DELTA III REMOTE RECIRCULATING
UNIT LANCER SERIES 9100
Operation Manual
PN: 28-0447
Model Number
Lancer Corp.
6655 Lancer Blvd.
San Antonio, Texas 78219
800-729-1500
Technical Support/Warranty: 800-729-1550
custserv@lancercorp.com
lancercorp.com
Manual PN: 28-0447
MAY 2000
FOR QUALIFIED INSTALLER ONLY
“Lancer” is the registered trademark of Lancer © 2013 by Lancer, all rights reserved.
TABLE OF CONTENTS
SPECIFICATIONS ..............................................................................................................................................i
DISPENSER INSTALLATION HIGHLIGHTS......................................................................................................ii
1. INSTALLATION ...........................................................................................................................................1
1.1 RECEIVING .......................................................................................................................................1
1.2 UNPACKING ......................................................................................................................................1
1.3 UNPACKING INSTALLATION KITS ...................................................................................................1
1.4 SELECTING A LOCATION .................................................................................................................1
1.5 MOUNTING THE DISPENSER............................................................................................................1
1.6 FILLING UNIT WITH WATER .............................................................................................................2
1.7 CONNECTING TO ELECTRICAL POWER ........................................................................................2
1.8 CONNECTING PYTHON TO REMOTE RECIRCULATING UNIT .....................................................2
1.9 CONNECTING PYTHON TO TOWER.................................................................................................4
1.10 CONNECTING 24 VAC POWER SUPPLY TO TOWER ....................................................................4
1.11 CONNECTING TO WATER SUPPLY...................................................................................................4
1.12 CONNECTING TO CO2 SUPPLY ......................................................................................................5
1.13 CONNECTING TO BAG-IN-BOX (BIB) SYRUP SUPPLY ..................................................................5
1.14 CONNECTING TO REMOTE BIB SYRUP PUMPS.............................................................................5
1.15 CONNECTING TO REMOTE PRESSURIZED SYRUP SUPPLY.....................................................5-6
1.16 PURGING THE CARBONATION SYSTEM .......................................................................................6
1.17 COMPLETE INSULATION BETWEEN UNIT AND PYTHON .............................................................6
1.18 COMPLETE INSULATION BETWEEN TOWER AND PYTHON ........................................................6
2. SCHEDULED MAINTENANCE ...................................................................................................................6
2.1 DAILY .................................................................................................................................................6
2.2 WEEKLY .............................................................................................................................................6
2.3 MONTHLY ..........................................................................................................................................6
2.4 EVERY SIX MONTHS.........................................................................................................................7
2.5 YEARLY...............................................................................................................................................7
3. DISPENSER CLEANING AND SANITIZING ..............................................................................................7
3.1 AMBIENT PROCESS..........................................................................................................................7
3.2 ALTERNATE CLEANING AND SANITIZING AGENTS........................................................................7
4. CONVERTING FROM EXTERNAL PRESSURIZED SYRUP SUPPLY TO BAG-IN-BOX
WITH BUILT-IN SYRUP PUMPS...................................................................................................................8
5. CONVERTING FROM BUILT-IN SYRUP PUMPS TO REMOTE PUMPS OR SYRUP TANKS...................8
5.1 REMOVING EXISTING BUILT-IN SYRUP PUMPS ...........................................................................8
5.2 INSTALLING REMOTE PUMP OR SYRUP TANKS ..........................................................................8
5.3 CONNECTION FOR PLAIN WATER PRODUCT.................................................................................8
6. TROUBLESHOOTING.................................................................................................................................8
6.1 MISCELLANEOUS LEAKAGE............................................................................................................9
6.2 INSUFFICIENT WATER FLOW...........................................................................................................9
6.3 INSUFFICIENT SYRUP FLOW ..........................................................................................................9
6.4 ERRATIC RATIO ................................................................................................................................9
6.5 NO PRODUCT DISPENSED .............................................................................................................9
6.6 WATER ONLY DISPENSED, NO SYRUP; OR SYRUP ONLY DISPENSED, NO WATER.................9
6.7 NO WATER, JUST SYRUP (ICE BANK GREW TO WATER INLET LINE
TO CARBONATOR TANK).............................................................................................................9-10
6.8 SYRUP ONLY DISPENSED, NO WATER; BUT CO2 GAS DISPENSED WITH SYRUP ................10
6.9 EXCESSIVE FOAMING ...................................................................................................................10
6.10 WATER CONTINUALLY OVERFLOWS FROM WATER BATH INTO DRIP TRAY ..........................10
6.11 COMPRESSOR STARTS AND CONTINUES TO RUN UNTIL FREEZE UP, AND WILL
NOT CUT OFF .................................................................................................................................11
6.12 WARM DRINKS.................................................................................................................................11
6.13 COMPRESSOR DOES NOT START (NO HUM), CONDENSER FAN MOTOR DOES NOT RUN
AND NO ICE BANKS .......................................................................................................................11
6.14 COMPRESSOR DOES NOT START (NO HUM), BUT CONDENSER FAN MOTOR RUNS ...........12
6.15 COMPRESSOR DOES NOT START, BUT HUMS............................................................................12
6.16 COMPRESSOR STARTS, BUT DOES NOT SWITCH OFF START WINDING ...............................12
6.17 COMPRESSOR STARTS AND RUNS A SHORT TIME, BUT SHUTS OFF ON OVERLOAD .........12
6.18 COMPRESSOR RUNS NORMALLY, BUT WATER LINE IS FROZEN..............................................13
6.19 COMPRESSOR CYCLES ON AND OFF FREQUENTLY DURING THE INITIAL PULLDOWN AND/
OR NORMAL OPERATIONS ...........................................................................................................13
6.20 CIRCUIT BREAKER POPPING .......................................................................................................13
6.21 BIB PUMP DOES NOT OPERATE WHEN DISPENSING VALVE IS OPENED ...............................13
6.22 BIB PUMP OPERATES, BUT NO FLOW..........................................................................................13
6.23 BIB PUMP CONTINUES TO OPERATE WHEN BAG IS EMPTY ....................................................13
6.24 BIB PUMP FAILS TO RESTART AFTER BAG REPLACEMENT .....................................................13
6.25 BIB PUMP FAILS TO STOP, WHEN DISPENSING VALVE IS CLOSED .........................................14
6.26 LOW OR NO CARBONATION .........................................................................................................14
7. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS .............................................................15
7.1 REFRIGERATION DECK ASSEMBLY..........................................................................................15-16
7.2 CABINET ASSEMBLY...................................................................................................................17-18
7.3 CARBONATOR DECK/PUMP BRACKET ASSEMBLY.................................................................19-20
7.4 CARBONATOR WATER/SYRUP LINES ASSEMBLIES...............................................................21-22
7.5 CONTROL HOUSING ......................................................................................................................23
7.6 REGULATOR WATER ASSEMBLY....................................................................................................24
7.7 WIRING DIAGRAM - DELTA III.........................................................................................................25
DELTA III SPECIFICATIONS
DIMENSIONS
Width: 16 7/8 inches (657 mm)
Depth: 25 9/16 inches (649 mm)
Height w/out legs:
25 7/8 inches (429 mm)
SPACE REQUIRED
Width: 4 in (101.6 mm)
Depth: 4 in (101.6 mm)
Back: 4 in (101.6 mm)
Top: 8 in (203.2 mm)
ELECTRICAL
115VAC/60Hz/9.0AMPs
230VAC/50Hz/4.5AMPs
WEIGHT
Shipping: 160 pounds (72.6 kg)
Empty: 146 pounds (66.2 kg)
Operating: 237 pounds (108 kg)
ICE
Capacity: 25 - 28 lbs
(11.3 to 12.7 kg)
FITTINGS
Water for carbonator inlet:
3/8” barb
Plain water inlet: 3/8” barb
Brand syrup inlets: 3/8” barb
CO2 inlet: 3/8” barb
This unit emits a sound pressure level below 70 dB
i
CARBONATOR WATER SUPPLY
Min owing pressure: 25 PSIG
(1.76 kg/cm2, 0.172 MPA)
Max static pressure: 50 PSIG
(3.52 kg/cm2, 0.345 MPA)
CARBON DIOXIDE (CO2)
Min pressure: 70 PSIG
(4.92 kg/cm2, 0.483 MPA)
Max pressure: 80 PSIG
(5.62 kg/cm2, 0.552 MPA)
!
WARNING IF WATER SOURCE EXCEEDS 50 PSIG (3.52 KG/CM2), A RECOMMENDED
WATER REGULATOR ASSEMBLY (PN 18-0253) MUST BE USED TO LIMIT WATER PRESSURE TO 50 PSIG (3.52 KG/
CM2). FAILURE TO USE REGULATOR WILL RESULT IN IMPROPER PERFORMANCE OF DISPENSER.
! !
DISPENSER AND INSTALLATION HIGHLIGHTS
!
Listed below are ten critical elements which will aid in a successful installation.
1. Fill water bath until water over ows from tank overow tube.
2. The carbonator pump motor must be disconnected from the power supply (see Section 1.8A) prior to
connection to water supply for initial build up of ice bank. Failure to do so will result in automatic shut off
of carbonator (see item 6 below) or damage to the pump.
3. If this dispenser is installed in an area that is susceptible to ±10% variation of the nominal line voltage,
consider installing a surge protector or similar protection device.
4. There is a ve (5) minute delay, which prevents the compressor and condenser fan from starting until
the delay has lapsed. If electrical current is interrupted, there is always a ve (5) minute delay before
the compressor starts.
5. The unit is equipped with a protective timer for the carbonator pump motor, set for three (3) minutes. If
the carbonator motor has timed out, it must be manually reset by either momentarily unplugging the unit
or switching off the ON/OFF switch (if present). Once power is restored, the ve (5) minute compressor
delay would be in effect.
6. Supply Water Pressure: Minimum - 25 PSIG (1.76 kg/cm2); Maximum - 50 PSIG (3.5 kg/cm2). If pressure is over 50 PSIG, a water pressure regulator must be used.
7. On units with the built in water regulator, the regulator must be removed if inlet water pressure is less
than 25 PSIG.
8. CO2 Pressure: Recommend nominal pressure 70 PSIG (4.92 kg/cm2, 4.83 BAR). Pressure may be
reduced to a minimum of 60 PSIG (4.22 kg/cm2, 4.13 BAR) if remote syrup pumps are being used. It may
be increased to a maximum of 80 PSIG (5.62 kg/cm2, 5.52 BAR), only when internal syrup pumps are being used with highly viscous syrups. Important: Internal syrup pumps may not work at pressures less than
60 PSIG. CO2 pressure over 80 PSIG may result in damage or leakage from the syrup pump system, or
may cause excessive foam in the drink.
9. Bag-in-Box syrup packages must be within six (6) feet from unit when internal syrup pumps are being
used.
10. Valve Adjustment: Make sure drink temperature is below 40°F (4.4°C) before adjusting brix.
ii
1. INSTALLATION
1.1 RECEIVING
Each unit is tested and thoroughly inspected before shipment. At the time of shipment, the carrier
accepts the unit and any claim for damages must be made with the carrier. Upon receiving units
from the delivering carrier, carefully inspect carton for visible indication(s) of damage. If damage
exists, have carrier note the same on bill of lading and le a claim with the carrier.
1.2 UNPACKING
A. Cut plastic band and remove.
B. Remove top portion of carton by lifting up.
C. Remove accessory kit and loose parts from top packaging.
D. Remove top inner carton pad and corners.
E. Lift unit up by plywood shipping base, and remove lower portion of carton.
F. Inspect unit for concealed damage(s) and if evident, notify delivering carrier and le a claim
against same.
G. Remove plywood shipping base from unit by moving unit, so that one side is off the counter top
or table, allowing access to screws on the bottom of the plywood shipping base.
NOTE: IF UNIT IS TO BE TRANSPORTED, IT IS ADVISABLE TO LEAVE UNIT SECURED TO
PLYWOOD SHIPPING BASE.
H. If unit is to be installed with optional legs, assemble legs to unit by tilting unit. DO NOT LAY UNIT
ON ITS SIDE OR BACK.
1.3 UNPACKING INSTALLATION KITS
A. Inspect kits for concealed damage and if evident, notify delivering carrier and le a claim against
same.
B. Each kit contains a list of the parts and a drawing showing the proper assembly of the parts.
1.4 SELECTING A LOCATION
A. Select a location close to a properly grounded electrical outlet and water supply that meet the
requirements as scheduled on the Specications page.
B. Condenser air is drawn in the front of the unit and discharged out the top of the unit. A minimum
of eight (8) inches (20.3 cm) clearance must be maintained over the top of the unit.
WARNING FAILURE TO MAINTAIN THIS CLEARANCE WILL CAUSE THE COMPRESSOR TO
OVERHEAT AND WILL RESULT IN COMPRESSOR FAILURE.
!
C. Units with built-in syrup pumps must be located no more than eight (8) meters (25 feet) from
the dispensing tower, and no more than 2.4 meters (8 feet) below the tower. Use external pumps
if these limits are exceeded.
1.5 MOUNTING THE DISPENSER
A. The dispenser is designed to be permanently mounted and sealed to the counter, or installed on
four (4) inch legs.
B. When the dispenser is to be permanently bolted to the counter top, seal dispenser base to
counter top with a silicone sealant which provides a smooth and easily cleanable bond to the
counter.
C. For leg mounting, use Lancer leg kit (PN 82-0962).
NOTE: NSF listed units must be sealed to the counter, or have four (4) legs installed.
1
1.6 FILLING UNIT WITH WATER
A. Remove the bonnet from the unit.
B. Remove the yellow plastic plug (located on the front of the unit’s carbonator deck) from the unit’s
ll hole.
C. Using a funnel or tube, ll the water bath compartment with water until it ows out of the
overow tube into the drip tray.
CAUTION THE WATER BATH COMPARTMENT MUST BE FILLED WITH WATER BEFORE
PLUGGING IN THE UNIT. OTHERWISE, THE COMPRESSOR DECK AND CONDENSER FAN
MAY NOT OPERATE PROPERLY.
!
D. Replace the yellow plug.
1.7 CONNECTING TO ELECTRICAL POWER
WARNING THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID
POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE
POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG. IF A THREE-HOLE
!
GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO
GROUND THE UNIT.
WARNING FAILURE TO DISCONNECT THE MOTOR POWER SUPPLY WILL DAMAGE THE
CARBONATOR MOTOR AND PUMP AND VOID THE WARRANTY.
!
A. If the unit is equipped with a built-in carbonator, disconnect the power supply to the carbonator
motor by disconnecting the four pin connector, located near the top of the electrical control box
on the refrigeration deck.
B. Check the dispenser serial number plate for unit’s correct electrical requirements. Do not plug
into wall electrical outlet unless serial number plate current shown agrees with local current
available.
C. Route the power supply cord to a grounded electrical outlet of the proper voltage and amperage
rating, and plug in the unit. This will turn on the refrigeration system and allow it to start cooling,
while completing the rest of the installation. The agitator motor will start immediately, but the
compressor and fan motor will not start until the ve (5) minute delay has elapsed.
1.8 CONNECTING PYTHON TO REMOTE RECIRCULATING UNIT (SEE FIGURE 1)
A. All remote units have the plain water feature, factory installed. If plain water is not wanted,
remove the barbed tting and short extension tting, and cap end of plain water line with cap
from accessory kit.
B. Determine length of python required, allowing additional length as required for servicing. The
length of the python must not exceed 25 feet (8 meters) if built-in syrup pumps are being used.
C. Position one end of python near remote unit. Slit the python insulation back 18 inches (45 cm)
from end and roll insulation back to expose individual tubes. Take care not to cut into tubing
bundle.
D. Slide the tube insulation from the accessory kit over one of the 3/8 inch ID plastic soda lines.
Connect this line to the 3/8 inch barbed 90° elbow located on the inlet to the recirculating pump.
Secure with an Oetiker clamp from the kit.
E. Connect the other 3/8 inch ID plastic soda line to the 3/8 inch barbed tting on the stainless steel
soda recirculating Pump. Secure with Oetiker clamp from kit.
F. Connect each of the 1/4 inch ID plastic lines from the python to the barbed ttings on each of
the stainless steel lines (and plain water line, if used). Secure with Oetiker clamps. The
individual barbed ttings for the lines can be removed for insertion into the python tubing by
removing the “U” shaped retainer pin and pulling the tting off of syrup line.
NOTE: Do not insulate connections at this time. Leave all connects exposed for inspection for
leaks. Refer to Section 1.17 to complete insulation.
2
FIGURE 1: CONNECTING PYTHON TO REMOTE RECIRCULATING UNIT (STANDARD PUMP
SHOWN)
FIGURE 2: CONNECTING PYTHON TO DELTA TOWER
3
1.9 CONNECTING PYTHON TO TOWER (SEE FIGURE 2)
A. Route opposite end of python to tower. Determine length required, and cut if necessary.
Be sure to allow additional length as required for servicing.
WARNING USE A SHARP KNIFE, RAZOR BLADE, OR TUBE CUTTER TO CUT TUBING.
TUBING CUT WITH A SAW WILL RESULT IN PLASTIC SHAVINGS, WHICH WILL PLUG THE
FLOW CONTROLS IN THE DISPENSING VALVE.
!
B. Slit python insulation back 12 inches (30 cm) from end and roll insulation back to expose
individual tubes. Cut tubing to length as shown in Figure 2.
C. All Delta towers have the plain water feature, factory installed. If plain water is not wanted, splice
a stainless steel, reducing, barbed hose tee (PN 01-0527) in the 3/8 inch soda line. Use a
separate 1/4 inch tube to complete the connection from the barbed tee to the tower manifold.
D. Connect each of the plastic lines from the python to the barbed ttings on each of the stainless
steel syrup, soda, and plain water lines on the tower manifold. Start with connections at the back
of the tower manifold rst. Secure with Oetiker clamps.
NOTE: Do not insulate connections at this time. Leave all connects exposed for inspection for
leaks. Refer to Section 1.18 to complete insulation.
1.10 CONNECTING 24VAC POWER SUPPLY TO TOWER NOTE
The remote recirculating unit is designed to supply 24VAC power to the valves on the dispensing
tower. An extension cord of 25 feet (8 meters) is provided for this purpose in the tower. A separate
power supply must be used if the tower is located more than 25 feet (8 meters) from the remote
recirculating unit.
A. Remove cover from electrical control box on remote recirculating unit, and route white and black
wires (bundled) through the opening in side of control box. Replace cover.
B. Connect extension cord to white and black wires.
C. Route extension cord with python to tower.
D. Connect white wire to terminal on key lock switch, and black wire to loose black wire in tower.
E. A separate power cord is provided for the lighted merchandiser.
1.11 CONNECTING TO WATER SUPPLY
WARNING IF WATER SOURCE EXCEEDS 50 PSIG (3.52 KG/CM2), A WATER REGULATOR
KIT MUST BE USED TO LIMIT WATER PRESSURE TO 50 PSIG (3.52 KG/CM2). FAILURE TO
USE REGULATOR WILL RESULT IN IMPROPER PERFORMANCE OF DISPENSER.
!
A. Using tubing and ttings from installation kit, connect tubing assembly to water source. DO NOT
CONNECT TO DISPENSER AT THIS TIME.
B. Flush water supply line thoroughly.
C. IF THE WATER SOURCE IS ABOVE 50 PSIG (3.52 KG/CM2), CUT TUBING ASSEMBLY AND
INSTALL WATER REGULATOR KIT (PN 18-0253/01) AS SHOWN IN KIT INSTRUCTION
SHEET.
NOTE: The water supply must be protected by means of an air gap, a backow prevention device
(located upstream of the CO2 injection system) or another approved method to comply with NSF
standards. A backow prevention device must comply with ASSE and local standards. It is the responsibility of the installer to ensure compliance.
D. Route tubing through hole in counter and through opening behind splash plate and connect to
carbonator pump, using a are seal washer (PN 05-0017). Use a back-up wrench to prevent
damage to carbonator pump.
E. Leave 12 inches (30 cm) of extra tubing length below the counter for servicing and moving the
dispenser.
F. Turn on water supply and check for leaks.
G. Using test gauge assembly (PN 22-0138), set regulator at 50 PSIG (3.52 kg/cm2).
4
1.12 CONNECTING THE CO2 SUPPLY
A. Connect high pressure CO2 regulator assembly to CO2 cylinder. Use a new CO2 tank washer if
regulator does not have built-in o-ring seal.
B. Place CO2 cylinder in service location under counter, etc., and secure it with a safety chain.
C. Using tubing and ttings from installation kit, connect tubing assembly to tank mount regulator
using are seal washer (PN 05-0011). Use a back-up wrench to prevent damage to regulator
assembly.
D. Route gas line through hole in counter and through opening behind the dispenser splash plate.
E. Leave 12 inches (30 cm) of extra tubing length below the counter for servicing and moving the
dispenser.
F. Remove the protective plug from the CO2 manifold (located on top of mini pumps on left side of
unit) and connect the CO2 supply line using a 1/4 inch elbow (supplied in installation kit.)
WARNING DO NOT TURN ON THE CO2 SUPPLY AT THIS TIME
!
G. If dispenser does not have built in syrup pumps, connect directly to the carbonator CO2 inlet
check valve.
1.13 CONNECTING TO BAG-IN-BOX (BIB) SYRUP SUPPLY (Units with Built-in Syrup Pumps)
A. Remove the protective caps from the syrup pump inlets and connect syrup inlet tube
assemblies, furnished in the installation kit, to the syrup pumps. Lubricate o-rings before
installation, using food grade glycerine or equivalent. Be careful not to cut o-rings when installing
in pump.
CAUTION THE SYRUP INLET TUBE ASSEMBLIES SHIPPED WITH THE INSTALLATION KIT,
ARE EIGHT (8) FEET (2.4 M) LONG. THESE LINES CAN BE EXTENDED UP TO A MAXIMUM OF 12 FEET (3.7 M). THE MAXIMUM HEIGHT OF THE PUMPS ABOVE THE LOWEST
BIB PACKAGE SHOULD NOT EXCEED EIGHT (8) FEET (2.4 M). IF EITHER THE HEIGHT
!
B. Mark syrup tube assemblies at BIB hose connector end with product ID tape.
C. Route the syrup supply tubes from the unit, through hole in counter, to the BIB syrup supply.
D. Dip hose connectors in a cup of warm, potable water.
E. Attach the BIB hose connectors to the appropriate syrup avor.
1.14 CONNECTING TO REMOTE BIB SYRUP PUMPS
A. Locate the remote BIB, syrup supply, and pumps in a convenient location.
B. Attach the syrup supply tubes to the dispensers syrup inlet ttings (located behind the splash
plate) using a 1/4 inch Oetiker clamp for each syrup avor.
C. Route the syrup supply tubes to the remote syrup pumps.
D. Complete installation of the remote syrup pump system following the manufacturer’s
instructions.
1.15 CONNECTING TO REMOTE PRESSURIZED SYRUP SUPPLY
A. Locate the ve gallon (gal) syrup containers and the CO2 cylinder and regulator set in a
convenient location.
B. Attach the syrup supply tube assembly to the dispensers syrup inlet ttings (located behind the
C. Route the syrup supply tubes to the gal syrup containers and attach them to the appropriate
D. Attach a CO2 supply line from each of the gal syrup containers to the low pressure regulator
OF PUMPS OR LENGTH OF INLET LINE LIMITATIONS ARE EXCEEDED, REMOTE SYRUP
PUMPS OR PRESSURIZED SYRUP CONTAINERS SHOULD BE USED.
splash plate) using a 1/4 inch Oetiker clamp for each syrup avor.
syrup avor.
and pressurize the containers.
5
1.16 PURGING THE CARBONATION SYSTEM
A. The relief valve for the built-in carbonator is located on the right hand side of the unit’s
carbonator deck. Lift the yellow lever on the top of the relief valve until water ows from the
holes in the relief valve. Then, release the relief valve.
B. Reconnect the power supply to the carbonator pump.
C. Back off on the CO2 regulator pressure adjusting screw all the way. Open the CO2 cylinder
handle slowly. Turn the CO2 pressure regulator up slowly to 75 PSIG (5.1 bar).
D. Open a dispensing valve at tower, until water and syrup are owing steadily from the valve.
E. Repeat procedure “D” for each valve.
F. Check all of the unit’s syrup, water and CO2 connections for leaks and repair if necessary.
NOTE: To check for CO2 leaks, close the valve on the CO2 cylinder and observe if the pressure to
the system drops with the cylinder valve closed for ve (5) minutes. Open the cylinder valve after
check.
G. Replace the unit’s bonnet and splash plate.
1.17 COMPLETE INSULATION BETWEEN REMOTE UNIT AND PYTHON
A. Check all of the unit’s syrup, water, and CO2 connections for leaks and repair, if necessary.
B. Close the python insulation, which had been rolled back earlier for connection to remote unit
syrup, soda, and plain water lines. Seal python insulation with plastic tape. There should be no
gaps in the insulation. The insulated soda line to the recirculating pump will protrude
approximately 18 inches from the end of the python insulation.
C. Starting as close to the remote unit as possible, wrap the syrup, soda, and plain water lines with
a single layer of insulated tape until all plastic tubing has been covered.
D. Deal the insulated soda line from the python to the recirculating pump. The soda line insulation
should be butted rmly against the recirculating pump and python insulation and sealed at both
junctions with plastic tape.
1.18 COMPLETE INSULATION BETWEEN TOWER AND PYTHON
A. Check all of the unit’s syrup, water, and CO2 connections for leaks and repair, if necessary.
B. Close the python insulation, which had been rolled back earlier for connection to tower manifold.
Seal python and tower manifold insulation with plastic tape. There should be no gaps in the
insulation.
C. The python insulation should be butted rmly against the tower manifold insulation and sealed
in place with plastic tape.
CAUTION THE PYTHON INSULATION MUST BE AIR TIGHT TO PREVENT THE
FORMATION OF CONDENSATION. ALL AREAS MUST BE SEALED WITH PLASTIC TAPE AND
THEN COVERED WITH INSULATION TAPE. FAILURE TO SEAL BOTH ENDS OF THE
!
2. SCHEDULED MAINTENANCE
2.1 DAILY
With a clean cloth and warm soapy water, wipe off all of the units exterior surfaces.
2.2 WEEKLY
Remove the unit’s bonnet and check the level of water in the water bath. Replenish as required,
2.3 MONTHLY
A. Unplug the dispenser from its power source.
B. Remove the bonnet. Clean the dirt from the unit’s condenser, using a soft brush.
C. Replace the bonnet, and plug in the unit.
PYTHON WILL RESULT IN POOR PERFORMANCE FROM THE DISPENSER.
and replace the bonnet.
6
2.4 EVERY SIX (6) MONTHS
Clean and sanitize the unit using the appropriate procedures (outlined in Section 3).
NOTE: Because of difculty in rinsing, detergent solution should not be introduced into the
carbonator.
2.5 YEARLY
A. Clean water bath interior, including evaporator coils and refrigeration components.
B. Clean the entire exterior of the unit.
C. Sanitize syrup lines.
3. DISPENSER CLEANING AND SANITIZING
3.1 AMBIENT PROCESS
A. The ambient process is the most common method for cleaning and sanitizing dispenser
equipment. The detergent should be caustic-based and the sanitizer should be low pH (7.0)
chlorine solution.
B. Disconnect syrup containers. Remove product from tubing by purging with carbon dioxide.
C. Rinse the lines and ttings with clean, potable room temperature water to remove all traces of
residual product.
D. Fill lines with a caustic-based (low-sudsing, non-perfumed, and easily rinsed) detergent solution.
The solution should be prepared in accordance with the manufacturer’s recommendations, but
should be at least 2 percent sodium hydroxide. Make sure the lines are completely lled and
allow to stand for at least 10 minutes.
E. Flush the detergent solution from the lines with clean water. Continue rinsing until testing with
phenolpthalein shows that the rinse water is free of residual detergent.
F. Fill the lines with a low pH (7.0) chlorine solution containing at least 50 PPM (50 mg/L) available
chlorine. Make sure that lines are completely lled and allow to stand for 10 minutes.
G. Reconnect syrup containers and ready Unit for operation.
H. Draw drinks to rell lines and ush the chlorine solution from the dispenser.
I. Taste the beverage to verify that there is no off taste.
3.2 ALTERNATE CLEANING AND SANITIZING AGENTS
A. The above approach to cleaning and sanitizing is strongly recommended. However, the Division
Quality Assurance Manager may approve the following cleaning and sanitizing agents.
B. Chlorinated alkaline detergents. These compounds may be used as the cleaning agent, but may
not be used as combined cleaner/sanitizer.
WARNING IODOPHORS AND QUATERNARY AMMONIUM COMPOUNDS (QUATS) ARE
BROAD CLASSES OF COMPOUNDS. SOME MEMBERS OF EACH GROUP CAN CAUSE
SERIOUS PROBLEMS WITH FOAMING, DISTORTION OR DISCOLORATION OF POLYMERIC
PARTS, POOR RINSIBILITY, AND OFF TASTE. THE RINSIBILITY AND OFF TASTE
PROBLEMS HAVE BEEN ESPECIALLY PREVALENT WITH QUATS. BECAUSE OF THE
!
C. Iodophors may be substituted for chlorine as the sanitizing agent.
D. Quaternary ammonium compounds may be used as a combined cleaner-sanitizer, but are
generally not recommended. These compounds are not to be utilized at concentrations
exceeding 200 PPM (200 mg/L), or that concentration specied in local regulations, which ever
POTENTIAL PROBLEMS, APPROVAL MUST BE GRANTED BY THE DIVISION QUALITY
ASSURANCE MANAGER TO SPECIFIC COMPOUNDS. THIS APPROVAL SHOULD BE BASED
UPON TESTING IN THE LABORATORY.
is lower.
7
4. CONVERTING FROM EXTERNAL PRESSURIZED SYRUP SUPPLY TO BIB WITH BUILT-IN SYRUP
PUMPS
This conversion can be accomplished. Contact Lancer Customer Service for parts and instructions.
5. CONVERTING FROM BUILT-IN SYRUP PUMPS TO REMOTE PUMPS OR SYRUP TANKS
5.1 REMOVING EXISTING BUILT-IN SYRUP PUMPS
A. Disconnect the unit from the power supply and remove the bonnet.
B. Shut off the water supply to each Valve at the tower.
C. Prepare three to four (3 to 4) gallons of warm, potable water in a suitable open container.
D. Disconnect the syrup supply lines from the BIB syrup supply, assemble a BIB adapter to the end
of each line, and place the line in the container of warm water.
E. Open each dispensing valve until the water owing from the valve shows no discoloration due
to syrup.
F. Remove the syrup supply lines from the warm water and open each dispensing valve to purge
the water from the system.
G. Turn off the CO2 supply to the unit. Disconnect the CO2 supply line from CO2 inlet tting on the
built-in pump package.
H Disconnect the syrup inlet lines from the built-in syrup pumps, and remove them from the unit.
I. Disconnect the pump’s syrup outlet lines from the unit’s syrup inlet ttings.
J. Remove 1/8 inch barbed carbonator CO2 check valve, if one is present.
K. Remove the four (4) sheet metal screws that secure the pump assembly to the carbonator deck,
and remove the pump assembly from the unit.
L. Remove braided inlet tubes and elbow. It will be necessary to cut the securing Oetiker clamps.
5.2 INSTALLING REMOTE PUMP OR SYRUP TANKS
A. Install new 1/4 inch male are CO2 carbonator check valve.
B. Connect the CO2 supply line to the carbonator check valve.
C. Connect the syrup outlet line from each remote pump to the appropriate syrup inlet tting on the
unit, using a 1/4 inch Oetiker clamp.
NOTE: Each 1/4 inch braided syrup tube will be looped from the inlet line to the remote pumps.
Take caution not to bend, crimp, or kink the 1/4 inch tube at the loop. It may be necessary to use a
tie wrap.
D. Make all necessary connections on remote pump system or syrup tank.
E. Turn on water (25 to 50 PSIG) and CO2 (70 to 80 PSIG) supply.
F. Open each valve until syrup ow is established. Check all connections for leaks.
G. Replace the bonnet, and reconnect the unit to the power supply.
H. Open the water supply to each valve.
5.3 CONNECTION FOR PLAIN WATER PRODUCT
A. If plain water product is required, a separate plain water line has been pre-installed for easy
connection to the second valve from the left side of the dispenser.
B. Remove the comb insulation (foam rubber pad) from the top of the inlet tubes.
C. Using a backup wrench, remove the cap from the plain water line. Save for re-use later.
D. Push soda line out of the way and cap with tting (removed from the plain water line). Ensure
that the are seal washer is in place. Tighten, using a backup wrench.
E. Align the plain water extension with plain water line. Ensure that the are seal washer is in place
and lightly tighten by hand. Once the connection is engaged, tighten using a backup wrench.
8
6. TROUBLESHOOTING
PROBLEM CAUSE REMEDY
6.1 Miscellaneous leakage. A. Gap between parts.
B. Damaged or improperly installed
o-rings.
A. Tighten appropriate retaining
screws.
B. Replace or adjust appropriate orings.
6.2 Insufcient water ow. A. Insufcient incoming supply water
pressure.
B. Foreign debris in water pump.
6.3 Insufcient syrup ow. A. Insufcient CO2 pressure to BIB
pumps.
6.4 Erratic ratio. A. Incoming water and/or syrup supply
not at minimum owing pressure.
6.5 No product dispensed. A. Electric current not reaching
electric valve
B. Improper or inadequate water or
syrup supply.
C. Transformer failure.
A. Verify incoming supply water pressure is a minimum of 25 PSI.
B. Remove water pump strainer and
strainer. Clean.
A. Adjust CO2 pressure to 80 PSI
(minimum 70 PSI) for BIB pumps.
A. Check pressure and adjust, as
necessary.
A. Check electic current supplied to
valve. If current is adequate, check
solenoid coil, and switch. Replace, if
necessary.
B. Remove valve from mounting block
and open shutoffs slightly and check
water and syrup supply. If no supply,
check dispenser for freeze-up or other
problems.
C. Reset transformer circuit breaker. If
breaker pops again, refer to Item 6.23.
6.6 Water only dispensed, no syrup;
or syrup only
dispensed, no water.
6.7 No water just syrup. (Ice bank
grew to water inlet line to
carbonator tank.)
A. BIB supply too far from dispenser.
B. CO2 pressure too low.
C. Stalled or inoperative BIB pump.
D. Kinked line.
A. Low level.
B. Unit not level.
C. Syrup in water bath.
All water. Rell. Locate
and repair.
D. Water cage is out of position.
E. PCB relay sticking.
A. Check that BIB supply is within six
(6) feet of the dispenser.
B. Check the CO2 pressure to the
pump manifold to ensure it is between
70-80 PSI.
C. Check CO2 pressure and/or replace pump.
D. Remove kink or replace line.
A. Add water until it ows from over
ow tube.
B. Level unit and add water.
C. Melt ice bank and remove
possible syrup leak area.
D. Reposition water cage.
E. Check continuity of compressor
relay. Compressor should time-out
in ve (5) minutes.
9
PROBLEMA CAUSA SOLUCIÓN
6.7 No water just syrup. (Ice bank
grew to water inlet line to
carbonator tank.)
F. Refrigerant leak.
G. Check water supply.
F. Find leak and recharge unit (if unit
is not frozen).
G. Turn on water and shut unit OFF,
then ON to reset carbonator.
H. Carbonator timed out.
I. PCB malfunctioning.
6.8 Syrup only dispensed, no water;
but CO2 gas dispensed with syrup.
6.9 Excessive Foaming A. Incoming water or syrup
A. Improper water ow to dispenser.
B. Carbonator pump motor has timed
out.
C. Liquid level probe not connected
properly to PCB.
D. Faulty PCB assembly.
E. Faulty liquid level probe.
F. Water bath frozen.
G. Water line frozen.
temperature too high.
H. Turn unit OFF, then ON to reset
carbonator.
I. Replace PCB.
A. Check for water ow to dispenser
(see Item 6.4).
B. Reset by turning the unit OFF,
and then ON, by using the ON/OFF
switch on top of the unit, or by unplugging unit momentarily.
C. Check connections of liquid level
probe to PCB assembly.
D. Replace PCB assembly.
E. Replace liquid level probe.
F. Thaw water bath and repair faulty
component. (See refrigeration
related symptoms.)
G. Refer to Item 6.14.
A. Correct prior to dispenser. Consider
larger dispenser, or pre-cooler.
6.10 Water continually over- ows
from water bath
into drip tray.
B. CO2 pressure too high.
C. Air in BIB lines.
D. Poor quality ice.
E. High beverage temperature.
A. Loose water connection(s).
B. Flare seal washer leaks.
C. Faulty water coil.
B. Adjust CO2 pressure downward,
but not less than 70 PSI.
C. Bleed air from BIB lines.
D. Check quality of ice used in drink.
E. Check refrigeration system.
A. Tighten water connections.
B. Replace are seal washer.
C. Replace water coil.
10
PROBLEM CAUSE REMEDY
6.11 Compressor starts and continues
to run until
freeze up and will not cut off.
A. PCB malfunctioning or faulty ice
bank probe.
A. Disconnec ice band probe from
PCB.
1. If compressor continues to run,
replace PCB.
2. If compressor stops, replace ice
bank probe.
B. Ice bank probe positioned
improperly.
C. Ice bank probe shorted to ground.
NOTE: First, check to ensure that the three (3) minute carbonator timer has not timed out. Turn unit OFF and then ON.
If the pump shuts off in less than 30 seconds, the dispenser is not frozen.
6.12 Warm drinks A. Restricted airow.
B. Dispenser connected to hot water
supply.
C. Refrigeration system not running.
D. Refrigerant leak.
E. Condenser fan motor not working.
F. Dirty condenser.
G. Dispenser capacity
exceeded.
6.13 Compressor does not start (no
hum), condenser fan motor does not
run and no ice bank.
A. There is a ve (5) minute compressor and condenser fan delay.
B. Ice bank probe not completely
submerged.
B. Check positioning of ice bank
probe, and replace if needed.
C. Replace ice bank probe.
A. Check clearances around sides,
top, and inlet of unit. Remove objects
blocking airow through grill.
B. Switch to cold water supply.
C. Refer to Items 6.16 through 6.20.
D. Repair and recharge.
E. Replace condenser fan motor.
F. Clean condenser.
G. Add pre-cooler, or replace with
larger dispenser.
A. Allow for ve (5) minute delay to
lapse.
B. Fill water reservoir until water ows
from overow tube.
C. Circuit breaker or fuse tripped.
D. Inadequate voltage.
E. PCB malfunctioning.
F. Incorrect wiring.
G. Faulty ice bank probe.
H. Transformer failure.
I. Ice bank probe not connected
properly to PCB.
11
C. Reset breaker or replace fuse. If
problem persists:
1. Determine reason and correct.
2. Electrical circuit overloaded;
switch to another circuit.
D. Measure voltage across common
and run terminal on compressor. Voltage must not drop below 90% of rated
voltage.
E. Replace PCB assembly.
F. Refer to wiring diagram and correct.
G. Replace ice bank probe.
H. Reset transformer circuit breaker.
If breaker trips again, refer to
Item 6.20.
I. Connect ice bank probe to PCB.
PROBLEM CAUSE REMEDY
6.14 Compressor does not start (no
hum), but condenser fan motor runs.
A. Compressor relay or overload
malfunctioning.
A. Replace compressor relay or
overload.
6.15 Compressor does not start, but
hums.
6.16 Compressor starts, but does not
switch off start winding (will run for
only a few seconds before internal
overload switches compressor off).
B. Inadequate voltage.
C. Incorrect wiring.
D. Compressor malfunctioning.
A. Inadequate voltage.
B. Incorrect wiring.
C. Starting relay malfunctioning.
D. Compressor malfunctioning.
A. Inadequate voltage.
B. Incorrect wiring.
B. Measure voltage across common
and run terminal on compressor. Voltage must not drop below 90% of rated
voltage.
C. Refer to wiring diagram and correct.
D. Replace compressor.
A. Measure voltage across common
and run terminal on compressor.
Voltage must not drop below 90% of
rated voltage.
B. Refer to wiring diagram and
correct.
C. Replace starting relay. Be sure to
use correct relay. Failure to use
correct relay will cause compressor
failure.
D. Replace compressor or deck.
A. Measure voltage across common
and run terminal on compressor.
B. Refer to wiring diagram and
correct.
6.17 Compressor starts and runs a
short time, but shuts off on overload.
C. Starting relay malfunctioning.
A. Dirty condenser.
B. Insufcient or blocked air.
ow
C. Inadequate voltage.
D. Incorrect wiring.
E. Defective condenser fan.
motor.
. Refrigerant leak.
G. Compressor malfunctioning.
C. Replace starting relay. Be sure to
use correct relay. Failure to use
correct relay will cause compressor
failure.
A. Clean the condenser.
B. Remove all obstructions and allow
for minimum clearances of eight (8)
inches (20.3 cm) over top.
C. Measure voltage across common
and run terminal on compressor. Voltage must not drop below 90% of rated
voltage.
D. Refer to wiring diagram and correct.
E. Replace condenser fan motor.
F. Repair and recharge.
G. Replace compressor.
12
PROBLEM CAUSE REMEDY
6.18 Compressor runs normally, but
water line is frozen.
6.19 Compressor cycles on and off
frequently
during the initial pull- down and/or
normal operations.
6.20 Circuit breaker tripping. A. Valve wire harness shorted to itself
A. Low water level in water bath.
B. Syrup in water bath.
C. Water cage is out of position.
D. Low refrigerant charge/slow
refrigerant leak.
A. PCB malfunctioning. B. Defective
probe.
C. Defective Overload.
or to faucet plate.
A. Add water to water bath until water
runs out of overow into drip tray.
B. Drain water from water bath and
rell with clean water.
C. Reposition water cage.
D. Find and repair leak. Recharge
system.
A. Replace PCB assembly.
B. Replace probe.
C. Replace Overload.
A. Detect short by disconnecting input
faston to keylock and single
pin connector. Restore power, if
breaker doesn’t trip. Then valve wire
harness is shorted; if OK, reconnect
B. PCB is bad.
C. Secondary wire harness is bad.
D. Transformer failure
6.21 BIB pump does not operate when
dispensing valve is opened.
6.22 BIB pump operates, but no ow. A. Leak in syrup inlet or outlet line.
A. Out of CO2, CO2 not turned on, or
low CO2 pressure.
valve is opened.
B. Out of syrup.
C. BIB connector not tight.
D. Kinks in syrup or gas lines.
B. Detect short by disconnecting J1
connector (24 VAC input) from PCB.
Restore power, if breaker doesn’t trip.
Then replace PCB. If breaker does
trip, then PCB is OK. Reconnect J1
connector.
C. If it does not pop, locate short in
secondary harness between transformer, PCB and valve wire harness.
D. Detect short by disconnecting
both transformer fastons and restore
power. If breaker does pop, replace
transformer.
A. Replace CO2 supply, turn on CO2
supply, or adjust CO2 pressure to
70-80 PSI.
B. Replace syrup supply.
C. Fasten connector tightly.
D. Straighten or replace lines.
A. Replace line.
6.23 BIB pump continues to operate
when bag is
empty.
6.24 BIB pump fails to restart after
bag replacement.
B. Defective BIB pump check valve.
A. Leak in suction line.
B. Leaking o-ring on pump inlet tting.
A. BIB connector not on tight.
B. BIB connector is stopped up.
C. Kinks in syrup line.
13
B. Replace BIB pump.
A. Replace line.
B. Replace o-ring.
A. Tighten BIB connector.
B. Clean out or replace BIB connector.
C. Straighten or replace line.
PROBLEMA CAUSA SOLUCIÓN
6.25 BIB pump fails to stop, when
dispensing valve
is closed.
A. Leak in discharge line or ttings.
B. Empty BIB.
A. Repair or replace discharge line.
B. Replace BIB.
C. Air leak on inlet line or bag
connector.
6.26 Low or no carbonation. A. Low or no CO2.
B. Excessive water pressure.
C. Worn or defective carbonator
pump.
C. Repair or replace.
A. Check CO2 supply. Adjust CO2
pressure to 70 PSI.
B. Water regulator should be set at 50
PSI.
C. Replace carbonator pump.
14
7. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS
7.1 REFRIGERATION DECK ASSEMBLY
12
11
29
20
30
26
20E
20A
20C
20D
20B
44
27
FROM
20F
12
16
EVAPORATOR
23
10
28
41
42
22
43
48
15
8
18
5
1
45
9
17A
17B
14
17C
LINE
LOAD
17F
7
6
17
17E
17D
17G
2
21
13
40
40A
40B
12
19
3
39A
39G
4
39
39E
39B
39C
3
39D
39F
40C
12
38
12
37
31
32
24
25
15
36
35
32
34
33
34
33
7.1 REFRIGERATION DECK ASSEMBLY (CONTINUED)
ITEM PART NO. DESCRIPTION
- 82-2554 Deck Assy, Refrigeration,
115V/60Hz
- 82-2486 Deck Assy, Refrigeration,
230V/50Hz
- 82-2633 Deck Assy, Refrigeration,
220V/60Hz
1 51-5107/01 Deck Plate, Sub-Assy
2 50-0200/01 Insulation, Deck Plate
3 04-0063 Washer, Flat, 1/4”
4 89-0014 Hole Cover
5 82-2494 Evaporator Assy
6 52-1773 Probe Assy
7 04-0394 Screw, 6 - 32 X .500”
8 51-0068 Handle
9 04-0574 Washer, Lock, 5/16”
10 REF Control Housing Assy
- 52-0900/02 Control Housing Assy with Kill
Switch
- 52-0903/02 Control Housing Assy without Kill
Switch
11 06-2221 Label, Wiring Diagram
12 04-0504 Screw, 8 - 18 X .375”
13 06-0080/01 Label, Nameplate
14 52-1209 Lead Assy, Ground
15 02-0041 Seal
16 25-0047 Transformer, 75VA, 24V,
115V/60Hz
- 25-0048 Transformer, 75VA, 24V,
220V/50-60Hz
17 82-2558 Agitator Assy, 115V/60Hz
- 82-2487 Agitator Assy, 230V/50Hz
- 82-2761 Agitator Assy, 220V/60Hz
17a 05-0424/01 Propeller, 2.625” Diameter
17b 91-0119 Motor, Agitator, 115V/60Hz
- 91-0112 Motor, Agitator, 230V/50Hz
- 91-0130 Motor, Agitator, 220V/60Hz
17c 06-0633 Label, 115V/60Hz, 25W
- 06-0634 Label, 230V/50Hz, 25W
- 06-2191 Label, 220V/60Hz, 25W
17d 04-0059 Screw, 8 - 36 X .375”
17e 30-5113/01 Bracket, Agitator Motor
17f 02-0032 Washer, Rubber
17g 05-1437 Propeller, Water
18 02-0040 Seal, Extrusion
19 04-0032 Nut, Lock, 1/4” - 20
20 83-0033 Compressor Assy, 1/3 hp,
115V/60Hz (includes items listed
below)
- 83-0034 Compressor Assy, 1/3 hp,
240-220V/50Hz
- 83-0038 Compressor Assy, 1/3 hp,
220V/60Hz
20a 83-0033-01 Compressor, 1/3 hp, 115V/60Hz
- 83-0034-01 Compressor, 1/3 hp,
240-220V/50Hz
20b 04-1010 Screw, Brass, 6 - 32 X 0.250”
20c 12-0339 Overload, 115V, 60Hz
- 12-0290 Overload, 230V, 50Hz
- 12-0253 Overload, 220V, 60Hz
20d 12-0005 Relay, 115V, 60Hz
- 12-0031 Relay, 230V, 50Hz
- 12-0028 Relay, 220V, 60Hz
20e 13-0066 Cover, Terminal
20f 03-0040 Bale Strap
ITEM PART NO. DESCRIPTION
20g 03-0041 Spring Overload (Not Shown)
20h 12-0260 Start Capaciter, 220V/60Hz (Not
21 02-0114 Grommet, Compressor
22 04-0537 Washer, Compressor
23 03-0150 Clip, Retainer, Compressor
24 47-0344 Tube, Process
25 47-0718 Tube, Compressor Discharge
26 47-0724 Tube, Return Line
27 51-0061 Accumulator
28 50-0211 Boot
29 50-0205 Insulation
30 50-0159 Insulation
31 23-0985 Condenser
32 50-0201 Bafe, Rubber
33 30-5112 Retainer Strip
34 040518 Rivet, 0.125” X 0.328”
35 30-5867 Handle/Air Shield
36 30-5865 Fan Shroud, Upper
37 50-0249 Insulation, Strip
38 30-5866 Fan Shroud, Lower
39 52-2140 Fan Assy, 115V/60Hz
- 52-2147 Fan Assy, 220V/50-60Hz
39a 91-0007 Motor Assy, 115V/60Hz, 9W
91-0009 Motor Assy, 220V/50-60Hz, 9W
39b 07-0354 Fan Blade
39c 04-0060 Nut, Flat
39d 30-5864 Bracket, Fan Motor
39e 02-0033 Silencer, Fan Blade
39f 04-0059 Screw, 8 - 36 X 0.375”
39g 06-0433/01 Label, 115V/60Hz, 9W
- 06-0670 Label, 220V/50-60Hz, 9W
40 23-0765 Dryer Cap Assy
40a 23-0982 Dryer Cap
40b 47-0344 Tube, Process
40c 47-0698 Tube, Condenser, Out
41 52-2008 Harness Assembly, Transformer
42 04-0110 Nut, 8-32
43 04-0576 Washer, Lock, Internal Tooth
44 06-0430 Label, 115V/60Hz, 1/3 HP
- 06-0460 Label, 230V/50Hz, 1/3 HP
- 06-0666 Label, 240V/60Hz, 1/3 HP
45 06-0877 Label, Ground
- 11-0018 Wire Tie
- 15-0012 Duct Tape
- 15-0011 Adhesive, Insulation
- 95-0177 Refrigerant, R-134a
- 96-0004 Solder, 60/40
- 96-0003 Brazing Alloy
- 26-0377 Capacitor, 230V/50Hz (For use
- 26-0374 Capacitor, 115V/60Hz (For use
16
Shown)
with PN 91-0065)
with PN 91-0063)
7.2 CABINET ASSEMBLY
10
17
HIGH CAPACITY OPTION
37
38
36
35
34
27
28
29
33
24
21
19
20
18
6
7
11
14
26
31
32
4
12
13
21
5
1
3
16
2
30
15
9
TO TOWER
25
26
8
6
6
22
23
17
7.2 CABINET ASSEMBLY (CONTINUED)
ITEM PART NO. DESCRIPTION
– 82-2551 Cabinet Assy
1 51-5629/01 Wrapper Assy
2 12-0097 Key Switch
3 07-0347 Cover Plate
4 04-0068 Screw, 10 - 24 x 0.375 FH, Machine
5 42-0057 Tank Assy, Foamed
- 42-0058 Tank Assy, Foamed, LF Sol
6 04-0504 Screw, 8 - 18 x 0.375 AB
7 30-7353/01 Front Plate Support
8 30-5240/02 Plate, Front Assy
9 30-7358 Plate, Tank, Bottom
10 82-2764 Bonnet Assy
11 03-0062 Clip, Overow Tube
12 04-0074 Nut, Clip
13 50-0150 Insulation, Tank, Back
14 04-0077 Screw, 4 - 20 x 0.250
15 04-0545 Screw, 8 - 16 x 0.750
16 06-0881 Label, Key Switch
17 06-0632 Label, “WARNING”
18 06-0851 Label, Overow
19 50-0248 Insulation, Tank, Front
20 08-0004 Tubing, Tygon, 5/16”ID
21 50-0151 Insulation, Tank, Sides
22 51-0717/01 Bracket, Leg
23 81-0112 Leg, Plastic
24 82-0795 Pump, Recirculation, 115V
– 82-0799 Pump, Recirculation, 230V
25 50-0194 Pump Insulation
26 13-0046 Bushing
27 03-0162 Retainer, Pump
28 01-1388 Elbow Assy, Pump
29 04-0562 Screw, 1/4 - 20 x 0.375, THD, SL
30 07-0405 Plug, Key Switch
High Capacity Option
31 30-7581 Plate, Front, Hi-Cap, Remote
32 52-1826 Cord Assy, Motor
33 91-0008 Motor, 115V/60Hz, Carb
- 91-0011 Motor, 230V/50Hz, Carb
34 51-5332/01 Bracket Assy, Pump
35 04-0035 Isolator, 1/4 - 20, Double Stud
36 86-0076 Pump, Stainless Steel
37 07-0017 Clamp with Screw
38 01-0255 Hose Stem, Stainless Steel,3/8 MPT x 3/8 Barb
- 50-0113 Insulation, Foam Cap, RT (Not Shown)
- 50-0270 Insulation, Foam Cap, LT (Not Shown)
18
7.3 CARBONATOR DECK/PUMP BRACKET ASSEMBLY
LANCER
WATER BATH FILL HOLE
-IMPORTANT-
FILL WATER BATH UNTIL
TANK OVERFLOW TUBE.
WATER FLOWS FROM
TO COMPRESSOR
DECK
10
13
12
16
9
8
7
32
11
37
20
20
36
21
22
35
35
28
33
23
25
24
26
27
34
23
19
17
29
30
18
3
14
1
2
6
15
4
31
38
39
40
DAMPENER ASSEMBLY
FOR THE VOLUMETRIC
VALVE ONLY
19
7.3 CARBONATOR DECK/PUMP BRACKET ASSEMBLY (CONTINUED)
ITEM PART NO. DESCRIPTION
- 82-0887/01 Deck Assy, Carbonator, 115V, 60Hz
- 82-0943/01 Deck Assy, Carbonator, 220V, 50-60Hz
1 REF Plate, Carbonator Deck
- 51-5411 Plate Assy, Carbonator Deck
- 30-6800 Plate, Carbonator Deck
2 REF Insulation, Carbonator Deck
- 50-0328 Insulation, Carbonator Deck
3* 05-0436 Sleeve, Probe
4 04-0711 Caplug
5* 05-0435 Sleeve, CO2 IN
6 89-0014 Cover, Hole
7 04-0576 Washer, No. 8 Int. tooth
8* 04-0110 Nut, no. 8 - 32
9 REF Lead Assy, Ground (Compressor Deck to Carbonator Deck)
10* REF Carbonator Motor
- 91-0063 Carbonator Motor, 115V/60Hz
- 91-0065 Carbonator Motor, 220V/50-60 Hz
11* 86-0015 Pump, 100 GPH
12* 02-0194 Grommet, 0.250 OD X 0.156 ID X 0.049 W
13* 04-0061 Screw, 8 - 18 X 0.500 AB
14 06-0877 Label, Ground
15 06-0856 Label, Water Fill
16 01-1515 Pump Outlet Assy
- 82-0900 Pump Bracket Assy, 6 Pump
- 82-0906 Pump Bracket Assy, 5 Pump
17 30-5111 Pump Support
18* 04-0504 Screw, 8 - 18 X 0.375
19* 82-0251 Mini Pump
20* 04-0275 Screw, Half Moon
21* 04-0359 Screw, 8 - 32 X 3.100
22 54-0091 Manifold Assy (used on 6V and 5V)
23 54-0092 Manifold Assy (used in 6V and 5V)
24 07-0441 Clamp, Oetiker
25 08-0272 Tube, CO2 Carbonator (used on 6V and 5V)
26 08-0271 Tube, CO2 Carbonator (used on 6V and 5V)
27 08-0268 Tube, CO2 Carbonator (used on 6V)
- 08-0269 Tube, CO2 Carbonator (used on 5V)
28 05-0604 Plug, CO2 Manifold
29* 04-0431 Screw, 1/4 - 20 X 1.000, Round Head
30* 04-0033 Washer, 1/4”
31 01-0987 Elbow, Brass
32* 07-0017 Clamp with screw
33 02-0089 O-Ring
34 01-1325/01 Elbow Assy, CO2 (used on 5V)
35 02-0005 O-Ring
36 01-1072 Elbow Assy (included in Installation Kit)
37 49-0101/01 Tubing Assy, BIB
38 82-2744 Dampener Assy
39 08-0029 Tubing, Braided, 0.250 ID
40 07-0409 Clamp, Oetiker
* Items can be interchanged between Delta, Delta II, and Delta III.
20
7.4 CARBONATOR WATER/SYRUP LINE ASSEMBLIES
23
34
FIGAL/REMOTE
CONFIGURATION
BAG-IN-BOX
�CONFIGURATION
17
18
8
20
5
6
8
19
5
20
7
6
21
39
37
15
16
22
24
7
9
40
10
8
6
7
14
13
12
11
5
4
3
2
17
34
30
34
29
34
28
35
34
34
27
26
TO PYTHON
36
SYRUP / CO2 / WATER ASSEMBLIES
32
31
38
1
33
33
25
21
7.4 CARBONATOR WATER/SYRUP LINE ASSEMBLIES (CONTINUED)
ITEM PART NO. DESCRIPTION
1 REF Tank Assy, Carbonator
2 02-0096 Washer
3 52-0909 Probe Assy
– 17-0468 Fitting Assy, CO2 IN (For Use
with Pumps)
– 17-0469 Fitting Assy, CO2 IN (For Use
without Pumps)
4 01-1311 Fitting Sub Assy, CO2
5 02-0003 O-Ring
6 01-0689 Sleeve
7 01-0674 Ball
8 02-0025 O-Ring
9 01-1334 Body, Check Valve, Gas
10 01-0669 Body, Check Valve, Gas
– 54-0066 Relief Valve Assy
11 02-0023 Seat
12 05-0536 Stem
13 03-0024/01 Spring
14 05-0537 Body, Relief Valve
15 05-0525 Lever
16 81-0196 Pin
17 05-0011 Flare Seal Washer, Small
– 17-0485 Double Check Valve Assy
18 01-1466 Fitting, Check Valve
19 01-0673 Body
20 03-0021 Spring
21 01-0670 Body
22 23-1199 Cage Assy, Remote/Recirc
23 48-0492/01 Adapter, CO2 Water OUT
24 01-0424 Swivel, Hose Assy
25 REF Tube Assy, Syrup, No. 6
– 48-0478/01 Tube Assy, Syrup, Figal/Remote
(Use on 6 Valve Units)
– 48-0454/01 Tube Assy, Syrup (use on 6 Valve
Units)
– 49-0221 Tube Assy, Syrup to Mini Pump
(12”)
– 49-0221-01 Tube Assy, Stainless Steel, Syrup
to Mini Pump (12”)
– 49-0222 Tube Assy, Syrup to Mini Pump
(10”)
– 49-0222-01 Tube Assy, Stainless Steel, Syrup
to Mini Pump (10”)
26 REF Tube Assy, Syrup, No. 5
– 48-0477/01 Tube Assy, Syrup, Figal/Remote
(Use on 6 Valve Units)
– 48-0478/01 Tube Assy, Syrup, Figal/Remote
(Use on 5 Valve Units)
– 48-0453/01 Tube Assy Syrup, (Use on 6
Valve Units)
– 48-0454/01 Tube Assy Syrup, (Use on 5
Valve Units)
– 48-0450/01 Tube Assy Syrup ( use on 6 valve
units)
27 REF Tube Assy, Syrup, No.4
– 48-0476/01 Tube Assy, Syrup, Figal/Remote
(Use on 6 Valve Units)
– 48-0477/01 Tube Assy, Syrup, Figal/Remote
(Use on 5 Valve Units)
– 48-0478/01 Tube Assy, Syrup, Figal/Remote
(Use on 4 Valve Units)
– 48-0452/01 Tube Assy, Syrup (Use on 6
Valve Units)
ITEM PART NO. DESCRIPTION
– 48-0453/01 Tube Assy, Syrup (Use on 5
Valve Units)
– 48-0454/01 Tube Assy, Syrup (Use on 4
Valve Units)
28 REF Tube Assy, Syrup, No. 3
– 48-0475/01 Tube Assy, Syrup, Figal/Remote
(Use on 6 Valve Units)
– 48-0503/01 Tube Assy, Syrup, Figal/Remote
(Use on 5 Valve Units)
– 48-0477/01 Tube Assy, Syrup, Figal/Remote
(Use on 4 Valve Units)
– 48-0451/01 Tube Assy, Syrup (Use on 6
Valve Units)
– 48-0501/01 Tube Assy, Syrup (Use on 5
Valve Units)
– 48-0453/01 Tube Assy Syrup (Use on 4 Valve
Units)
29 REF Tube Assy, Syrup, No. 2
– 48-0474/01 Tube Assy, Syrup, Figal/Remote
(Use on 6 Valve Units)
– 48-0502/01 Tube Assy, Syrup, Figal/Remote
(Use on 5 Valve Units)
– 48-0503/01 Tube Assy, Syrup (Use on 4
Valve Units)
– 48-0450/01 Tube Assy, Syrup (Use on 6
Valve Units)
– 48-0500/01 Tube Assy, Syrup (Use on 5
Valve Units)
– 48-0501/01 Tube Assy, Syrup (Use on 4
Valve Units)
30 REF Tube Assy, Syrup, No. 1
– 48-0473/01 Tube Assy, Syrup, Figal/Remote
(Use on 6 Valve Units)
– 48-0449/01 Tube Assy, Syrup (Use on All
Units)
31 08-0029 Tube, Flexible
32 REF Adapter Assy
– 01-1483 Adapter Assy, Elbow
– 01-1022 Adapter Assy, Elbow, Stainless
Steel
33 07-0409 Clamp, Oetiker
34 02-0005 O-Ring
35 03-0153 Retainer, Convert
36 05-0781 Adapter, 1/4B x Dole
37 30-6767 Brace, Water Coils
38 30-6807 Spacer, Lower, Water Cage
39 04-1116 Screw, 10 - 24 x 0.625, PHD, PH,
18 - 8, SS
40 01-1831 Spacer, 10 - 24, Threaded
22
7.5 CONTROL HOUSING
7
10
9
8
6
5
4
3
2
1
20
12
13
11
ITEM PART NO. DESCRIPTION
11 11-0186 Jumper, 4-Position
12 13-0059 Bushing
13 13-0028 Strain Relief
14 52-1219 Power Cord (Pigtail)
15 52-0904 Harness Assy,
Trans #1
16 52-0905 Harness Assy,
Trans #2
17 52-0906 Harness Assy,
Comp #1
18 52-0907 Harness Assy,
Comp #2
19 11-0008 Tie Wrap
20 12-0089 Switch
12
19
18
17
16
15
23
14
ITEM PART NO. DESCRIPTION
- 52-0900/02 Control Housing, With
ON/OFF Switch
1 30-5109/02 Control Housing
2 52-0868/01 Lead Assy,
ON/OFF Switch
3 13-0047 Stand-off
4 52-1423/01 PCB Assy
5 52-2027 Lead Assy, Probe Ground
(Non-Carb Units Only)
6 52-2061 Lead Assy, EIBC
7 12-0190 Terminal Block
8 04-0477 Screw, 8 - 32 X 0.375”
9 04-0504 Screw, 8 - 16 X 0.375”
10 30-5108/01 Cover, Control Box
7.6 REGULATOR WATER ASSEMBLY
ITEM PART NO. DESCRIPTION
18-0253/02 Regulator Assembly, Water
1 05-0017 Washer, Seal, Flare, Nylon
2 49-0227 Hose, Regulator Assy
3 18-0252 Regulator
4 01-0446 Fitting, Barb
5 07-0481 Bracket, Regulator
6 04-0504 Screw, 8 - 18 x .375” AB
7 01-1429 Nut, 7/18-18, UNS
8 07-0438 Clamp, Oetiker
1
2
4
3
7
5
8
4
6
24
7.7 WIRING DIAGRAM – DELTA III
IMPORTANT
1. WHEN STARTING UNIT OR IF CURRENT IS INTERRUPTED, THERE IS A FIVE (5) MINUTE
DELAY BEFORE THE COMPRESSOR/FAN STARTS.
2. THERE IS A THREE (3) MINUTE PROTECTION TIMER ON THE CARBONATOR PUMP MOTOR.
IF THE MOTOR HAS TIMED OUT, CHECK WATER SUPPLY AND RESET BY MOMENTARILY
DISCONNECTING POWER.
IMPORTANT
1. WHEN STARTING UNIT OR IF CURRENT IS INTERRUPTED, THERE IS A FIVE (5) MINUTE
DELAY BEFORE THE COMPRESSOR/FAN STARTS.
2. THERE IS A THREE (3) MINUTE PROTECTION TIMER ON THE CARBONATOR PUMP MOTOR.
IF THE MOTOR HAS TIMED OUT, CHECK WATER SUPPLY AND RESET BY MOMENTARILY
DISCONNECTING POWER.
TO PLAIN WATER VALVE
9000 and 9500 Series Only
KEY
SWITCH
B
S1
V
A
L
V
E
S
(5,
OR
B
S2
B
S3
B
S4
B
S5
B
S6
6)
OPTIONAL
MARQUEE
BLU BRNG
POWER
CORD
W
B
W
TB1
BRG
BRG
J1
IN
TERM4
ELECTRONIC
ICE BANK
B
W
W
W
W
PROBE
LINE
24 V
W
W
B
B/WB/W
8
16
B
RIBBED
BLK
KILL
SWITCH
15714
PLAIN
BLK
AGITATOR
MOTOR
65
13
W
(FIELD INSTALLED OPTION)
W
B
TERM2
J3
IN
2
10 9
B
1
J4
OUT
TERM1
BB
1
W
RIBBED
BLK
J2
PCB,IBC
OUT
TERM3
B
B
12411
W
3
3
G
GW B
9000 and 9100 Series Only
BWG
CARBONATOR
PROBE
G
W
R
B/W
B
COMPRESSOR
9000 and 9100 Series Only
B
B
B
CARBONATOR
MOTOR
CAPACITOR
WBWB
1 4
B
WBW
FAN
MOTOR
G
RECIRCULATING MOTOR
9100 SERIES ONLY
25
CARBONATOR
MOTOR
NOTES
26
Lancer Corp.
800-729-1500
Technical Support/Warranty: 800-729-1550
custserv@lancercorp.com
lancercorp.com
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