This manual describe the Lambda Transmitter LT3-F with all required components. The information in this document applies to the software version 1.0.0.0. If you utilise a different version, this can lead to other effects to your device than those described in this manual.
The CO/O2 control described in this document must be activated in the burner control units
stated above and the required measurement equipment must be connected.
The basic documentation to this commissioning supplement is:
•Manual of BurnerTronic BT300, BT320 ... BT340 (publication no. DLT1201)
•Manual of Lambda Transmitter LT3-F KS1D (publication no. DLT3140)
The lambda transmitter LT3-F must be operated with the CO/O2 control option.
For this purpose, the following LAMTEC burner control systems can be used:
•BT300
•ETAMATIC/ETAMATIC S
•ETAMATIC OEM/ETAMATIC S OEM
•ETAMATIC V/ETAMATIC VS
•FMS
•VMS
The description of the CO/O2 control can be found in the following documents:
•Commissioning supplement for the CO/O2 control in connection with BT300 (publication
no. DLT1209)
•Commissioning supplement for the CO/O2 control in connection with FMS/VMS/ETAMATIC (publication no. DLT5015)
NOTICE
The current publications are available for download from the LAMTEC Website,
www.lamtec.de.
5
1 Important Information about the Manual
1.2Information on Using this Operating Manual
NOTICE
Before starting work, you absolutely must read these instructions!
Carefully observe all warning notes!
They contain important data and information, the compliance with which will ensure the function of the device and, in turn, reliable measurement results.
The device described here corresponds with the standard configuration.
Particular attention must be paid to information and warnings. These are indicated by re-
spective pictograms. They serve to safeguard your personal safety and help you to avoid operating errors.
This operating manual contains the information required for the product to be used in a manner that is compliant with its intended use. It is intended for technically qualified personnel who
are appropriately trained and who possess the relevant knowledge in the area of measurement, control and steering technology.
This operating manual is an inherent part of the delivery. For reasons of clarity, it is not possible to cover all possible designs of the described system. Please contact us if you wish to set
up, operate, or maintain the device differently from the instructions given here.
6
2 General Safety Instructions
2General Safety Instructions
2.1Classification of the Safety Instructions and Warnings
The following symbols are used in this document to draw the user's attention to important safety information. They are located at points where the information is required. It is essential that
the safety information is observed and followed, and that applies, in particular, to the warnings.
DANGER!
This draws the user's attention to imminent danger. If it is not avoided, it will result in death or
very serious injury. The plant or something in its surroundings could be damaged.
WARNING!
This draws the user's attention to the possibility of imminent danger. If it is not avoided, it may
result in death or very serious injury. The plant or something in its surroundings could be damaged.
CAUTION!
This draws the user's attention to the possibility of imminent danger. If it is not avoided, it may
result in minor injuries. The plant or something in its surroundings could be damaged.
NOTICE
This draws the user's attention to important additional information about the system or system
components and offers further tips.
The safety information described above is incorporated into the instructions.
In this connection, the operator is requested to:
1Comply with the accident prevention regulations whenever work is being carried out.
2Do everything possible in the circumstances to prevent personal injury and damage to
property.
7
2 General Safety Instructions
2.2Proper Use - Conditions of Use
Operation
The LT3-F lambda transmitter is an electronic data interpreting device which is used in conjunction with the KS1D combination probe for the continuous measurement of the O2 concentration and the oxidising components (CO/H2) in non-combustible gases in the
superstoichiometric area.
Prerequisites
It is assumed that plant planning, mounting, installation, commissioning, maintenance, and
service work will be carried out by sufficiently trained personnel and that this work will be
checked by responsible skilled personnel. It must be particularly noted that
•the operation complies with the technical data and specifications regarding permissible
use, mounting, connection, and environment and operating conditions (refer to the contract documents, the device user information, rating plates, etc.).
•work will be carried out in accordance with the local, plant-specific circumstances and with
regard to the operational risks and directives.
•all the measures required to preserve the value, e.g. for transportation and storage as well
as maintenance and service, are maintained.
Intended use
The product described here has left the factory in a flawless, safe and checked condition and
it must be maintained exclusively in the manner that is described by the manufacturer. Equally,
the proper transportation, correct storage and setup as well as the careful operation and maintenance, are critical for the flawless and safe operation of the device. Sufficiently qualified personnel must be used to install and operate this product. They must be familiar with the security
advice and warnings specified here and ensure they can be implemented flawlessly. Unqualified persons working on the device or the warning information provided here or on the device
not being observed could result in serious personal injury and / or damage to property. The
device is being used as intended if the device is being used solely for the application specified
in the technical description. Auxiliary devices or those from other manufacturers must be recommended or authorised by LAMTEC. Provided the safety information and operating directives specified in this manual are observed, this device should not present any risks in terms
of damage to property or the health of personnel.
8
2 General Safety Instructions
2.3Permissible Users
Qualified personnel
The person responsible for safety absolutely must guarantee that
•only qualified personnel perform work on the system parts.
Due to their training, education, experience, or instruction and due to their knowledge of
pertinent standards, provisions, accident prevention regulations, and system conditions,
qualified personnel are authorized to perform these tasks by the person responsible for
the safety of people and the system. It is decisive that this personnel must be able to recognise and prevent risks on time.
Experts are considered to be people according to DIN VDE 0105 or IEC 364 or directly
comparable standards like DIN 0832.
•These persons must have access to the provided operating manual and any pertinent order-related documentation during all work and observe these documents within the scope
of preventing risks and damage.
User groups
For the handling of the lambda transmitter LT3-F, three user groups are required:
•Service technicians of LAMTEC or its OEM customers and/or trained customer personnel:
–Qualified technicians/engineers have very good knowledge of the device.
–SERVICE access level - password-protected
•Operators, customer fitters, technicians for instrumentation and control technology, electricians, and electronic engineers have introductory knowledge of the device.
–CUSTOMER access level - password-protected
•Operating personnel with basic knowledge
–OPERATION access level - no password
9
2 General Safety Instructions
2.4Safety Equipment/Safety Measures
Hazards from electrical equipment
The Lambda Transmitter LT3-F combination probe is equipment for use in industrial electrical
power installations. Always switch off the power when working on mains connections or mains
voltage. If contact protection has been removed, reattach it before switching on the power supply again. Damage to health or equipment may result from improper use or improper handling.
NOTICE
To avoid damage, always observe the respective security notices.
Preventive measures for improving operating safety
If the LT3-F is used in conjunction with control and steering technology, the operator must ensure that any breakdown or failure of the LT3-F device does not cause inadmissible damage
or dangerous operating states. To avoid faults which could cause direct or indirect personal
or material damage, the operator must ensure that:
•the responsible maintenance personnel can be reached at any time and as quickly as possible
•the maintenance personnel are trained to correctly respond to faults with the Lambda
Transmitter LT3-F and the associated malfunctions
•in the case of doubt, the faulty equipment can be switched off immediately
•A switch-off does not lead to direct follow-up problems.
Avoiding consequential damages
To avoid consequential damages in the event of failure, which could cause direct or indirect
personal or material damage, the owner must ensure that qualified personnel can assess the
faults and initiate appropriate measures to tackle them.
Protect against gas leakage from the gas-bearing channel
The combination probe KS1D is fitted directly to the gas-bearing channel via the probe installation fitting (PIF). If the combination probe KS1D or the probe installation fitting (PIF) are dismantled, depending on the plant but particularly in the case of excess pressure, aggressive
and / or hot gas can seep out of the channel and this could pose a serious health hazard to
an unprotected operator if suitable safety measures have not be taken previously. For prevention, suitable protective measures must be taken in advance.
WARNING!
In the case of excess pressure and temperatures in excess of 200 °C in the gas channel, gases could escape when dismantling the combination probeKS1D or the probe installation fitting
(PIF).
Always switch off the plant prior to opening. If this is not possible, wear protective clothing
and a mask.
Fix respective warning information in close proximity to the mounting site.
Immediately seal the opening again.
WARNING!
Danger from electrical shock
The device contains live parts and touching these parts could cause electric shock.
Before opening the housing, disconnect the mains plug!
10
2 General Safety Instructions
Decommissioning/recommissioning
The LT3-F Lambda Transmitter and the KS1D combination probe are a high-quality,
electronic measuring system. It therefore requires careful handling in all situations - decommissioning, transport, and storage.
NOTICE
Do not switch off the LT3-F Lambda Transmitter as long as the KS1D combination probe is
mounted. Not even if the associated plant has been brought to a standstill. Residual gases will
cause corrosion and could damage the probe.
Do not store the device outside without any protection!
Always store in a dry location and, if possible, keep in the original packaging.
When uninstalling, protect the ends of cables and the connectors from corrosion and soil-
ing. Corroded connectors can cause malfunctions.
If possible, always transport in the original packaging.
11
3 Product Description
3Product Description
3.1Applications
The LT3-F lambda transmitter has been developed to use in conjunction with the KS1D combination probe for the simultaneous measurement of the O2 concentration and oxidising components (CO/H2), displayed as CO equivalents (COe), usually in the flue gases from
combustion systems in the superstoichiometric area (>1).
Application only in connection with CO/O2 control. The fail-safe function is only valid for the
hole system, not for single components.
12
3 Product Description
3.2Declaration of Conformity
13
3 Product Description
14
4 Mounting and Functions
4Mounting and Functions
4.1Designs and Accessories of the KS1D Combination Probe
The KS1D combination probe permits a simultaneous measurement
of the O2 concentration and combustible, oxidising gas components (CO/H2) displayed as
CO equivalent (COe), in the flue gases from combustion systems in the superstoichiometric area
(>1) in situ (directly in the flue gas).
Fig. 4-1 Standard design of the KS1D combination probe
1KS1D combination probe in standard housing
Standard cable length 2 m, PTFE, with connecting plug
2Probe installation fitting (PIF)
3Measuring gas extraction device (GED)
Fig. 4-2 KS1D combination probe without housing
Alternatively:
Fig. 4-3 KS1D combination probe in HT design
1KS1D combination probe in high-temperature housing
Standard cable length 2 m, PTFE, with connecting plug
2Flue gas bypass tube
15
4 Mounting and Functions
4.2Connection Extension
Extension via probe terminal box
In preparation.
Extension via extension cable
For distances > 2 m, extension cables in lengths of 2 m and 5 m are available.
NOTICE
The maximum distance between LT3-F and combination probe KS1D may not exceed 10 m.
With longer distances the approval of the system for continuous operation expires.
For distances longer than 10 m the risk of EMC increases.
LAMTEC assumes no responsibility for correct, error-free functions.
16
5 Display and Operational Controls
5Display and Operational Controls
To display and operate LT3-F, the user interface is integrated into the front door of LT3-F (included in the standard scope of supply).
Functions:
•Reading of the O
•Password entry
•Information regarding the probe, fuel, warnings, faults, software version,
CRC, and serial number
•Calibration of measurement
•Settings maintenance, filter time, analogue output, probe replacement, display,
limit values, and digital outputs
and COe measured values
2
Fig. 5-1 LT3-F user interface
Fig. 5-2 Housing with user interface
17
5 Display and Operational Controls
5.1Operation
Using the arrow keys you can navigate within the menus.
In the process, move the keys and to the right or left by one to make a selection.
ENTER ENTER takes you to menu entries or to the edit mode in the case of selected pa-
rameters or values.
With the keys and the currently selected value can be changed accordingly Hold
down the respective key and the value will count automatically up or down.
BACK BACK leaves the window, menu, or edit mode.
5.2Menu Structure
5.2.1Password Entry Menu Structure
Without access level
Customer access level
Service access level
18
5 Display and Operational Controls
5.2.2Information Menu Structure
5.2.3Calibration Menu Structure
19
5 Display and Operational Controls
5.2.4Settings Menu Structure
20
5 Display and Operational Controls
5.3Status Line
The status line contains information about LT3-F, including the device family.
Description status line:
Active fault/warning
Operating mode OK
Heat-up (cold start)
Status of limit values 1-4
Active limit value not triggered
Non-active limit value (off)
Active limit value undershot/exceeded
Active maintenance mode
Without access level
Access level 1 - Customer
Access level 2 - Service
Window number
21
5 Display and Operational Controls
5.4Main Menu
Main displayMain menu
The following values are displayed:
•O
value, resolution 0.1%
2
•COe value (recommended 1,000 ppm), resolution 1 ppm
•COe: Probe signal dynamics
• CO edge signal reached/exceeded
The factory-set reaction threshold lies at 40%. The display shows whether the reaction thresh-
old is reached. When the reaction threshold is reached, the CO edge signal is present and the
CO control becomes active. This is shown through a symbol in the display or can be read
via the LSB remote software in Parameter 444. The desired response threshold be set on the
display or using Parameter 453 of the LSB remote software. Access level 2 is required for service!
Press ENTER to access the main menu.
Meaning of the symbols:
Password entry
Information regarding the probe and fuel, warnings and faults,
software version, CRC, and serial number
Calibration of measurement
Settings (maintenance, filter time, analogue output, probe replacement, display,
limit values and digital outputs)
22
5 Display and Operational Controls
5.4.1Main Menu - Password Entry
23
5 Display and Operational Controls
5.4.2Main Menu - Information
Meaning of the symbols:
Measured values and probe data
Fault/warning history
Software version of LT3-F and display
CRC checksums
Serial number
Manual reset of the limit values if they are set to manual reset
24
5 Display and Operational Controls
5.4.3Main Menu - Calibration
Meaning of the symbols:Required access level
Offset of calibration to 21% O2 (air calibra-
tion)
COe calibrationAt least 1 (Customer) or higher
O2 calibrationAt least 1 (Customer) or higher
Fuel changeoverAt least 1 (Customer) or higher
Without
25
5 Display and Operational Controls
5.4.4Main Menu - Settings
Meaning of the symbols:Required access level
Maintenance modeWithout
Filter time of the measured valuesWithout
Analogue outputsAt least 1 (Customer) or higher
Triggering of probe replacementAt least 1 (Customer) or higher
COe trigger thresholdAt least 2 (Service)
Display parametersWithout
Digital outputsAt least 2 (Service)
Limit valuesAt least 1 (Customer) or higher
26
Loading...
+ 63 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.