lancer Barrilitos Beverage Tower Operation Manual
Barrilitos Beverage Tower
Operation Manual
Lancer Corporation
6655 Lancer Blvd.
San Antonio, Texas 78219
800-729-1500
“Lancer” is the registered trademark of Lancer © 2018 by Lancer, all rights reserved.
330
Tech Support/Warranty: 800-729-1550
email: custserv@lancercorp.com
®
web: lancercorp.com
Lancer PN: 28-1004/02
Revision: August 2018
TABLE OF CONTENTS
ABOUT THIS MANUAL
This booklet is an integral and essential part of the product.
Please carefully read the guidelines and warnings contained
herein as they are intended to provide the user with essential
information for the continued safe use and maintenance of the
product. In addition, it provides GUIDANCE ONLY to the user
on the correct services and site location of the unit.
The installation and relocation, if necessary, of this product must be carried out by qualied personnel with
up-to-date safety and hygiene knowledge and practical experience, in accordance with current regulations.
IMPORTANT SAFETY INSTRUCTIONS..........................3
Intended Use Warning................................................3
CO2 Warning...............................................................3
Electrical Warning.......................................................3
Water Notice...............................................................3
PRE-INSTALLATION....................................................4-5
Specications & Features...........................................4
General System Overview..........................................5
Pre-Installation Checklist............................................5
INSTALLATION.............................................................6-9
Unpacking the Dispenser...........................................6
Selecting/Preparing the Counter Location..................6
Dispenser Installation..............................................7-8
Adjust Water Flow Rate & Syrup/Water Ratio............8
MODES OF OPERATION...........................................9-10
Normal Operation Mode.............................................9
Technician Mode...................................................9-10
LED Saver Mode......................................................10
BEFORE GETTING STARTED
Each unit is tested under operating conditions and is thoroughly
inspected before shipment. At the time of shipment, the carrier
accepts responsibility for the unit. Upon receiving the unit,
carefully inspect the carton for visible damage. If damage exists,
have the carrier note the damage on the freight bill and le a
claim with carrier. Responsibility for damage to the dispenser
lies with the carrier.
CLEANING & SANITIZING.......................................11-12
General Information..................................................11
Cleaning & Sanitizing Solutions................................11
Scheduled Maintenance & Cleaning...................11-12
Cleaning & Sanitizing Nozzle...................................12
Cleaning & Sanitizing Syrup Lines - BIB..................12
TROUBLESHOOTING..............................................13-15
ILLUSTRATIONS & PART LISTINGS.......................16-20
Main Unit Assembly..................................................16
Faucet Housing Assembly........................................17
Button Panel Assembly.............................................18
Wiring Diagram.........................................................19
DIP Switch Settings..................................................20
Plumbing Diagram....................................................21
SAFETY NOTICES
READ ALL SAFETY INSTRUCTIONS BEFORE USING THIS UNIT.
This manual contains important safety information and all applicable safety precautions must be observed. To reduce
the risk of re, electric shock, damage to the equipment or personal injury when using this unit all instructions/warnings
on the product being used must be followed:
! WARNING
Text following the Warning signal indicates a
hazardous situation, which if not avoided, will result
in death or serious injury. Be sure to read all Warning
statements before proceeding with the installation.
! CAUTION
Text following the Caution signal indicates a
hazardous situation, which if not avoided, could result
in death or serious injury. Be sure to read the Caution
statements before proceeding with the installation
2
! ATTENTION
Text following the Attention signal addresses a
situation that if not followed could potentially damage
the equipment. Be sure to read the Attention
statements before proceeding
NOTE
Text following the Note signal provides you with
information that may help you more eectively perform
the installation procedures within this manual.
Disregarding information will not cause damage or
injury, however it may limit the performance of the
dispenser.
IMPORTANT SAFETY INSTRUCTIONS
! Intended Use
• The dispenser is for indoor use only
• This appliance is intended to be used in commercial
applications such as restaurants or similar.
• This appliance should not be used by children or
inrm persons without supervision.
• This appliance is not intended for use by persons
(including children) with reduced physical, sensory
or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a
person responsible for their safety.
• This appliance can be used by children aged from 8
years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience
and knowledge if they have been given supervision or
instruction concerning use of the appliance in a safe
way and understand the hazards involved.
• Cleaning and user maintenance shall not be
performed by children without supervision.
• This unit is not a toy and children should be advised
not to play with the appliance.
• The min/max ambient operating temperature for the
dispenser is 40°F to 75°F (4°C to 24°C).
• Do not operate unit below minimum ambient operation
conditions.
• Should freezing occur, cease operation of the unit and
contact authorized service technician.
• The maximum tilt for safe operation is 5°.
• This appliance must be installed and serviced by a
professional.
5 Carbon Dioxide (CO2)
• WARNING: Carbon Dioxide (CO
noncombustible gas with a light pungent odor. High
percentages of CO2 may displace oxygen in the
blood.
• WARNING: Prolonged exposure to CO
Personnel exposed to high concentrations of CO2 gas
will experience tremors which are followed by a loss
of consciousness and suocation.
• WARNING: If a CO
ventilate the contaminated area before attempting to
repair the leak.
gas leak is suspected, immediately
2
• WARNING: Strict attention must be observed in the
prevention of CO2 gas leaks in the entire CO2 and soft
drink system.
) is a colorless,
2
can be harmful.
2
F Power
• Follow all local electrical codes when making
connections.
• Check the dispenser name plate label, located behind
the front panel, for the correct electrical requirements
of unit. DO NOT plug into a wall electrical outlet
unless the current shown on the serial number plate
agrees with local current available.
• Each dispenser must have a dedicated electrical
circuit.
• DO NOT use extension cords with this unit. DO NOT
‘gang’ together with other electrical devices on the
same outlet.
• WARNING: Always disconnect electrical power to the
unit to prevent personal injury before attempting any
internal maintenance.
• The resettable breaker switch should not be used as
a substitute for unplugging the dispenser from the
power source to service the unit.
• Only qualied personnel should service internal
components of electrical control housing.
• WARNING: Make sure that all water lines are tight and
units are dry before making any electrical connections
• If this dispenser is installed in an area that is
susceptible to more than 10% variation of the nominal
line voltage, consider installing a surge protector or
similar protection device.
! Water Notice
• Provide an adequate, potable water supply. Water
pipe connections and xtures directly connected to
a potable water supply must be sized, installed, and
maintained according to federal, state, and local
codes.
• The water supply line must be at least a 3/8 inches
(9.525 mm) pipe with a minimum of 25 psi (0.172
MPa) line pressure, but not exceeding a maximum
of 65 psi (0.448 MPa). Water pressure below 25 psi
(0.172 MPa) will require the use of a water booster,
(82-3401 or MC-163172). Water pressure exceed-
ing 65 psi (0.448 MPa) must be reduced by way of a
water regulator (18-0253/02).
• Use a lter in the water line to avoid equipment
damage and beverage o-taste. Check the water lter
periodically, as required by local conditions.
• CAUTION: The water supply must be protected by
means of an air gap, a backow prevention device
(located upstream of the CO2 injection system)
or another approved method to comply with NSF
standards. A leaking inlet water check valve will
allow carbonated water to ow back through the pump
when it is shut o and contaminate the water supply.
• CAUTION: Ensure the backow prevention device
complies with ASSE and local standards. It is the
responsibility of the installer to ensure compliance.
3
Specications & Features
PRE-INSTALLATION
B
C
22.75 in.
D
E
F
15.5 in.
10.0 in.
A
A. Brand Select
B. Pour Handle
C. Nozzle
D. Front Panel
E. Cup Rest
F. Drip Tray
DIMENSIONS
Width: 10.00 inches (254 mm)
Depth: 15.50 inches (393.7 mm)
Height: 22.75 inches (577.85 mm)
WEIGHT
Shipping: 32.0 lbs (14.5 kg)
Operating: 19.0 lbs (8.6 kg)
ELECTRICAL
24 VDC / 2.0 Amps
FLOW RATE
2.0 ounces per second
This unit emits a sound pressure level below 70 dB
4
PLAIN WATER SUPPLY
Min Flowing Pressure: 25 psi (0.172 MPa)
Max Static Pressure: 65 psi (0.448 MPa)
CARBON DIOXIDE (CO2) SUPPLY
Min Pressure: 70 psi (0.483 MPa)
Max Pressure: 80 psi (0.552 MPa)
FITTINGS AT UNIT
Plain Water Inlet: 3/8 inch (9.5 mm) barb
Brand Syrup Inlets: 3/8 inch (9.5 mm) barb
Drain Fitting: 5/8 inch (15.9 mm) barb
General System Overview - Remote Syrup Pumps
G
F
E
J
H
I I I I
H H H
Syrup Line
CO2 Line
Plain Water Line
Drain Line
Electrical
D
75
C
A. Water Source
B. Water Filter
C. CO2 Source
D. High Pressure CO2
Regulator
E. Electrical Outlet
F. Counter
B
A
G. Tower (Dispenser)
H. Syrup Pump
I. BIB Syrup Containers
J. Floor Drain
Pre-Installation Checklist
TOOLS REQUIRED:
Oetiker Pliers
Tubing Cutters
Wrench
Slotted Screwdriver
Phillips Screwdriver
Drill
BIB SYSTEM:
BIB Rack
BIB Syrup Boxes
BIB Regulator Set
BIB Connectors
POST MIX ACCESSORIES:
CO2 Regulator
CO2 Supply
Chain for CO2 Tank
Beverage Dispenser
Beverage Tubing
Oetiker Clamp Fittings
Water Booster (Lancer PN:
82-3401 or MC-163172
CONSIDER THE FOLLOWING
BEFORE INSTALLATION:
Location of Water Supply Lines
Location of Drain
Location of Electrical Outlet
Location of Heating and Air
Conditioning Ducts
Do you have enough space to
install the dispenser?
Does the counter height meet
ADA requirements?
Is countertop level?
Can the countertop support the
weight of the dispenser? (Include
the weight of an ice machine plus
weight of ice, if necessary)
Is dispenser located away from
direct sunlight or overhead
lighting?
5
INSTALLATION
Read This Manual
This manual was developed by Lancer Corporation as a reference guide for the owner/operator and installer of this dispenser.
Please read this manual before installation and operation of this dispenser. Please see pages 13-15 for troubleshooting or service
assistance. If the service cannot be corrected please call your Service Agent or Lancer Customer Service. Always have your
model and serial number available when you call.
Unpacking the Dispenser
1. Cut package banding straps and remove.
2. Open the box and remove the accessory kit and loose
parts.
3. Carefully lift the unit out of the box and place on a at
surface taking care to not scratch the plastic covers.
Selecting/Preparing a Counter Location
NOTE
The dispenser should only be installed in a location
where it can be overseen by trained personnel
1. Select a location that is in close proximity to a properly
grounded electrical outlet, within ve (5) feet (1.5 m) of
a drain, and a water supply that meets the requirements
shown in the Specications section found on page 4.
! ATTENTION
Inspect the counter location where the unit is to be
installed. Verify the selected counter is strong enough
to safely support the weight of the installed unit, after
the cutout for the unit is made. The ideal counter for
installation should measure at least one (1) inch thick.
2. Select a location that utilizes the clearances/space required
for installation.
3. Select a location for the syrup pumps, CO2 tank, syrup
containers, and water lter (recommended).
4. Using the base of the tower as a template, cut out required
opening for the tower installation in the designated location.
NOTE
Inspect unit for concealed damage. If evident, notify
delivering carrier and le a claim against the same.
Max: 2.75 in
A
Max: 48.0 in
Min: 2.0 in
Min: 0.75 in
Max: 1.5 in
A. Drain Tube
B. Inlet Tubes
B
Accessibility - ADA
To assure that beverage service is accessible to all customers, Lancer recommends that counter height and
equipment selection be planned carefully. The 2010 ADA Standards for Accessible Design states that the maximum
reach height from the oor should be no more than 48” if touch point is less than 10” from the front of the counter, or
a maximum of 46” if the touch point is more than 10” and less than 27” from the front of the counter. For more
information about the customer’s legal requirements for the accessibility of installed equipment, refer to 2010 ADA
Standards for Accessible Design - http://www.ada.gov.
6
Dispenser Installation
NOTE
The installation, and relocation if necessary, must
be carried out by qualied personnel with up-to-date
knowledge and practical experience, in accordance
with current regulations.
1. Place tower on counter in designated location and position
over counter cutout.
2. Attach tower to counter using the three (3) screws provided.
! ATTENTION
When attaching the tower to the counter, make sure
the screws do not extend more than 0.75 in (19 mm)
from the top of the mounting plate. These could
damage the valves when installing the dispenser.
A
B
C
A. Tower
B. Counter Cutout
C
3. After the tower is permanently bolted to the counter top, the
tower base must be sealed to the counter top with a bead
of clear silicone caulk or sealant which provides a smooth
and easily cleanable bond to the counter.
C. Connecting Screws
(Underneath Counter)
NOTE
NSF listed units must be sealed to the counter.
5. Route appropriate tubing from the syrup pump location to
the syrup inlets on the tower. Connect tubing to inlets using
the oetiker pliers and ttings. Repeat for all syrup
connections. (See Plumbing Diagram on page 21 for
reference)
A
C
A. Syrup/Water Inlets
B. Tubing
B
C. Oetiker Fitting
NOTE
The Barrilitos Tower syrup and water lines can either
be routed through the counter cutouts or out through
the back panel of the tower.
6. Route appropriate tubing from the water source to the plain
water inlet at the tower.
7. Cut water line, using tubing cutters, and install water lter to
water line.
NOTE
If the water source is above 65 psi (0.448 MPa), cut
tubing assembly and install Water Regulator Kit (PN
18-0253/02, sold separately) as shown in kit
instruction sheet. Once installed, use a test gauge
assembly (PN 22-0138, sold separately), to set
regulator at a maximum of 65 psi (0.448 MPa).
8. Slide drip tray into opening in tower until magnets engage
and lock drip tray in place.
4. Using a screwdriver, remove the back panel on the tower to
reveal the syrup/water inlets.
C
A
B
A. Back Panel
B. Tower
C. Syrup/Water Inlets
A
B
B
A. Drip Tray
B. Magnet
7
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