Landis & Gyr ULTRAHEAT T230 Operating And Installation Instruction

en
Operating and Installation Instruction
Ultrasonic heating and cooling meter ULTRAHEAT®T230
13.06.2017
Translation
T230
Landis+Gyr GmbH Subject to change without prior notice 13.06.2017 1
Note: In the following text, the term meter refers to both the heat meter and the cooling meter unless they are otherwise differentiated.
1. General
1.1 Use
The T230 is used as a meter for heating or cooling consump­tion measurement in systems with water. The meter consists of a high-tech plastic volume measurement unit, two temperature sensors connected in a fixed position and an electronic unit that calculates the energy consumption from the volume and temperature difference. The meter combines modern microcomputer technology with innovative ultrasonic measuring technology for which no m e­chanically moving parts are necessary. This technology is thus wear free, robust and largely mainte­nance free. High precision and long-term stability guarantee precise and equitable cost accounts.
Note: The meter cannot be opened without damaging the security seal.
1.2 General notes
The meter left the factory in a faultless condition where safety is concerned. The manufacturer will provide additional tech­nical support on request. Calibration relevant security seals on the meter must not be damaged or removed. Otherwise the guarantee and calibration validity of the meter will lapse.
Keep the packaging so that you can transport the meter in
its original packaging following expiry of the calibration va­lidity.
Lay all cables at a minimum distance of 500 mm to high
voltage and high frequency cables.
A relative humidity of < 93% at 25 °C is permissible (without
condensation).
Avoid cavitation in the whole system due to overpressure
i.e. at least 1 bar at qp and approx. 2 bar at qs (applies for approx. 80 °C).
2. Safety Information
The meters may only be used in building service engineering plants and only for the applications de­scribed.
The local regulations (installation etc.) must be ad­hered to.
Adhere to the operating conditions according to the dial plate during use. Non-adherence can cause haz­ards and the guarantee will lapse.
Do not under any circumstances carrying out welding, drilling or soldering work close to the meter.
The meter is only suitable for circulating water in heating systems.
The meter is not suitable for drinking water.
Adhere to the AGFW requirements regarding circulat­ing water (FW510).
Only personnel, trained in the installation and opera­tion of meters in heating and cooling systems, may install and remove the meter.
Only install or remove the meter when the pipes are pressure-less.
After installing the meter, check the leak-tightness of the system.
Guarantee and calibration validity will lapse if the calibration relevant security seal is broken.
Only clean the meter from outside with a soft, lightly wetted cloth. Do not use any spirit or cleaning solvent.
As far as disposal is concerned, the meter is a waste electronic appliance in the sense of European Di­rective 2012/19/EU (WEEE) and it must not be dis­posed of as domestic waste. The relevant national, legal regulations must be observed as the appliance must be disposed of via the channels provided for this purpose. The local and currently valid legislation must be observed.
The meter contains lithium batteries. Do not dispose of the meter and the batteries with domestic waste. Observe the local stipulations and laws on disposal.
You can return the lithium batteries to the manufactur­er for appropriate disposal following use. When ship­ping please observe legal regulations, in particular, those governing the labelling and packaging of haz­ardous goods.
Do not open the batteries. Do not bring batteries into contact with water or expose to temperatures above 80 °C.
The meter does not have any lightning protection. Ensure lightning protection via the in-house installa­tion.
3. Installation
To install the meter proceed as follows:
Determine the place of installation in line with the inscrip-
tion on the meter.
Note: At a heating meter the mounting place of the
flow sensor cold side is equivalent to return . The mounting place of the flow sensor hot side is
equivalent to flow .
Note: At a cooling meter the mounting place of the
flow sensor hot side is equivalent to the return . The mounting place of the flow sensor cold side is
equivalent to flow .
Observe the dimensions of the meter and check whether
there is sufficient space available.
Rinse the system thoroughly before installing the meter. Fit the meter vertically or horizontally between two slide
valves so that the arrow on the housing and the flow direc­tion match. Also observe the installation situations and the following examples of installation.
Note: Only use the rubber EPDM flat seals that are supplied.
32 18 101 003 g
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The meter must not be exposed tensions or forces caused
by by pipes or fittings. If this cannot be permanently guar­anteed, it is necessary to improve the point of installation or fix the lines in position, by means of suitable connecting brackets for example.
Fit the temperature sensors in the same circuit as the me-
ter. Observe the admixtures.
Seal the temperature sensor and the fittings to protect
against manipulation.
If you install the meter for cooling metering, follow the ap-
propriate notes.
Recommendation: If you are installing several meters, the same installation conditions must be consistent for all meters.
Installation notes
Note: When installing the meter the locally applicable installation regulations for meters must be observed.
Inlet or outlet sections are not necessary. If you install the meter in the common return of two circuits, determine a place of installation with a minimum distance of 10 × DN from the T­piece. This distance ensures a good thorough mixing of the different water temperatures. You can install the temperature sensors in T-pieces, ball valves, directly immersed or in pock­ets depending on the version. The temperature sensor ends must reach to at least the middle of the pipe cross section.
Note: Protect the meter against damage through im­pacts or vibrations at the place of installation.
On activation, open the slide valves slowly.
The meter is made of a robust and very stable material.
Only use open ended spanners to fit the meter. Only insert
the open ended spanner on the holding surfaces provided.
The maximum range of the tightening torque from 15 Nm
for ¾" meter thread or 25 for 1" meter thread must be ad­hered to during installation. For aligned pipe joints an angle of rotation of the cupling nut from 120 180° (¾") or 90 120° (1") from contact of the seal with cupling nut is sufficient.
Recommendation: Do not install the meter on the pressure side of a pump. Maintain a minimum distance of 10 x DN on the pressure side.
Note: During installation it must be ensured that no water can enter the electronic unit during operation.
Examples of installation (directly immersed sensor)
You can install the meter in any position e.g. vertically or hori­zontally. In order to avoid accumulation of air and disruption in operation, fit the meter in a vertical installation position and not in the uppermost area of a pipeline.
* This position is not permitted for
cold meters and in cases where moisture can enter the electronic unit due to condensation (e.g. during an interruption in the summer).
Fig.1
Fig. 2
Fig. 3: Installation for circulation with admixing; placement of temperature sensors
Fig. 4: Installation for circulation with throttling configuration for example (flow sensor in flow direction before control valve / differential pressure regulating valve)
Installation notes for sensor adapter set
A mounting set is included for meters with 5.2 × 45 mm tem­perature sensor. With this you can fit the temperature sensor directly immersed into an insert or a ball valve for example.
1. Install with O-ring at the point of installation with the fit-up
aid/pen provided.
2. Place both halves of the plastic bolting round the 3 notches
of the temperature sensor.
3. Press the bolting together and screw the bolting hand tight
into the point of installation until it comes to a stop (tighten­ing torque 3 ... 5 Nm).
Fig. 5: Mounting adapter set
3.1 Installation for cooling metering
Fit the electronic unit separate to the volume measurement unit, e.g. on the wall for water temperatures below 10° C. Make a loop downwards in order to prevent condensation running along the connected lines into the electronic unit. Install the temperature sensors into the pipe from below.
Note: Wall adapter plates are available as an accesso­ry.
3.2 Electronic unit
The ambient temperature of the electronic unit must not ex­ceed 55 °C. Avoid direct sunlight.
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Aligning electronic unit
Proceed as follows to align the electronic unit:
Turn the electronic unit to the left or right through 90° or
through 180° as required.
Note: When turning through 45° the electronic unit is not connected tightly to the volume measurement unit.
Wall fitting (split fitting)
Fit the meter to the wall at water temperatures below 10 °C. Proceed as follows:
Fit the wall adapter plate (available as an accessory). Turn the electronic unit through 45°. Pull the electronic unit away from the volume measurement
unit.
Place the electronic unit on the wall adapter at an angle of
45° and turn it into position.
3.3 Power supply
The meter is equipped with a long life battery for 6 or 11 years of operation. You can take the operating time from the dial plate.
Warning: Do not open the batteries. Do not bring battery into contact with water or expose to tempera­tures above 80 °C. Dispose of used batteries at suita­ble collection points.
3.4 Interfaces and Communication
The meter is equipped with an optical interface in accordance with EN 62056-21 as standard. If the meter is equipped with the option "M-Bus", it is supplied with a 2-wire cable which you can extend by fitting a junction box.
3.5 Temperature sensor
Note: Wires must not be separated, shortened or
extended.
4. Operating
Note: Both display range and data displayed can differ
from this description depending on the appliance pa­rameterisation. Certain button functions can also be blocked.
The meter consists of a 7-digit LCD displaying various values.
Fig.6: LCD
Number
Description
1
Identification previous year value
2
Previous year value
3
Maxima
4
Previous month value
5
Identification previous month value
6
Activity display at flow
7
Calibrated value
Switching the display
Proceed as follows to switch between the display values:
Press the button briefly (for less than 2 sec.) to show the
next line of the current loop. After the last line is displayed, the first line comes up again.
Hold down the button (longer than 3 sec.) in order to dis-
play the next loop. After the last loop is displayed, the first loop comes up again. If you do not operate the meter for 30 sec. in the user loop "LOOP 0", the meter changes to the standard display. If you do not operate the meter for 30 min. in the loops "LOOP 1 ... 4", the meter changes to the standard display.
User loop “LOOP 0”
User loop
Energy quantity
Segment test
Volume
In case of error: message with error code
Current values “LOOP 1”
Current values
Current flow
Temperature difference
Current heat power
Operating time with flow
Alternate current temperature hot and cold side in 2 s cycles
Missing time
Time with flow
Previous month's values “LOOP 2”
Previous month's values
Log date
Max. power in 2 s cycles with date stamp
Energy quantity and volume on set day
Max. temperature hot side in 2 s cycles with date stamp
Missing time on set day
Max. flow on set day in 2 s cycles with date stamp
Max. temperature cold side in 2 s cycles with date stamp
General/Communication "LOOP 3"
General/Communication
Device number, 7-digit
Yearly set day
Optional interface
Monthly set day
Primary address (only for M-Bus)
Firmware version
Secondary address 7-digit - for M-Bus
CRC-Code
Other “LOOP 4”
Other
Date
Code entry for test / para operation
Time
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4.1 Monthly values
The meter stores the following values for 24 months on the monthly set day
Missing time Volume Energy
and the maxima with date stamp for
Flow Power Temperature hot side Temperature cold side
4.2 Parameterisation
When the LCD displays the code entry, you can call up the parameterisation operation by inputting the code. You can set date and M-Bus primary address in the parameterisation oper­ation for example. For more detail see separate parameterisa­tion instruction.
5. Getting started
For activation proceed as follows:
Open the slide valves slowly. Check the heating system for leak-tightness and bleed air
out carefully.
Press the button on the meter briefly.
The message "F0" disappears after 10 sec.
Check the measured values for flow and temperatures for
plausibility.
Vent the heating system until the flow display is stable. Fit the user locks to the fittings and the temperature sen-
sors. The scope of supply includes two self lock seals for
sealing a sensor and the connecting fitting.
Read the meter status for energy, volume, operation and
missing time and note the values.
Error messages for incorrect installation:
Error "incorrect flow direction (negative)"
Check that the flow direction arrows on the volume measurement unit match the flow direction of the system. If the directions do not match, turn the volume measurement unit through 180°.
Error "negative temperature difference"
Check whether the sensors are installed correctly. If the sensors are not installed correctly, change the installation position of the sensors.
Heat meter:
Temperature sensor in the flow-pipe with higher temperatures; temper­ature sensor in return-pipe with lower temperature
Cooling meter:
Temperature sensor in the flow-pipe with lower temperatures; tempera­ture sensor in return-pipe with higher temperature
6. Functional Details
If the respective operation thresholds are exceeded and flow and temperature difference are positive, the meter summates the energy and the volume.
If the operate margin is gone below a "u" is displayed at a leading point for the flow, power and temperature display.
For a positive flow the activity display appears in the user loop in the LCD. All segments of the display are switched on for control purpos­es during the segment test. The flow, power and temperature difference are recorded with the appropriate +/- signs. The operating hours are counted from the first connection of the power supply. The meter saves "operating time with flow" as soon as a positive flow is recognised. Missing hours are summated if there is a fault and the meter is thus unable to take a measurement.
Stored maximum values are marked with an " " in the lower right hand area of the LCD.
7. Error codes
The meter continuously runs a self-diagnosis and can thus recognise and display various installation or meter errors:
Error code
Error
Service guidelines
FL nEG
Incorrect flow direction
Check flow or installation direc­tion; correct if necessary
if necessary in exchange with:
DIFF nEG
Negative temperature difference
Check installation point of the temperature sensors; exchange if necessary
if necessary in exchange with:
F0
No flow can be measured
Air in the measurement unit/pipe, bleed air from pipe (delivery condition)
F1
Interruption in the hot side temper­ature sensor
Inform service department
F2
Interruption in cold side tempera­ture sensor
Inform service department
F3
Electronics for temperature evalua­tion defective
Inform service department F4
Battery flat
Inform service department
F5
Short-circuit hot side temperature sensor
Inform service department
F6
Short-circuit cold side temperature sensor
Inform service department
F7
Error in the internal memory holding
Inform service department
F8
Errors F1, F2, F3, F5 or F6 for longer than 8 hours, recognition of attempts to manipulate. No further measurements are carried out.
Measure dependent on error code. Error message F8 must be reset by service department.
F9
Error in the electronics
Inform service department
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8. Technical Data
Note: The information on the meter must be observed!
General
Measuring accuracy
Class 2 or 3 (EN 1434)
Environment class
A (EN 1434) for indoor installation
Mechanical class
M1 *)
Electromagnetic class
E1 *)
*) according to 2014/32/EU Directive on Measuring Instruments
Ambient humidity
< 93% rel. humidity at 25 °C, without condensation
Max. height
2000 m above sea level
Storage temperature
- 20 … 60 °C
Electronic unit
Ambient temperature
5… 55 °C
Housing protection rating
IP 54 according to EN 60529
Power supply
Battery for 6 or 11 years
Operation threshold f. T
0.2 K
Temperature difference T
3 K … 80 K
Temperature measurement range
0 ... 180 °C LCD
7 digit
Optical interface
Standard, EN 62056-21
Communication
Optional
Separability
Always, cable length 1.5 m
Sensor
Type
Pt 500 according to EN 60751, not detachable
Connection type
Pt 500, 2 wire technology
Cable length
1.5 m (optional 5 m)
Construction type
Bolb sensor ø 5.2 × 45 mm
Temperature range
0 ... 95 °C
Volume measurement unit
Protection class
IP 65 according to EN 60529
Mounting place
Hot side / cold side
Installation position
Any
Flow straightening
None
Measuring range
1:100
Temperature range
5… 90 °C National type approvals may be different.
Maximum overload
qs = 2 x qp, permanent
Nominal pressure
PN16 (1.6 MPa, PS16)
qp m³/h
Overall length and connection
0.6
110 mm (3/4'')
1.5
110 mm (3/4'')
130 mm (1'')
2.5 130 mm (1'')
9. Asymetric mounting (temperature sensor)
The meter can be mounted asymetric, too. This means one tempera-
ture sensor is directly immersed in the volume measuring tube, where-
as the other temperature sensor is mounted in a protection pocket. For
the lower value of the temperature difference is then 5 K valid at the
respective lower flow limit qi. At this kind of installation the mentioned
protection pockets must be used.
Furthermore the national regulations of the respective country have to
be observered.
Type of protection
pocket
Inside diame-
ter [mm]
Rack length [mm]
from upper edge
[mm]
Thread size
SPX/50/5,2
5.2
42
½‘‘
WZT-M35
5.2
46
½‘‘
JUMO 00420848
5.2
46
½‘‘
WZT-M50
5.2
57
½‘‘
JUMO 00326403
5.2
57
½‘‘
1/2“ SPX-TH *)
5.2
53
½‘‘
*) The sensor pocket must be installed in isolation.
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10. Declaration of conformity
Landis+Gyr GmbH
Humboldtstrasse 64
90459 Nuremberg
Germany
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