ﬁlter base where the oil ﬁlter seats against it.

7. Place a new replacement ﬁlter in a shallow pan with the open end up. Pour new engine oil in through the threaded center hole until oil reaches the bottom of the threads. Allow one or two minutes for the oil to be absorbed by the ﬁlter material.

8. Coat new ﬁlter O-ring with clean engine oil and install ﬁlter to engine ﬁlter base.

9. Hand tighten oil ﬁlter until O-ring seats.Finish tightening by turning in the ﬁlter an additional 2/3 to 1 turn.

10. Dispose of used motor oil and ﬁlter in a manner that is compatible with the environment. Do not throw used oil in the trash, pour it on the ground, or down a drain.

11. Fill engine with recommended oil and quantity.Donot overﬁll. See "Engine Oil Type and Capacity" and "Engine Oil Level Check" on page 33.

12. Replace ﬁller cap,start engine and check engine and oil ﬁlter for leaks. Correct anyleaks before placing engine into service.

13. Stop engine and check oil level. Add additional oil if not to the full mark “F” on the dipstick.

Oil Drain Valve

Oil Filter

Base

22069

Oil Drain Cap

21363

ﬁgure 7-3

Oil Filter

Figure 7-4

Land Pride Oil Filter

Part No. Part Description 5205002 KOHLER ENGINE OIL FILTER

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

21134

Oil Filter O-Ring

Figure 7-5

7/01/05

Page 37

Section 7 Lubrication and Fluids

Table of Contents

Differential Oil

Refer to Figure 7-6 and Figure 7-7

Differential lubrication is essential and must be maintained to ensure long life of the differentials. It is extremely important to use proper type and weight of oil. Also, it is important to check and change oil as outlined in the maintenance schedule below.

NOTE: Running vehicle low on differential oil can damage differential and void its warranty.

Differential Maintenance Schedule

• Check case housing for damage and possible oil

leakage after each use.

• Check gear lube level every 6 months or every 100

hours (whichever comes first).

• Change gear lube every 5 years or every 500 hours

(whichever comes first).

Differential Oil Type and Capacity

See also "Section 10 Speciﬁcations and Capacities" on page 42.

• Type of lubrication: S.A.E 80-90 wt. GL-5 Gear Lube

• Lubrication capacity: 2 quarts or fill to bottom of check

plug opening.

Warm oil drainsquickly and completely. Drain used oil while it is still warm as follows:

1. Parkvehicleonalevelsurface,set park brake,turnoff ignition switch and remove switch key.

2. Place a suitable container below housing to catch used oil. Remove ﬁll plug, level plug and drainplug.

3. Allow used oil to drain completely and then reinstall drain plug and tighten securely with 5 to 15 in. lbs. of torque.

4. Disposeofusedoilinamannerthatis compatiblewith the environment. Do not throw used oil in the trash, pour it on the ground, or down a drain.

5. Fill front and rear differentialcases with 2 quarts or to bottom of oil levelhole with recommended gear lube. See "Section 10 Speciﬁcations and Capacities" on page 42.

6. Replace ﬁll plug and oil level plug. Tighten securely with 5 to 15 in. lbs. of torque.

Oil Fill Plug

Differential Oil Level Check

100 hrs / 6 mos.

Check differential gear lube level at oil level check plugs (SeeFigure7-6andFigure7-7).Gearlubelevelshouldbe filled to edge of oil level check hole.

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 24.

2. Removeoillevelplug andverifyoil is levelwith bottom of plug hole.

3. If low on oil, remove ﬁll plug and add new differential oil until oil is level with bottom of ﬁll hole.

4. Replace both plugs and tighten securely with 5 to 15 in. lbs of torque.

Differential Oil Change

500 hrs / 5 yrs

Oil Level Plug

21365

21364

Figure 7-6

Oil Drain Plug

7/01/05

Figure 7-7

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 38

Section 7 Lubrication and Fluids

Table of Contents

Transmission Fluid

Transmission lubrication is essential and must be maintained to ensure long life of the transmission. It is extremely important to use proper fluid. Also, it is important to check and change oil as outlined in the maintenance schedule below.

NOTE: Running vehicle low on transmission oil can damage transmission and void its warranty.

Transmission Maintenance Schedule

• Check case housing for damage and possible fluid

leakage after each use.

• Check transmission fluid level every100 hours or ever 6

months of operation, whichever comes first.

• Change transmission fluid every 1000 hrs or

immediately if water gets into it.

Transmission Fluid Type and Capacity

See also "Section 10 Speciﬁcations and Capacities" on page 42.

• Type of Fluid: 5W30 Synthetic motor oil (S/N 460312+)

Dextron 3 automatic transmission fluid (S/N 460311-)

• Fluid capacity: 2 quarts or fill to the full mark, “H” mark

on the dipstick.

Warm oil drainsquickly and completely. Drain used oil while it is still warm as follows:

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 24.

2. Place a suitable container below housing to catch used oil. Remove dip stick and drain plug.

3. Allow used oil to drain completely and then reinstall drain plug and tighten securely with 5 to 15 in. lbs. of torque.

4. Disposeofusedoilinamannerthatis compatiblewith the environment. Do not throw used oil in the trash, pour it on the ground, or down a drain.

5. Fill transmission case with 2 quarts of Dextron 3 automatic transmission ﬂuid at the dipstick port. Do not overﬁll. See "Section 10 Speciﬁcations and Capacities" on page 42.

6. Replace dipstick and check oil level.

Transmission Oil Level Check

Refer to Figure 7-8

100 hrs / 6 mos.

Check transmission oil level at the dip stick as follows:

1. Prepare vehicle for maintenance as outlined in steps 1-6 on page 24.

2. Allowenough time for transmission oil to settle before checking oil level at the dipstick. Oil level may be checked cold or after several hours of operation.

3. Clean around the dipstick before removing it to keep dirt and debris out of the transmission.

4. Remove dipstick and wipe clean.

5. Fully insert dipstick and remove. Oil, hot or cold, should be at the “H” mark on the dipstick but not over.

6. If oil level on dipstick is low,ﬁll at the dipstick opening withrecommendedoil.Repeatsteps3,4,5and6until oil level on dipstick indicates full. Do not overﬁll.

Transmission Fluid Change

Refer to Figure 7-8 and Figure 7-9

Fill And

Oil Check

22083

Figure 7-8

Drain Plug

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

1000 hrs

22082

Figure 7-9

7/01/05

Page 39

Section 7 Lubrication and Fluids

Table of Contents

Brake Fluid

Foryour safety and the safetyof others it is important that themastercylinderﬂuidbe maintained. HaveaLandPride Service Technician inspect the vehicle if the master cylinder is loosing ﬂuid frequently.

Brake Fluid Maintenance Schedule

• Check fluid reservoir monthly.

• Fill reservoir immediately if low or if braking capabilities

begin to fade.

Brake Fluid Type and Capacity

See also "Section 10 Speciﬁcations and Capacities" on page 42

• Type of fluid: DOT 3

• Quantity: Fill to within 1/2” of reservoir opening.

Brake Fluid Level Check

Refer to Figure 7-10

Monthly

The master cylinder ﬂuid reservoir is located behind the steering column. Remove steering column shroud and visually inspect ﬂuid levelinthe reservoir.The ﬂuid should be within 1/2” of reservoir opening. Remove ﬁll cap and add DOT 3 ﬂuid asneeded.

Steering & Cargo Lift Cylinder Fluid

WARNING

Hydraulic ﬂuid under pressure can penetrate skin. Wear protective gloves and safety glasses or goggles when working withhydraulicsystems. use a piece of cardboardor wood rather than hands when searching for hydraulic leaks. If hydraulic ﬂuid is injected into the skin, it must be surgically removed within a few hours by a doctor or gangrene may result.

The hydraulic ﬂuid operates the power steering, cargo lift and hydraulic controlled accessory equipment. For your safety and the safety of others it is important that the hydraulic ﬂuid be maintained. Ifthe reservoir is loosing ﬂuid frequently, have a Land Pride Dealer inspect the vehicle.

Hydraulic Fluid Maintenance Schedule

• Check fluid reservoir monthly.

• Fill reservoir immediately if low or if hydraulics are

operating poorly.

Hydraulic Fluid Type and Capacity

See also "Section 10 Speciﬁcations and Capacities" on page 42

• Type of fluid: Dextron 3 automatic transmission fluid

• Quantity: 2 quarts. Tank should be 3/4 full when all

accessories are in retracted position.

Hydraulic Fluid Level Check

Refer to Figure 7-11

Figure 7-10

Fill Cap

Reservoir

Monthly

The ﬂuid reservoiris located on the driver’sside under the seat. Visually inspect ﬂuid level inside the reservoir. Remove ﬁller cap and addautomatic transmission ﬂuid if low.

22064

22070

Figure 7-11

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 40

Section 7 Lubrication and Fluids

Table of Contents

Grease Type Lubrication

There are several points on the vehicle that require lubrication. It is important that these points be lubricated frequently to maintain ease of lever operation and to ensure long bearing life.

Driveline U-Joints

Refer to Figure 7-12 and Figure7-13

100 hrs

Grease every 100 hours of operation

• Type of Grease: Multipurpose

• Quantity: 3 or 4 pumps of the grease gun. Stop adding

grease if lubricant is emerging through the seals.

Pillow Block Bearing

Refer to Figure 7-14

100 hrs

The Pillow block bearingis located along side the left side of the engine below the fuel ﬁlter.

• Grease every 100 hours of operation

• Type of Grease: Multipurpose

• Quantity: 3 or 4 pumps of the grease gun.

Stop adding grease if lubricant emerges through the seals.

Front Drive Line U-Joint

Figure 7-12

22067

Figure 7-14

Rotating Bearing Surfaces

Refer to Figure 7-15

Daily

22078

The swivel tube is located in the rear frame (See Figure 7-15).

• Grease daily before putting into service

• Type of Grease: Multipurpose

• Quantity: Grease until lubricant emerges from one end

of the bushing.

Rear Drive Line U-Joint

Figure7-13

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

21356

Figure 7-15

7/01/05

Page 41

Table of Contents

Section 8 Seasonal Storage

CAUTION

Fuelvaporsareﬂammable and explosive.Donot store a vehicle withfuelinthetankinabuilding where fumescanreacha spark or an open ﬂames (i.e. plug-in sockets, light switches, light ﬁxtures, power tools, welders, pilot lights and stoves).

Engine exhaust fumes contain carbon monoxide. Do not run a vehicle inside a building any longer than what it takes to move it. Serious illness or death may result from prolong exposure to carbon monoxide.

Engine Preparation for Storage

1. Take vehicle out of gear, set park brake and run engine outside for 15 minutes minimum. Then shut vehicle off and remove ignition key.

2. Drain oil from crankcase while engine is still warm.

3. Change oil ﬁlter. Refer to page 34.

4. Reﬁll with fresh oil of proper viscosity. Refer to page 33.

5. Replace fuel ﬁlter if needed. Refer to page 28.

6. Prepare fuel system as follows:

Short term storage (90 days or less):

a. Siphon most of the fuel from the tank. b. Add fuel stabilizer to the tank per manufacturers

recommendation.

IMPORTANT: Do not use fuel additives containing methanol or ethanol.

8. Clean dirt and chaff from cylinders and ﬁns, blower housing and mufﬂer.

9. Check oil ﬁll cap and fuel tank cap to make certain they are securely in place.

Vehicle Storage Preparation

1. Perform separate engine preparations listed previously before storing the vehicle.

2. Store vehicle in a clean, dry place.

3. Always set park brake, leave vehicle in gear and remove ignition key when parking the vehicle.

4. Before working around or on the vehicle, allow it to cool.

5. Remove all dirt and trash.

6. Clean and touch up all scrapes per “Section 9 Body Repair” on page 40.

7. Checkthoroughly for any worn or damaged parts that need replacing including decals and order them from your Land Pride Dealer.

8. Thoroughly lubricate the vehicle according to lubrication instructions.

9. Block vehicle up to take weight off the tires.

NOTE: Do not deﬂate tires.

10. Clean battery and battery post. Check battery electrolyte level. Protect battery from freezing temperatures.Occasionallyrechargingbattery during storage will extend battery life.

11. Secure a waterproof cover over the vehicle if stored outside.

c. Fill fuel tank with fresh fuel to prevent water

condensation build-up.

d. Run engine to circulate fresh fuel throughout

engine components.

Long term storage (over 90 days):

a. Siphon most of the fuel from the tank. b. Run engine until it stops from lack of fuel.

NOTE: Gasoline evaporates if left in carburetor for longperiods, forming gum and varnish deposits in the carburetor. These deposits will cause engine ﬂooding and loss of power.

c. Remove spark plugs and pour a tablespoon of

engine oil into each spark plug hole. Install plugs, but do not reconnect plug leads.

d. Crank engine with starter at least a dozen

revolutionstodistributeoil over cylinder wallsand valve mechanism.

7. Clean exterior surface of engine. Spread a light ﬁlm of oiloveranyexposedmetalsurfacesofenginethatare subject to corrosion.

Vehicle Removal From Storage Preparation

1. Remove waterproof cover if used.

2. Clean vehicle, removing trash and dirt accumulation.

3. Install all safety shields and review safety precautions listed in this manual.

4. Reconnect spark plug leads to spark plugs.

5. Check engine oil level.

6. Check transmission oil level.

7. Charge battery.

8. Fill fuel tank with fresh gasoline.

9. Run vehicle at half speed for 5 minutes, checking operation of steering control levers.

10. Stop engine and check for oil leaks, loose ﬁttings and overall condition of the vehicle.

11. Tighten any bolts that may have loosened.

12. Check and inﬂate tires to correct air pressure.

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 42

Section 9 Body Repair

Table of Contents

Introduction

Land Pride Gondo bodies are constructed of ﬁberglass. Scuffs, light scratchesand deep gouges are in most situations repairable. Land Pride recommends thatyou use a professional body shop to restore your vehicle’s body. For your consideration, we have provided below a listof recommended tools, materialsandsteps suggested for repairing the ﬁberglass body.

NOTE:LandPride does not supply the required tools, paint and materialsneeded to repair the vehiclebody. All tools, paint and materials should be purchased locally.

Light Scuff

Required Tools and Materials

(See note above)

• 1,000 rpm buffing tool, DeWalt #849

• Meguiars buffing compound #8432

• Meguiars polish #8232 (optional)

• Meguiars maroon cutting pad #W-7006

• Meguiars tan polishing pad #W-9006 (optional)

• Meguiars backing plate #W-64

• Soft clean cotton cloths

Steps to Repair

1. Clean entire area of repair. Clean water is ﬁne for this purpose. Do not use solvent as this will damage the body surface.

2. Install cutting pad #7006 on buffer (maroon pad).

3. Spread compound on area of repair, use about as much as it takes to cover a half-dollar coin, this is a good starting point.

4. Set bufﬁng tool to lowest possible speed on dial, do not buff at a high speed as this will heatand warp material.

5. Buff damage area until surface scuff disappears. A second and third application of compound may be required. Keep buffer moving over surface, this will help keep the surface cool. Clean compound residue off surface after eachbufﬁng operation. Do not continuetobuffcompounduntildry,orbuffthesurface when dry. When all scuff marks have been buffed out the surface may still appear a little dull, if so, proceed to #6.

6. Install polish on surface as in step #3.

7. Spread #8232 polish on surface as in step #3.

8. Polish to a high luster oras required to match surrounding material.

9. Wipe clean with soft clean cloth; any dirt on cloth will mar surface.

Scratch

Required Tools and Materials

(See note to left)

• 1,000 rpm buffing tool, DeWalt #849

• Meguiars buffing compound #8432

• Meguiars polish #8232 (optional)

• Meguiars maroon cutting pad #W-7006

• Meguiars tan polishing pad #W-9006 (optional)

• Meguiars backing plate #W-64

• Soft clean cotton cloths

• 3M interface sanding pad #05774

• Air Vantage finishing sander with 6-inch hook and loop

pad

• 3M-P800 sanding film #00970

Steps to Repair

1. Clean entire area of repair. Clean water is ﬁne for this purpose. Do not use solvent as this will damage the body surface.

2. Install interface-sanding pad ontoﬁnishing sander. Attach sanding ﬁlm to Interface pad. (Take care in centering sanding pad and ﬁlm on sander.)

3. Sand surfaceusing about 45 P.S.I.air pressure at tool inlet,donot sand at a high padspeed, because speed causes the sanding ﬁlm to load with dustand heats the body surface. Proper sander pad speed is based on cut and travel speed of pad, and downward pressure applied by the operator. To clean sanding pad surface, run sanderface at 90 degrees on the edge of a piece of cardboard. This cleaning operation will help keep the sanding ﬁlm clean and run cooler. Continue to sand surface until original scratch damage is no longer visible. Wipe the surface with a cloththeninspectto be sure the entire originalscratch has been fully sanded away (very important).

4. Install cutting pad #7006 on buffer (maroon pad).

5. Spreadcompound #8432 onarea of repair,useabout as much as it takes to cover a half-dollar coin, this is a good starting point.

6. Set bufﬁng tool to lowest possible speed on dial, do not buff at a high speed as this will heatand warp material.

7. Buff sanded area until surface scuff disappears.

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

7/01/05

Page 43

Table of Contents

Section 9 Body Repair

8. A second and third application of compound may be required. Keep buffer moving over surface, this will help keep the surface cool. Clean compound residue off surface after each bufﬁng operation. Do not continue to buff compound until dry.

9. Buff the surface of thebody when dry. When all scuff marks have been buffed out the surface may still appear a little dull, if so, proceed to #10.

10. Install polishing pad #W-9006 on buffer (tan pad).

11. Spread #8232 polish on surface as in step #3.

12. Polish to a high luster or as required to match surrounding material.

13. Wipe clean with mar surface.

soft clean cloth; any dirt on cloth will

Deep Gouge

Required Tools and Materials

(See note on page 39)

• 1,000 rpm buffing tool, DeWalt #849

• Evercoat Body Filler Easy Sand

• Sanding Pad

• DuPont Full-Thane Primer 421-15

• DuPont 3939 Cleaner

• DuPont Sealer 42470

• DuPont Chroma Base/ Clear Coat Paint System

• HVLP Paint Sprayer

Steps to Repair

1. Sand damaged area with 500-grit paper to remove raisededgesandtocreate abraded surfaceforproper adhesion.

2. Fill damaged area with Evercoat body ﬁller (2-part system) and allow to completely dry.

3. Sanddown high spots with 500-grit paper.Ifrecesses are still visible due to ﬁller shrinkage, apply second skimcoatandagain allow todry completely,thensand surface ﬂush with surrounding area.

4. Apply DuPont Full-Thane Primer 421-15 over body ﬁller.

5. Once primer is completely dry, clean surface with DuPont 3939 Cleaner and again allow surface to dry completely.

6. Apply 42470 Sealer over body ﬁller.

7. Apply color-matched paint system with HVLP paint sprayeraccording to supplier’s recommendations.

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 44

Table of Contents

Section 10 Speciﬁcations and Capacities

Section 10 Specifications and Capacities

4400EX Series Gondo

Engine Kohler Command Pro Series Body Cowling Fiberglass

Engine Type 4 stroke - air cooled V-Twin Floorboards Fiberglass

Horse Power 20 Frame Construction Tube & channel

Displacement 624 cc Frame. Suspension Pivoting interactive

Cylinders 2 Fenders Front: Integral

Rear: Bed mounted

Valving OHV Front Bumper Standard

Lubrication Pressurized Front Brush Guard Optional

Engine Oil Type SAE 10W30 Seating Buckets - 2

Engine Oil Capacity 2 US quarts

1.9 Liters

Engine Idle rpm 1100 r pm +/- 100 rpm Rear Hitch 2” receiver

Maximum Engine Static rpm 3800 rpm Approximate Curb Weight 1400 lbs.

Max. Torque 32.5 lb@2600 Total Payload of Base Unit 2200 lbs.

Cooling Air Total Gross Vehicle Weight 3600 lbs.

ACG Output 12V/20A Rear Cargo Box Capacity 1800 lbs.

Ignition Keyed Maximum Tongue Weight 250 lbs.

Battery 300 cca Maximum Towing Capacity

Spark Arrestor Standard Wheel Base 68”

Headlights Standard Tread Center Front 43"

Tail Lights Standard Tread Center Rear 43"

Fuel Capacity 8 gallons Width at front tires 56"

Fuel Type Unleaded fuel with 87 min

octane (Methanol fuel not allowed)

Front & Rear Differential

Oil Capacity and Type

Transmission Case

Fluid Capacity and Type

Transmission 5 - speed

Gear Selection 5 - forward and 1- reverse Length 117” without cargo box

Max. Speed up to 17 mph Floorboard Height With bar tires: 14"

Brakes Front: Hydraulic drum

Brake oil DOT 3 Tire Size (Bar & Turf) 4-ply 26x12-12

Steering & Cargo Lift Type Hydrostatic steering

Steering & Cargo Reservoir

Fluid Capacity & Type

Steering Wheel Dia. 14"

2 US qts. S.A.E 80-90wt. GL-5 Gear Lube

2 US qts. Mobil 5w30 synthetic oil (S/N 460312+)

manual transmission

Rear: Hydraulic drum

Hydraulic lift 2 US qts. Dextron 3

automatic transmission fluid

Tire Pressure (Rear) 20 psi**

Width at rear tires 56”

Inside Turning Radius

Inside Turning Circle

Outside Turning Circle

Angle of Oscillation

Inches of Rise

Min. Ground Clearance 7 1/2”

Tire Pressure (Front) 15 psi

ROPS Standard

2500 lbs.

8’-4” 16’-8” 25’-0”

16 14”

Height 54.5” top of steering

wheel

76.5” top of ROPS

135” with cargo box

With turf tires: 13.5”

Tire pressure may be increased to accommodate additional cargo load. Max.tire pressure is noted on tire side wall.

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

7/01/05

Page 45

Table of Contents

Section 11 Features And Beneﬁts

Section 11 Features And Benefits

4400EX Series

Features Benefits

20hp OHV V-Twin Kohler

Command Pro Series Engine

Fully Articulating

and Oscillating Interactive Frame

Fully Certified

(Roll Over Protection System)

Five-speed Automotive Transmission For excellent power, pulling performance and speed range selection.

Full-time Four Wheel Drive For maximum traction.

Dana Differentials Front and Rear For maximum traction and durability.

4-Wheeled Automotive Style Braking For Maximum Stopping Power & Control

Hydrostatic Power Steering. For easy handling and higher productivity.

Hydraulic Dumping Cargo Bed For Maximum Productivity

Lever Activated Hydraulic Outlets For powered cargo dump and front blade lift.

2200lb Total Payload Capacity For high productive cargo, gear hauling, & passenger transport capabilities.

Eight-gallon Fuel Tank For extended operating range in off-road conditions.

56" Wheel Stance For Excellent Stability

High Ground Clearance

13.5" Under Floorboard

Large Open Operator’s Station For passenger and operator comfort.

High Back Type Bucket Seats For passenger and operator comfort.

Cab-over Suspension System

on Front Cowling

Forward Tilting Cab Console For maximum ease of service.

Standard Two Inch Receiver Hitch For pulling power and added versatility.

Choice of Bumper or Brush Guard To meet specific performance needs.

Choice of Three Cargo Boxes For maximum versatility.

Wide Range of Accessories For added versatility and operator convenience.

Warranty One year against manufacturing defects.

Proven power, dependability, and fuel efficiency.

For excellent stability and ground hugging traction on extreme terrain.

For increased protection when needed.

Enables extreme trail capability.

For operator comfort.

Two years manufacture’s engine warranty.

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 46

Table of Contents

Section 12 Troubleshooting

Symptoms Probable Causes Suggested Remedies Battery is dead

Battery will not charge up

Brakes are sticking (won’t release)

Brakes don’t function

Electrical system does not work

Key switch is not in the off position. Switch key to off position.

Battery is worn out or defective. Replace battery. Starter solenoid is shorted. Replace starter solenoid. Battery connections are loose or

corroded. Battery ﬂuid level is low. Add distilled water to battery cell. Battery cell is dead. Replace battery. Battery is worn out or defective. Master cylinder linkage is out of

adjustment. Master cylinder return spring is broken. Replace master cylinder return spring. Ground debris in brake linkage. Clean debris from brake linkage. Master cylinder oil level is low. Add brake ﬂuid to the master cylinder. Brake line is broken. Replace brake line. Brake line has air in it. Bleed brake line and add brake ﬂuid. Master cylinder is defective. Replace master cylinder. Electrical fuse is blown or missing. Replace electrical fuse. Battery connections are loose or

corroded.

Disconnect and recharge battery.

Clean and tighten battery connections.

Adjust master cylinder linkage.

Clean and tighten battery connections.

Clutch is malfunctioning

Engine backfires

Engine knocks

Battery is worn out or defective. Replace battery. Ignition switch is defective. Replace ignition switch. Clutch does not engage. Readjust clutch linkage and/or replace

Clutch does not disengage. Readjust clutch linkage and/or replace

Clutch worn out. Replace clutch. Spark plug is fouled. Replace or clean spark plug. Air intake restrictor upstream of air

cleaner is missing or incorrectly installed.

Throttle cable is defective or out of adjustment.

Engine speed is set too low. Adjust engine idle screw. Engine is overloaded. Avoid overloading the engine. Fuel is stale or dirty. Replace fuel with new fuel.

throw-out bearing.

Replace or correctly install air intake restrictor.

Clean and oil throttle cable. Replace worn or damaged cable.

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

7/01/05

Page 47

Table of Contents

Section 12 Troubleshooting

Symptoms Probable Causes Suggested Remedies Engine loses power

Engine overheats

Throttle cable is sticking. Clean and oil throttle cable. Replace

Choke cable is sticking. Clean and oil choke cable. Replace

Spark plugs are defective. Replace spark plugs. Spark plugs are fouled. Clean spark plugs or replace. Fuel supply is restricted. Check for dirt in fuel tank. Fuel line is plugged, pinched, or kinked. Clean or replace fuel line. Fuel leaks into the crankcase. Clean or replace fouled spark plugs.

Engine oil level is high. Drain excess oil, check for gas in the

Fuel octane is incorrect. Use unleaded 87 minimum octane. Throttle cable is faulty or out of

adjustment. Air cleaning element is plugged. Replace or clean air cleaner with air. Engine is overheating. See Symptoms for engine

Engine cooling ﬁns are plugged. Allow engine to cool. Clean cooling

worn or damaged cable.

Verify choke position is not stuck on.

oil.

Adjust or replace throttle cable.

overheating.

ﬁns with high pressure air.

Engine runs unevenly

Engine oil level is low. Add speciﬁed engine oil. Carburetor air intake tube is plugged. Clean air intake tube. Air cleaning element is plugged or

missing. Electrical connections are loose. Reattach electrical connections. Engine cooling ﬁns are plugged. Allow engine to cool. Clean cooling

Throttle cable is sticking. Clean and oil throttle cable. Replace

Choke cable is sticking. Clean and oil choke cable. Replace

Fuel is stale or dirty. Replace fuel with new fuel. Fuel line is plugged. Clean fuel line. Fuel type is incorrect. Use unleaded 87 minimum octane.

Fuel leaks into the crankcase. Clean or replace fouled spark plugs.

Spark Plug wiring is defective. Replace spark plug wiring. Spark plug is defective. Replace spark plugs. Spark plug is fouled. Clean spark plugs or replace.

Replace or clean air cleaner with air.

ﬁns with high pressure air.

worn or damaged cable.

(Methanol not allowed).

Verify choke position is not stuck on.

7/01/05

Carburetor is not adjusted correctly. Adjust carburetor. Air cleaner is plugged. Replace or clean air cleaner with air.

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 48

Table of Contents

Section 12 Troubleshooting

Symptoms Probable Causes Suggested Remedies Engine starts in gear

Engine stops running

Gear Shift is malfunctioning

Park brake doesn’t work

Clutch switch is improperly adjusted. Adjust clutch switch to be engaged

with clutch fully down. Gas tank is empty. Reﬁll gas tank. Spark Plug wiring is defective. Replace spark plug wiring. Ignition switch is defective. Replace ignition switch. Battery is worn out or defective. Replace battery Crankshaft is broke. Replace broken crankshaft. Clutch is not fully depressed. Fully depress clutch. Clutch plate does not release. Adjust clutch linkage Shift linkage is out of adjustment. Adjust shift linkage. Synchronizer is defective. Replace synchronizer. Transmission jumps out of gear. Withgear shift in neutral, adjust shifter

link at transmission to be in neutral

position. Park brake cable is broken. Replace park brake cable. Park brake cable is jammed with debris. Clean debris from park brake cable. Park brake is out of adjustment. Adjustknobon end of park brake lever

clockwise to tighten brake tension and

counterclockwise to loosen brake

tension.

Starter cranks slowly

Battery power is low. Recharge battery. Battery connections are loose or

corroded. Battery is worn out or defective. Replace battery. Harness connections are loose. Reconnect harness connections. Harness pin connections are bent. Straighten harness pins. Harness is defective. Replace harness. Ignition switch is defective. Replace ignition switch. Starter is defective. Replace starter. Engine oil is too heavy. Replace with SAE 10W30 oil.

Clean and tighten battery connections.

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

7/01/05

Page 49

Table of Contents

Section 12 Troubleshooting

Symptoms Probable Causes Suggested Remedies Starter does not work

Steering does not track correctly

Steering play is excessive

Vehic le speed does not reach 17 MPH

Neutral switch is not engaged. Adjust neutral switch to be engaged

Neutral switch is defective. Replace neutral switch. Battery power is low. Recharge battery. Battery connections are loose or

corroded. Battery is worn out or defective. Replace battery. Harness connections are loose. Reconnect harness connections. Harness pin connections are bent. Straighten harness pins. Harness is defective. Replace harness. Ignition switch is defective. Replace ignition switch. Starter is defective. Replace starter switch. Improper tire inﬂation. Inﬂate all tires to correct tire pressure. Hydraulic steering cylinder is not

operating properly. Worn mounting bushings at hydraulic

cylinder connecting pins. Malfunctioning steering sector. Inspect and repair worn parts. Throttle cable housing is set too close to

engine preventing proper cable movement.

with gear shift in neutral.

Clean and tighten battery connections.

Inspect thoroughly and replace or tighten malfunctioning components.

Inspect and replace all worn bushing and connecting pins.

Repositioncablehousingtowardseats until all cable slack is removed between cable housing and engine.

Vehic le looses ground speed without loosing engine speed

Carburetor is icing up. Install Cold Weather Kit. Clutch out of adjustment. Adjust clutch linkage. Clutch worn out. Replace clutch.

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 50

Section 13 Appendix

Torque Values Chart

Bolt Head Identification

Table of Contents

Bolt Head Identification

Bolt Size (Inches)

in-tpi

1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 4 3 6 5 9 7 1/4" - 28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11 5/16” - 18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27 5/16" - 24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29 3/8" - 16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53 3/8" - 24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62 7/16" - 14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93 7/16" - 20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97 1/2" - 13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105 1/2" - 20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150 9/16" - 12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 l215 160 9/16" - 18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230 5/8" - 11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245 5/8" - 18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300 3/4" - 10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355 3/4" - 16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450 7/8" - 9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665 7/8" - 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780 1" - 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845 1" - 12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550 1-1/8" - 7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710 1 1/8" - 12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700 1 1/4" - 7 680 500 1520 1120 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220 1 1/4" - 12 750 555 1680 1240 2730 2010 1 3/8" - 6 890 655 1990 1470 3230 2380 1 3/8" - 12 1010 745 2270 1670 3680 2710 1 1/2" - 6 1180 870 2640 1950 4290 3160 1 1/2" - 12 1330 980 2970 2190 4820 3560 Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.

Grade 2 Grade 5

Grade 8

N · ft-lb N · ft-lb N · ft-lb mm x N · ft-lb N · ft-lb N · ft-lb

Bolt Size

(Metric)

in-tpi = nominal thread diameter in inches-threads per

N· m = newton-meters

ft-lb= foot pounds

mm x pitch = nominal thread diameter in millimeters x

5.8 8.8 10.9

Class 5.8 Class 8.8 Class 10.9

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

7/01/05

Page 51

Section 13 Appendix

Land Pride, A Division of Great Plains Manufacturing, Inc., 1525 East North Street, Salina, Kansas, USA

(hereinafter“Land Pride”) warrantsfor aperiod oftwelve (12) monthsfrom thedate ofinitial retailpurchase from anauthorized Land Pride UtilityVehicle dealer that each newLand Pride Utility Vehicleshall be free, under normaluse and maintenance, fromany defect in material andworkmanship subject to thefollowing conditions, exclusions, obligations and limitations.

1. Coverage Any material or workmanship found and determined to be defective by Land Pride within the (12) twelve month warranty period shall be remedied without charge for parts or labor at any authorized Land Pride Utility Vehicle dealership.

2. Owner’s Obligations The following obligations must be fulfilled by the owner to maintain the validity of Land Pride warranty:

a. The original owner must service the vehicle according tothe periodic maintenance charts contained in

the Operator’s Manual as neglecting to do so can impede the warranty process. These inspections, maintenance services and adjustments are to be performed at the owner’s expense.

b. The owner must present a copy of the warranty registration card or other positive proof of initial retail

purchase date issued at the time of purchase, to an authorized Land Pride Utility Vehicle dealer at the time the warranty repairs are to be performed on the vehicle.

3. Exclusions The following are specifically excluded from this warranty: a. Any Land Pride Utility Vehicle used for rental purposes. b. Any Land Pride Utility Vehicle used to tow loads in excess of the maximum trailer weight specified in

the Operator’s Manual.

c. Any Land Pride Utility Vehicle used to carry loads in excess of the maximum vehicle load rating

including occupants and cargo as stated in the Operator’s Manual.

d. Any Land Pride Utility Vehicle that has been altered or modified without Land Pride’s specific

recommendation, approval and authorization in writing. e. Any Land Prideaccessories that arecovered by theLand Pride Parts and AccessoriesWarranty Policy. f. Any Land Pride UtilityVehicle that has not beencompletely and properly assembled and pre-delivered

by an authorized Land Pride Utility Vehicle dealer.

4. Limitations This warranty shall not apply to or include any of the following: a. Repair or replacement required as result of (I) accident, (II) misuse or neglect, (III) lack of reasonable

and proper maintenance, (IV) repairs improperly performed or replacements improperly installed, (V) use of replacement parts or accessories not conforming to Land Pride specifications which adversely affect performance and/ordurability, (VI) alterations or modifications notrecommended or approved in

writing by Land Pride and/or (VII) wear and deterioration occasioned by the use of this vehicle. b. Pre-delivery, routine maintenance, service and adjustments. c. Engine (Warranty is covered by the original engine manufacturer). d. Tires, belts, shocks, brakes and body (Considered wear items).

5. Limited Liability The liability of Land Pride under the twelve (12) month warranty is limited solely to the remedying ofdefects in materials or workmanship byan authorized Land Pride Utility Vehicledealer at its place of business during customary business hours. This warranty does not cover inconvenience, loss of use of the vehicle, or transportation of thevehicle to or from the Land Pride dealer. Land Pride shall not

be liable for any other expense, loss, or damage, whether direct, incidental, consequential, or exemplary arising in connection with the sale or use of or the inability to use the LandPride Utility Vehicle for any purpose. Some states, provinces or countries do not allow the exclusion or limitation of

any incidental or consequential damages, so the above limitation or exclusion may not apply to you. a. No express warranty is given by Land Pride with respect to the Land PrideUtility Vehicle except as set

forth herein. Any warranty implied by law, including any warranty of merchantability or fitness for a particular purpose, is expressly limited to the twelve (12) month warranty terms set forth herein. The foregoingstatements of warrantyare exclusiveand inlieu ofall other remedies.Some states,provinces or countries donot allow limitations on how long an implied warrantylasts, so the above limitation may

not apply to you. b. No dealer is authorized to modify this Land Pride Utility Vehicle Warranty. c. Any breach of warranty claim must be brought forth within 15 months of original sale.

6. Legal Rights This warranty givesyou specific legal rights and you may also have other rights whichvary from state, province or country.

Effective January 2, 2003

Table of Contents

Land Pride Limited Warranty

Utility Vehicle

7/01/05

4400EX Heavy Duty Off Road Utility Vehicle 720-132M

Page 52

Corporate Ofﬁce: P.O. Box 5060

Salina, Kansas 67402-5060 USA

www.landpride.com