This booklet is an integral and essential part of the product.
Please carefully read the guidelines and warnings contained
herein as they are intended to provide the user with essential
information for the continued safe use and maintenance of the
product. In addition, it provides GUIDANCE ONLY to the user on
the correct services and site location of the unit.
BEFORE GETTING STARTED
Each unit is tested under operating conditions and is thoroughly
inspected before shipment. At the time of shipment, the carrier
accepts responsibility for the unit. Upon receiving the unit,
carefully inspect the carton for visible damage. If damage exists,
have the carrier note the damage on the freight bill and le a
claim with carrier. Responsibility for damage to the dispenser lies
with the carrier.
The installation and relocation, if necessary, of this product must be carried out by qualied personnel with
up-to-date safety and hygiene knowledge and practical experience, in accordance with current regulations.
IMPORTANT SAFETY INSTRUCTIONS...................................3-4
READ ALL SAFETY INSTRUCTIONS BEFORE USING THIS UNIT.
This manual contains important safety information and all applicable safety precautions must be observed. To reduce the risk of re,
electric shock, damage to the equipment or personal injury when using this unit all instructions/warnings on the product being used
must be followed:
! WARNING
Text following the Warning signal indicates a
hazardous situation, which if not avoided, will result
in death or serious injury. Be sure to read all Warning
statements before proceeding with the installation.
! CAUTION
Text following the Caution signal indicates a
hazardous situation, which if not avoided, could result
in death or serious injury. Be sure to read the Caution
statements before proceeding with the installation
2
! ATTENTION
Text following the Attention signal addresses a
situation that if not followed could potentially damage
the equipment. Be sure to read the Attention
statements before proceeding
NOTE
Text following the Note signal provides you with
information that may help you more eectively perform
the installation procedures within this manual.
Disregarding information will not cause damage or
injury, however it may limit the performance of the
dispenser.
IMPORTANT SAFETY INSTRUCTIONS
! Intended Use
• The dispenser is for indoor use only
• This appliance is intended to be used in commercial
applications such as restaurants or similar.
• This appliance should not be used by children or
inrm persons without supervision.
• This appliance is not intended for use by persons
(including children) with reduced physical, sensory
or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a
person responsible for their safety.
• This appliance can be used by children aged from 8
years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience
and knowledge if they have been given supervision or
instruction concerning use of the appliance in a safe
way and understand the hazards involved.
• Cleaning and user maintenance shall not be
performed by children without supervision.
• This unit is not a toy and children should be advised
not to play with the appliance.
• The min/max ambient operating temperature for the
dispenser is 40°F to 105°F (4°C to 41°C).
• Do not operate unit below minimum ambient operation
conditions.
• Should freezing occur, cease operation of the unit and
contact authorized service technician.
• The maximum tilt for safe operation is 5°.
• This appliance must be installed and serviced by a
professional.
5 Carbon Dioxide (CO2)
• WARNING: Carbon Dioxide (CO2) is a colorless,
noncombustible gas with a light pungent odor. High
percentages of CO2 may displace oxygen in the
blood.
• WARNING: Prolonged exposure to CO
Personnel exposed to high concentrations of CO2 gas
will experience tremors which are followed by a loss
of consciousness and suocation.
• WARNING: If a CO
ventilate the contaminated area before attempting to
repair the leak.
gas leak is suspected, immediately
2
• WARNING: Strict attention must be observed in the
prevention of CO2 gas leaks in the entire CO2 and soft
drink system.
can be harmful.
2
F Power
• Follow all local electrical codes when making
connections.
• Check the dispenser name plate label, located behind
the splash plate, for the correct electrical
requirements of unit.DO NOT plug into a wall
electrical outlet unless the current shown on the serial
number plate agrees with local current available.
• Each dispenser must have a separate electrical
circuit.
• DO NOT use extension cords with this unit.
• DO NOT ‘gang’ together with other electrical
devices on the same outlet.
• WARNING: Always disconnect electrical power to the
unit to prevent personal injury before attempting any
internal maintenance.
• The resettable breaker switch should not be used as
a substitute for unplugging the dispenser from the
power source to service the unit.
• Only qualied personnel should service internal
components of electrical control housing.
• WARNING: Make sure that all water lines are tight and
units are dry before making any electrical connections
• If this dispenser is installed in an area that is
susceptible to ±10% variation of the nominal line
voltage, consider installing a surge protector or similar
protection device.
! Water Notice
• Provide an adequate, potable water supply. Water
pipe connections and xtures directly connected to
a potable water supply must be sized, installed, and
maintained according to federal, state, and local
codes.
• The water supply line must be at least a 3/8 inches
(9.525 mm) pipe with a minimum of 75 psi (0.516
MPa) line pressure, but not exceeding a maximum of
125 psi (0.862 MPa). Water pressure exceeding 125
psi (0.862 MPa) must be reduced to 125 psi (0.862
MPa).
• Use a lter in the water line to avoid equipment
damage and beverage o-taste. Check the water lter
periodically, as required by local conditions.
• CAUTION: The water supply must be protected by
means of an air gap, a back ow prevention
device (located upstream of the CO2 injection
system) or another approved method to comply with
NSF standards. A leaking inlet water check valve will
allow carbonated water to ow back through the pump
when it is shut o and contaminate the water supply.
• CAUTION: Ensure the back ow prevention device
complies with ASSE and local standards. It is the
responsibility of the installer to ensure compliance.
3
! Automatic Agitation
• Units are equipped with an automatic agitation system and will activate unexpectedly.
• CAUTION: Do not place hands or foreign objects in the ice bin tank. Unplug the dispenser during servicing, cleaning, and
sanitizing.
• CAUTION: To avoid personal injury, do not attempt to lift the dispenser without assistance. For heavier dispensers, use a
mechanical lift.
PRE-INSTALLATION
Specications & Features
B
C
D
E
A
A. Top Cover
B. Merchandiser
C. Touchscreen Display
D. Splash Plate
E. Cup Rest/Drip Tray
Operating (w/ Ice): 745 lbs (338 kg)
Ice Capacity: 312 lbs (142 kg)
ELECTRICAL
115 VAC / 60 Hz / 6.0 Amps
PLAIN WATER SUPPLY
Min Flowing Pressure: 75 psi (0.516 MPa)
This unit emits a sound pressure level below 70 dB
4
CARBONATED WATER SUPPLY
Min Flowing Pressure: 75 psi (0.516 MPa)
Max Static Pressure: 125 psi (0.862 MPa)
CARBON DIOXIDE (CO2) SUPPLY
Min Pressure: 70 psi (0.483 MPa)
Max Pressure: 80 psi (0.552 MPa)
FITTINGS
Carbonator Inlets: 3/8 inch barb
Plain Water Inlets: 3/8 inch barb
Brand Syrup Inlets: 3/8 inch barb
Ambient Flavor Inlets: 3/8 inch barb
CO2 Inlet: 3/8 inch barb
Carb Water Outlet: 3/8 inch barb
Plain Water Outlet: 3/8 inch barb
General System Overview
L
J
I
J
A
C
D
B
F
FFFFFFF
FFFFFFF
FFFFFFF
G
G
G
G
G
G
G
G
E
G
G
G
G
G
G
G
G
H
M
7575
FFFFFF
HG
H
HG
H
HG
H
HG
H
Syrup Line
CO2 Line
Plain Water Line
Carb Water Line
Drain Line
Electrical
110
N
A. Water Source
B. Water Booster
C. Floor Drain
D. Water Regulator
E. Remote Pump
F. Syrup Pump
G. BIB Container
H. Ambient BIB
Container
I. Dispenser
J. Icemaker (Opt)
K. Electrical Outlet
L. Remote Tower
M. CO2 Regulator
N. CO2 Source
Pre-Installation Checklist
TOOLS REQUIRED:
Oetiker Pliers
Tubing Cutters
Wrench
Slotted Screwdriver
Phillips Screwdriver
Drill
BIB SYSTEM:
BIB Rack
BIB Syrup Boxes
BIB Regulator Set
BIB Connectors
POST MIX ACCESSORIES:
High Pressure CO2 Regulator
Low Pressure CO2 Regulator
Manifold
CO2 Supply
Chain for CO2 Tank
Beverage Dispenser
Beverage Tubing
Oetiker Clamp Fittings
Water Booster (Lancer PN:
82-3401 or MC-163172
Water Regulator (supplied with
unit)
CONSIDER THE FOLLOWING
BEFORE INSTALLATION:
Location of Water Supply Lines
Location of Drain
Location of Electrical Outlet
Location of Heating and Air
Conditioning Ducts
Do you have enough space to
install the dispenser?
Is counter-top level?
Can the counter-top support the
weight of the dispenser? (Include
the weight of an ice machine plus
weight of ice, if necessary)
Is dispenser located away from
direct sunlight or overhead lighting?
5
INSTALLATION
Read This Manual
This manual was developed by Lancer Corporation as a reference guide for the owner/operator and installer of this dispenser.
Please read this manual before installation and operation of this dispenser. Please see page 24 for troubleshooting or service
assistance. If the service cannot be corrected please call your Service Agent or Lancer Customer Service. Always have your model
and serial number available when you call.
Unpacking the Dispenser
1. Set shipping carton upright on the oor then cut package
banding straps and remove.
2. Open top of carton and remove interior packaging.
3. Lift carton up and o of the unit.
4. Remove plywood shipping base from unit by moving unit so
that one side is o the counter top or table allowing access
to screws on the bottom of the plywood shipping base.
NOTE
If unit is to be transported, it is advisable to leave the
unit secured to the plywood shipping base.
Selecting/Preparing a Counter Location
NOTE
The dispenser should only be installed in a location
where it can be overseen by trained personnel
1. Select a level, well ventilated location that is in close
proximity to a properly grounded electrical outlet, within ve
(5) feet (1.5 m) of a drain, a water supply that meets the
requirements shown in the Specications section found on
pages 4, and away from direct sunlight or overhead lighting.
2. Sucient clearance must be provided, if an ice maker is not
installed, to allow lling ice compartment from a ve gallon
bucket (a minimum of 16 inches is recommended).
3. The selected location should be able to support the weight of
the dispenser, ice and possibly an icemaker being installed
after counter cut out is made. Total weight (with icemaker) for
this unit could exceed 800 pounds (363.6kg).
NOTE
Lancer does NOT recommend the use of shaved or
ake ice in the dispenser.
4. Unit may be installed directly on counter-top or on legs. If
installed directly on the counter, unit must be sealed to the
counter-top with an FDA approved sealant. If an icemaker is
to be mounted on top of dispenser, do not install dispenser
on legs.
NOTE
NSF listed units must be sealed to the counter or use
legs provided.
5. Remove accessory kit and loose parts from ice compartment.
NOTE
Inspect unit for concealed damage. If evident, notify
delivering carrier and le a claim against the same.
6. If leg kit has been provided, assemble legs by tilting unit.
5. Select a location for the remote pump deck, syrup pumps,
CO2 t a n k , s y r u p c o n t a i n e r s , a n d w a t e r l t e r ( r e c o m m e n d e d ) .
Please see General System Overview on page 5 for
reference.
6. Cut out required opening for the water, syrup, and CO2 lines
in the designated dispenser location.
Leveling the Dispenser:
In order to facilitate proper dispenser drainage, ensure
that the dispenser is level, front to back and side to
side. Place a level on the top of the rear edge of the
dispenser. The bubble must settle between the level
lines. Repeat this procedure for the remaining three
sides. Level unit if necessary. For optimum performance place the unit at a 0° tilt. The maximum tilt is 5°.
NOTE
To assure that beverage service is accessible to all
customers, Lancer recommends that counter height
and equipment selection be planned carefully. The
2010 ADA Standards for Accessible Design states that
the maximum reach height from the oor should be no
more than 48” if touch point is less than 10” from the
front of the counter, or a maximum of 46” if the touch
point is more than 10” and less than 27” from the front
of the counter. For more information about the
customer’s legal requirements for the accessibility of
installed equipment, refer to 2010 ADA Standards for
Accessible Design - http://www.ada.gov.
6
Installing an Icemaker (if necessary)
! ATTENTION
When installing an icemaker on the dispenser, use a
bin thermostat to control the ice level (see below). This
will prevent damage to the dispensing mechanism. The
bracket for mounting a thermostat is located in the ice
bin. During the automatic agitation cycle and while
dispensing ice, ensure there is adequate space
between the top of the ice level and the bottom of the
icemaker so the ice can move without obstruction.
Contact your icemaker manufacturer for information on
a suitable bin thermostat.
1. Install the icemaker per manufacturer specications. Points
of consideration include drainage, ventilation, and drop
zones.
2. An adapter plate is required when installing an icemaker.
Contact your Sales Representative or Lancer Customer
Service for more information.
3. A bin thermostat is required in order to control the level of
ice in the dispenser (Refer to ATTENTION). Contact your
icemaker manufacturer to obtain the correct bin thermostat.
4. Bin thermostat should be a minimum of 2” below the top
edge of the dispenser. The preferred location of the bin
thermostat is on the right side wall.
Attach Bin Stat Bracket As ShownRecommended Bin Stat Attachment
4”
BulbTube
! ATTENTION
Failure to use an ice bin thermostat will not only void
your IBD’s warranty but will result in the inability to
control the level of ice in the ice bin which can cause
damage to your dispenser.
5. Ensure the icemaker is installed properly to allow for removal
of the Merchandiser.
6. Ensure manual ll is accessible.
7. Clean and maintain icemaker per manufacturer’s instructions.
NOTE
If installing a Scotsman
recommends setting the auto agitation time to every
60 minutes. To adjust the agitation time, set the dip
switches located in the control box behind the
merchandiser. See the DIP Switch Legend diagram on
page 31of this manual for reference.
®
Pellet icemaker, Lancer
Dispenser Installation
NOTE
The installation, and relocation if necessary, must
be carried out by qualied personnel with up-to-date
knowledge and practical experience, in accordance
with current regulations.
1. To remove the merchandiser, rst detach the left and right
side from the connection tabs behind the merchandiser, by
pulling away from the unit.
A
B
A. Merchandiser
B. Splash Plate
2. Rotate the merchandiser, away from the unit, from the
bottom then lift the merchandiser straight up to detach from
the top of the ice bin and remove from the unit.
3. Twist/Rotate the ADA panel, located on the unit’s splash
plate, in a counterclockwise direction up to a 45° angle.
4. Carefully pull ADA panel and electric wire harness from the
unit’s splash plate, until the harness connector is visible.
5. Disconnect ADA harness and remove from the unit. Repeat
Steps 3-4 for second ADA panel.
6. Remove the splash plate and drip tray.
7. Route appropriate tubing from the water source to the water
inlet at the remote pump deck.
8. If necessary, install water booster (Lancer PN MC-163172)
between water supply and the remote pump deck.
7
9. Using tubing cutters, cut the water line and install U-tting
then route appropriate tubing from the U-tting to the plain
water inlet at the unit.
A. Line to Water Source
D
C
B. U-Fitting
C. Line to Remote Pump Deck
D. Line to Plain Water Inlet
A
13. Route appropriate tubing from the CO2 source location to the
CO2 inlet on the unit and connect tubing to inlet.
A
B
10. Route appropriate tubing from the remote pump deck outlet
to the carbonated water inlet at unit.
C
A
A. Remote Pump Deck
B. Pump Inlet
C. Pump Outlet
D. Line to Carb Inlet
D
B
11. Install a shut-o valve in the water line feeding the remote
pump deck as well as the water line feeding the plain water
inlet.
12. Route appropriate tubing from the syrup pump location to the
syrup inlets and connect tubing to all syrup inlets.
B
A. CO2 Inlet
C
14. Route the power supply cord to a grounded electrical outlet
of the proper voltage and amperage rating.
D
B. Drain Outlet
C. Plain Water Out
D. Carb Water Out
F WARNING
DO NOT PLUG UNIT INTO GROUNDED ELECTRICAL
OUTLET AT THIS TIME. Make sure that all water lines
are tight and unit is dry before making any electrical
connections
15. Route both drain hoses from designated open type drain
to both ttings on Drip Tray and connect hose to ttings. (if
applicable)
! CAUTION
Drain line must be insulated with a closed cell
insulation. Insulation must cover the entire length of
the drain hose, including ttings. The drain should be
installed in such a manner that water does not collect
in sags or other low points, as condensation will form.
C
A
B
NOTE
See Plumbing Diagrams on the front of the unit or on
page 31 for reference.
8
A. Oetiker Pliers
B. Tubing
C. Syrup/Water
Inlet
! ATTENTION
Pouring hot water into drain may cause the Drain Tube
to collapse. Allow only luke warm or cold water to enter
Drain Tube. Pouring coee tea and similar substances
into drain may cause the Drain Tube to become clogged
with coee or tea grounds, or other solid particles.
16. Reattach Drip Tray and Cup Rest to unit. (if applicable)
NOTE
When installing the drip tray, make sure both of the
cold plate drain hoses are lined up to the openings in
the drip tray. Make sure the end of the hose rests at
least a half of an inch over the edge of the opening to
ensure proper drainage of the cold plate.
Connecting to Remote Dispenser (if necessary)
NOTE
This unit has the ability to supply a remote dispenser
with chilled water and carbonated water lines. Please
see the manufacturer’s specications and instructions
for installation of the remote dispenser. The following
are the instructions for plumbing the water lines to the
remote dispenser.
1. Connect appropriate tubing to the carbonated water outlet on
the right side of the unit and route to the carbonated water
inlet on the remote dispenser.
Installing CO2 Supply
1. Connect high pressure CO2 regulator assembly to CO2
cylinder or bulk system.
! ATTENTION
Before installing regulator, assure that a seal (washer
or o-ring) is present in regulator attachment nut.
A
C
NOTE
See Plumbing Diagrams on the front of the unit or on
page 31 for reference.
2. Connect appropriate tubing to the plain water outlet on the
right side of the unit and route to the plain water inlet on the
remote dispenser.
NOTE
Water lines feeding the remote dispenser must be
insulated.
! ATTENTION
A dedicated CO2 regulator is required to supply the CO2
inlet at the unit as well as to all syrup pumps.
4. Connect tubing routed from the CO2 inlet at the unit to one of
the low pressure CO2 regulator manifold outlets.
5. Connect tubing routed from the tee at the syrup pumps to the
second low pressure regulator.
B
A. CO2 Regulator
- Thread regulator nut on to tank, then
tighten nut with wrench
2. Connect a 3/8” nut, stem and seal to CO2 regulator outlet.
A. CO2 Regulator
B. Wrench
C. 3/8” nut, Stem
D. CO2 Supply
B
B. Outlet
C. Wrench
D. CO2 Supply
A
D
D
C
D
A
6. Using a wrench, loosen lock nut on the regulator adjustment
screw of the high pressure CO2 regulator connected to the
source, then using a screwdriver back out lock nut screw all
the way.
B
A. Line to Dispenser
B. Line to Syrup Pumps
C. Line to CO2 Regulator
D. CO2 Regulator Manifold
! WARNING
DO NOT TURN ON CO2 SUPPLY AT THIS TIME
A. CO2 Regulator
A
B. Screwdriver
C. Regulator Adjustment Screw
B
3. Route appropriate tubing from the low pressure CO2
regulator manifold location to the 3/8” nut, stem on the high
pressure CO2 regulator attached to source and connect
tubing.
C
C
7. Repeat Step 6 for both low pressure CO2 regulators on the
regulator manifold routed to the unit and the syrup pumps.
9
Dispenser Setup
1. Turn on water source.
2. Open the pressure relief valve located on the front of the
unit, by ipping up on the valve cap lever. Hold open until
water ows from the relief valve then close (ip down) the
relief valve.
A. Pressure Relief
Valve
B. CO2 Inlet
C. Plain Water Out
D. Carb Water Out
A
D
B
C
3. Verify all Bag-In-Box contains syrup and check all
connections for leaks.
4. Place enough ice in the ice bin to ll approximately 1/2 of the
bin before plugging in the unit.
5. Connect unit power cord to grounded electrical outlet.
F WARNING
The dispenser must be properly electrically grounded
to avoid serious injury or fatal electrical shock. The
power cord has a three-prong grounded plug. If a
three-hole grounded electrical outlet is not available,
use an approved method to ground the unit. Follow
all local electrical codes when making connections.
Each dispenser must have a separate electrical circuit.
Do not use extension cords. Do not connect multiple
electrical devices on the same outlet.
7. Test the motor operation by pushing both ice chute levers
until agitator motor begins to turn.
8. If necessary, turn on the left and right screen by pressing
the screen on/o toggle buttons on the left side of the unit
electrical box.
9. If necessary, turn either the left or the right keyswitch to the
enabled position.
NOTE
To disable the unit, both keyswitches must be in the
Disabled position. To enable the dispenser, only one
keyswitch needs to be in the Enabled position.
10. Once the screen has booted up, access the service menu by
placing your nger at the right side edge of the screen.
11. In one swift, uid motion slide your nger along the center
of the screen to the left till you reach the left edge of the
screen, then hold your nger to the screen for a minimum of
four (4) seconds.
6. Turn on the power to the dispenser by pressing the on/o
toggle button on the right side of the unit electrical box.
A
10
A. Dispenser Power
On/O
12. After you have held your nger for a minimum of four (4)
seconds, tap all four corners of the screen in any order.
13. A keypad will appear, enter the designated pin number to
access the service menu.
14. For manager’s access to the service menu, repeat steps 11 12 and enter the manager’s pin number (6655).
NOTE
The manager’s access to the service menu allows
access to the Lighting screen (see page 17), the Sold
Out screen (See page 17), and the Time & Delays
screen (See page 16).
15. For access to only the Sold Out Menu, repeat steps 11 - 12
and enter the Sold Out pin (963.).
16. From the service menu press the Maintenance button.
17. Press the Purge tab on the far left side of the screen.
18. Scroll down to the water modules and press the Purge
buttons for both the plain water and the carbonated water
modules.
19. Once a steady ow of water is achieved, press the Purge
button again to deactivate the modules.
20. Repeat steps 10 - 18 for the second screen.
21. Make sure the pump deck is turned OFF before turning on
CO2.
22. Turn on CO2 at the source then, using a screwdriver, adjust
the high pressure regulator at the source to 110 psi (0.758
MPa) then tighten locknut with wrench.
B
A. Regulator Adjustment Screw
B. Adjust to 110 psi (0.758 MPa)
C. Wrench
A
C
23. Adjust both of the low pressure regulators on the regulator
manifold to 75 psi (0.517 MPa) then tighten locknut with
wrench.
24. Activate each valve until gas-out.
25. Plug in the remote carbonator pump deck, if not already
done so, and turn the switch to the ON position.
26. Activate each valve until the carbonator pump comes on.
Release the button, allow carbonator to ll and stop. Repeat
this process until a steady ow of carbonated water is
achieved.
NOTE
Once the purge is activated, it will continue to dispense
product until it is deactivated. To deactivate the purge,
simply press the Purge button again. Up to four
modules can be purged at one time. Once four modules
are selected, all other modules are grayed out and
cannot be selected.
NOTE
The pump deck has a 3 minute timeout feature. If the
timeout occurs, turn the deck OFF then ON by ipping
the switch on the control box.
NOTE
To check for CO2 leaks, close the valve on the CO2
cylinder and observe if the pressure to the system
drops with the cylinder valve closed for ve minutes.
Open the cylinder valve after check.
27. Activate each valve to purge air from the syrup lines.
11
Loading...
+ 23 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.