Lamtec ETAMATIC, ETAMATIC S User Manual

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Manual ETAMATIC / ETAMATIC S

CE-0085 AU 0207

Sensors and Systems  for Combustion Engineering

Table of Contents

1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

1.1 Validity of these instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

1.2 Variants - Device Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

2 SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

2.1 German Law on Device Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.2 For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.3 Associated Automatic Flame Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3 BRIEF DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

3.1 Display and operational controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

4 OPERATING DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

4.1 Starting without pilot burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

4.2 Starting with pilot burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5 COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

5.1 Before Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

5.1.1 Basic Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.1.2 Password Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.1.3 Select Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.1.4 Character of the Output Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.1.5 Start with or without pilot burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.1.6 Pre-ventilation period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.1.7 Recirculation Delay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.1.8 Deactivate load control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.1.9 Running Time of the Regular Firing Rate Input with TPS-Input . . . . . . . . . . . . . . . . . . 22

5.1.10 Minimum Running Time of the Compound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.1.11 Post-ventilation time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

5.1.12 Delaytime of the Air Dampers During Pre-ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.1.13 Parameters of the Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.1.14 Deactivate leakage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.1.15 Set pilot burner (maintenance mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.1.16 Automatic Restart after Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.1.17 Burner Firing Rate Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.2 Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

5.2.1 Setting the Limit Switches of the Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.2.2 Adjusting control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.2.3 Programming the Ignition Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.2.4 Programming the Base Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.2.5 Programming the 3rd up the 10th Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.2.6 Saving Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

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5.2.7 Changing Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.2.8 Saving Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.3 Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.3.1 Reading Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

5.3.2 Resetting Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

5.3.3 Recall Fault History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6 O2-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

6.1 What happens if a fault occurs in the O2 regulat ion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

6.1.1 How to switch the Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.2 Air Deficiency Pertubation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

6.3 Resetting O2-errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.4 Calling Fault History O2-Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.5 How to Change the Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

6.6 How to switch the Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

6.7 Automatic Function Monitoring During Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

6.7.1 Test During Burner Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.7.2 O2 Monitoring Band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.7.3 O2 Boundary Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.7.4 Dynamic Probe Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.8 Control Strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.9 Connecting the O2 Measurement Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.10 Operation and Display of the O2-C o nt roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.10.1 Display and Interpretation of the Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.10.2 Calling up O2 Controller Text Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.11 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.11.1 Setting the Correction Range and the Correction Mode. . . . . . . . . . . . . . . . . . . . . . . . 43

6.11.2 Available Correction Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.11.3 Correction Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

6.11.4 Setting the Correction Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6.11.5 Calling up the Set Correction Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

6.11.6 Checking the Combustion Boundary Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

6.11.7 O2 curve input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

6.12 Calling up Running Time Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

6.13 Calling up the Checksum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

6.14 Re-enter Range Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7 INTERNAL BURNER FIRING-RATE CONTROLLER. . . . . . . . . . . . . . . . . . .52

7.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

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7.2 Brief Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

7.3 Limit Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

7.4 Light Writing "Actual Temperature is too high" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

7.5 Enter setpoint of power control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

7.6 Input Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

7.7 Operating Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

7.8 Steam Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

7.9 Control by Atmospheric Condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

7.10 Set Point Changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

7.11 Start-up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

7.12 Thermostat and Control Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

7.13 Manual Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.14 Meaning of the Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.15 How to Adjust the Burner-firing-rate Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.16 Control Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.17 Checking of the Safety Limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

8 CONTROL MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

8.1 Aides for Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

8.2 Leakage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

8.2.1 Leakage test flow chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

8.2.2 Calculation example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

8.2.3 Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

9 APPENDIX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

9.1 Mode Abbreviations Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

9.2 Flame Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

9.2.1 Integral flame monitoring (option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

9.2.2 General Information of the Optical Flame Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . 71

9.2.3 Optical flame sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

9.3 Avoiding EMC Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

9.4 Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

9.5 Aides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

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9.6 Calling Up the Condition of the Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

9.7 Tips and Tricks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

9.7.1 Set pilot burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

9.7.2 Post-measurement of safety times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

9.8 Process Sequence Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

9.9 Connection Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

9.10 Connection Examples Regular Firing Rate Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99

9.11 Connection flame monitor and external firing rate controller . . . . . . . . . . . . . . . . . . . . .100

9.12 LAMTEC SYSTEM BUS (LSB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

9.12.1 Configuration of the Processor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

9.12.2 LSB Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

9.12.3 LAMTEC SYSTEM BUS Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

9.13 Modem for Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

9.14 Inernal Connecting Diagram of the Control Output Device . . . . . . . . . . . . . . . . . . . . . . . 107

9.15 Exhaust of test line over the roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

9.16 Switch- and Key Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

9.17 R. P. M. Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

9.17.1 Direct connection of the R. P. M. Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

9.17.2 Selection of the Suitable R. P. M. Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

9.18 External Switching of the fuel motors/ valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

9.19 Feedback at Three-point-step Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

9.19.1 Joining with positive locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

9.19.2 Fail-safe Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

9.19.3 Examples of potentiometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

9.20 Changing Control Drives / Potentiometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116

9.20.1 How to replace a servo motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

9.20.2 How to replace a potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

9.21 Changing EPROMs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

9.22 Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

9.22.1 Connection of the Shields. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

9.22.2 PE Bus Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119

9.22.3 Control Cabinet Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

9.23 Run to Shut-off Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

9.24 Tolerance Limit in Direction Air Deficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

9.24.1 Example of a Protocol of the Parameter Settings of the Monitoring Bands . . . . . . . . 123

9.25 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

9.26 ETAMATIC without internal flame monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Table of Contents

9.27 Dimensions and weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128

9.28 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131

1 General Information

1.1 Validity of these instructions

These instructions apply to the ETAMATIC and ETAMATIC S in any configuration. This devices conform to the following standards and regulations: EN 230 EN 267 (where applicable) EN 298 EN 676 (where applicable) EN 746-2 (where applicable) EN 12952 -8 u.11 (where applicable) EN 12953 7 u. 9 (where applicable) TRD411 TRD412 TRD604 EMC - Directive, Low-Voltage Directive Pressure equipment directive Gas Appliance Directive

Test symbols: CE-0085 AU 0207

The ETAMATIC is a control unit for combustion systems.

1 General Information

1.2 Variants - Device Configuration

The variant number describes the device's variant. You will find the variant number on the side of the housing. The variant number is based on the following key:

Serial number

Example: ETAMATIC in variante no.: 0 0 001 r0 AM S AP

ETAMATIC 0 0 001 r0 AM S AP

abcde f g

a: Flame monitoring

1  Flame monitoring 50Hz 2  Flame monitoring 60Hz

b: Control by atmospheric condition for PCU / standby operation

1  cont.by atmospheric condition PCU current 4...20 mA passive 2  cont.by atmospheric condition PCU PT100 up to 320°C 3  cont.by atmospheric condition PCU poti 5 kOHM 4  Current correction 5  STANDBY-operation if load controller integrated 6  STANDBY-operation, activation via fieldbus 7  STANDBY-operation, activation via LSB

c: Analogue in-/output

0  4x three-point-step output 1  3x DPS and 1x continues output 4...20 mA, FB 4...20 mA 4  2x DPS and 2x continues output 4...20 mA, FB 4...20 mA

5  4x DPS and output of the internal load 10  4x DPS with type switchover channel 1 11  3x DPS & 2x continuous.and with type switchover channel1 21  3x DPS and 1x continuous output 4...20mA, FB RPM-2L, 300-3600 I/min 22  3x DPS and 1x continuous output 4...20mA, FB RPM-2L, 600-7200 I/min 23  3x DPS and 1x continuous output 4...20mA, FB RPM-2L, 30-300 I/min 24  3x DPS and 1x continuous output 4...20mA, FB RPM-2L, 60-600 I/min

21D  3x DPS and 1x continuous output 4...20mA, FB RPM-3L, 300-3600 I/min 22D  3x DPS and 1x continuous output 4...20mA, FB RPM-3L, 600-7200 I/min 23D  3x DPS and 1x continuous output 4...20mA, FB RPM-3L, 30-300 I/min 24D  3x DPS and 1x continuous output 4...20mA, FB RPM-3L, 60-600 I/min

1 General Information

21D  2x DPS and 2x continuous output 4...20mA, FB C1 RPM-3L, 300-3600 I/min 31D  2x DPS and 2x continuous output 4...20mA, FB C1 RPM-3L, 300-3600 I/min

d: O2/ CO control

r0  O r2  O r3  O r4  O r5  O r6  O r7  O

controller via LAMTEC SYSTEM BUS

controller via external system

/CO controller

controller and correction forwarding master

controller and correction forwarding slave

/CO controller and correction forwarding master

/CO controller and correction forwarding slave

e: Customer

f: Connector set

FED  Connector set spring tension

INV  Connector set invers

S  Connector set standard

g: Output relais fault

AP  Output relais fault normally open RP  Output relais fault normally closed

2 Safety

2.1 German Law on Device Safety

The legislation on safety of appliances stat es:

Follow the instructions! Proceed only in accordance with this ETAMATIC commissioning supplement (print no DLT2001-11-aEN-184)

Use the equipment for the purpose described!

Operating by trained personnel only.  The appliance may only be operated and serviced by personnel with the required knowledge and education to do so on the conditions and safety rules.

Follow the safety instructions of the burner manufacturer.

To be used in grounded power line network only!

If a flame monitor, which is not approved for continuous operation, is connected up, the approval for continuous operation of the system will be rendered invalid.

The unit is approved for use only with an external automatic flame guard. The automatic flame guard type F 250 made by LAMTEC is used for testing purposes.

The following flame monitoring systems / flame sensors are applicable for use (see the print no. of the associated documents in brackets behind the devices): Compact flame detector F200 K1 and F200 K2(DLT 7620) Flame monitoring system F150 (DLT 7521) and F250 (DLT 7540) in conjunction with the flame sensors FFS05 / FFS05 Ex / FFS05 ExII (DLT 7501 and DLT 7503) and FFS06 (DLT 7502)

Any other automatic flame guard tested in accordance with DIN EN 298 and/or DIN EN 230 and approved for continuous operation may be used instead of this.

Before using a flame sensor / flame monitoring system you have to study the associated manual. Pay attention to the specifications and observe the instructions.

Electric connection to devices, which are not mentioned in these instructions only after consultation with the manufacturer or a qualified expert. If an automatic flame guard which is not approved for continuous operation is connected, the system will loose the approval for continuous operation. Liability for proper functioning of the appliance passes to the owner or operator. Liability for correct functioning of the appliances in every case passes to the owner or operator, should the appliance be incorrectly operated, serviced or repaired by persons without the requisite knowledge, or if operation is inconsistent with the specified intended purpose.

In the event of modifications to the unit the type approval lapses. The unit's inputs and outputs and associated modules must only be wired according to the specifications in these instructions. LAMTEC GmbH & Co KG will not be liable for damage or injury arising out of a failure to observe the instructions above. The warranty and liability provisions of the terms and conditions of sale and supply of LAMTEC GmbH & Co KG shall not be extended by virtue of the instructions above.

LAMTEC GmbH & Co KG will not be liable for damage or injury arising out of a failure to observe the instructions above. The warranty and liability provisions of the terms and conditions of sale and supply of LAMTEC GmbH & Co KG shall not be extended by virtue of the instructions above.

Where reference is made to legislation, government regulations and standards, these are based on the legal system of the Republic of Germany

2 Safety

2.2 For Your Safety

In this operating instructions, the following symbols are used as important safety instructions to the user. These symbols appear wherever there is a need for this information in a particular section.  It is essential to note and comply with the safety instructions, particularly the warnings.

DANGER! Indicates possible danger to personnel, particularly with regard to electrical equipment

WARNING! Indicates possible danger to personnel if the system components are not handled correctly.

CAUTION! Indicates danger to system components or possible impairment of functionality.

NOTICE! Contains important additional information for the user concerning the system or system com-

ponents and provides helpful tips

Contained in texts that provide information on how to perform tasks. In performing all tasks, the operator is requested to observe all statutory safety regulations and to do everything possible, according to the circumstances, to prevent injury to persons or damage to equipment

2 Safety

2.3 Associated Automatic Flame Guard

The unit is available with and without an integral flame guard. Sensor types FFS 06, FFS 05 and FFS 05UV can be connected to the integral flame guard. When used without integral flame guard, any tested flame guard in accordance with DIN EN 298 and/or DIN EN 230 and approval for continuous operation may be connected to terminal 53 like the following (document no. in brackets):

Compact flame detector F200 K1 and K2 (DLT7620) or the flame guards F150 (DLT7521) and F250 (DLT7540) with the flame sensors FFS05 / FFS05 EX / FFS05 ExI (DLT7501 and DLT7503) and FFS06 (DLT7502)

WARNING! If the ETAMATIC is used with an integral flame guard, terminal 53 must not be connected to

any other components.

WARNING! Electrical connection to appliances not listed in these instructions: only after consultation with

the manufacturers or a qualified expert.

If a flame guard, which is not approved for continuous operation, is connected, the approval of the system for continuous operation expires.

Liability for proper functioning of the unit passes to the owner or operator. If the unit is incorrectly operated, serviced or repaired by unqualified personnel, or if operation

is inconsistent with the specified intended purpose, liability for the unit’s correct functioning in each case passes to the owner or operator.)

WARNING! The type approval lapses in the event of modifications to the unit. The unit's inputs and outputs

must only be wired according to the specifications in these instructions.

LAMTEC GmbH & Co KG will not be liable for damage or injury arising out of a failure to observe the instructions above. The warranty and liability provisions contained in LAMTEC GmbH & Co KG’s terms and conditions for and Supply, shall not be extended by virtue of the instructions above.

Where reference is made to legislation, government regulations and standards, these are based on the legal system of the Federal Republic of Germany.

3 Brief Description

The ETAMATIC regulates up to 4 control elements as a function of a control variable, in accordance with freely programmable curves. The ETAMATIC has 4 three-point step control outputs. The ETAMATIC S has 3 three-point step control outputs and one 4-20 mA output.

Examples of possible control elements:

• combustion air damper

• combustion air fan (ETAMATIC S only)

• fuel valve

• recirculation damper Up to 20 points (usual 11) can be programmed per channel. The Display is relative between

0 and 999. The ETAMATIC has a 25-pole Sub-D connector with serial interface for remote operation / re-

mote display via a PC (Windows software available separately). Connections for Interbus-S, PROFIBUS-DP, CANopen, TCP/IP (Modbus TCP) and Modbus are available as optional equipment. Other BUS-systems available on enquiry. The connection of other plant components, e.g. fault signal systems and O 9-pole Sub-D connector.

Operation is via a front panel laminated keyboard. The parameters are displayed on a 2-row LCD screen.

The ETAMATIC is also available as a special version without a front panel. In this case, operation is via optional PC software or programming unit. As display for end-user, a customers interface is connectable via LAMTEC SYSTEM BUS.

The ETAMATIC continuously monitors its own functions and those of the connected control elements.

230-V outputs:

• Actuation of the gas valves

• Actuation of the oil valves

• Actuation of the oil pump

• Actuation of the ignition valve and the ignition transformer

• Fan release

• Fault message

• Open/Close control signals for the valve/damper motors External signals to the ETAMATIC are transmitted via floating contacts or chains of contacts. The following signals can be pre-set:

• 3 separate safety interlock circuits

• fault release

• air pressure monitor

• control release

• min. gas pressure monitor (for leakage test)

• flame signal

• ignition position acknowledgement

• re-circulation on

• burner on

• select fuel

• set-point switching (for load regulator)

trim, is via the LAMTEC SYSTEM BUS interface to a

3 Brief Description

3.1 Display and operational controls

Select operating modes: UEAN  PARA  O Select operating parameters Status  Firing-rate rating  Setpoint  Actual value feedback  Setpoint

feedback

 digital inputs

 AUTO  SPLO *

Changing display

– compound –O

– flame in-

tensity

* UEAN = Display of monitoring processor

PARA = Parameterisation AUTO = Automatic EINS = Set SPLO = Clear memory

only if activated in the parameter section

only in ETAMATIC S

4 Operating Description

(for specimen diagrams, see Appendix 9.8 Process Sequence Charts) A signal is first fed to terminal 58 (Burner On) indicating when the burner is to start. 

The ETAMATIC then interrogates the boiler safety interlock circuit or the common safety interlock chain (ETAMATIC) and the contact of the air pressure monitor. If it does not detect an "OK" condition, the text of a corresponding message appears and the operating control stops.

If all signals are OK, the fan output is activated and the ducts run to their bottom stop as a check.

Once all channels have reached their bottom stop, they open for aeration. The leakage test runs in parallel (gas operation only).

In the case of control elements the aeration is used to enter and/or test the range limits. After reaching its top position, the fuel control element runs back into the ignition position. All other channels remain in open position. The ETAMATIC then interrogates the air pressure monitor. If this signal is OK, the parameterised aeration time runs. If a channel is configured for re-circulation, it opens with a time-delay. On reaching the parameterised re-circulation delay time, the aeration time stops. As soon as the re-circulation channel has reached the aeration position, the aeration time is resumed. When this time has expired all the channels run to the programmed ignition position (re-circulation fully closed). After the lapse of the aeration time, all channels run to the programmed ignition position (recirculation closed)

4.1 Starting without pilot burner

The main valves open and together with the ignition transformer remain activated for the duration of the safety time. During this time the flame signal appears.

4.2 Starting with pilot burner

The ignition valve and main gas 1 (in gas operation) or the ignition valve alone (in oil operation) run open. The pilot flame forms and the flame detection detects the flame. The flame detection sends the signal to the burner control device.

On expiry of the 1 time) the pilot burner burns alone. Then main gas 2 or the oil valve opens and remains activated in parallel with the ignition valve for the duration of the 2 closes again at the end of this period.

3 seconds after ignition, all channels run to the programmed base load point. The ETAMATIC remains in base load position until control release is given.

After control release the ETAMATIC follows the power control unit’s default setting. A shut off follows the cancelling of the signal of the terminal 58. The main valves close. In gas

operation, first main gas 1 and second main gas 2 closes with a delay of approx. 5 sec., in order to allow the test line between the solenoid valves to burn out. In the event of a fault shutdown, both close immediately.

If configured for post-ventilation, the air channels open again for this period. Thereafter the ETAMATIC is in the "OFF" mode.

safety time, the ignition transformer switches off. For 3 sec. (stabilisation

safety time. The ignition valve

5 Commissioning

5.1 Before Commissioning

5.1.1 Basic Settings

First you must configure the device (ETAMATIC) for the requirements of the system. Therefore, you have to set some parameters. The factory standard settings are indicated by *. 

We recommend to use the LAMTEC PC software for Windows (available separately).

5.1.2 Password Entry

Press key 1

Press keys 5 and 7 and 8 simultaneously.

5.1.3 Select Language

Select parameter 833

Value Language Value Language Value Language

0 German* 8 Danish 16 Coal-Gas-English 1 English 9 Portuguese 17 Slovene 2 French 10 Polish 18 Czech 3 Italian 11 Turk 19 Coal-Oil-French 4 Swedish 12 Croatian 20 Coal-Gas-French 5 Spanish 13 Cole-Oil-German 21 Hungarian 6 Dutch 14 Coal-Oil-English 22 Romanian 7 Slovak 15 Coal-Gas-German

Press keys 2 to 9 to enter the password (condition on delivery 0000)

Press key 11 (ENTER)

LED between the keys 13 and 14 is on ( i.e. keys are working).

Press keys 13 or 14 to set the display to "Parameters".

Press keys 6 or 7 to select the required parameter.

Press keys 8 or 9 to change the content.

There are only 5 languages available in a single EPROM. The availability of languages depends on the version of the EPROM. For more information refer to the parameter list (DLT1045).

5 Commissioning

5.1.4 Character of the Output Channels

Select parameter 356 - 359 (channel 1 to channel 4).  Enter the type of control element which is connected.

No FMS ETA Short Text Description Min Max Default

356 2 2 Fkt. K Function definition channel1 0 6 

Category = channel configuration and broken wire  detection

In this parameter you define the type of actuator the respective output channel controls. This indirectly determines the channel’s behaviour at pre-ventilation, at band shifting, at changes of the burner-firing rate and at drift compensation. This possibly may, affect special functions (e.g. if the channel is configured to recirculation or flue gas).

0 = Channel OFF (broken wire monitoring and indication in the display are active further on /  channel switch off with P 366 - P 373) 1 = recirculation 2 = fuel 3 = combustion air 4 = flue gas 5 = mechanic compound 6 = atomizer steam (like fuel, but without pre-ventila- tion of the channel: switch off determination of range limits)

Behaviour of the actuators with FMS: steam = Remains CLOSE until the pre-ventilation time

has expired. After that the actuator runs to ignition position. REZI = Runs OPEN after the configured pre-ventila- tion time, even if terminal 6 has a signal. In reg- ular operation terminal 6 must have a signal. flue gas = Runs completely open in BE and remains open until ignition. Then the actuator runs to compound. At start without VO, ignition starts not until flue gas is completely open. mech. compound = Acts like air in VO.

Behaviour of the actuators with VMS: steam = Remains CLOSE until the pre-ventilation time

has expired. After that the actuator runs to ignition position. REZI = runs open to the configured number of points in VO = position, which the allocated air actua- tor must have reached (terminal 6 has signal). flue gas = Runs completely open in BE and remains open until ignition. Then the actuator runs to com- pound. At start without VO, ignition starts not until flue gas is completely open. mech. compound = Acts like air in VO.

Default settings at delivery:

channel 1 = air channel 2 = fuel (oil) channel 3 = fuel (gas) channel 4 = air

5 Commissioning

Selection, which channel is active

Select parameter 366 and 367 (curve set 1 and 2).  Controller release with bit pattern.

No FMS ETA Short Text Description Min Max Default

366 2 2 K Enb. 1 Channel enable for curve set 1 0 31 15/31

This parameter defines, which channel is active with which curve set. All channels are active by default (content 31, for ETAMATIC 15). The following function may be realised. Example: changing channel activities with fuel oil/gas emergency operation with or without frequency converter Selection per binary pattern:

decimal 15, all 4 channels are released for operation decimal 31, all 5 channels are released for operation

Example:

Channel 1, 2 and 5 are released

Default settings at delivery:

curve set 1 (oil) = 1001 curve set 2 (gas) = 1101

5 Commissioning

5.1.5 Start with or without pilot burner

Select parameter no. 774 and 775 (oil operation, gas operation).

No FMS ETA Short Text Description Min Max Default

774 1 1 ZüBr. ÖL Start with (1) or without (0) pilot burner for oil, (2)=oil

with continuous ignition flame 0 = start without pilot burner - oil operation

1 = start with pilot burner - oil operation 2 = pilot burner also active in burner operation with  continuous monitoring of the ignition flame. Therefore P 788 has to be set to 1 3 = start with pilot burner - oil operation, only the ignition flame may be present during ignition (until the 2 4 = pilot burner also active in operation with continuous operation monitoring of the ignition flame, only the ignition flame may be present during ignition (until the 2 (from v. 5.4/510 on) 9 = start with pilot burner - oil operation You may start the pilot burner with terminal 70 dur- ing operation. 11 = start with pilot burner - oil operation only the ignition flame may be present during igni- tion (until the 2 You may start the pilot burner with terminal 70 dur- ing operation. 17 = start with pilot burner - oil operation Before curve set change from solo operation (gas/ fuelA) to mixed mode (+oil), the pilot burner starts to ignite oil. 19 = start with pilot burner - oil operation, only the ignition flame may be present during igni- tion (until the 2 Before curve set change from solo operation (gas/ fuelA) to mixed mode (+oil), the pilot burner starts to ignite oil. 25 = start with pilot burner - oil operation, You may start the pilot burner with terminal 70 dur- ing operation. Before curve set change from solo operation (gas/ fuelA) to mixed mode (+oil), the pilot burner starts to ignite oil. 27 = start with pilot burner - oil operation, only the ignition flame may be present during igni- tion (until the 2 You may start the pilot burner with terminal 70 dur- ing operation. Before curve set change from solo operation (gas/fuelA) to mixed mode (+oil), the pilot burner starts to ignite oil

safety time)

safety time).

041

NOTICE! 2 to 4, 9, 11, 17, 19, 25, 27  The ignition flame input must monitor the ignition flame sep-

arately and P 788 must be set to 1. 9, 11  FMS only 17, 19, 25, 27  FMS with mixed fuel firing only

5 Commissioning

No FMS ETA Short Text Description Min Max Default

775 1 1 ZüBr.Gas Start with (1) or without (0) pilot burner for gas, (2)=gas

with continuous ignition flame 0 = start without pilot burner - gas operation

1 = start with pilot burner - gas operation 2 = pilot burner also active in burner operation with  continuous monitoring of the ignition flame. Therefore set P 788 to 1 3 = start with pilot burner - gas operation,  during the ignition (until the 2. safety time) only the ignition flame may be present 4 = pilot burner also active in operation with continuous  operation monitoring of the ignition flame. During ignition (until the 2. safety time), only the  ignition flame may be present.For this purpose P 788 has to be 1

(since v. 5.4/5o210) 9 = start with pilot burner - gas operation

You may start the pilot burner with terminal 70 dur- ing operation. 11 = start with pilot burner - gas operation only the ignition flame may be present during igni- tion (until the 2 You may start the pilot burner with terminal 70 dur- ing operation. 17 = start with pilot burner - gas operation Before curve set change from solo operation (gas/ fuelA) to mixed mode (+gas), the pilot burner starts to ignite gas. 19 = start with pilot burner - gas operation, only the ignition flame may be present during igni- tion (until the 2 Before curve set change from solo operation (oil/ fuelA) to mixed mode (+gas), the pilot burner starts to ignite gas. 25 = start with pilot burner - gas operation, You may start the pilot burner with terminal 70  during operation. Before curve set change from solo operation (gas/ fuelA) to mixed mode (+gas), the pilot burner starts to ignite gas. 27 = start with pilot burner - gas operation, only the ignition flame may be present during igni- tion (until the 2 You may start the pilot burner with terminal 70 dur- ing operation. Before curve set change from solo operation (oil/ fuelA) to mixed mode (+gas), the pilot burner starts to ignite gas.

safety time).

041

NOTICE! 2 to 4, 9, 11, 17, 19, 25, 27  The ignition flame input must monitor the ignition flame sep-

arately and P 788 must be set to 1. 9, 11  FMS only 17, 19, 25, 27  FMS with mixed fuel firing only

5 Commissioning

5.1.6 Pre-ventilation period

Select parameter no. 785 If an output channel is set to flue gas re-circulation, attention must still be given to P 427.

No FMS ETA Short Text Description Min Max Default

785 1 1 ZEIT VO Pre-ventilating time in seconds 0 999 30

Set the duration of pre-ventilation in this parameter.  The commissioning engineer sets this value. P784 sets the lower limit of the pre-ventilation.

5.1.7 Recirculation Delay

Select parameter no. 427

No FMS ETA Short Text Description Min Max Default

427 1 1 VO Del R Number of points of air channel of recirc. (VMS)/delay

time (FMS) Number of points of an air channel for recirculation

(VMS) / delay time (FMS) in seconds. With VMS it is necessary to couple the recirculation flap

delay with an air channel during pre-ventilation. Therefore an air channel is assigned to the recirculation flap (see P 428). The opening of this air channel now determines the moment, when the recirculation flap shall open. Set in this parameter the number of digits the air channel has to reach, before recirculation becomes active.

If the device is an ETAMATIC or a FMS, set the delay time in seconds before the recirculation flap opens, i. e. during this period only the boiler is ventilated.

The total pre-ventilation duration (P 785) has to be greater than the value in this parameter.

- VMS opening of the air channel for delay of the  recirculation channel (in digit)

- FMS delay time (in seconds) 0 = recirculation channel remains closed during pre-

ventilation

1... = Delay/delay time of the recirculation channel

0 999 750/10

5 Commissioning

5.1.8 Deactivate load control unit

Select parameter no.790 (type of burner-firing-rate controller)

No FMS ETA Short Text Description Min Max Default

790 1 1 Lasttyp Type of output regulator. 0-OFF / 1-constant regulator /

2-weather-controlled regulator Switch on or set the type of internal firing rate controller 

0 = OFF 1 = constant burner sequencer 2 = control by atmospheric condition 1 3 = control by atmospheric condition 2

For ETAMATIC, P 809 selects from which input the actual value signal should be taken. If the parameter is set to 1, the integrated PT100 input is used, otherwise the firing rate input.

If the ETAMATIC uses the PT100 input as the actual value signal for the internal firing rate controller, you may deactivate the firing rate controller with a bridge between terminals 19 and 20. The firing rate input occurs via terminals 3-6.

NOTICE! These parameters (P 356 - P 359, P 366, P 367, P 427, P 774, P 775 P 785, P 790, P 833)

must be adjusted to the system before commissioning. Further parameters which, although you can alter them, only need to deviate from the standard setting in exceptional cases, are given below.

5.1.9 Running Time of the Regular Firing Rate Input with TPS-Input

030/1

Select parameter no. 718. If the load default is not provided via analogue signal, the parameter must be set to „0“

No FMS ETA Short Text Description Min Max Default

718 1 1 Laufz L Running time in points/mins. for DPS load input (in digit/

min) Set how fast the signal of the external firing-rate should

change if the firing-rate input is provided via the TPS signal.  A counter generates the external firing rate with a TPS signal. It counts up or down, depending on the contact. This parameter sets the speed of the counter. Set the parameter to 0, if the firing-rate input is not TPS. With manual mode the load default via redundant feedback channel 2 is treated as TPS load, if TPS load is configured (P 718  0). 0 = load default current or potentiometer 500 = load default TPS

0 1200 0/500

5.1.10 Minimum Running Time of the Compound

Select parameter no. 729

5 Commissioning

No FMS ETA Short Text Description Min Max Default

729 1 2 stopVERB Minimum running time of compound 10 999 10

Minimum running time of the compound (in seconds)  Set the minimum running time of the compound in seconds. This parameter slows down the ramp-up time or ramp-down time of the burner from base firing-rate to high firing-rate.

5.1.11 Post-ventilation time

Select parameter 758

No FMS ETA Short Text Description Min Max Default

758 1 1 ZEIT NA Post-ventilating time 0 1000 0

Post-ventilation time (in seconds) 0 = no post-ventilation

1000 = continuous ventilation (from 5.0 on) Set the duration, how long the VMS/FMS/ETAMATIC

ventilates after a switch OFF. The air flaps were open for this purpose. A fan output runs to 20mA. The FMS/ ETAMATIC holds the release signal of the fan.

No post ventilation occurs if the parameter content is 0 and in the case of a fault shutdown.

The actuators are not monitored in post ventilation mode! The actuators only open when the flame is extinguished. The time begins to run immediately with closing of the magnetic valves. It may be necessary to add this post burn time to the required post ventilation time

5 Commissioning

5.1.12 Delaytime of the Air Dampers During Pre-ventilation

Select parameter no. 768.

No FMS ETA Short Text Description Min Max Default

768 1 2 KverznLE Damper delay after fan ON in seconds 0 15 5

Delay time for flaps after switching ON the fan in seconds (only for FAT)

Enter a delay time for opening of the flaps with respect to the ventilator release. This prevents from increasing the power consumption of the ventilator motor in the star/delta starting phase (only effective for FMS and ETAMATIC).

(from 5.4 / 52201 on) This parameter affects even with continuous ventilation.

5 Commissioning

5.1.13 Parameters of the Interface

NOTICE! These parameters have to be equal to the settings of the remote control software. 

Otherwise no communication is possible.

No FMS ETA Short Text Description Min Max Default

822 2 2 Baud S1 Baud rate of serial interface 1 0 5 4

This parameter sets the baud rate for the serial interface. The standard value is parameter content "4" (19,200 baud). If the display shows problems with the serial transmission (especially with long serial connections), it may be helpful to drop the baud rate. This must be carried out on the VMS/FMS/ETAMATIC as well as on the operating device e.g. laptop.



0 = 1200 Baud 3 = 9600 Baud 1 = 2400 Baud 4 = 19 K 2 Baud  2 = 4800 Baud 5 = 38 K 4 Baud*

824 2 2 Par. S1 Parity check for serial transfer (ser.1)1 0 2 1

This parameter sets the parity bit for interface transmission. Standard is even (parameter content: EVEN=0, NONE=1, ODD=2). 0 = even 1 = none  2 = odd

826 2 2 Adr. S1 Network address VMS/FMS (ser.1)1 0 31 1

Network address VMS / FMS (serial Interface 1) Enter the network address for the serial interface. Fac-

tory status for the network address is "1". Only if several devices are connected via an RS422/RS485 bus, this network address has to be changed.

5.1.14 Deactivate leakage test

Select parameter no. 772

No FMS ETA Short Text Description Min Max Default

722 1 4 Laufz K Running time in points/mins. for continuous output

channel 4 see P 719

65535

9999

5 Commissioning

5.1.15 Set pilot burner (maintenance mode)

Select parameter no. 787

No FMS ETA Short Text Description Min Max Default

787 1 1 Wartung Maintenance mode (control unit only until stabilization

time) 0 = maintenance mode on (main valves are opened)

1 = maintenance mode active 2 = curve set switch allowed in set mode

Set the maintenance mode with this parameter. The maintenance mode sets the pilot burner or the ignition flame monitor. It enables to do 5 consecutive ignition attempts without restarting with pre-ventilation and the leakage test. The burner sequencer only steps up to the flame stabilisation time. You may not open the main valves before the reset of this parameter.  After the 5 automatically.

Note:

A "Total Reset" resets the counter for maintenance mode automatically i.e. the next cycle is treated as the first and pre-ventilation and the leakage test are running. Therefore, reset faults with a "Partial Reset" wherever possible (selection switch on "Status", first channel key 2 upwards, then in addition channel key 1 downwards).  Attention: You may not use a partial reset for some faults.

attempt pre-ventilation and leakage start

020

5 Commissioning

5.1.16 Automatic Restart after Failure

Respect the directives for combustion plants, if you set this parameter.

No FMS ETA Short Text Description Min Max Default

836 2 2 AutStart Automatic restart after fault 0 30 0

Delay in seconds Automatic restart of the burner on fault condition. In the

case of a fault for which the standards permit an automatic restart for FMS/ETAMATIC, this parameter initiates the restart. Set to 0 for VMS. 0 = no restart of the burner 1 = automatic restart of the burner for faults, which are marked in the list of faults

Selection of the standard with P 425: 0 = TDR

1 = no restart of the burner 2 = EN676

5 Commissioning

5.1.17 Burner Firing Rate Controller

Enter Set Point Values

Select parameter 796 and 798 (setpoint value 1 and setpoint value 2).  With control by atmospheric condition select additionally parameter 797 and 799.

No FMS ETA Short Text Description Min Max Default

796 0 0 Soll1min Controller setpoint 1 minimum 0 999 90

Firing-rate controller setpoint 1 minimum (setpoint 1) in ° C or bar (xx.x)

Set the minimum value for the first controller setpoint (active if input "set point switching" = 0) (weather guided controller) in this parameter. If the firing rate controller is configured as a constant controller, the set point is set here.

"Set point input via front panel"

1.Selection switch: firing-rate value

2.Display: controller setpoint, controller actual value, firing-rate setpoint, internal firing-rate

3.Channel key 3 down and channel key 4 up at the same time

4.Controller setpoint starts to flash and the setpoint can be changed with channel key 2

5.Do not save value: channel 3 up and channel 4 down at the same time or switch off burner

6.Save value: save the setpoint to the minimum value  parameter with the Enter key (in P 796 / P 798 depending on the setpoint switching input)

Saving is only possible with constant controller.  With control by atmospheric conditions you may set the firing-rate controller setpoint value default manually

Activation of the controller setpoint modification is disabled when operating mode is OFF. You may not trigger the burner start by shifting the switching point.

refer to figure "Control by Atmospheric Conditions / Setpoint Switching of the Firing-rate Controller"

5 Commissioning

No FMS ETA Short Text Description Min Max Default

798 0 0 Soll2min Controller set-point 2 minimum 0 999 70

Firing-rate controller set point 2 minimum (set point 2) in ° C or bar (xx.x) Enter the minimum value for the second controller set point (active if input "set point switching" = 1) (control by atmospheric condition). Enter the setpoint in this parameter, if the firing-rate controller is configured to constant controller,

see P 796 refer to figure "Control by Atmospheric Conditions

/ Setpoint Switching of the Firing-rate Controller"

Control Range

Select parameter no. 802 and 803

No FMS ETA Short Text Description Min Max Default

802 0 0 EinschPt Burner start point 999 999 1

Enter the switching point of the firing-rate controller as the difference to the set point. [Switching point] = [setpoint] - [parameter content] e. g. : burner should switch on at 110. setpoint = 120, parameter content = 10, 110 = 120 - 10 If the burner shall start above the setpoint, you may enter negative values as well. Therefore the following values correspond:

-1 = 65535 and -999 = 94537 Parameter content = 65536 - difference i. e.: burner shall switch on at 125.  set point = 120, parameter content = 65536 - 5 = 65531 switching point value= 120 - (-5) = 125

803 0 0 Regelb.O upper Control range 0 999 10

(difference to the set point 1/2) in ° C or bar (xx.x) Enter the upper control range limit.  The entered value corresponds to the difference between the actual setpoint and the upper limit of the control range. Depending on the content of Parameter 809, the content of this parameter is interpreted as ° C (directly without decimal point) as bar (resolution 0.1 bar, i.e. range from 0.1 to 99.9 bar) or in digit.



see figure "Control range of the Firing-rate Controller"

5 Commissioning

Setting the Control Thermostat

Select parameter no. 804

No FMS ETA Short Text Description Min Max Default

804 0 0 Bren.AUS Burner off 0 999 15

Burner switch OFF point (difference to the set point) in ° C or bar (xx.x)



Enter the firing-rate controller switch off point. The entered value corresponds to the difference between the current set point and the value, which shuts down the burner. The value has to be greater than the adjusted upper control range.(P 803) Depending on the content of Parameter 809, the content of this parameter is interpreted as ° C (directly without decimal point) as bar (resolution 0.1 bar, i.e. range from 0.1 to 99.9 bar) or in digit

see figure "Control range of the Firing-rate controller

Controller Parameters

Select parameter no. 805 - 808.

No FMS ETA Short Text Description Min Max Default

806 0 0 I-Faktor I - term of the controller 0 999 5/100 805 0 0 P-Faktor P - term of the controller 0 999 10/25 807 0 0 D-Faktor D - term of the controller 0 999 250/0 808 0 0 Nachst.z Reset time 0 60 20

Cyclic control adjustment time Set the adjustment time in seconds. This time is set between the individual control steps. The time relates to the reaction time of the system.

Outside Temperature Limits

Select parameter no. 800 and 801.

No FMS ETA Short Text Description Min Max Default

800 0 0 Obergren Load regulator: upper limit 0 999 999

Firing-rate controller: Upper Limit (for control by atmospheric condition) in ° C or digit This is the upper limit of the outside temperature for control by atmospheric condition.

5 Commissioning

No FMS ETA Short Text Description Min Max Default

801 0 0 Untergre Load regulator: lower limit 0 999 0

Firing-rate controller: Lower Limit (for control by atmospheric condition) in ° C or digit This is the lower limit of the outside temperature for control by atmospheric condition.

Display of the Units of the Burner Firing Rate Controller Values

Select parameter no. 809

No FMS ETA Short Text Description Min Max Default

809 1 1 Leinheit Representation of actual value and set-point for load

regulator Burner-firing-rate controller actual input and set point

interpretation Set how the actual value input of the firing-rate control-

ler is interpreted in the display and in the parameters (definition of the physical parameters).

0 = display in digit 1 = display in °C (0... 320 °C) 2 = display in bar (P 810 and P 811)

030

Select also for ETAMATIC, from which input the actual value signal should be taken. If the parameter is set to 1, the integrated PT100 input is used, otherwise the firing-rate input is used.

Display Range in bar

Select parameter no. 810 and 811.

No FMS ETA Short Text Description Min Max Default

810 1 1 min.Einh 4 mA corresponds to x units 0 999 0

The lower limit/pressure 4mA at the actual value input corresponds with x bar.

Enter the lower limit of the display range, which corresponds with 4mA at the input, if the input is configured as a pressure input (only active when Parameter 809 =

2).

811 1 1 max.Einh 20 mA corresponds to x units 0 999 160

Upper limit pressure equivalent to 20mA actual input corresponds with x bar.

Enter the upper limit of the display range, which corresponds with 20mA at the input, if the input is configured as a pressure input (only active when Parameter 809 =

2).

5 Commissioning

5.2 Setting

5.2.1 Setting the Limit Switches of the Motors

As soon as the ETAMATIC is supplied with voltage, it attempts to drive the actuator motors to the lower limit of the factory set curve. If the end-bearing's limit switches are not properly adjusted for this, the motor may hit the actuator's mechanical stop

WARNING! This may damage the motor or the valve.

Therefore: Check the position of the end-bearing limit switches in the motors, taking into account the motor output shaft's travel.

If in doubt, set a shorter travel. It may be readjusted later.

5.2.2 Adjusting control elements

Enter password (see chapter 5.1.2 Password Entry)

Press keys 13 and 14 to select "Set"

Press keys 16 and 17 to set "setpoint"

With the keys 2; 4; 6 and 8 set all control elements “000“

Press key 16 to actual value feedback.

Display approx. 80-100 digit on three-point step outputs. If the display shows other values, set the limit switches in the motors and/or potentiometers accordingly.

Display approx. 200 digit on ETAMATIC / S channel 1 with 4 to 20 mA feedback. With integral speed evaluation the number of digits depends on the setting of the frequency

converter (if necessary release fan manually)

WARNING! Never change the settings of frequency converter or revolution measurement feedback after

programming the set-point values at ETAMATIC. Otherwise you have to program the curve again.

Enter the Curve

Select fuel (signal to terminal 49) Enter password (see chapter 5.1.2 Password Entry)

5 Commissioning

Clear Memory

Press key 16 twice ("Set-point" display)

Press key 14 twice  the display shows SL in its centre. Press Enter key 11 “ENTER”  the display shows "cleared", the old curve is

cleared. Start burner (signal at terminal 58) and wait until pre-ventilation has ended.

5.2.3 Programming the Ignition Point

Press key 13  the display shows "El" in its center

Use keys 16 and 17 to switch to "setpoint"

Use keys 2 to 9 to run the control elements to ignition position

Press key „ENTER“  the display shows "Really ignite"

If not, press key 3 and redefine ignition position.

Press key “ENTER” again to confirm.  Burner ignites.

5.2.4 Programming the Base Load

Use keys 16 and 17 to switch to "load value"

Use keys 2 and 3 to set "200"

Use keys 16 and 17 to switch to "setpoint"

Use keys 2 to 9 to run control elements to base load position.

Press key ENTER .

Program 3rd to 10th point Proceed as described in "Program base load point", but run to each of the load ratings “250",

"300", "400", "500", "600", "700", "800", "900", and "999" one after the other.

Press key ENTER to store the curve. Press key 13 (switch unit from "Set" to "Automatic").

 the display shows "memory"

5 Commissioning

5.2.5 Programming the 3rd up the 10th Point

Proceed as described in "Program base load point", but set each of the load ratings “250", "300", "400", "500", "600", "700", "800", "900", and "999" one after the other.

press key to switch the unit from "Set" to "Automatic"   the display shows "Memory"

5.2.6 Saving Curve

Press key 13 (switch unit from “Set” to “Automatic” )  the display shows “Menory“

5.2.7 Changing Points

Points can be changed at any time by selecting the load rating for the required point and reentering the associated position of the control element.

Enter password (see chapter 5.1.2 Password Entry)

Change any other points.

5.2.8 Saving Changes

Press key 14  the display shows "El" in its center

With the keys 16 and 17 set to "load value"

With the keys 2 and 3 select the required load value (point number flashing)

Press key 16 2x twice  the display shows "setpoint".

With the keys 2 to 9 run bring control elements to the required position

Press key ENTER

Press key 13 (switch unit from “Set” to “Automatic” )  the display shows “Menory“

5 Commissioning

5.3 Fault

5.3.1 Reading Faults

Red fault LED is on Press key 17 until "Status" appears.  The display shows a plain text message (incl. running time counter)

Press key „ENTER“ drücken  Plain text message appears on the display (incl. output of the running time counter)

NOTICE! If you want to read the other display values up to the time of the fault press key 16. All display

values are frozen.

5.3.2 Resetting Faults

Press key RESET  Alternatively: Use an external switch to send a short signal (min. 2 sec.) to terminal 5. the error is cleared!

5.3.3 Recall Fault History

The ETAMATIC stores the last 10 faults with the associated data of the running time counter. Requirement: ETAMATIC must not be in fault condition.

CAUTION! If it is certain that the ETAMATIC has carried a voltage at all times since the last fault, it is pos-

sible, that from the present output of the running time counter and the current time, to determine at which time the fault occurred.

Press key 17 until the display shows "Status".

Press key 3  the display shows the last fault code Press key 11 (Enter)  the display shows the associated plain text and the run-

ning time hours.

Press key 3 again  The display shows the last but one fault code.

Press keys 3 and 2 to browse through the fault history.

6 O2-Control

-Control

6.1 What happens if a fault occurs in the O2 regulation

In the event of malfunction, the display shows a warning and the O2 control is deactivated. The specified base value "without control” or the one for "air deficiency” is set. The display shows the running text "O

The burner doesn’t shut down. Set the selector switch to "Status" to call up the corresponding error code.

Press key 11 ENTER  The display shows a plain text message about the cause of the error.

6.1.1 How to switch the Display

Press key 15 to change the display from status of the compound to O2 value (if active) and to flame intensity (if active). If neither O active, key 15 has no function.

WARNING! You can set the O2 trim only, if you have completed the programming of the compound.

regulation perturbed”.

trim, nor integrated flame scanner is

6.2 Air Deficiency Pertubation

If the O2 actual value is significantly smaller than the O2 setpoint value (below the second monitoring band) and corrective actions by the ETAMATIC cannot clear this error, the regulation will be deactivated and the base value for air deficiency errors will be output. If desired, the ETAMATIC triggers an air deficiency burner shut-down. Therefor set parameter 897 to 1.

The error code is H360, "Error shut-down by O

6.3 Resetting O2-errors

Each new burner start-up resets O2 errors automatically. This is permissible, because a 100% O

measurement test is performed at each start-up.

Manual resetting of O

Press key RESET ETAMATIC in O

If not, switch over to O Press key 15 M once

Press key ENTER and call up the cause of error (mandatory!)

regulator”.

errors is possible at any time, as follows:

trim mode?

trim mode

Press key 7

6 O2-Control

6.4 Calling Fault History O2-Controller

Switch over to compound mode, if necessary press M.

Use key 4 and 5 to browse the fault history.

Display:

1 147 1 000 487

  

current fault internal load curve set operating hours

The display hides the O than 30 sec are stored. They are only stored in the EEPROM once the fault is cleared up or the ETAMATIC leaves the operating mode or regulation or base load.

6.5 How to Change the Password

First enter the current password, see page capter 5.1.2 Password Entry.

Press key 17 until the display shows "Status"

Press keys 5 , 7and 8 simultaneously.. The display shows an entry field. 

Use the keys 2 to 9 to set the new password.

Press key 16 until the display shows “digital inputs”

Press key 11 ENTER.

6.6 How to switch the Display

history automatically after 5 sec. O2 trim faults, which last for more

Press key 15 to change the display from status of the compound to O2 value (if active) and to flame intensity (if active). If neither O active, key 15 has no function.

WARNING! You can set the O2 trim only, if you have completed the programming of the compound.

trim, nor integrated flame scanner is

6 O2-Control

6.7 Automatic Function Monitoring During Operation

6.7.1 Test During Burner Start

The actual O2 value is checked to ensure that during pre-ventilation it corresponds to the air value (equal to or greater than 18 vol.% O

After ignition, the actual O Reaching the threshold value is monitored. If one of the two parameters is not met, O deactivated. The control unit outputs the value “Base value without control”.

value must reach a value equal to or below 14% within 45 seconds.

and less than 24 vol.% O2).

trim is

6.7.2 O2 Monitoring Band

During burner operation, the actual O2 value is continuously monitored for one maximum and two minimum permissible values. These ranges are located around the O tion of load. If the actual values stay outside these bands for a defined period, the control system is deactivated and a “Fault” warning is output.

Thereafter, the control unit’s output (correction input) corresponds to “Base value without control” or “Base value with air deficiency”.

set-point as a func-

6 O2-Control

6.7.3 O2 Boundary Curve

You can set the monitoring bands’ parameters for 2 fuels, oil/gas, as a function of fuel. The permitted deviation is calculated as a percentage of the setpoint. You can specify two separate percentage values for base load and full load. The section between is interpolated linearly.

Monitoring / shutdown times:

monitoring band: 120 seconds; active after “Control on”.

monitoring band: 30 seconds; active after “Burner on”.

Factory setting:

monitoring band, upward direction – Base load (parameters 923 / 925) 60% – Full load (parameters 924 / 926) 100%

monitoring band, downward direction – Base load (parameters 927 / 929) 40% – Full load (parameters 928 / 930) 50%

monitoring band, downward direction (may be modified during commissioning) – Base load (parameters 931 / 933) 50% – Full load (parameters 932 / 934) 70%

6.7.4 Dynamic Probe Test

The ETAMATIC monitors the measured O2 value for changes during operation. If no higher fluctuation than 0,2 O enforced by changing the fuel/air mixture. If there is still no change in the actual O

vol.% is detected over a period of 10 minutes, a state of excess air is

value after

1 minute, the test is repeated with more excess air. If this does not lead to a change in the actual value, the test is performed a third time with an even excess air. If no change has occurred in the actual O

value at this point, the control unit deactivates itself and displays a

warning on the screen. Thereafter the control unit's output (correction input) corresponds to "Base value without control”.

NOTICE! The O2 optimisation fault messages do not affect burner or combustion functions.

6 O2-Control

6.8 Control Strategy

These trim strategies have been developed and optimised especially for the conditions obtaining in combustion installations:

– Frequent changes in the burner-firing rate – Long lag times. During burner start-up, O

values are displayed.

Factory setting: 90 seconds after ignition - parameter 904 (adjustable). The "neutral value” is output during standby. The neutral value depends on the selected correction mode; 

e.g. in the case of -50% to +50%, the correction value (neutral value) output is 500; in the case of -30% to +70%, the output value is 300.

NOTICE! The neutral value corresponds to the base settings of the ETAMATIC without control.

trim remains in standby, until it is ensured that plausible measured

6 O2-Control

6.9 Connecting the O2 Measurement Device

Fig. 6-1 Connection to the O2 measuring device via LAMTEC SYSTEM BUS

Connecting diagram see appendix. The LAMTEC SYSTEM BUS transmits the foolowing signals to the ETAMATIC:

• probe current

• probe current during calibration

• probe voltage

• cell inner resistance

• heating output

• low pressure

• measured O

• operational status and fault status The LT1 /LT2 recieves from the ETAMATIC the following signal:

• position of internal firing-rate

• status data

• operational modes

value

6 O2-Control

6.10 Operation and Display of the O2-Controller

Press key 15 once, to switch the display to O2-trim.

When you have switched to "Status", the display shows the O2 actual value and setpoint value. The display shows the values in brackets, if O

NOTICE! O

actual value and setpoint are only displayed, if O2 trim or O2 display are activated in pa-

rameter 896.

trim is deactivated.

In automatic operation, the display switches during regular operation automatically to O mode. However, it is always possible to switch the display over with key "M". The manually preselected setting only remains in force until the next switch to "Regular operation” or "Base load operation”, and then returns automatically to the base setting.

You can call up the information texts (running texts) in O key, when the display is in status position.

6.10.1 Display and Interpretation of the Operating Modes

op O2 trim in standby (during burner start-up), or O2 trim temporarily switched off as a

function load via parameters 914 and 915. or O ot O od O

trim active.

trim temporarily deactivated (air deficiency, probe dynamics etc).

trim deactivated (fault), e.g. test routine failed during burner start-up, dynamic test

negative, O

trim temporarily deactivated for over 1 hour etc.

Resetting od:

Press key F1 (reset) press key 7 twice 

Every burner start causes the reset of the faults automatically.

trim

trim mode after pressing the Enter

6 O2-Control

6.10.2 Calling up O2 Controller Text Messages

Switch display to O2 trim

press key 1 "RESET"

press key 15

press key 11 "ENTER" to call up the text messages

press key 11 "ENTER" again  back

6.11 Commissioning

6.11.1 Setting the Correction Range and the Correction Mode

The correction value (control signal) transmitted to the electronic compound is 0…100% with a resolution of 0.1%.  0% corresponds to maximum excess air, 100% to minimum excess air. Factory setting is a neutral value of +60% to -40%. This means that the control range in the direction of excess air is 60% and in the direction of air deficiency it is 40%. The main focus of this base setting is that contamination of the burner and the boiler during the operational period would result in an increase in the installation's flow resistance. Thus a larger control range in direction excess air could be an advantage.

If another correction mode is selected via parameter 437, the base setting also changes at the same time:

In Correction Mode Base Settings

+ 50% .... - 50% 50,0 %

- 50 % .... + 50 % 50,0 %

+ 60 % .... - 40 % 60,0%

- 60 % .... + 40 % 60,0%

0 % ....- 100 % 0,0%

- 100 % ..... 0 % 100,0%

Calling up the base setting (only when burner stationary):

6.11.2 Available Correction Modes

Correction type 1 is used when correction is applied to a linear control element, e.g. to the frequency converter’s setpoint for adjusting the combustion air blower’s speed. The correction is directly added to or subtracted from the setpoint. Correction mode: Effect to the setpoint axis

6 O2-Control

NOTICE! When switching on any O

are maintained even with the maximum possible correction (100%). For details see chapter

6.11.6 Checking the Combustion Boundary Values.

Fig. 6-2 Correction to the setpoint

correction you must ensure, that the combustion boundary values

Correction type 2 is used where the correction is applied to a non-linear control element, e.g. air damper. The curve's slope is taken into account before calculating the correction. A flatter curve results in a smaller correction range, whilst a steeper curve results in wider range.

6.11.3 Correction Type 2

Correction mode: Effect to load axis +60% to -40%

6.11.4 Setting the Correction Range

Use parameter 517 to adjust the correction range from 0 to 999.

Fig. 6-3 correction type 2

6 O2-Control

Example: 20 - 100 is a typical correction range for O

This means: With a correction mode from +60% to -40% (factory setting), the control range, which is adjustable via the correction during correcting to setpoint +120; -80...+60; -40; (in digit)

Recommendation: You should chose the correction mode and the correction range in

that way, that the correction effect on the O in direction excess air, and 1 to 1.5 vol.% O

6.11.5 Calling up the Set Correction Mode

Press key 1 "RESET"

Press key 11 "ENTER“ to confirm.

Take the correction into account during later programming. The correction actuator must be able to operate without the ETAMATIC reaching the end-stop

(0 or 999 or limit stop values). If the correction actuator cannot be driven all the way as required because a channel has

reached the range limit determined during pre-ventilation, the burner's output is increased or decreased until the actuator can be driven all the way.

trim. 

value is -2 to 3 vol.% O2

in direction air deficiency.

6.11.6 Checking the Combustion Boundary Values

It is necessary to guarantee the combustion facility's safe burning even with the maximum correction applied. The correction value can be modified as follows in order to set the correction range and monitor the combustion boundary values.

Press key 1 RESET Enter password (see chapter 5.1.2 Password Entry)

Select "Set O

Confirm query with key 8

Set load value with keys 16 and 17

Press key 11 ENTER.

Press key 5  The display shows "TK".

Use keys 2 and 3 to modify the correction value within the burner running.

” via keys 13 and 14

Adjustment of the correction range is possible in parameter 517. If you adjust parameter 517 while the burner is running, adjust in small steps and pause between two steps. Otherwise the fault 106 may occur.

NOTICE! The burner must be ON and the control release must be set.

6 O2-Control

6.11.7 O2 curve input

Enter password (see chapter 5.1.2 Password Entry).

Press keys 13 and 14 to select "Set O

Delete the entire O

-curve with Key 9

”

If only points should be modified, press key 8

Set to load value with keys 16 and 17. Use keys 2 and 3 to start the programmed load points of the common compound

curve.

Press key 16

NOTICE! O

set-points can only be saved to the programmed load points. If load points are skipped, a

linear interpolation is applied in between.

Press keys 8 and 9 to set the required O2 setpoint.

Press key 11 ENTER to save the setpoint

Press key 17.

Press keys 2 and 3 to address the next load point. etc.

As soon as you have entered all required O The O

set-points curve is now stored.

set-points, press key 14

Changing O2 set-points

Proceed as described under O

set-point input, but press key 8 instead of key 9.

Manual Calculating and Setting of the Control Parameters

Set firing-rate controller to "Manual” and run to low firing-rate. Enter password (see chapter 5.1.2 Password Entry)

press keys 13 and 14 to select "Set O

press key 8 to confirm the query

press key 16 until the display shows "setpoint"

6 O2-Control

press key 5 up, to activate the O use the keys 6 and 7 to change the O

range +3 to -1 vol.% O

. Observe the change in the actual O2 value simultaneously

trim during adjustment. the display shows "T"

set-point from the preset value with the

on the display.

Key 7  more O2 Key 6  less O



You should choose the setting of parameters 898 and 899 in that way, that the next setpoint value / actual value comparison (control pulse) only takes place if the actual O

value has

changed visibly (~ 60% of end value). A mark at the centre of the set-point display indicates that a set-point / actual value comparison has just been performed.

No change, or change too small  Increase P factor, parameter 899.

Guidelines

Enter the calculated value in parameter 898. Factory setting: 15 seconds.

The dead time is weighted as a function of load. The dead time reduces at full load due to the higher gas velocities. The factory setting is A reduction of 3 seconds in dead time.

Procedure for calculating the dead time at full load, as described above. Set the P-term in that way, that a deviation of 1…2 vol.% O

is corrected within 4…6 steps without overshooting.

between target and actual value

Control pulses too short → increase P-term, parameter 899 Overshooting → reduce P-term

Repeat until the setpoint is reached within ca. 4…6 steps. Check control unit setting at intermediate and full load.

NOTICE! You may use the P-term (parameter 899) and the dead time (parameters 898 and 900) to

achieve optimisation which inter alia depends on the installation's properties; e.g. a shorter dead time can be set if the P-term is reduced at the same time.

Recommendation: Set control unit speed a bit slower and P-term smaller  safer!!! – Set base value for "Deactivated control” and "Air deficiency” If a fault occurs in the O

rection value for "Deactivated O

trim will be deactivated, and depending on the cause the preset cor-

control” or "Air deficiency” would be shown as 

output. The burner does not shut down. In the event of an "Air deficiency fault” you can enforce a burner shutdown with parameter 897. you can select the base values for deactivated O

trim and air deficiency in the parameter 896.

8 → correction input  base value for deactivated O2 trim

P 901 / P 902

9 → correction input  base value for air deficiency 

P 917 / P 918

Recommended settings: for P 901 / P 902 and P 917 / P 918

Base value for deactivated O

trim = neutral value

Base value for air deficiency < base value for deactivated O

trim

6 O2-Control

NOTICE! The neutral value is obtained from the selected correction mode:

+50%/-50%  neutral value 500 = 50% correction mode +60%/-40%  neutral value 600 = 60%

Parameter Factory Settings

901/902 Base value for “Deactivated O

trim” = 300

917/918 Base value for "Air deficiency” = 150

The following approximate overall picture results for burner output:

Fig. 6-4 factory settings

No FMS ETA Short Text Description Min Max Default

897 1 1 O2Stoer Safety shut-down by O2 controller / CO controller

allowed? (0-never, 1-when insufficient air) In case of a fault of the O

tivated. Depending on the cause, the defined correction value for "deactivated O output. The burner does not shut down (content 0).

You can pre-selected, if the burner should shut down in case of the fault "air deficiency" (content 1).

898 0 0 O2-TotZ Dead time of O2 controlled system 3 40 15

Dead time of the O Expected values for 2 / 3 -passboiler: 12 seconds

899 0 0 O2-P-Fak O2 P-Term 1 50 5

Set the P-term in that way, that the set point value / actual value deviation of 1...2 vol.% is regulated in 4...6 steps without overshoot. Setting pulses too short - increase the P-term.  Overshoot - reduce P-term

trim, the O2 trim will be deac-

trim" or "air deficiency" will be

controled system in seconds

010

6 O2-Control

No FMS ETA Short Text Description Min Max Default

900 0 0 O2 TZ - Dead time reduction for O2 controlled system at full load 0 5 3

Reduces dead time at the burner’s high firing-rate. With this parameter, you can adjust the dead time depending on the firing-rate. Because of the higher gas speeds, the dead time is reduced at the high firing-rate. The factory setting is the reduction in the dead time of 3 seconds.

901 1 1 O2NeutrA Correction value output when O2 trim is deactivated 0 1000 400

Correction value is displayed at deactivated O Fuel 1 (from 5.0 on):

and P 847 = 2,3 or 4:

trim.

0 = the last received value is permanently valid

1..65535 = Time-out in seconds after P 901 / P 902 is active.

902 1 1 O2NeutrB Correction value output when O2 trim is deactivated. 0 1000 400

Correction value is displayed at deactivated O Fuel 1 (from 5.0 on):

at P 7 = 2 (dec) and P 847 = 2, 3 or 4: O

trim / CO controller slave / correction 1 via LSB

0 = the last received value is permanent valid

1..65535 = Time-out in seconds after P 901 / P 902 is active.

917 1 1 LftmKorA Air deficiency correction value fuel A 0 999 300

Air deficiency correction value for fuel 1

918 1 1 LftmKorB Air deficiency correction for fuel B see P 917 0 999 300

trim.

6 O2-Control

6.12 Calling up Running Time Meter

press key 10  the display shows the running text of the following data successively:

Total running time Running time on curve set 1 Starts on curve set 1 Running time on curve set 2 Starts on curve set 2

The total of running times for curve set 1and curve set 2 do not necessarily add up to the displayed total running time.

NOTICE! The total counter refers to the ETAMATIC 's running time. It starts timing as soon as the unit

is connected to a voltage source (this also provides the basis for the fault history). The individual running time counters refer to the burner's running time. They start timing as soon as the burner is in operation with the relevant curve set (flame signal is present).

6.13 Calling up the Checksum

Press keys 16 and 17 to select "Set-point feedback”. Press key 11 ENTER.

The following values are displayed one by one:

CRC 16 of the levels 0, 1 and 2: adjustable at commissioning time

1st safety time oil in seconds

safety time oil in seconds

safety time gas in seconds

2 Pre-ventilation time in seconds

Press key 11 ENTER again.

In the ETAMATIC without pilot burner, the 2 safety time figure is then irrelevant.

If you have changed parameters, reset the ETAMATIC. Only a reset refreshes a checksum.

4: adjustable by LAMTEC only

safety time includes the safety time. The 1st

6 O2-Control

6.14 Re-enter Range Limits

If you change the limit switches after the programming, you must determine the range limits again.

Enter password (see chapter 5.1.2 Password Entry).

Press key 14  the display shows "SL" in its center Press key 11 ENTER  the display shows "cleared".

The curves and the range limits are deleted.

Press key 13 twice  the display shows "restore previous curve ?"

Press key 7

Since no point has been entered, the old curve is re-activated, but the range limits remain cleared.

Now allow the system to pre-ventilate. Range limits are re-entered.

NOTICE! You can see this in the "Set-point" display. Without limits the set-point is 0 or 999. Once the

limit is determined, the set-point skips to the actual value.

7 Internal Burner Firing-rate Controller

7.1 Purpose

The internal power control unit allows the inserted burner firing-rate position to be continually determined for a specified set-point value (e.g. as a function of temperature or pressure) by comparison with the actual value. This position will be transferred to the electronic compound as a default value.

7.2 Brief Description

The integral power control unit is a PID controller with special combustion engineering functions. You can use it as a fixed value control or as a control by atmospheric condition. The following signals can be pre-set:

• Actual value (temperature or steam pressure)

• Outside temperature or other analog signal for setpoint shift (only on control by atmospheric condition). The ETAMATIC must be equipped with the optional hardware for control by atmospheric condition.

• Setpoint switching (via floating contact). The burner-firing-rate controller releases the combustion internally.

Combustion is triggered internally by the power control unit.

7.3 Limit Ranges

You must set limit values in the parameters, which switch the burner on and off. If the burner shuts down and the actual temperature has not yet reached the switch-on threshold again, a display informs the operator that the power control unit refuses a start-up.

7.4 Light Writing "Actual Temperature is too high"

Press key 12 HAND to override this and start the ETAMATIC, if the maximum temperature has not exceeded.

Press key 12 HAND again to switch back to automatic mode.

NOTICE! The limit values should always be entered in the form of a difference from the set-point value.

7.5 Enter setpoint of power control

Up to software version A3i1023 you can change the setpoint with parameterisation only. From software version A3i1023 on you can change the setpoint of the firing-rate controller. This function works only if the burner is in operation

Press key 9 and 6 simultaneously  the setpoint in the display is blinking.

Use keys 4 and 5 to change the value.

7 Internal Burner Firing-rate Controller

Press key 11 ENTER to confirm the new value

Press keys 7 and 8 simultaneously to leave this mode without changes.

WARNING! If you change the setpoint, regard that also the on and off switchpoints are shifted, because

they are defined as a difference value to the setpoint

7.6 Input Signals

The analogue inputs can be preset in various forms. Actual value:

• as 0/4-20 mA current signal, terminals 4 and 5 (+), 3 (-)

• as non active current signal 4...20 mA (two-wire connection), terminal 23, + 24V supply, terminals 4 and 5 input

• as 0...10 V voltage signal

• as 0...5 k resistance signal, terminal 4, 5 and 6

• directly as PT 100 terminal 21, 20, 19 as three-wire connection

Outside temperature (setpoint-shifting) - only available if ETAMATIC has the option "control by atmospheric condition"

• as PT100 as three-wire connection, terminals 39, 40, 41 (default)

• as 4...20mA current signal, terminals 39 (-) and 40 (+),  special option, please order separately

• as non active current signal 4...20 mA, term. 23 + 24V supply, terminal 40 input

7.7 Operating Description

The start of the burner is described as above. Only the burner start release must be forthcoming from the power control unit, i.e. the actual value must be correspondingly below the setpoint value.

The burner starts only when the "Burner On" detects the release are forthcoming from the load control unit. Only when the burner is ON and the "Control release" signal has been given does the power control unit function. The load default for the compound is then set via the integral power control unit. It is dependent on the difference between the actual and the set-point value and the adjusted control parameters. Should the actual value exceed the adjusted maximum value, the power control unit switches off the combustion.

The power control unit is only active in the "automatic" mode.

7.8 Steam Pressure

If you get a steam-pressure signal from a pressure transmitter on terminal 3, 4 and 5, you must short-circuit the PT100 input at terminal 19 and 21.

7 Internal Burner Firing-rate Controller

7.9 Control by Atmospheric Condition

If the burner firing-rate controller is configured as "controlled by atmospheric conditions" the setpoint value can be shifted between the parameterised setpoint minimum and setpoint maximum by connecting another PT 100 temperature sensor to the terminals 39, 40 and 41. In the realize by atmospheric conditions, the outside temperature is a component of setpoint calculation. This allows the operator to enter a minimum and a maximum setpoint, between which the outside temperature can determine the final setpoint value.

With the option "Control by atmospheric condition" you may realise an external setpoint presetting.

7.10 Set Point Changeover

You can switch the setpoint with the input "setpoint switchover". If you use a version with fixed setpoint value it is possible to select one of the two values, which are entered in the parameters 796 and 798 with this contact.

If you have activated the control by atmospheric conditions additionally, you can select between two pairs of limit values (see control by atmospheric conditions and limit ranges). The parameters for setpoint 1 (for setpoint switching) and setpoint min. 1 (for control by atmospheric conditions) are equal. Likewise the parameters setpoint 2 and setpoint min. 2. The corresponding content is assigned according to the configuration.

When activating the "control by atmospheric conditions” option and setting the adjustable parameters, you may realise an external setpoint default. In other words, the setpoint can be adjusted manually or automatically via a potentiometer (or switched through resistors). By connecting a change-over switch, you can implement a night-time reduction instead of control by atmospheric conditions. A control by atmospheric conditions and a night-time reduction can be realised simultaneously, if you combine the control by atmospheric conditions with the setpoint switching.

Fig. 7-1 Control by atmospheric conditions