Lancer 9000, MAX II Service Manual

INSTALLATION AND SERVICE MANUAL

FOR THE

MAX II DISPENSER

LANCER SERIES 9000

REV. 03/22/05
P.N. 28-0564/01

This manual supersedes and replaces 28-0564, dated 12/19/03.

6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • [phone]

FAX ENGINEERING: • 210-310-7096

•

"Lancer" is the registered trademark of Lancer •

•

Copyright — 2005 by Lancer, all rights reserved. •

SPECIFICATIONS

DIMENSION

Width 16 7/8 inches (429 mm)
Depth 24 3/4 inches (629 mm)
Height (without legs) 25 1/2 inches (648 mm)

WEIGHT

Shipping 160 pounds (72.5 kg)
Empty 146 pounds (66.2 kg)
Operating 220 pounds (99.8 kg)

WATER REQUIREMENTS

CAUTION

IF WATER SOURCE EXCEEDS 50 PSIG (3.45 BAR) A RECOMMENDED WATER REGULATOR
ASSEMBLY (PN 18-0253/02) MUST BE USED TO LIMIT WATER PRESSURE TO 50 PSIG (3.45 BAR).
FAILURE TO USE REGULATOR WILL RESULT IN IMPROPER PERFORMANCE OF DISPENSER.

Minimum flowing pressure of 25 PSIG (1.72 BAR)
Maximum static pressure of 50 PSIG (3.45 BAR)

CARBON DIOXIDE (CO2) REQUIREMENTS

Minimum pressure of 70 PSIG (4.92 kg/cm2, 4.83 BAR)
Maximum pressure of 80 PSIG (5.62 kg/cm2, 5.52 BAR)

ICE BANK WEIGHT

27 - 30 pounds (12.2 to 13.6 kg)

DRINK CAPACITY

215 – 12 oz drinks under 40°F (4.4°C) at 4 drinks per minute with 75°F (23.9°C) ambient, inlet water,
and inlet syrup using 1/3 HP, 115 V, 60 Hz refrigeration system.

Please refer to the Lancer web site (www.lancercorp.com) for information relating to Lancer
Installation and Service Manuals, Instruction Sheets, Technical Bulletins, Service Bulletins, etc.

FAX SALES

• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •

• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •

TABLE OF CONTENTS

SPECIFICATIONS ...................................................................................................................................COVER

TABLE OF CONTENTS ......................................................................................................................................i

DISPENSER INSTALLATION HIGHLIGHTS.....................................................................................................ii

1. INSTALLATION ...........................................................................................................................................1

1.1 RECEIVING .......................................................................................................................................1

1.2 UNPACKING ......................................................................................................................................1

1.3 UNPACKING INSTALLATION KITS ...................................................................................................1

1.4 SELECTING A COUNTER LOCATION .............................................................................................1

1.5 MOUNTING THE DISPENSER..........................................................................................................1

1.6 CONNECTING THE DRAIN...............................................................................................................1

1.7 FILLING UNIT WITH WATER ............................................................................................................1

1.8 CONNECTING TO ELECTRICAL POWER .......................................................................................2

1.9 CONNECTING TO WATER SUPPLY.................................................................................................2

1.10 CONNECTING THE CO2 SUPPLY....................................................................................................3

1.11 CONNECTING TO REMOTE BAG-IN-BOX (BIB) SYRUP PUMPS..................................................3

1.12 CONNECTING TO REMOTE PRESSURIZED SYRUP SUPPLY......................................................3

1.13 PURGING THE CARBONATION SYSTEM .......................................................................................3

1.14 ADJUSTING WATER FLOW ..............................................................................................................3

1.15 ADJUSTING WATER TO SYRUP RATIO (BRIX) ..............................................................................3

2. SCHEDULED MAINTENANCE ...................................................................................................................4

2.1 DAILY .................................................................................................................................................4

2.2 WEEKLY.............................................................................................................................................4

2.3 MONTHLY ..........................................................................................................................................4

2.4 EVERY SIX MONTHS........................................................................................................................4

2.5 YEARLY..............................................................................................................................................4

3. DISPENSER CLEANING AND SANITIZING ..............................................................................................4

3.1 GENERAL INFORMATION ................................................................................................................4

3.2 AMBIENT PROCESS.........................................................................................................................5

3.3 ALTERNATE CLEANING AND SANITIZING AGENTS ......................................................................5

4. CONNECTION FOR PLAIN WATER PRODUCT........................................................................................6

5. TROUBLESHOOTING.................................................................................................................................6

5.1 WATER LEAKAGE AROUND NOZZLE .............................................................................................6

5.2 MISCELLANEOUS LEAKAGE ...........................................................................................................6

5.3 INSUFFICIENT WATER FLOW..........................................................................................................6

5.4 INSUFFICIENT SYRUP FLOW..........................................................................................................6

5.5 ERRATIC RATIO ...............................................................................................................................6

5.6 NO PRODUCT DISPENSED .............................................................................................................7

5.7 WATER ONLY DISPENSED, NO SYRUP; SYRUP ONLY DISPENSED, NO WATER .....................7

5.8 NO WATER, JUST SYRUP ................................................................................................................7

5.9 VALVE WILL NOT SHUT OFF ...........................................................................................................7

5.10 SYRUP ONLY DISPENSED. NO WATER, BUT CO2 GAS DISPENSED WITH SYRUP ................8

5.11 EXCESSIVE FOAMING .....................................................................................................................8

5.12 WATER CONTINUALLY OVERFLOWS FROM WATER BATH INTO DRIP TRAY ...........................8

5.13 COMPRESSOR STARTS AND CONTINUES TO RUN UNTIL FREEZE UP AND

WILL NOT CUT OFF..........................................................................................................................8

5.14 WARM DRINKS..................................................................................................................................8

5.15 COMPRESSOR DOES NOT START (NO HUM), CONDENSER FAN MOTOR DOES NOT

RUN AND NO ICE BANK...................................................................................................................8

5.16 COMPRESSOR DOES NOT START (NO HUM), BUT CONDENSER FAN MOTOR RUNS............9

5.17 COMPRESSOR DOES NOT START BUT HUMS .............................................................................9

5.18 COMPRESSOR STARTS BUT DOES NOT SWITCH OFF START WINDING .................................9

5.19 COMPRESSOR STARTS AND RUNS A SHORT TIME BUT SHUTS OFF ON OVERLOAD ...........9

5.20 COMPRESSOR RUNS NORMALLY, BUT WATER LINE IS FROZEN............................................10

5.21 COMPRESSOR CYCLES ON AND OFF FREQUENTLY DURING THE INITIAL PULLDOWN

AND/OR NORMAL OPERATIONS...................................................................................................10

5.22 CIRCUIT BREAKER POPPING .......................................................................................................10

5.23 BIB PUMP DOES NOT OPERATE WHEN DISPENSING VALVE IS OPENED ..............................10

5.24 BIB PUMP OPERATED BUT NO FLOW .........................................................................................10

5.25 BIB PUMP CONTINUES TO OPERATE WHEN BAG IS EMPTY ...................................................10

5.26 BIB PUMP FAILS TO RESTART AFTER BAG REPLACEMENT ....................................................10

i

5.27 BIB PUMP FAILS TO STOP WHEN DISPENSING VALVE IS CLOSED.........................................10

5.28 LOW OR NO CARBONATION .........................................................................................................10

6. ILLUSTRATIONS, PARTS LISTINGS, WIRING DIAGRAMS, AND PLUMBING DIAGRAMS ................11

6.1 MAX II, ASSEMBLY.....................................................................................................................11-12

6.2 REFRIGERATION DECK ASSEMBLY........................................................................................13-14

6.3 CABINET ASSEMBLY.................................................................................................................15-16

6.4 CARBONATOR DECK ASSEMBLY .................................................................................................17

6.5 WATER REGULATOR ASSEMBLY..................................................................................................18

6.6 CARBONATOR WATER/SYRUP LINES ASSEMBLIES.............................................................19-20

6.7 CONTROL HOUSING.................................................................................................................21-22

6.8 WIRING DIAGRAM .........................................................................................................................23

ii

DISPENSER INSTALLATION HIGHLIGHTS

Listed below are ten critical elements which will aid in a successful installation.

1. Fill water bath until water overflows from tank overflow tube.

2. The carbonator pump motor must be disconnected from the power supply (refer to basic manual - Page 2,
Section 1.8A) prior to connection to water supply for initial build up of ice bank. Failure to do so will result in
automatic shut off of carbonator (see Item 6 below) or damage to the pump.

3. If this dispenser is installed in an area that is susceptible to ±10% variation of the nominal line voltage,
consider installing a surge protector or similar protection device.

4. There is a five (5) minute delay which prevents the compressor and condenser fan from starting until the delay
has lapsed. If electrical current is interrupted, there is always a five (5) minute delay before the compressor
starts.

5. The unit is equipped with a protective timer for the carbonator pump motor, set for three (3) minutes. If the
carbonator motor has timed out, it must be manually reset by either momentarily unplugging the unit or
switching off the on/off switch (if present). Once power is restored, the five (5) minute compressor delay would
be in effect.

6. Supply Water Pressure: Minimum–25 PSIG (1.76 kg/cm

2

); Maximum: 50 PSIG (3.5 kg/cm2) If pressure is over

50 PSIG, a water pressure regulator must be used.

7. On units with the built in water regulator, the regulator must be removed if inlet water pressure is less than
25 PSIG.

8. CO

2 Pressure: Recommend nominal pressure 70 PSIG (4.92 kg/cm

2

, 4.83 BAR).

9. Bag in box syrup packages must be within six (6) feet from unit when internal syrup pumps are being used.

10.Valve Adjustment: Make sure drink temperature is below 40°F (4.4°C) before adjusting brix.

TABLE OF CONTENTS (CONTINUED)

1

1. INSTALLATION

1.1 RECEIVING

Each unit is tested and thoroughly inspected before shipment. At the time of shipment, the carrier
accepts the unit and any claim for damages must be made with the carrier. Upon receiving units
from the delivering carrier, carefully inspect carton for visible indication of damage. If damage
exists, have carrier note same on bill of lading and file a claim with the carrier.

1.2 UNPACKING

A. Cut band and remove.
B. Remove top portion of carton by lifting up.
C. Remove accessory kit and loose parts from top packaging.
D. Remove top inner carton pad and corners.
E. Lift unit up by plywood shipping base and remove lower portion of carton.
F. Inspect unit for concealed damage and if evident, notify delivering carrier and file a claim against

same.

G. Remove plywood shipping base from unit by moving unit so that one side is off the counter top

or table allowing access to screws on the bottom of the plywood shipping base.

NOTE

If unit is to be transported, it is advisable to leave the unit secured to the plywood base.

H. If unit is to be installed with optional legs, assemble legs to unit by tilting unit. DO NOT LAY

UNIT ON ITS SIDE OR BACK.

1.3 UNPACKING INSTALLATION KITS

A. Inspect kits for concealed damage and if evident, notify delivering carrier and file a claim against

same.

B. Each kit contains a list of the parts and a drawing showing the proper assembly of the parts.

1.4 SELECTING A COUNTER LOCATION

A. Select a location close to a properly grounded electrical outlet and water supply that meet the

requirements as scheduled on the specification page.

CAUTION

FAILURE TO MAINTAIN SPECIFIED CLEARANCE WILL CAUSE THE COMPRESSOR TO
OVERHEAT AND WILL RESULT IN COMPRESSOR FAILURE.

B. Condenser air is drawn in the front and sides of the unit, and discharged out the top of the unit.

A minimum of eight (8) inches (203 mm) clearance must be maintained over the top of the unit.

1.5 MOUNTING THE DISPENSER

A. The dispenser is designed to be permanently mounted and sealed to the counter or installed on

4” legs.

B. For permanent mounting use Lancer sealant kit (P/N15-0010) to seal the dispenser to the

counter.

C. For leg mounting, use Lancer leg kit (PN 82-1704).

NOTE

NSF listed units must be sealed to the counter or have four (4) inch legs installed.

1.6 CONNECTING THE DRAIN

A. Remove cup rest. Lift splash plate up and pull out and down on the bottom to remove.
B. Remove the drip tray from the unit and connect the drain tube to the drain fitting located on the

back.

C. Route the drain tube to a suitable drain and replace the unit’s drip tray.

1.7 FILLING UNIT WITH WATER

A. Remove the bonnet from the unit.
B. Remove the plastic plug (located on the front of the unit’s carbonator deck) from the unit’s fill

hole.

C. Using a funnel or tube, fill the water bath compartment with water until it flows out of the

2

overflow tube into the drip tray.

CAUTION

THE WATER BATH COMPARTMENT MUST BE FILLED WITH WATER BEFORE PLUGGING
IN THE UNIT, OTHERWISE THE COMPRESSOR DECK AND CONDENSER FAN MAY NOT
OPERATE PROPERLY.

D. Replace the plug.

1.8 CONNECTING TO ELECTRICAL POWER

WARNING

THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL
ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE POWER CORD IS
PROVIDED WITH A THREE PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED
ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE
UNIT.

DO NOT USE EXTENSION CORDS WITH THIS UNIT. DO NOT “GANG” TOGETHER WITH
OTHER ELECTRICAL DEVICES ON THE SAME OUTLET.

CAUTION

FAILURE TO DISCONNECT THE MOTOR POWER SUPPLY WILL DAMAGE THE CARBONATOR
MOTOR AND PUMP AND VOID THE WARRANTY.

A. If the unit is equipped with a built-in carbonator, disconnect the power supply to the carbonator

motor by disconnecting the four pin connector located near the top of the electrical control box
on the refrigeration deck.

B. Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug

into wall electrical outlet unless the current shown on the serial number plate agrees with
local current available.

C. Route the power supply cord to a grounded electrical outlet of the proper voltage and

amperage rating, and plug in the unit. This will turn on the refrigeration system and allow it to
start cooling while completing the rest of the installation. The agitator motor will start
immediately, but the compressor and fan motor will not start until the five (5) minute delay has
elapsed.

1.9 CONNECTING TO WATER SUPPLY

CAUTION

IF WATER SOURCE EXCEEDS 50 PSIG (3.52 KG/CM2) A WATER REGULATOR KIT MUST BE
USED TO LIMIT WATER PRESSURE TO 50 PSIG (3.52 KG/CM2). FAILURE TO USE A WATER
REGULATOR WILL RESULT IN IMPROPER PERFORMANCE OF DISPENSER.

A. Using tubing and fittings from the installation kit, connect tubing assembly to water source.

DO NOT CONNECT TO DISPENSER AT THIS TIME.

B. Flush water supply line thoroughly.

NOTE

If the water source is above 50 PSIG (3.52 kg/cm2), cut tubing assembly and install Water
Regulator Kit (PN 18-0253/02) as shown in kit instruction sheet.

The water supply must be protected by means of an air gap, a backflow prevention device
(located upstream of the CO

2 injection system) or another approved method to comply with

NSF standards. A backflow prevention device must comply with ASSE and local standards.

It is the responsibility of the installer to ensure compliance.

C. Route through hole in counter and through opening behind splash plate and connect to

carbonator pump using a flare seal washer (PN 05-0017). Use a back-up wrench to prevent
damage to carbonator pump.

D. Leave 12 inches (305 mm) of extra tubing length below the counter for servicing and moving

the dispenser.
E. Turn on water supply and check for leaks.
F. Using test gauge assembly (PN 22-0138), set regulator at a maximum of 50 PSIG (3.52 kg/cm

2

).

3

1.10 CONNECTING THE CO

2 SUPPLY

A. Connect high pressure CO2 regulator assembly to CO2 cylinder. Use a new CO2 tank washer

if regulator does not have built-in o-ring seal.
B. Place CO2 cylinder in service location under counter, etc., and secure it with a safety chain.
C. Using tubing and fittings from installation kit connect tubing assembly to tank mount regulator

using flare seal washer (PN 05-0011). Use a back-up wrench to prevent damage to regulator

assembly.
D. Route gas line through hole in counter and through opening behind the dispenser splash plate.
E. Leave 12 inches (254 mm) of extra tubing length below the counter for servicing and moving the

dispenser.
F. Connect tubing directly to the carbonator CO

2 inlet check valve.

W

ARNING

DO NOT TURN ON THE CO2 SUPPLY AT THIS TIME

1.11 CONNECTING TO REMOTE BIB SYRUP PUMPS

A. Locate the remote BIB, syrup supply and pumps in a convenient location.
B. Attach the syrup supply tubes to the dispensers syrup inlet fittings (located behind the splash

plate) using a 1/4” Oetiker clamp for each syrup flavor.
C. Route the syrup supply tubes to the remote syrup pumps.
D. Complete installation of the remote syrup pump system following the manufacturer’s

instructions.

1.12 CONNECTING TO REMOTE PRESSURIZED SYRUP SUPPLY

A. Locate the five gallon syrup containers and the CO

2 cylinder and regulator set in a convenient

location.
B. Attach the syrup supply tube assembly to the dispensers syrup inlet fittings (located behind the

splash plate) using a 1/4” Oetiker clamp for each syrup flavor.
C. Route the syrup supply tubes to the five gallon syrup containers and attach them to the

appropriate syrup flavor.
D. Attach a CO2 supply line from each of the five gallon syrup containers to the low pressure

regulator and pressurize the containers.

1.13 PURGING THE CARBONATION SYSTEM

A. The relief valve for the built-in carbonator is located on the right hand side of the unit’s

carbonator deck. Lift the yellow lever on the top of the relief valve until water flows from the

holes in the relief valve. Then release the relief valve.
B. Reconnect the power supply to the carbonator pump.
C. Back off on the CO

2 regulator pressure adjusting screw all the way. Open the CO2 cylinder

handle slowly. Turn the CO2 pressure regulator up slowly to 75 PSIG (5.1 bar).
D. Open a dispensing valve until water and syrup are flowing steadily from the valve.
E. Repeat procedure “D” for each valve.
F. Check all of the unit’s syrup, water and CO2 connections for leaks and repair if necessary.

NOTE

To check for CO2 leaks, close the valve on the CO2 cylinder and observe if the pressure to the

system drops with the cylinder valve closed for five (5) minutes. Open the cylinder valve after

check.

G. Replace the unit’s bonnet, splash plate and cup rest.

1.14 ADJUSTING WATER FLOW

A. The refrigeration unit should have been running for a least one hour before you attempt to brix

the valves. The drink temperature should be no higher than 40°F (4.4°C) when the brix is set.

This is best done after the unit has made an ice bank.
B. Adjust the water flow for each valve according to the valve manufacturer’s recommendations.

1.15 ADJUSTING WATER TO SYRUP (RATIO) BRIX

Adjust the water/syrup ratio (brix) according to the valve manufacturer’s recommendations.

4

2. SCHEDULED MAINTENANCE

2.1 DAILY

A. Remove the nozzle and diffuser from each valve and wash them in warm water.
B. Remove the cup rest and wash in warm soapy water.
C. Pour warm soapy water into the drip tray and wipe with a clean cloth.
D. With a clean cloth and warm soapy water, wipe off all of the units exterior surfaces.
E. Replace the cup rest, valve diffusers and valve nozzles.

2.2 WEEKLY

A. Check the flow and brix of each valve following the brixing instructions given in sections 1.14

and 1.15.

B. Remove the unit’s bonnet and check the level of water in the water bath. Replenish as required,

and replace the bonnet.

2.3 MONTHLY

A. Unplug the dispenser from its power source.
B. Remove the bonnet, and clean the dirt from the unit’s condenser using a soft brush.
C. Replace the bonnet and plug in the unit.

2.4 EVERY SIX (6) MONTHS

A. Clean and sanitize the unit using the appropriate procedures outlined in Section 3 of this

manual.

2.5 YEARLY

A. Clean water bath interior, including evaporator coils and refrigeration components.
B. Clean the entire exterior of the unit.
C. Sanitize syrup lines.

NOTE

Because of difficulty in rinsing, detergent solution should not be introduced into the carbonator.

3. DISPENSER CLEANING AND SANITIZING

3.1 GENERAL INFORMATION

A. Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in

accordance with NSF guidelines. The operator of the equipment must provide continuous
maintenance as required by this manual and/or state and local health department guidelines to
ensure proper operation and sanitation requirements are maintained.

NOTE

The cleaning and sanitizing procedures provided herein pertain to the Lancer equipment
identified by this manual. If other equipment is being cleaned, follow the guidelines established
by the manufacturer for that equipment.

IMPORTANT

Water lines are not to be disconnected during the cleaning and sanitizing of syrup lines to avoid
contamination.

B. Cleaning and sanitizing should be accomplished only by trained personnel. Sanitary gloves are

to be used during cleaning and sanitizing operations. Applicable safety precautions must be
observed. Instruction warnings on the product being used must be followed.

C. Recommended Preparation of Cleaning Solutions.

1. Cleaning solutions (for example, Ivory Liquid, Calgon, etc.) mixed with clean, potable water
at a temperature of 90° to 110° Fahrenheit should be used to clean equipment. The
mixture ratio, using Ivory Liquid, is one (1) ounce of cleanser to two (2) gallons of water. A
minimum of four (4) gallons of cleaning mixture should be prepared.

NOTE

Extended lengths of product lines may require that an additional volume of solution be
prepared.

5

2. Any equivalent cleanser may be used as long as it provides a low-sudsing, non-perfumed,
easily rinsed mixture.

D. Recommended Preparation of Sanitizing Solutions.

1. Sanitizing solutions should be prepared in accordance with the manufacturer’s written
recommendations and safety guidelines. Follow manufacturer’s requirements so that the
solution provides 100 parts per million (PPM) (100mg/L) available chlorine at a temperature
of 90°F to 120°F. A minimum of four (4) gallons of sanitizing solution should be prepared.

NOTE

Extended lengths of product lines may require that an additional volume of solution be
prepared.

2. Any sanitizing solution may be used as long as it is prepared in accordance with the
manufacturer’s written recommendations and safety guidelines, and provides 100 PPM
(100mg/L) available chlorine.

3.2 AMBIENT PROCESS

A. The ambient process is the most common method for cleaning and sanitizing dispenser

equipment. The detergent should be as recommended and the sanitizer should be low pH (7.0)

chlorine solution.
B. Disconnect syrup containers and remove product from tubing.
C. Rinse the lines and fittings with clean room temperature water to remove all traces of residual

product.
D. Fill lines with a low-sudsing, non-perfumed, and easily rinsed detergent solution. The solution

should be prepared in accordance with the manufacturers recommendations. Make sure the

lines are completely filled and allow to stand for at least 10 minutes.
E. Flush the detergent solution from the lines with clean water. Continue rinsing until testing with

phenolphthalein shows that the rinse water is free of residual detergent.
F. Fill the lines with a low pH (7.0) chlorine solution containing at least 100 PPM (100mg/L)

available chlorine. Flow sanitizing solution through dispenser until output tests to full 100 PPM

(100mg/L) concentration. Allow to stand for 15 minutes.
G. Reconnect syrup containers and ready Unit for operation.

W

ARNING

REMOVE SANITIZING SOLUTION FROM DISPENSER AS INSTRUCTED. RESIDUAL
SANITIZING SOLUTION LEFT IN SYSTEM COULD CREATE HEALTH HAZARD.

H. Draw drinks to refill lines and flush the chlorine solution from the dispenser.

NOTE

Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with the

end use product. This is an NSF requirement.

I. Taste the beverage to verify that there is no off taste.

3.3 ALTERNATE CLEANING AND SANITIZING AGENTS

The above approach to cleaning and sanitizing is strongly recommended. However, the Division
Quality Assurance Manager may approve the following cleaning and sanitizing agents.

A. Chlorinated alkaline detergents. These compounds may be used as the cleaning agent, but

may not be used as combined cleaner/sanitizer.
B. Iodophors may be substituted for chlorine as the sanitizing agent.

CAUTION

IODOPHORS AND QUATERNARY AMMONIUM COMPOUNDS (QUATS) ARE BROAD CLASSES
OF COMPOUNDS. SOME MEMBERS OF EACH GROUP CAN CAUSE SERIOUS PROBLEMS
WITH FOAMING, DISTORTION OR DISCOLORATION OF POLYMERIC PARTS, POOR
RINSIBILITY, AND OFF-TASTE. THE RINSIBILITY AND OFF-TASTE PROBLEMS HAVE BEEN
ESPECIALLY PREVALENT WITH QUATS. BECAUSE OF THE POTENTIAL PROBLEMS,
APPROVAL MUST BE GRANTED BY THE DIVISION QUALITY ASSURANCE MANAGER TO
SPECIFIC COMPOUNDS. THIS APPROVAL SHOULD BE BASED UPON TESTING IN THE
LABORATORY.

6

C. Quaternary ammonium compounds may be used as a combined cleaner-sanitizer but are

generally not recommended. These compounds are not to be utilized at concentrations
exceeding 100 PPM (100 mg/L), or that concentration specified in local regulations, which ever
is lower.

4. CONNECTION FOR PLAIN WATER PRODUCT

4.1 If plain water product is required, a separate plain water manifold is utilized for easy connection to

any of the three (3) valves on the left side of the dispenser. It may be necessary to loosen the
screws on the carbonator pump plate to facilitate this changeover.

4.2 De-pressurize unit by disconnecting the water inlet.

4.3 Remove retaining clip from the fitting behind the faucet plate, and pull the soda line out of the

fitting.

4.4 Remove the cap from the correspondingwater line in the same manner.

4.5 Insert the water line into the fitting behind the water plate and replace the retaining clip.

4.6 Replace the cap onto the soda line and install the retaining clip.

4.7 Repeat for other valves if desired.

4.8 Re-tighten carbonator pump plate screws if loosened (see Step 4.1).

5. TROUBLESHOOTING

TROUBLE

CAUSE REMEDY

5.1 Water leakage around A. Damaged or improperly A. If damaged, replace. If improperly

nozzle. installed o-ring above diffuser. installed, adjust.

5.2 Miscellaneous leakage. A. Gap between parts. A. Tighten appropriate retaining
screws.

B. Damaged or improperly B. Replace or adjust appropriate

installed o-rings. o-rings.

5.3 Insufficient water flow. A. Insufficient incoming supply A. Verify incoming supply water

water pressure. pressure is a minimum of 25 PSI.

B. Shutoff on mounting block B. Open shutoff fully.

not fully open.

C. Foreign debris in water flow C. Remove water flow control from

control. upper body and clean out any

foreign material to ensure smooth
free spool movement.

D. Foreign debris in water pump D. Remove water pump strainer and

strainer clean.

5.4 Insufficient syrup flow. A. Insufficient CO2 pressure to A. Adjust CO2 pressure to 80 PSI

BIB pumps. (minimum 70 PSI) for BIB pumps.

B. Shutoff on mounting block B. Open shutoff fully.

not fully open.

C. Foreign debris in syrup flow C. Remove syrup flow control from

control. upper body and clean out any

foreign material to ensure smooth
free spool movement.

5.5 Erratic ratio. A. Incoming water and/or syrup A. Check pressure and adjust.

supply not at minimum
flowing pressure.

B. Foreign debris in water B. Remove flow controls from upper

and/or syrup flow controls. body clean out any foreign material

to ensure smooth free spool
movement.

5.6 No product dispensed. A. Water and syrup shutoffs A. Open shutoffs fully.
on mounting block not fully
open.

B. The key switch on an electric B. Turn key switch to ON position.

valve is in the OFF position.

C. Cup lever arm or ID panel C. Repair.

actuator on electric valve is
not actuating the switch.

D. Electric current not reaching D. Check electric current supplied to

electric valve. valve. If current is adequate, check

solenoid coil and switch, and
replace if necessary.

E. Improper or inadequate E. Remove valve from mounting block

water or syrup supply. and open shutoffs slightly and

check water and syrup supply. If
no supply, check dispenser for
freeze-up or other problems.

F. Transformer failure. F. Reset transformer circuit breaker.

If breaker pops again, refer to
Section 5.22.

5.7 Water only dispensed, A. Water or syrup shutoff on A. Open shutoff fully.

no syrup; or syrup mounting block not fully
only dispensed, no open.
water. B. Improper or inadequate B. Remove valve from mounting block

water or syrup supply. and open shutoffs slightly and

check water and syrup supply.
If no supply, check dispenser for
freeze-up or other problems.
Ensure BIB connection is engaged.

C. BIB supply too far from C. Check syrup pump manufactuer’s

dispenser. recommendations for maximum

distance pumps can be located
the dispenser.

D. CO2 pressure too low. D. Check the CO2 pressure to the

pump manifold to ensure it is
between 70 and 80 PSI.

E. Stalled or inoperative BIB E. Check CO2 pressure and/or

pump. replace pump.

F. Kinked line. F. Remove kink or replace line.

5.8 No water just syrup. A. Low level. A. Add water until it flows from over

flow tube.
B. Unit not level. B. Level unit and add water.
C. Syrup in water bath. C. Melt ice bank and remove all

water. Refill. Locate possible

syrup leak area and repair.
D. Water cage is out of position. D. Reposition water cage.
E. PCB relay sticking. E. Check continuity of compressor

relay. Compressor should

time-out in five (5) minutes.
F. Refrigerant leak. F. Find leak and recharge unit (if

unit is not frozen).
G. Check water supply. G. Turn on water and shut unit OFF,

then ON to reset carbonator.
H. Carbonator timed out. H. Turn unit OFF then ON to reset

carbonator.
I. PCB malfunctioning. I. Replace PCB.

5.9 Valve will not shut off. A. Cup lever may be sticking or A. Correct or replace lever.
binding.

B. Switch not actuating freely. B. Check switch for free actuation.

7

TROUBLE

CAUSE REMEDY

8

5.10 Syrup only dispensed. A. Improper water flow to A. Check for water flow to dispenser
No water, but CO

2 gas dispenser. (see Section 5.3).

dispensed with syrup. B. Carbonator pump motor has B. Reset by turning the unit OFF and

timed out. and then ON by using the ON/OFF

switch on top of the unit, or
unplugging unit momentarily.

C. Liquid level probe not C. Check connections of liquid level

connected properly to PCB. probe to PCB assembly.
D. Faulty PCB assembly. D. Replace PCB assembly.
E. Faulty liquid level probe. E. Replace liquid level probe.
F. Water bath frozen. F. Thaw water bath and repair faulty

component. (See refrigeration
related symptoms.)

G. Water line frozen. G. Refer to 5.13 listed below.

5.11 Excessive foaming. A. Incoming water or syrup A. Correct prior to dispenser.
temperature too high. Consider larger dispenser or

pre-cooler.

B. CO2 pressure too high. B. Adjust CO2 pressure downward,

but not less than 70 PSI.

C. Water flow rate too high. C. Readjust and reset ratio. Refer to

Section 1.15.

D. Nozzle and diffuser not D. Remove and reinstall properly.

properly installed.

E. Nozzle and diffuser not clean. E. Remove and clean.
F. Air in BIB lines. F. Bleed air from BIB lines.
G. Poor quality ice. G. Check quality of ice used in drink.
H. High beverage temperature. H. Check refrigeration system.

5.12 Water continually A. Loose water connection(s). A. Tighten water connections.

overflows from water B. Flare seal washer leaks. B. Replace flare seal washer.
bath into drip tray. C. Faulty water coil. C. Replace water coil.

5.13 Compressor starts and A. PCB malfunctioning or faulty A. Disconnect ice bank probe from

continues to run until ice bank probe. PCB.
freeze up and will not 1. If compressor continues to run,
cut off. replace PCB.

2. If compressor stops, replace
ice bank probe.

B. Ice bank probe positioned B. Check positioning of ice bank

improperly. probe, and replace if needed.

C. Ice bank probe shorted to ground. C . Replace ice bank probe.

NOTE: First check to ensure that the three (3) minute carbonator timer has not timed out. Turn unit off,

and then on. If the pump shuts off in less than 30 seconds, the dispenser is not frozen.

5.14 Warm drinks. A. Restricted airflow. A. Check clearances around sides,
top, and inlet of unit. Remove
objects blocking airflow through
grill.

B. Dispenser connected to hot B. Switch to cold water supply.

water supply.

C. Refrigeration system not C. Refer to Sections 5.15 - 5.19.

running.
D. Refrigerant leak. D. Repair and recharge.
E. Condenser fan motor not E. Replace condenser fan motor.

working.
F. Dirty condenser. F. Clean condenser.
G. Dispenser capacity exceeded. G. Add pre-cooler or replace with

larger dispenser.

5.15 Compressor does not A. There is a five (5) minute A. Allow for five (5) minute delay to
start (no hum), compressor and condenser lapse.
condenser fan motor fan delay.
does not run and B. Ice bank probe not B. Fill water reservoir until water
no ice bank. completely submerged. flows from overflow tube.

(Section 5.15 continued on next page)

TROUBLE CAUSE REMEDY

(Section 5.15 continued from previous page)

C. Circuit breaker or fuse tripped. C. Reset breaker or replace fuse.

If problem persists:

1. Determine reason and correct.

2. Electrical circuit overloaded;
switch to another circuit.

D. Inadequate voltage. D. Measure voltage across common

and run terminal on compressor.
Voltage must not drop below 90%

of rated voltage.
E. PCB malfunctioning. E. Replace PCB assembly.
F. Incorrect wiring. F. Refer to wiring diagram and

correct.
G. Faulty ice bank probe. G. Replace ice bank probe.
H. Transformer failure. H. Reset transformer circuit breaker. If

breaker pops again refer to Section

5.25.

I. Ice bank probe not connected I. Connect ice bank probe to PCB.

properly to PCB.

5.16 Compressor does not A. Compressor relay or A. Replace compressor relay or
start (no hum), but overload malfunctioning. overload.
condenser fan motor B. Inadequate voltage. B. Measure voltage across common
runs. and run terminal on compressor.

Voltage must not drop below 90%
of rated voltage.

C. Incorrect wiring. C. Refer to wiring diagram and

correct.

D. Compressor malfunctioning. D. Replace compressor or deck.

5.17 Compressor does not A. Inadequate voltage. A. Measure voltage across common
start but hums. and run terminal on compressor.

Voltage must not drop below 90%
of rated voltage.

B. Incorrect wiring. B. Refer to wiring diagram and

correct.

C. Starting relay malfunctioning. C. Replace starting relay. Be sure to

use correct relay. Failure to use
correct relay will cause compressor
failure.

D. Compressor malfunctioning. D. Replace compressor or deck.

5.18 Compressor starts but A. Inadequate voltage. A. Measure voltage across common
does not switch off and run terminal on compressor.
start winding (will run B. Incorrect wiring. B. Refer to wiring diagram and
for only a few seconds correct.
before internal overload C. Starting relay malfunctioning. C. Replace starting relay. Be sure to
switches compressor use correct relay. Failure to use
off). correct relay will cause compressor

failure.

5.19 Compressor starts and A. Dirty condenser. A. Clean the condenser.
runs a short time but B. Insufficient or blocked air B. Remove all obstructions and allow
shuts off on overload. flow. for minimum clearances of eight (8)

inches (203 mm) over top.

C. Inadequate voltage. C. Measure voltage across common

and run terminal on compressor.
Voltage must not drop below 90%
of rated voltage.

D. Incorrect wiring. D. Refer to wiring diagram and

correct.

E. Defective condenser fan E. Replace condenser fan motor.

motor.
F. Refrigerant leak. F. Repair and recharge.
G. Compressor malfunctioning. G. Replace compressor or deck.

9

TROUBLE

CAUSE REMEDY

10

5.20 Compressor runs A. Low water level in water A. Add water to water bath until water
normally, but water bath. runs out of overflow into drip tray.
line is frozen. B. Syrup in water bath. B. Drain water from water bath and

refill with clean water.
C. Water cage is out of position. C. Reposition water cage.
D. Low freon charge/slow freon D. Find and repair leak. Recharge

leak system.

5.21 Compressor cycles A. PCB malfunctioning A. Replace PCB assembly.
on and off frequently B. Defective probe. B. Replace probe.
during the initial
pulldown and/or
normal operations.

5.22 Circuit breaker A. Valve wire harness shorted to A. Detect short by disconnecting input
popping. itself or to faucet plate. faston to keylock and single pin

connector. Restore power if
breaker doesn’t pop. Then
valve wire harness is shorted, if
OK, reconnect.

B. PCB is bad. B. Detect short by disconnecting J1

connector (24 VAC input) from
PCB. Restore power, if breaker
doesn’t pop. Then replace PCB.
If breaker does pop, then PCB is
OK. Reconnect J1 connector.

C. Secondary wire harness is C. If it does not pop, locate short in

bad. secondary harness between

transformer, PCB and valve wire
harness.

D. Transformer failure. D. Detect short by disconnecting both

transformer fastons and restore
power. If breaker does pop,
replace transformer.

5.23 BIB pump does not A. Out of CO2, CO2 not turned A. Replace CO2 supply, turn on CO2
operate when on, or low CO2 pressure. supply, or adjust CO2 pressure to
dispensing valve is 70-80 PSI.
opened. B. Out of syrup. B. Replace syrup supply.

C. BIB connector not tight. C. Fasten connector tightly.
D. Kinks in syrup or gas lines. D. Straighten or replace lines.

5.24 BIB pump operated A. Leak in syrup inlet or A. Replace line.
but no flow. outlet line.

B. Defective BIB pump check B. Replace BIB pump.

valve.

5.25 BIB pump continues to A. Leak in suction line. A. Replace line.
operate when bag is B. Leaking o-ring on pump B. Replace o-ring.
empty. inlet fitting.

5.26 BIB pump fails to restart A. BIB connector not on tight. A. Tighten BIB connector.
after bag replacement. B. BIB connector is stopped up. B. Clean out or replace BIB

connector.

C. Kinks in syrup line. C. Straighten or replace line.

5.27 BIB pump fails to stop A. Leak in discharge line or A. Repair or replace discharge line.
when dispensing valve fittings.
is closed. B. Empty BIB. B. Replace BIB.

C. Air leak on inlet line or bag C. Repair or replace.

connector.

5.28 Low or no carbonation. A. Low or no CO2. A. Check CO2 supply. Adjust CO2

pressure to 70 PSI.

B. Excessive water pressure. B. Water regulator should be set at

50 PSI.

C. Worn or defective carbonator C. Replace carbonator pump.

pump.

TROUBLE CAUSE REMEDY

6. ILLUSTRATIONS, PARTS LISTINGS, WIRING DIAGRAMS, AND PLUMBING DIAGRAMS

6.1 MAX II, ASSEMBLY

11

16

15

1

5

11

7

12

2

3

18

17

4

19

6

14

15

8

13

SEE SECTION 6.3

9

10

6. ILLUSTRATIONS, PARTS LISTINGS, WIRING DIAGRAMS, AND PLUMBING DIAGRAMS

6.1 MAX II, ASSEMBLY (CONTINUED)

12

ITEM PART NO. DESCRIPTION

1 05-2381 Top Cover, Bonnet

2 05-2384 Back, Bonnet

3 05-2390 Lens, Flavor Label

4 05-2383 Side, Right, Bonnet

5 05-2382 Side, Left, Bonnet

6 05-2385 Trim, Marquee

7 05-2386 Lens, Marquee

8 23-0483 Cup Rest

9 54-2394 Drip Tray Assy

10 05-2388 Base, Wrapper

11 82-3626 Bonnet Assy, Max II

12 04-0406 Screw, 8 - 32 x 0.375

13 04-0074 Nut Clip, 10 - 24

14 04-0236 Screw, 10 - 24 x 0.375

OPTIONAL MERCHANDISING PANELS:

15 05-2389 Lens, Wrapper, Left and Right

16 05-2391 Wrapper, Left

17 05-2393 Wrapper, Back

18 05-2394 Lens, Wrapper, Back

19 05-2392 Wrapper, Right

(Not Shown)

- 05-0786 Plug, Bonnet

- 52-1754/01 PCB Assy, Lamp Driver

- 12-0225 Bi-Pin Lampholder

- 11-0017 Splice, Wire

- 11-0011 Terminal, Female, 18 AWG

- 05-1678 Standoff, PCB

- 12-0047/02 Lamp, F8T5/D

- 04-0429 Rivet, AD-34-BS, for
Lampholder

- 52-2113/01 Lead Assy, Extension,
Marquee

- 11-0015 Housing, 2 Socket, Male

13

6.2 REFRIGERATION DECK ASSEMBLY

12

10

14

56

16

17

5

39

36

14

11

40

33

14

18

32

37

31

15

30

29

38

28

21

27

14

19

58

20

58

54

60

59

24

25

2

7

4

6

3

55

53

48

60

51

14

8

23

13

22

24

25

49

14

1

9

14

52

50

26

34

35

47

42

43

46

42

43

41

44

44

44

ITEM PART NO. DESCRIPTION

– 82-1248/02 Deck Assy Refrig, R-134a,

230V/50Hz, Export

– 82-1428/02 Deck Assy Refrig, R-134a,

115V/60Hz, Domestic

1 51-5107/01 Sub-Assy, Compressor Deck

2 50-0200/01 Insulation, Compressor Deck

3 04-0063 Washer, Flat

4 89-0014 Cover, Hole

5 82-1373/01 Evaporator Coil, R134a

6 52-1773/01 Probe Assy, IBC

7 04-0394 Screw, 6 - 32 x 0.500

8 51-0068 Handle

9 04-0574 Washer

10 52-0903/02 Control Housing Assy

11 30-5118 Cover, Control Housing

12 06-2221 Label, Wiring Diagram

13 02-0032 Washer

14 04-0504 Screw, 8 - 18 x 0.375

15 52-1209 Lead Assy, Ground

16 02-0041 Seal

17 REF Capacitor, Carbonator

– 26-0374 Capacitor, Carbonator,

115V/60Hz

– 26-0377 Capacitor, Carbonator,

230V/50-60Hz

18 REF Transformer

– 25-0047 Transformer, 115V/60Hz

– 25-0048 Transformer, 230V/50-60Hz

19 REF Motor, Assy

– 52-1262 Motor, Assy, 230V/50Hz-60Hz

– 52-1261 Motor, Assy, 115V/60Hz

20 30-5113 Bracket, Agitator

21 05-0495 Propeller, 2.062 Dia.

22 05-0502 Propeller, 2.250 Dia.

23 02-0040 Seal, Extrusion

24 04-0032 Nut, Nylok, 1/4 - 20

25 04-0033 Washer, Flat (0.281 ID)

26 83-0033 Compressor, R-134a,

115V/60Hz, Domestic

– 83-0034 Compressor, R-134a,

230V/50Hz, Export

27 02-0114 Grommet

28 04-0537 Washer, Flat (0.467 ID)

29 03-0150 Retainer, Clip

30 Ref Relay

– 12-0005 Relay, 115V/60Hz

– 12-0031 Relay, 230V/50-60Hz

31 REF Overload

– 12-0339 Overload, 115V/60Hz

– 12-0290 Overload, 230V/50-60Hz

32 13-0066 Cover Terminal

33 03-0040 Bale Strap

34 47-0344 Tube, Process

35 47-0718 Tube, Compressor (Hi Side)

36 47-0724 Tube, Return (Lo Side)

37 51-0061 Accumulator

38 50-0211 Boot

30 50-0205 Insulation, Tube

40 50-0159 Insulation, Tube

41 23-0985 Condenser

42 50-0201 Baffle, Condenser

43 30-5112 Plate, Retainer

44 04-0518 Rivet, 0.1250 x 0.328

45 30-5867 Shield, Air,Left

46 30-5865/01 Shroud, Fan Top

47 50-0249 Barrier, long

48 30-5866 Shroud, Fan, Bottom

49 REF Motor, Fan

– 91-0007 Motor, Fan, 115V/60Hz

– 91-0009 Motor, Fan, 230V/50-60Hz

50 07-0354 Fan Blade

51 04-0060 Nut

52 02-0413 Silencer

53 30-5864 Bracket, Fan Motor

54 23-0765 Dryer Cap Assy

55 47-0698 Tube, Condenser Out

56 52-2008 Harness Assy, Secondary

57 04-0110 Nut, 8 - 32

58 04-0576 Washer, Int., Tooth

59 06-0877 Label, Ground

60 04-0059 Screw, 8 - 36 x 0.375

14

6.2 REFRIGERATION DECK ASSEMBLY (CONTINUED)

ITEM PART NO. DESCRIPTION

6.3 CABINET ASSEMBLY

15

27

20

21

22

18

25

17

19

23

12

26

3

11

24

10

7

8

3

9

6

26

28

1

2

5

3

4

16

13

3

14

3

3

15

ITEM PART NO. DESCRIPTION

R – 82-3586 Cabinet Assy, Delta II

1 51-0675/01 Wrapper Assy

R 2 07-0347 Cover Plate

R 3 04-0504 Screw, 8 - 18 x 0.375 AB

R 4 07-0405 Plug, Key Lock

R 5 12-0097 Key Switch

R 6 06-0881 Label, Key Switch

R 7 04-0545 Screw, 8 - 16 x 0.780 Plastite

R 8 30-0587 Bracket, Right

9 30-5114/02 Front Plate

R 10 03-0062 Clip, Retaining

R 11 04-0077 Screw, 4 - 20 x 0.250 AB

R 12 06-0851 Label, Overflow

R 13 30-5850 Plate, Bottom

R 14 30-5221/02 Leg Bracket Assy

R 15 81-0112 Legs

R 16 30-0319 Splash Plate

R 17 82-1312 Drain Assy

R 18 04-0068 Screw, 10 - 24 x 0.375 FH,

Machine

R 19 04-0074 Nut, Clip

R 20 11-0015 Socket, Housing

R 21 13-0005 Bushing

R 22 30-5125 Faucet Plate, 6 valve

R 23 52-1214 Harness Assy, 6 valve (6 each,

Item 12 & 13)

R 24 30-0588 Bracket, Left

R 25 50-0248 Insulation, Front

R 26 50-0151 Insulation, Side, Left and Right

R 27 50-0150 Insulation, Rear

R 28 82-3584 Tank Assy, Foamed

R in margin indicates new, changed, or

realigned information

16

6.3 CABINET ASSEMBLY (CONTINUED)

I

TEM PART NO. DESCRIPTION

– 82-0887/01 Deck Assy, Carbonator,

115V/60Hz

– 82-0943/01 Deck Assy, Carbonator,

220V/50-60 Hz

1 51-5122 Plate Assy, Carbonator Deck

2 50-0247 Insulation, Carbonator Deck

R 3 05-0435 Sleeve, CO2 In

R 4 06-0877 Ground Label

R 5 05-0436 Sleeve, Probe

R 6 04-0033 Washer, 1/4”

R 7 04-0334 Screw, 1/4 - 20 X 1.000,

Round Head

R 8 04-0711 Caplug

R 9 06-0856 Water Fill Label

R 10 89-0014 Cover, Hole

11 86-0085 Pump, 100 GPH

R 12 07-0017 Clamp with Screw

6.4 CARBONATOR DECK ASSEMBLY

17

R 13 REF Carbonator Motor

– 91-0063 Carbonator Motor,115V/60Hz

– 91-0065 Carbonator Motor 220V/50-

60Hz

R 14 04-0061 Screw, 8-18 X 0.500 AB

R 15 01-0987 Elbow, Brass

R 16 02-0194 Grommet,250 OD X 0.156 ID X

0.049 W

R 17 01-1515 Pump outlet Assy

R 18 REF Lead Assy, Ground

(Compressor Deck to
Carbonator Deck)

R 19 04-0110 Nut, No. 8 - 32

R 20 04-0576 Washer, No. 8 Internal Tooth

R in margin indicates new, changed, or

realigned information

I

TEM PART NO. DESCRIPTION

14

16

15

13

17

18

To
Compressor
Deck

12

11

19

20

10

9

8

7

6

5

4

3

1

2

6.5 WATER REGULATOR ASSEMBLY

ITEM PART NO. DESCRIPTION

- 18-0253/02 Regulator Assembly, Water

R 1 18-0252 Regulator

R 2 01-1429 Nut, 7/18 - 18, UNS

R 3 07-0481/01 Bracket, Regulator

4 01-0446 Fitting, Barb

R 5 04-0504 Screw, 8 - 18 x 0.375, AB

R 6 07-0438 Clamp, Oetiker

R 7 08-0264 Tubing, 0.375 ID

R 8 01-0234 Stem, Hose, 3/8

R 9 01-0232 Nut, Swivel, 3/8

R 10 05-0017 Washer, Seal, Flare, Nylon

R in margin indicates new, changed, or

realigned information

18

10

8, 9

6

7

1

2

3

6

4

4

5

6.6 CARBONATOR, WATER/SYRUP LINE ASSEMBLIES

19

19

20

16

15

14

13

12

10

3

4

11

8

9

4

18

4

5

6

17

7

8

9

10

6

17

7

29

19

28

9

2

1

30

21

9

9

7

6

9

7

6

23

8

17

22

4

17

24

8

9

25

27

26

34

35

36

32

33

31

9

ITEM PART NO. DESCRIPTION

R 1 82-3566 Carbonator Assy

2 02-0096 Washer

R 3 52-2892 Probe Assy

– 17-0469 Fitting Assy, CO2 IN

R 4 05-0011 Flare Seal Washer, 7/16”

R 5 01-1311 Fitting Sub Assy, CO2 IN

R 6 02-0003 O-Ring

7 01-0674 Ball

R 8 01-0689 Sleeve

R 9 02-0005 O-Ring

R 10 01-0669 Body, Check Valve, 7/16”, MF

R – 54-0066 Relief Valve Assy

R 11 02-0023 Seal

R 12 05-0536 Stem

R 13 03-0024/02 Spring

R 14 05-0537 Body, Relief Valve

R 15 05-0525 Lever

R 16 81-0196 Pin

R 17 03-0021 Spring

R 18 48-2374 Manifold Assy, Plain Water Out

R 19 04-0082 Nut, 10-24

R – 23-1388 Water Cage Assy

R 20 23-0767 Cage Assy, Water

R 21 48-2375 Tube Assy, Water

R – 17-0485 Double Check Valve Assy

R 22 01-1466 Fitting, Check Valve

R 23 01-0670 Body, Check Valve, Middle

R 24 01-0673 Body, Check Valve, 3/8, MF

R 25 03-0153 Retainer, Adapter

R 26 05-2256 Adapter, Dole to Dole

R 27 05-1580 Adapter, Cap, Long

R 28 48-2329 Manifold Assy, Carbonated

Water

R 29 05-0017 Flare Seal, 3/8

R 30 30-9435 Bracket, Syrup line

R 31 48-2323 Tube Assy, Syrup, No. 1

R 32 48-2324 Tube Assy, Syrup, No. 2

R 33 48-2325 Tube Assy, Syrup, No. 3

R 34 48-2326 Tube Assy, Syrup, No. 4

R 35 48-2327 Tube Assy, Syrup No. 5

R 36 48-2328 Tube Assy, Syrup, No. 6

R in margin indicates new, changed, or

realigned information

20

6.6 CARBONATOR, WATER/SYRUP LINE ASSEMBLIES (CONTINUED)

ITEM P

ART NO. DESCRIPTION

1/2 A

(SPARE)

F2

2AG

HS1

HYBRID MODULE

C2

RLY2

U1

VR1

J1

_

1

BR1

1

J2

1

J3

RLY1

1

NO TIME

C5

R1

C4

J5

MADE IN U.S.A.

J4

6.7 CONTROL HOUSING (ALSO SEE SECTION 6.8, WIRING DIAGRAM)

21

10

9

8

7

6

11

5

4

3

2

1

20

12

12

19

13

14

15

16

17

18

ITEM PART NO. DESCRIPTION

- 52-0900/02 Control Housing, With ON/OFF
Switch

- 52-0903/02 Control Housing, Without Kill
Switch

1 30-5109/02 Control Housing

2 52-0868/01 Lead Assy, ON/OFF Switch

3 13-0047 Stand-off

4 52-1423/01 PCB Assy

5 52-2027 Lead Assy, Probe Ground

(Non-Carb Units Only)

6 52-2061 Lead Assy, EIBC

7 12-0190 Terminal Block

8 04-0477 Screw, 8 - 32 X 0.375"

9 04-0504 Screw, 8 - 16 X 0.375"

10 30-5108/01 Cover, Control Box

11 11-0186 Jumper, 4-Position

12 13-0059 Bushing

13 13-0028 Strain Relief

14 52-1219 Power Cord (Pigtail)

15 52-0904 Harness Assy, Trans #1

16 52-0905 Harness Assy, Trans #2

17 52-0906 Harness Assy, Comp #1

18 52-0907 Harness Assy, Comp #2

19 11-0008 Tie Wrap

20 12-0089 Switch

6.7 CONTROL HOUSING (ALSO SEE SECTION 6.8, WIRING DIAGRAM) (CONTINUED)

22

23

6.8 WIRING DIAGRAM

W

IMPORTANT

8

16

15714

PLAIN

AGITATOR

MOTOR



B/WB/W

65

BLK

B

W

TB1

TO PLAIN WATER VALVE

(FIELD INSTALLED OPTION)

BRG

W

J3

IN

TERM2

B

1

OUT

TERM1

2

10 9

W

B

J4

BB

1

J1

TERM4

13

W

IN

BRG

J2

PCB,IBC

OUT

TERM3

B

B

12411

W

3

3

G

GW B

9000 and 9100 Series Only

BWG

G

CARBONATOR

PROBE

W

R

B/W

B

COMPRESSOR

9000 and 9100 Series Only

B

RIBBED

BLK

B

B

CARBONATOR

MOTOR

CAPACITOR

WBWB

1 4

B

WBW

FAN

MOTOR

G

1. WHEN STARTING UNIT OR IF CURRENT IS INTERRUPTED, THERE IS A FIVE (5) MINUTE
DELAY BEFORE THE COMPRESSOR/FAN STARTS.

2. THERE IS A THREE (3) MINUTE PROTECTION TIMER ON THE CARBONATOR PUMP MOTOR.
IF THE MOTOR HAS TIMED OUT, CHECK WATER SUPPLY AND RESET BY MOMENTARILY
DISCONNECTING POWER.

9000 and 9500 Series Only

KEY



V
A
L
V
E

S

(5

OR

6)

SWITCH

S1

S2

S3

S4

S5

S6

OPTIONAL
MARQUEE

B

B

B

B

B

B

POWER

CORD

BLU BRNG

B

W

W

W

W

W

W

LINE
24 V

B

B

KILL

SWITCH

ELECTRONIC

ICE BANK

PROBE

RIBBED

BLK

RECIRCULATING MOTOR

9100 SERIES ONLY

SYM.

DESCRIPTION
CHASSIS GROUND
CHAMFER PIN
OPTIONAL WATER

BOOST PCB,IBC J4

CONTROL BOX

CARBONATOR

MOTOR

®

LABEL, WIRING DIAGRAM
06-2221

(Continued from previous page)

PromoVen, S.A. - Argentina

Contact: Rafael Mendoza
Juncal 858 - Piso 3 Depto. “L”
(1062) Buenos Aires
Argentina
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

[e-mail]

Bras Sulamericana LTDA. - Brasil

Contact: Fabio Queiroz
Rua. Dr. Ladislau Retti, 1400
Parque Alexandre
Cotia Sao Paulo - Brasil
CEP: 06714-150
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer Chile Ltda. - Chile

Contact: Heriberto Concha
Vicuna mackenna 3019, San joaquin
Santiago, Chile
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer Pacific

Australia

Lancer Pacific Pty Ltd
5 Toogood Avenue
Beverley 5009
PO Box 331
Welland 5007
South Australia
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

(Managing Director, Lancer Pacific)
[e-mail]
(for Fountain/soft drink)
[e-mail]
(for Draught Products)

New South Wales / ACT

Lancer Pacific Pty Ltd
Unit 8, 2 Holker Street
Newington 2127
New South Wales
Australia
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Victoria / Tasmania

Lancer Pacific Pty Ltd
55 Keele Street
Collingwood 3066
Victoria
Australia
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Queensland / Northern Territory

Lancer Pacific Pty Ltd
Unit 31, 284 Musgrave Drive
Coopers Plains 4108
Queensland
Australia
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

New Zealand

Lancer Pacific Ltd
9 O’Rorke Street
Onehunga, Auckland
POBox 12-523
Penrose, Auckland
New Zealand
Phone: [phone]
Mobile Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

[e-mail]

Lancer Authorized Distributors

Indonesia

P.T. Dikarunia Sejahtera - Indonesia
JI. Gelong Baru Tengah #1A
Tomang, Jakarta, Barat 11440
Indonesia
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Philippines

RBP Industrial Sales, Inc. - Philippines
Unit 20, 2/F, Facilities Centre Bldg.
548 Shaw Blvd
1552 Mandaluyong City
Philippines
Phone: [phone]/1289
FAX: [phone]
e-mail: [e-mail]

[e-mail]

Lancer Asia

International Sales

6655 Lancer Blvd.
San Antonio, TX 78219
Phone: [phone]
FAX: [phone]
1-800-729-1500
e-mail: [e-mail]

Hong Kong

Patrick Co - Director Asia
Flat A, 24/F., Houston Industrial Bldg.
32-40 Wang Lung Street
Tsuen Wan, N. T., Hong Kong
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer Authorized Distributors

Shanghai Freser International Co Ltd. ­China

1856, Hu Tai Road
Shanghai, 200436, China
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Freser (HK) Company Ltd - Hong Kong

Flat A, 24/F., Houston Industrial Bldg.
32-40 Wang Lung Street
Tsuen Wan, N. T., Hong Kong
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Hayakawa Sanki - Japan

Hayakawa Sanki, Inc.
1-13-13, Kayaba-cho
Nihonbashi, Chuo-ku
Tokyo, 103-0025
Japan
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Tahoe Corporation - Korea

Tahoe Corporation
2FL, 835-66 Yocksam-dong
Kangnam-Ku
Seoul, Korea
Phone: [phone], -5614
FAX: [phone]
e-mail: [e-mail]

Freser (MALAYSIA) SDN. BHD. - Malaysia

No. 31, Jalan TPP 5/13, Taman
Perindustrian Puchong, Seksyen 5,
47100 Puchong, Selangor, Malaysia
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Freser (S) Pte Ltd - Singapore

621 Aljunied Road
#02-09 Lipo Building
Singapore 389834
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Freser International Corporation - Taiwan

No. 76, Gui-Sui Street
Taipei 103, Taiwan R.O.C.
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Freser Makasan International Co., Ltd ­Thailand

Freser Makasan International Co., LTD.
Navanakorn Industrial Estate Zone 4
95/3 Moo 13, Klongnung, Klongluang
Patumthani 12120, Thailand
Phone: [phone] (Automatic, 7 lines)
FAX: [phone]
e-mail: [e-mail]

Lancer - Indian Sub-Continent

India

Shabbir Shafiqui - Area Manager

India and Sub-Continent
B-7, Pannalal Silk Mill Compounds
78, LBS Marg, Bhandup (W)
Mumbai 400-078, India
Phone: [phone]
Cel No.: 91-98-2029-5252
FAX: [phone]
e-mail: [e-mail]

Lancer Authorized Distributors

Western Refrigeration Ltd - India

B-7, Pannalal Silk Mill Compounds
78 L.B.S. Marg, Bhandup (W)
Mumbai 400-078, India
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Bengal Marketing Company - Bangladesh

Skylark Point (6th Floor)
Room #G-2
24/A Bijoy Nagar,
Dhaka-1000, Bangladesh
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Dynamic Equipment - Pakistan

Dynamic Equipment and Controls (Pvt.) Ltd.
F-1/23, Canal Cottages, Block-D.
New Muslim Town.
Lahore. Pakistan.
Phone: [phone]

0092-42-583-6787
FAX: [phone]
e-mail: [e-mail]

[e-mail]

Directory of USA - Canada Offices,

International Offices, and Authorized Distributors

(Continued)

24

Directory of USA - Canada Offices,

International Offices, and Authorized Distributors

Corporate Office

6655 Lancer Blvd. • San Antonio, Texas 78219 • 210-310-7000 • 1-800-729-1500 • FAX [phone]

Lancer USA
Manufacturing Locations

Foster Road Facilities

6655 Lancer Blvd
San Antonio, TX 78219

Web Site: www.lancercorp.com

Phone: [phone]
MFG FAX: [phone]
ENG FAX: [phone]
ACCT FAX: [phone]
PURCH FAX: [phone]

Lancer FBD

5620 Business Park
San Antonio, TX 78218
Phone: [phone]
FAX: [phone]

Remanufacturing

6655 Lancer Blvd
San Antonio, TX 78219
Phone: [phone]
FAX: [phone]
1-800-729-1550

Lancer North America

USA - Canada Sales

6655 Lancer Blvd.
San Antonio, TX 78219
Phone: [phone]
SALES FAX: [phone]
CUSTOMER SERVICE FAX: [phone]
1-800-729-1500

Georgia Office

1125 Northmeadow Parkway, Suite 116
Roswell, GA 30076
Phone: [phone]
FAX: [phone]
1-800-729-1750

Lancer Authorized Distributors

Advanced Beverage Solutions (ABS)

100 N. Gary Avenue, Suite C
Roselle, IL 60172
Phone: [phone]

[phone]
FAX: [phone]
www.absone.com

Bevco

6900 Camille Avenue
Oklahoma City, OK 73149
Phone: [phone]

800-460-4238
FAX: [phone]
e-mail: [e-mail]

Joe Kirwan Company

119 White Oak Lane
Old Bridge, NJ 08857
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

L & M Beverage Equipment Co. Inc.

12510 Santa Fe Trail Drive
Lenexa, KS 66215
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Ernest F. Mariani Company

614 West 600 South
Salt Lake City, UT 84104
Phone: [phone]
FAX: [phone]
e-mail: [e-mail], or

[e-mail]

(Update #58 - as of March 08, 2005)

Mark Powers & Company, Inc.

P.O. Box 72
1821 Henry Street
Guntersville, AL 35976
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Maurer Supply, Inc.

843 Rainier Avenue South
Seattle, WA 98144
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Simgo Ltd.

5122 Timberlea Blvd.
Mississauga, Ontario L4W 2S5
Canada
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Simgo (B.C.) Ltd.

16-8125 - 130th Street
Surrey, B.C. V3W 7X4
Canada
Phone: [phone]
FAX: [phone]

Lancer Europe

Web Site: www.lancereurope.be

Belgium - European Central Office

Lancer Europe, S.A.
Mechelsesteenweg 592
B-1930 Zaventem
Belgium
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

England

Managing Director
Contact: Paul Haskayne
Lancer G.B. Llp.
Unit 9 Prosperity Court, Midpoint 18
Middlewich CW10 OGD
Cheshire, United Kingdom.
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

17 Bembridge Gardens
Ruislip, Middlesex
HA4 7ER, England
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Hungary

H-2100 Gödöllõ
Isaszegi út 67
Hungary
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer Authorized Distributors

Complete Beverage Services, Ltd.
Republic of Ireland and Northern Ireland

Gortrush Industrial Estate
Omagh County Tyrone
Northern Ireland
Office: 44-1662 250 008
FAX: [phone]

Provisiona, S.L. - Spain

Avda. Concha Espina 8
28036 Madrid Spain
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer Russia

Lancer International Sales, Inc.
Representation Office

Kashirskoe shosse, 65 (1), Office 505
Moscow 115583 Russia
Mail: Moscow, 115551, Mail Box #2, Russia
Mobile Phone: [phone]
Office Phone: [phone]
Office FAX: [phone]
e-mail: [e-mail]

[e-mail]

Lancer Middle East / Africa

Elsayed Moniem - Regional Manager
Lancer Middle East/Africa
7 Mubarak Street
East Ain Shams 11311
Cairo, Egypt
Phone: [phone]
FAX: [phone]
Mobile Phone (GSM): 2-010-500-4007
e-mail: [e-mail]

Lancer Authorized Distributor

DispenseTech - South Africa

P.O. Box 17495
Sunward Park, 1470
South Africa
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

Lancer Latin America

Latin America Sales

6655 Lancer Blvd.
San Antonio, TX 78219
Phone: [phone]

1-800-729-1500
FAX: [phone]
e-mail: [e-mail]

Lancer de Mexico, S.A. de C.V.

Contact: Carlos Robles
Calle Lerdo De Tejada #544 PTE.
Col. Las Villas
San Nicolas De Los Garza, N.L.
Mexico C.P. 66422
Phone: [phone]
Phone: [phone]
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

PEL SudAmerica - Ecuador

Lancer Sales Company
Contact: Luciano Lopez
Sector Las Acacias
Luis De Beethoven #958
Y Capitan Rafael Ramos
Quito, Ecuador
Phone: [phone], 400-937, 406-418
FAX: [phone]
e-mail: [e-mail]

Lancer Authorized Distributors

Eximport & Barter Co. - Caribbean

2101 S.W. 56th Terrace
Hollywood, FL 33023 USA
Phone: [phone]
FAX: [phone]
e-mail: [e-mail]

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25