lancer Bar Bridge Operation Manual

Bar Bridge

DRAFT

Lancer Corporation

6655 Lancer Blvd.

San Antonio, Texas 78219

800-729-1500

Operation Manual

“Lancer” is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.

Technical Support/Warranty

800-729-1550

[e-mail]

lancercorp.com

PN: 28-0941/01

TABLE OF CONTENTS

DRAFT

ABOUT THIS MANUAL

This booklet is an integral and essential part of the product and
should be handed over to the operator after the installation and
preserved for any further consultation that may be necessary.
Please read carefully the guidelines and warnings contained
herein as they are intended to provide the user with essential
information for the continued safe use and maintenance of the
product. In addition, it provides GUIDANCE ONLY to the user
on the correct services and site location of the unit.

The installation and relocation, if necessary, of this product must be carried out by qualied personnel with

up-to-date safety and hygiene knowledge and practical experience, in accordance with current regulations.

IMPORTANT SAFETY INSTRUCTIONS..........................3

Intended Use..............................................................3

Power Warning...........................................................3

CO2 Warning...............................................................3

Water Notice...............................................................3

SPECIFICATIONS AND FEATURES...............................4

General Systems Overview........................................5

PRE-INSTALLATION CHECKLIST...............................5-6

INSTALLATION................................................................6

Unpacking the Dispenser............................................6

Selecting/Preparing a Counter Location.....................6

Dispenser/Chiller Installation...................................7-8

Installing Remote Syrup Pumps.................................9

Installing CO2 Supply...........................................10-11

Connecting to Syrup Supply......................................11

Dispenser Setup..................................................11-12

Adjust Water Flow Rate & Syrup/Water Ratio.....12-13

Merchandiser Installation..........................................13

BEFORE GETTING STARTED

Each unit is tested under operating conditions and is thoroughly
inspected before shipment. At the time of shipment, the
carrier accepts responsibility for the unit. Upon receiving the
unit, carefully inspect the carton for visible damage. If
damage exists, have the carrier note the damage on the freight

bill and le a claim with carrier. Responsibility for damage to the

dispenser lies with the carrier.

MAINTENANCE.............................................................14

Scheduled Maintenance...........................................14

CLEANING AND SANITIZING.......................................14

General Information..................................................14

Cleaning and Sanitizing Solutions............................15

Cleaning and Sanitizing Product Lines.....................15

Cleaning and Sanitizing Nozzle...........................15-16

TROUBLESHOOTING...............................................16-18

DISPENSER DISPOSAL................................................18

ILLUSTRATIONS AND PART LISTINGS.......................19

Main Unit Assembly..................................................19

Unit Plumbing Diagram.............................................20

Unit Wiring Diagram..................................................21

READ ALL SAFETY INSTRUCTIONS BEFORE USING THIS UNIT.

This manual contains important safety information and all applicable safety precautions must be observed. To reduce

the risk of re, electric shock, damage to the equipment or personal injury when using this unit all instuctions/warnings

on the product being used must be followed:

! WARNING

Text following the Warning signal indicates a

hazardous situation, which if not avoided, will result
in death or serious injury. Be sure to read all Warning
statements before proceeding with the installation.

! CAUTION

Text following the Caution signal indicates a

hazardous situation, which if not avoided, could result
in death or serious injury. Be sure to read the Caution
statements before proceeding with the installation

2

SAFETY NOTICES

! ATTENTION

Text following the Attention signal addresses a
situation that if not followed could potentially damage

the equipment. Be sure to read the Attention

statements before proceeding

NOTE

Text following the Note signal provides you with
information that may help you more effectively perform

the installation procedures within this manual.
Disregarding information will not cause damage or
injury, however it may limit the performance of the
dispenser.

IMPORTANT SAFETY INSTRUCTIONS

DRAFT

! Intended Use F Power

• The dispenser is for indoor use only

• This appliance is intended to be used in commercial

applications such as restaurants or similar.

• This appliance should not be used by children or
inrm persons without supervision.

• This appliance is not intended for use by persons

(including children) with reduced physical, sensory
or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a
person responsible for their safety.

• This appliance can be used by children aged from 8
years and above and persons with reduced physical,
sensory or mental capabilities or lack of experience
and knowledge if they have been given supervision or
instruction concerning use of the appliance in a safe
way and understand the hazards involved.

• Cleaning and user maintenance shall not be
performed by children without supervision.

• This unit is not a toy and children should be advised
not to play with the appliance.

• The min/max ambient operating temperature for the
dispenser is 4°C to 32°C (40°F to 90°F).

• Do not operate unit below minimum ambient operation
conditions.

• Should freezing occur, cease operation of the unit and
contact authorized service technician.

• The maximum tilt for safe operation is 5°.

• This appliance must be installed and serviced by a

professional.

5 Carbon Dioxide (CO2)

• WARNING: Carbon Dioxide (CO

noncombustible gas with a light pungent odor. High
percentages of CO2 may displace oxygen in the
blood.

• WARNING: Prolonged exposure to CO

Personnel exposed to high concentrations of CO2 gas
will experience tremors which are followed by a loss
of consciousness and suffocation.

• WARNING: If a CO

ventilate the contaminated area before attempting to
repair the leak.

• WARNING: Strict attention must be observed in the

prevention of CO2 gas leaks in the entire CO2 and soft
drink system.

gas leak is suspected, immediately

2

) is a colorless,

2

can be harmful.

2

• Follow all local electrical codes when making
connections.

• Check the dispenser serial number plate for
correct electrical requirements of unit. DO NOT plug

into a wall electrical outlet unless the current shown
on the serial number plate agrees with local current
available.

• Each dispenser must have a separate electrical
circuit.

• DO NOT use extension cords with this unit.

• DO NOT ‘gang’ together with other electrical devices

on the same outlet.

• WARNING: Always disconnect electrical power to the

unit to prevent personal injury before attempting any
internal maintenance.

• The resettable breaker switch should not be used as
a substitute for unplugging the dispenser from the
power source to service the unit.

• Only qualied personnel should service internal

components of electrical control housing.

• WARNING: Make sure that all water lines are tight and

units are dry before making any electrical connections

• If this dispenser is installed in an area that is
susceptible to ±10% variation of the nominal line
voltage, consider installing a surge protector or similar
protection device.

! Water Notice

• Provide an adequate, potable water supply. Water
pipe connections and xtures directly connected to

a potable water supply must be sized, installed, and
maintained according to federal, state, and local
codes.

• The water supply line must be at least a 9.525 mm
(3/8 inches) pipe with a minimum of 20 PSI (0.137
MPA) line pressure, but not exceeding a maximum of
50 PSI (0.345 MPA). Water pressure exceeding 50
PSI (0.345 MPA) must be reduced to 50 PSI (0.345
MPA).

• Use a lter in the water line to avoid equipment
damage and beverage off-taste. Check the water lter
periodically, as required by local conditions.

• CAUTION: The water supply must be protected by

means of an air gap, a backow prevention device

(located upstream of the CO2 injection system)
or another approved method to comply with NSF
standards. A leaking inlet water check valve will

allow carbonated water to ow back through the pump

when it is shut off and contaminate the water supply.

• CAUTION: Ensure the backow prevention device

complies with ASSE and local standards. It is the
responsibility of the installer to ensure compliance.

3

SPECIFICATIONS AND FEATURES

DRAFT

A

G

361.5 mm

D

C

244 mm

E

F

344.5 mm

310 mm

F

110 mm

195.23 mm 295.24 mm

C

G

E

C

DIMENSIONS

Width: 310 mm (XX inches)

Depth: 335.8 mm (XX inches)
Height: 706 mm (XX inches)

WEIGHT

Shipping: XX kg (XX lbs)
Operating: XX kg (XX lbs)

ELECTRICAL

XXX VAC / XX Hz / X Amps

FLOW RATE

1.5 ounces per second

4

This unit emits a sound pressure level below 70 dB

G

A. Tower
B. Drip Plate
C. Drip Tray
D. Splash Housing
E. Keypad

B

PLAIN WATER SUPPLY

Min Flowing Pressure: 20 PSIG (0.137 MPA)

Max Static Pressure: 50 PSI (0.345 MPA)

CARBON DIOXIDE (CO2) SUPPLY

Min Pressure: 70 PSIG (0.483 MPA)
Max Pressure: 80 PSIG (0.552 MPA)

FITTINGS

Carb Water Recirc.: 9.5 mm (3/8 inch) barb

Plain Water Inlet: 9.5 mm (3/8 inch) barb
Brand Syrup Inlets: 9.5 mm (3/8 inch) barb
Flavor Injector Inlets: 6.4 mm (1/4 inch) barb
CO2 Inlet: 9.5 mm (3/8 inch) barb

F. Plastic Housing
G. Clamp

General System Overview

DRAFT

F

E

123

4 567

8910

G

E

K

H H H H HH

I I I JJ J

1. Brand Syrup 1

2. Brand Syrup 2

3. Brand Syrup 3

4. Brand Syrup 4

5. Carb Water Line

6. Carb Water Return

7. Brand Syrup 5

8. Brand Syrup 6

9. Plain Water Line

10. N/A

C

D

Syrup Line

CO2 Line

Plain Water Line

Electrical

B

A. Water Source

357575

A

B. CO2 Source
C. High Pressure CO2
Regulator
D. Low Pressure CO2
Regulator Manifold
E. Electrical Outlet
F. Tower (Dispenser)
G. Recirculation Unit
H. Syrup Pump
I. BIB Non-Diet Syrup
Containers
J. BIB Diet Syrup
Containers
K. Flavour Extension
Syrup Module

PRE-INSTALLATION CHECKLIST

TOOLS REQUIRED:

Oetiker Pliers

Tubing Cutters

Wrench

Slotted Screwdriver

Phillips Screwdriver

Drill

BIB SYSTEM:

BIB Rack

BIB Syrup Boxes

BIB Regulator Set

POST MIX ACCESSORIES:

High Pressure CO2 Regulator

Low Pressure CO2 Regulator Manifold

CO2 Supply

Chain for CO2 Tank

Beverage Dispenser

Beverage Tubing

Oetiker Clamp Fittings

BIB Connectors

5

BEFORE INSTALLATION:

DRAFT

Do you have enough space to install the
dispenser?

CONSIDER LOCATION OF THE
FOLLOWING BEFORE THE INSTALL:

Water Supply Lines

Is the countertop level?

Can the countertop support the weight of
the dispenser?

Is dispenser located away from direct
sunlight or overhead lighting?

Electrical Outlet

Heating and Air Conditioning Ducts

Read This Manual

This manual was developed by Lancer Corporation as a reference guide for the owner/operator and
installer of this dispenser. Please read this manual before installation and operation of this
dispenser. Please see pages XX-XX for troubleshooting or service assistance. If the service cannot
be corrected please call your Service Agent or Lancer Customer Service. Always have your model
and serial number available when you call.

INSTALLATION

Unpacking the Dispenser

1. Cut package banding straps and remove.

2. Open the box and carefully remove the dispenser from

the corrugated shipping carton and place on a at surface

taking care to not scratch the plastic covers.

3. Leave the merchandiser in the box until the installation of
the dispenser is complete.

NOTE

Inspect unit for concealed damage. If evident, notify

 deliveringcarrierandleaclaimagainstthesame.

! ATTENTION

DO NOT LAY UNIT ON ITS SIDE OR BACK

Selecting/Preparing a Counter Location

1. Select a location that is in close proximity to a properly
grounded electrical outlet and a water supply that meets the

requirements shown in the Specications section found on

page 4.

! ATTENTION

Inspect the counter location where the unit is to be
installed. Verify the selected counter is strong enough

to safely support the weight of the installed unit. The
ideal counter for installation should measure at least

25 mm (1 in) thick (Maximum of 60 mm, 2.36 in).

6

2. Select a location for the remote chiller system or carbonator
(if nessesary), syrup pumps, CO2 tank, product containers,

avour syrup module, and water lter (recommended).

3. Once the location for the dispenser and the remote chiller
have been determined, route the 10-line python and cut/
trim to length.

Dispenser/Chiller Installation

DRAFT

1. Connect appropriate tubing for the soda recirculation lines,
located in the 10-line python and routed from the remote

chiller, to the unit inlets. Repeat for plain water line (See the

Plumbing Diagram on page 20 for reference).

D

C

B

2. Connect appropriate tubing for all syrup lines located in the
10-line python and routed from the remote chiller, to the unit
inlets.

3. Connect appropriate tubing for all avour lines, routed from

the remote avour syrup module, to the unit inlets.

4. Once all connections to the unit have been made, loosen
the clamp nuts and lower the two (2) clamps on either side
of the unit.

A

A

A. Water Inlet
B. Syrup Inlet
C. Tubing
D. Oetiker Pliers

6. Using a wrench, raise the two (2) clamps underneath the
counter and tighten the clamp nuts to secure the unit in
place.

C

B

7. Remove the drip plate from the drip tray.

8. Remove the drip tray from the drip bracket.

9. Using a screwdriver, remove the drip bracket by unscrewing
the four (4) side screws (two (2) on each side).

A. Counter
B. Wrench
C. Clamp

A

A

B

A

5. Slide the unit onto the counter in the designated location.

A

A. Clamp Nut
B. Clamp

B

C

B

C

10. Remove the splash housing by removing the two (2) front
screws. Pull forward at the bottom of the plate to release
from the three (3) locating tabs at the top of the housing.

A

A. Unit
B. Drip Bracket
C. Screwdriver

B

A. Front of Unit
B. Screwdriver

A. Unit
B. Counter
C. Clamp

7