Lamtec ETAMATIC, ETAMATIC S User Manual

Manual ETAMATIC / ETAMATIC S
CE-0085 AU 0207
Sensors and Systems for Combustion Engineering
Table of Contents
Table of Contents
1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.2 Variants - Device Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2 SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.1 German Law on Device Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Associated Automatic Flame Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 BRIEF DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.1 Display and operational controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4 OPERATING DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.1 Starting without pilot burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.2 Starting with pilot burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.1 Before Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.1.1 Basic Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.1.2 Password Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.1.3 Select Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.1.4 Character of the Output Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1.5 Start with or without pilot burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1.6 Pre-ventilation period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1.7 Recirculation Delay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1.8 Deactivate load control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1.9 Running Time of the Regular Firing Rate Input with TPS-Input . . . . . . . . . . . . . . . . . . 22
5.1.10 Minimum Running Time of the Compound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1.11 Post-ventilation time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
5.1.12 Delaytime of the Air Dampers During Pre-ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1.13 Parameters of the Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1.14 Deactivate leakage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1.15 Set pilot burner (maintenance mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.1.16 Automatic Restart after Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.1.17 Burner Firing Rate Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.2 Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
5.2.1 Setting the Limit Switches of the Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2.2 Adjusting control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2.3 Programming the Ignition Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2.4 Programming the Base Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2.5 Programming the 3rd up the 10th Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.2.6 Saving Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
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5.2.7 Changing Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.2.8 Saving Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.3 Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3.1 Reading Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
5.3.2 Resetting Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
5.3.3 Recall Fault History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6 O2-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
6.1 What happens if a fault occurs in the O2 regulat ion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
6.1.1 How to switch the Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.2 Air Deficiency Pertubation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
6.3 Resetting O2-errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.4 Calling Fault History O2-Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.5 How to Change the Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
6.6 How to switch the Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
6.7 Automatic Function Monitoring During Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
6.7.1 Test During Burner Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.7.2 O2 Monitoring Band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.7.3 O2 Boundary Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.7.4 Dynamic Probe Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.8 Control Strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.9 Connecting the O2 Measurement Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.10 Operation and Display of the O2-C o nt roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.10.1 Display and Interpretation of the Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.10.2 Calling up O2 Controller Text Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.11 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.11.1 Setting the Correction Range and the Correction Mode. . . . . . . . . . . . . . . . . . . . . . . . 43
6.11.2 Available Correction Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.11.3 Correction Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
6.11.4 Setting the Correction Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.11.5 Calling up the Set Correction Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.11.6 Checking the Combustion Boundary Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.11.7 O2 curve input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.12 Calling up Running Time Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.13 Calling up the Checksum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
6.14 Re-enter Range Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7 INTERNAL BURNER FIRING-RATE CONTROLLER. . . . . . . . . . . . . . . . . . .52
7.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
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7.2 Brief Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.3 Limit Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.4 Light Writing "Actual Temperature is too high" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.5 Enter setpoint of power control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.6 Input Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.7 Operating Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.8 Steam Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.9 Control by Atmospheric Condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.10 Set Point Changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.11 Start-up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.12 Thermostat and Control Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
7.13 Manual Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.14 Meaning of the Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.15 How to Adjust the Burner-firing-rate Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.16 Control Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.17 Checking of the Safety Limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
8 CONTROL MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
8.1 Aides for Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.2 Leakage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8.2.1 Leakage test flow chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8.2.2 Calculation example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8.2.3 Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9 APPENDIX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
9.1 Mode Abbreviations Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
9.2 Flame Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
9.2.1 Integral flame monitoring (option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
9.2.2 General Information of the Optical Flame Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . 71
9.2.3 Optical flame sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.3 Avoiding EMC Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
9.4 Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9.5 Aides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
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9.6 Calling Up the Condition of the Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.7 Tips and Tricks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9.7.1 Set pilot burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9.7.2 Post-measurement of safety times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9.8 Process Sequence Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.9 Connection Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
9.10 Connection Examples Regular Firing Rate Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
9.11 Connection flame monitor and external firing rate controller . . . . . . . . . . . . . . . . . . . . .100
9.12 LAMTEC SYSTEM BUS (LSB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
9.12.1 Configuration of the Processor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
9.12.2 LSB Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
9.12.3 LAMTEC SYSTEM BUS Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
9.13 Modem for Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
9.14 Inernal Connecting Diagram of the Control Output Device . . . . . . . . . . . . . . . . . . . . . . . 107
9.15 Exhaust of test line over the roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
9.16 Switch- and Key Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
9.17 R. P. M. Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
9.17.1 Direct connection of the R. P. M. Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
9.17.2 Selection of the Suitable R. P. M. Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
9.18 External Switching of the fuel motors/ valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
9.19 Feedback at Three-point-step Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
9.19.1 Joining with positive locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
9.19.2 Fail-safe Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
9.19.3 Examples of potentiometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
9.20 Changing Control Drives / Potentiometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
9.20.1 How to replace a servo motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
9.20.2 How to replace a potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
9.21 Changing EPROMs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
9.22 Wiring Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
9.22.1 Connection of the Shields. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
9.22.2 PE Bus Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
9.22.3 Control Cabinet Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
9.23 Run to Shut-off Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
9.24 Tolerance Limit in Direction Air Deficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
9.24.1 Example of a Protocol of the Parameter Settings of the Monitoring Bands . . . . . . . . 123
9.25 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
9.26 ETAMATIC without internal flame monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
5
Table of Contents
9.27 Dimensions and weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
9.28 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
6
1 General Information
1 General Information
1.1 Validity of these instructions
These instructions apply to the ETAMATIC and ETAMATIC S in any configuration. This devices conform to the following standards and regulations: EN 230 EN 267 (where applicable) EN 298 EN 676 (where applicable) EN 746-2 (where applicable) EN 12952 -8 u.11 (where applicable) EN 12953 7 u. 9 (where applicable) TRD411 TRD412 TRD604 EMC - Directive, Low-Voltage Directive Pressure equipment directive Gas Appliance Directive
Test symbols: CE-0085 AU 0207
The ETAMATIC is a control unit for combustion systems.
7
1 General Information
1.2 Variants - Device Configuration
The variant number describes the device's variant. You will find the variant number on the side of the housing. The variant number is based on the following key:
Serial number
Example: ETAMATIC in variante no.: 0 0 001 r0 AM S AP
ETAMATIC 0 0 001 r0 AM S AP
abcde f g
a: Flame monitoring
1 Flame monitoring 50Hz 2 Flame monitoring 60Hz
b: Control by atmospheric condition for PCU / standby operation
1 cont.by atmospheric condition PCU current 4...20 mA passive 2 cont.by atmospheric condition PCU PT100 up to 320°C 3 cont.by atmospheric condition PCU poti 5 kOHM 4 Current correction 5 STANDBY-operation if load controller integrated 6 STANDBY-operation, activation via fieldbus 7 STANDBY-operation, activation via LSB
c: Analogue in-/output
0 4x three-point-step output 1 3x DPS and 1x continues output 4...20 mA, FB 4...20 mA 4 2x DPS and 2x continues output 4...20 mA, FB 4...20 mA
5 4x DPS and output of the internal load 10 4x DPS with type switchover channel 1 11 3x DPS & 2x continuous.and with type switchover channel1 21 3x DPS and 1x continuous output 4...20mA, FB RPM-2L, 300-3600 I/min 22 3x DPS and 1x continuous output 4...20mA, FB RPM-2L, 600-7200 I/min 23 3x DPS and 1x continuous output 4...20mA, FB RPM-2L, 30-300 I/min 24 3x DPS and 1x continuous output 4...20mA, FB RPM-2L, 60-600 I/min
21D 3x DPS and 1x continuous output 4...20mA, FB RPM-3L, 300-3600 I/min 22D 3x DPS and 1x continuous output 4...20mA, FB RPM-3L, 600-7200 I/min 23D 3x DPS and 1x continuous output 4...20mA, FB RPM-3L, 30-300 I/min 24D 3x DPS and 1x continuous output 4...20mA, FB RPM-3L, 60-600 I/min
8
1 General Information
21D 2x DPS and 2x continuous output 4...20mA, FB C1 RPM-3L, 300-3600 I/min 31D 2x DPS and 2x continuous output 4...20mA, FB C1 RPM-3L, 300-3600 I/min
d: O2/ CO control
r0 O r2 O r3 O r4 O r5 O r6 O r7 O
controller via LAMTEC SYSTEM BUS
2
controller via external system
2
/CO controller
2
controller and correction forwarding master
2
controller and correction forwarding slave
2
/CO controller and correction forwarding master
2
/CO controller and correction forwarding slave
2
e: Customer
f: Connector set
FED Connector set spring tension
INV Connector set invers
S Connector set standard
g: Output relais fault
AP Output relais fault normally open RP Output relais fault normally closed
9
2 Safety
2 Safety
2.1 German Law on Device Safety
The legislation on safety of appliances stat es:
Follow the instructions! Proceed only in accordance with this ETAMATIC commissioning supplement (print no DLT2001-11-aEN-184)
Use the equipment for the purpose described!
Operating by trained personnel only. The appliance may only be operated and serviced by personnel with the required knowledge and education to do so on the conditions and safety rules.
Follow the safety instructions of the burner manufacturer.
To be used in grounded power line network only!
If a flame monitor, which is not approved for continuous operation, is connected up, the ap­proval for continuous operation of the system will be rendered invalid.
The unit is approved for use only with an external automatic flame guard. The automatic flame guard type F 250 made by LAMTEC is used for testing purposes.
The following flame monitoring systems / flame sensors are applicable for use (see the print no. of the associated documents in brackets behind the devices): Compact flame detector F200 K1 and F200 K2(DLT 7620) Flame monitoring system F150 (DLT 7521) and F250 (DLT 7540) in conjunction with the flame sensors FFS05 / FFS05 Ex / FFS05 ExII (DLT 7501 and DLT 7503) and FFS06 (DLT 7502)
Any other automatic flame guard tested in accordance with DIN EN 298 and/or DIN EN 230 and approved for continuous operation may be used instead of this.
Before using a flame sensor / flame monitoring system you have to study the associated man­ual. Pay attention to the specifications and observe the instructions.
Electric connection to devices, which are not mentioned in these instructions only after con­sultation with the manufacturer or a qualified expert. If an automatic flame guard which is not approved for continuous operation is connected, the system will loose the approval for contin­uous operation. Liability for proper functioning of the appliance passes to the owner or opera­tor. Liability for correct functioning of the appliances in every case passes to the owner or operator, should the appliance be incorrectly operated, serviced or repaired by persons with­out the requisite knowledge, or if operation is inconsistent with the specified intended purpose.
In the event of modifications to the unit the type approval lapses. The unit's inputs and outputs and associated modules must only be wired according to the specifications in these instruc­tions. LAMTEC GmbH & Co KG will not be liable for damage or injury arising out of a failure to ob­serve the instructions above. The warranty and liability provisions of the terms and conditions of sale and supply of LAMTEC GmbH & Co KG shall not be extended by virtue of the instruc­tions above.
LAMTEC GmbH & Co KG will not be liable for damage or injury arising out of a failure to ob­serve the instructions above. The warranty and liability provisions of the terms and conditions of sale and supply of LAMTEC GmbH & Co KG shall not be extended by virtue of the instruc­tions above.
Where reference is made to legislation, government regulations and standards, these are based on the legal system of the Republic of Germany
10
2 Safety
2.2 For Your Safety
In this operating instructions, the following symbols are used as important safety instructions to the user. These symbols appear wherever there is a need for this information in a particular section. It is essential to note and comply with the safety instructions, particularly the warnings.
DANGER! Indicates possible danger to personnel, particularly with regard to electrical equipment
WARNING! Indicates possible danger to personnel if the system components are not handled correctly.
CAUTION! Indicates danger to system components or possible impairment of functionality.
NOTICE! Contains important additional information for the user concerning the system or system com-
ponents and provides helpful tips
Contained in texts that provide information on how to perform tasks. In performing all tasks, the operator is requested to observe all statutory safety regulations and to do everything possible, according to the circumstances, to prevent injury to persons or damage to equipment
11
2 Safety
2.3 Associated Automatic Flame Guard
The unit is available with and without an integral flame guard. Sensor types FFS 06, FFS 05 and FFS 05UV can be connected to the integral flame guard. When used without integral flame guard, any tested flame guard in accordance with DIN EN 298 and/or DIN EN 230 and approval for continuous operation may be connected to terminal 53 like the following (docu­ment no. in brackets):
Compact flame detector F200 K1 and K2 (DLT7620) or the flame guards F150 (DLT7521) and F250 (DLT7540) with the flame sensors FFS05 / FFS05 EX / FFS05 ExI (DLT7501 and DLT7503) and FFS06 (DLT7502)
WARNING! If the ETAMATIC is used with an integral flame guard, terminal 53 must not be connected to
any other components.
WARNING! Electrical connection to appliances not listed in these instructions: only after consultation with
the manufacturers or a qualified expert.
If a flame guard, which is not approved for continuous operation, is connected, the approval of the system for continuous operation expires.
Liability for proper functioning of the unit passes to the owner or operator. If the unit is incorrectly operated, serviced or repaired by unqualified personnel, or if operation
is inconsistent with the specified intended purpose, liability for the unit’s correct functioning in each case passes to the owner or operator.)
WARNING! The type approval lapses in the event of modifications to the unit. The unit's inputs and outputs
must only be wired according to the specifications in these instructions.
LAMTEC GmbH & Co KG will not be liable for damage or injury arising out of a failure to ob­serve the instructions above. The warranty and liability provisions contained in LAMTEC GmbH & Co KG’s terms and conditions for and Supply, shall not be extended by virtue of the instructions above.
Where reference is made to legislation, government regulations and standards, these are based on the legal system of the Federal Republic of Germany.
12
3 Brief Description
3 Brief Description
The ETAMATIC regulates up to 4 control elements as a function of a control variable, in ac­cordance with freely programmable curves. The ETAMATIC has 4 three-point step control out­puts. The ETAMATIC S has 3 three-point step control outputs and one 4-20 mA output.
Examples of possible control elements:
combustion air damper
combustion air fan (ETAMATIC S only)
fuel valve
recirculation damper Up to 20 points (usual 11) can be programmed per channel. The Display is relative between
0 and 999. The ETAMATIC has a 25-pole Sub-D connector with serial interface for remote operation / re-
mote display via a PC (Windows software available separately). Connections for Interbus-S, PROFIBUS-DP, CANopen, TCP/IP (Modbus TCP) and Modbus are available as optional equipment. Other BUS-systems available on enquiry. The connection of other plant compo­nents, e.g. fault signal systems and O 9-pole Sub-D connector.
Operation is via a front panel laminated keyboard. The parameters are displayed on a 2-row LCD screen.
The ETAMATIC is also available as a special version without a front panel. In this case, oper­ation is via optional PC software or programming unit. As display for end-user, a customers interface is connectable via LAMTEC SYSTEM BUS.
The ETAMATIC continuously monitors its own functions and those of the connected control elements.
230-V outputs:
Actuation of the gas valves
Actuation of the oil valves
Actuation of the oil pump
Actuation of the ignition valve and the ignition transformer
Fan release
Fault message
Open/Close control signals for the valve/damper motors External signals to the ETAMATIC are transmitted via floating contacts or chains of contacts. The following signals can be pre-set:
3 separate safety interlock circuits
fault release
air pressure monitor
control release
min. gas pressure monitor (for leakage test)
flame signal
ignition position acknowledgement
re-circulation on
burner on
select fuel
set-point switching (for load regulator)
trim, is via the LAMTEC SYSTEM BUS interface to a
2
13
3 Brief Description
3.1 Display and operational controls
Select operating modes: UEAN PARA  O Select operating parameters Status Firing-rate rating Setpoint Actual value feedback Setpoint
feedback
2)
digital inputs
1)
AUTO SPLO *
2
Changing dis­play
compound –O
2
flame in-
tensity
* UEAN = Display of monitoring processor
PARA = Parameterisation AUTO = Automatic EINS = Set SPLO = Clear memory
1)
only if activated in the parameter section
2)
only in ETAMATIC S
14
4 Operating Description
4 Operating Description
(for specimen diagrams, see Appendix 9.8 Process Sequence Charts) A signal is first fed to terminal 58 (Burner On) indicating when the burner is to start.
The ETAMATIC then interrogates the boiler safety interlock circuit or the common safety inter­lock chain (ETAMATIC) and the contact of the air pressure monitor. If it does not detect an "OK" condition, the text of a corresponding message appears and the operating control stops.
If all signals are OK, the fan output is activated and the ducts run to their bottom stop as a check.
Once all channels have reached their bottom stop, they open for aeration. The leakage test runs in parallel (gas operation only).
In the case of control elements the aeration is used to enter and/or test the range limits. After reaching its top position, the fuel control element runs back into the ignition position. All other channels remain in open position. The ETAMATIC then interrogates the air pressure monitor. If this signal is OK, the parameterised aeration time runs. If a channel is configured for re-cir­culation, it opens with a time-delay. On reaching the parameterised re-circulation delay time, the aeration time stops. As soon as the re-circulation channel has reached the aeration posi­tion, the aeration time is resumed. When this time has expired all the channels run to the pro­grammed ignition position (re-circulation fully closed). After the lapse of the aeration time, all channels run to the programmed ignition position (recirculation closed)
4.1 Starting without pilot burner
The main valves open and together with the ignition transformer remain activated for the du­ration of the safety time. During this time the flame signal appears.
4.2 Starting with pilot burner
The ignition valve and main gas 1 (in gas operation) or the ignition valve alone (in oil operation) run open. The pilot flame forms and the flame detection detects the flame. The flame detection sends the signal to the burner control device.
On expiry of the 1 time) the pilot burner burns alone. Then main gas 2 or the oil valve opens and remains acti­vated in parallel with the ignition valve for the duration of the 2 closes again at the end of this period.
3 seconds after ignition, all channels run to the programmed base load point. The ETAMATIC remains in base load position until control release is given.
After control release the ETAMATIC follows the power control unit’s default setting. A shut off follows the cancelling of the signal of the terminal 58. The main valves close. In gas
operation, first main gas 1 and second main gas 2 closes with a delay of approx. 5 sec., in order to allow the test line between the solenoid valves to burn out. In the event of a fault shut­down, both close immediately.
If configured for post-ventilation, the air channels open again for this period. Thereafter the ETAMATIC is in the "OFF" mode.
st
safety time, the ignition transformer switches off. For 3 sec. (stabilisation
nd
safety time. The ignition valve
15
5 Commissioning
5 Commissioning
5.1 Before Commissioning
5.1.1 Basic Settings
First you must configure the device (ETAMATIC) for the requirements of the system. Therefore, you have to set some parameters. The factory standard settings are indicated by *.
We recommend to use the LAMTEC PC software for Windows (available separately).
5.1.2 Password Entry
Press key 1
Press keys 5 and 7 and 8 simultaneously.
5.1.3 Select Language
Select parameter 833
Value Language Value Language Value Language
0 German* 8 Danish 16 Coal-Gas-English 1 English 9 Portuguese 17 Slovene 2 French 10 Polish 18 Czech 3 Italian 11 Turk 19 Coal-Oil-French 4 Swedish 12 Croatian 20 Coal-Gas-French 5 Spanish 13 Cole-Oil-German 21 Hungarian 6 Dutch 14 Coal-Oil-English 22 Romanian 7 Slovak 15 Coal-Gas-German
Press keys 2 to 9 to enter the password (condition on delivery 0000)
Press key 11 (ENTER)
LED between the keys 13 and 14 is on ( i.e. keys are working).
Press keys 13 or 14 to set the display to "Parameters".
Press keys 6 or 7 to select the required parameter.
Press keys 8 or 9 to change the content.
There are only 5 languages available in a single EPROM. The availability of languages de­pends on the version of the EPROM. For more information refer to the parameter list (DLT1045).
16
5 Commissioning
5.1.4 Character of the Output Channels
Select parameter 356 - 359 (channel 1 to channel 4). Enter the type of control element which is connected.
No FMS ETA Short Text Description Min Max Default
356 2 2 Fkt. K Function definition channel1 0 6
Category = channel configuration and broken wire detection
In this parameter you define the type of actuator the respective output channel controls. This indirectly deter­mines the channel’s behaviour at pre-ventilation, at band shifting, at changes of the burner-firing rate and at drift compensation. This possibly may, affect special functions (e.g. if the channel is configured to recircula­tion or flue gas).
0 = Channel OFF (broken wire monitoring and indication in the display are active further on / channel switch off with P 366 - P 373) 1 = recirculation 2 = fuel 3 = combustion air 4 = flue gas 5 = mechanic compound 6 = atomizer steam (like fuel, but without pre-ventila- tion of the channel: switch off determination of range limits)
Behaviour of the actuators with FMS: steam = Remains CLOSE until the pre-ventilation time
has expired. After that the actuator runs to ignition position. REZI = Runs OPEN after the configured pre-ventila- tion time, even if terminal 6 has a signal. In reg- ular operation terminal 6 must have a signal. flue gas = Runs completely open in BE and remains open until ignition. Then the actuator runs to compound. At start without VO, ignition starts not until flue gas is completely open. mech. compound = Acts like air in VO.
Behaviour of the actuators with VMS: steam = Remains CLOSE until the pre-ventilation time
has expired. After that the actuator runs to ignition position. REZI = runs open to the configured number of points in VO = position, which the allocated air actua- tor must have reached (terminal 6 has signal). flue gas = Runs completely open in BE and remains open until ignition. Then the actuator runs to com- pound. At start without VO, ignition starts not until flue gas is completely open. mech. compound = Acts like air in VO.
Default settings at delivery:
channel 1 = air channel 2 = fuel (oil) channel 3 = fuel (gas) channel 4 = air
17
5 Commissioning
Selection, which channel is active
Select parameter 366 and 367 (curve set 1 and 2). Controller release with bit pattern.
No FMS ETA Short Text Description Min Max Default
366 2 2 K Enb. 1 Channel enable for curve set 1 0 31 15/31
This parameter defines, which channel is active with which curve set. All channels are active by default (con­tent 31, for ETAMATIC 15). The following function may be realised. Example: changing channel activities with fuel oil/gas emergency operation with or without frequency con­verter Selection per binary pattern:
decimal 15, all 4 channels are released for operation decimal 31, all 5 channels are released for operation
Example:
Channel 1, 2 and 5 are released
Default settings at delivery:
curve set 1 (oil) = 1001 curve set 2 (gas) = 1101
18
5 Commissioning
5.1.5 Start with or without pilot burner
Select parameter no. 774 and 775 (oil operation, gas operation).
No FMS ETA Short Text Description Min Max Default
774 1 1 ZüBr. ÖL Start with (1) or without (0) pilot burner for oil, (2)=oil
with continuous ignition flame 0 = start without pilot burner - oil operation
1 = start with pilot burner - oil operation 2 = pilot burner also active in burner operation with continuous monitoring of the ignition flame. Therefore P 788 has to be set to 1 3 = start with pilot burner - oil operation, only the ignition flame may be present during ignition (until the 2 4 = pilot burner also active in operation with continuous operation monitoring of the ignition flame, only the ignition flame may be present during ignition (until the 2 (from v. 5.4/510 on) 9 = start with pilot burner - oil operation You may start the pilot burner with terminal 70 dur- ing operation. 11 = start with pilot burner - oil operation only the ignition flame may be present during igni- tion (until the 2 You may start the pilot burner with terminal 70 dur- ing operation. 17 = start with pilot burner - oil operation Before curve set change from solo operation (gas/ fuelA) to mixed mode (+oil), the pilot burner starts to ignite oil. 19 = start with pilot burner - oil operation, only the ignition flame may be present during igni- tion (until the 2 Before curve set change from solo operation (gas/ fuelA) to mixed mode (+oil), the pilot burner starts to ignite oil. 25 = start with pilot burner - oil operation, You may start the pilot burner with terminal 70 dur- ing operation. Before curve set change from solo operation (gas/ fuelA) to mixed mode (+oil), the pilot burner starts to ignite oil. 27 = start with pilot burner - oil operation, only the ignition flame may be present during igni- tion (until the 2 You may start the pilot burner with terminal 70 dur- ing operation. Before curve set change from solo operation (gas/fuelA) to mixed mode (+oil), the pilot burner starts to ignite oil
nd
safety time)
nd
safety time)
nd
safety time).
nd
safety time).
nd
safety time).
041
NOTICE! 2 to 4, 9, 11, 17, 19, 25, 27 The ignition flame input must monitor the ignition flame sep-
arately and P 788 must be set to 1. 9, 11 FMS only 17, 19, 25, 27 FMS with mixed fuel firing only
19
5 Commissioning
No FMS ETA Short Text Description Min Max Default
775 1 1 ZüBr.Gas Start with (1) or without (0) pilot burner for gas, (2)=gas
with continuous ignition flame 0 = start without pilot burner - gas operation
1 = start with pilot burner - gas operation 2 = pilot burner also active in burner operation with continuous monitoring of the ignition flame. Therefore set P 788 to 1 3 = start with pilot burner - gas operation, during the ignition (until the 2. safety time) only the ignition flame may be present 4 = pilot burner also active in operation with continuous operation monitoring of the ignition flame. During ignition (until the 2. safety time), only the ignition flame may be present.For this purpose P 788 has to be 1
(since v. 5.4/5o210) 9 = start with pilot burner - gas operation
You may start the pilot burner with terminal 70 dur- ing operation. 11 = start with pilot burner - gas operation only the ignition flame may be present during igni- tion (until the 2 You may start the pilot burner with terminal 70 dur- ing operation. 17 = start with pilot burner - gas operation Before curve set change from solo operation (gas/ fuelA) to mixed mode (+gas), the pilot burner starts to ignite gas. 19 = start with pilot burner - gas operation, only the ignition flame may be present during igni- tion (until the 2 Before curve set change from solo operation (oil/ fuelA) to mixed mode (+gas), the pilot burner starts to ignite gas. 25 = start with pilot burner - gas operation, You may start the pilot burner with terminal 70 during operation. Before curve set change from solo operation (gas/ fuelA) to mixed mode (+gas), the pilot burner starts to ignite gas. 27 = start with pilot burner - gas operation, only the ignition flame may be present during igni- tion (until the 2 You may start the pilot burner with terminal 70 dur- ing operation. Before curve set change from solo operation (oil/ fuelA) to mixed mode (+gas), the pilot burner starts to ignite gas.
nd
safety time).
nd
safety time).
nd
safety time).
041
NOTICE! 2 to 4, 9, 11, 17, 19, 25, 27 The ignition flame input must monitor the ignition flame sep-
arately and P 788 must be set to 1. 9, 11 FMS only 17, 19, 25, 27 FMS with mixed fuel firing only
20
5 Commissioning
5.1.6 Pre-ventilation period
Select parameter no. 785 If an output channel is set to flue gas re-circulation, attention must still be given to P 427.
No FMS ETA Short Text Description Min Max Default
785 1 1 ZEIT VO Pre-ventilating time in seconds 0 999 30
Set the duration of pre-ventilation in this parameter. The commissioning engineer sets this value. P784 sets the lower limit of the pre-ventilation.
5.1.7 Recirculation Delay
Select parameter no. 427
No FMS ETA Short Text Description Min Max Default
427 1 1 VO Del R Number of points of air channel of recirc. (VMS)/delay
time (FMS) Number of points of an air channel for recirculation
(VMS) / delay time (FMS) in seconds. With VMS it is necessary to couple the recirculation flap
delay with an air channel during pre-ventilation. There­fore an air channel is assigned to the recirculation flap (see P 428). The opening of this air channel now deter­mines the moment, when the recirculation flap shall open. Set in this parameter the number of digits the air channel has to reach, before recirculation becomes active.
If the device is an ETAMATIC or a FMS, set the delay time in seconds before the recirculation flap opens, i. e. during this period only the boiler is ventilated.
The total pre-ventilation duration (P 785) has to be greater than the value in this parameter.
- VMS opening of the air channel for delay of the recirculation channel (in digit)
- FMS delay time (in seconds) 0 = recirculation channel remains closed during pre-
ventilation
1... = Delay/delay time of the recirculation channel
0 999 750/10
21
5 Commissioning
5.1.8 Deactivate load control unit
Select parameter no.790 (type of burner-firing-rate controller)
No FMS ETA Short Text Description Min Max Default
790 1 1 Lasttyp Type of output regulator. 0-OFF / 1-constant regulator /
2-weather-controlled regulator Switch on or set the type of internal firing rate controller
0 = OFF 1 = constant burner sequencer 2 = control by atmospheric condition 1 3 = control by atmospheric condition 2
For ETAMATIC, P 809 selects from which input the actual value signal should be taken. If the parameter is set to 1, the integrated PT100 input is used, otherwise the firing rate input.
If the ETAMATIC uses the PT100 input as the actual value signal for the internal firing rate controller, you may deactivate the firing rate controller with a bridge between terminals 19 and 20. The firing rate input occurs via terminals 3-6.
NOTICE! These parameters (P 356 - P 359, P 366, P 367, P 427, P 774, P 775 P 785, P 790, P 833)
must be adjusted to the system before commissioning. Further parameters which, although you can alter them, only need to deviate from the standard setting in exceptional cases, are given below.
5.1.9 Running Time of the Regular Firing Rate Input with TPS-Input
030/1
Select parameter no. 718. If the load default is not provided via analogue signal, the parameter must be set to „0“
No FMS ETA Short Text Description Min Max Default
718 1 1 Laufz L Running time in points/mins. for DPS load input (in digit/
min) Set how fast the signal of the external firing-rate should
change if the firing-rate input is provided via the TPS signal. A counter generates the external firing rate with a TPS signal. It counts up or down, depending on the contact. This parameter sets the speed of the counter. Set the parameter to 0, if the firing-rate input is not TPS. With manual mode the load default via redundant feed­back channel 2 is treated as TPS load, if TPS load is configured (P 718 0). 0 = load default current or potentiometer 500 = load default TPS
0 1200 0/500
5.1.10 Minimum Running Time of the Compound
Select parameter no. 729
22
5 Commissioning
No FMS ETA Short Text Description Min Max Default
729 1 2 stopVERB Minimum running time of compound 10 999 10
Minimum running time of the compound (in seconds) Set the minimum running time of the compound in sec­onds. This parameter slows down the ramp-up time or ramp-down time of the burner from base firing-rate to high firing-rate.
5.1.11 Post-ventilation time
Select parameter 758
No FMS ETA Short Text Description Min Max Default
758 1 1 ZEIT NA Post-ventilating time 0 1000 0
Post-ventilation time (in seconds) 0 = no post-ventilation
1000 = continuous ventilation (from 5.0 on) Set the duration, how long the VMS/FMS/ETAMATIC
ventilates after a switch OFF. The air flaps were open for this purpose. A fan output runs to 20mA. The FMS/ ETAMATIC holds the release signal of the fan.
No post ventilation occurs if the parameter content is 0 and in the case of a fault shutdown.
The actuators are not monitored in post ventilation mode! The actuators only open when the flame is extin­guished. The time begins to run immediately with clos­ing of the magnetic valves. It may be necessary to add this post burn time to the required post ventilation time
23
5 Commissioning
5.1.12 Delaytime of the Air Dampers During Pre-ventilation
Select parameter no. 768.
No FMS ETA Short Text Description Min Max Default
768 1 2 KverznLE Damper delay after fan ON in seconds 0 15 5
Delay time for flaps after switching ON the fan in sec­onds (only for FAT)
Enter a delay time for opening of the flaps with respect to the ventilator release. This prevents from increasing the power consumption of the ventilator motor in the star/delta starting phase (only effective for FMS and ETAMATIC).
(from 5.4 / 52201 on) This parameter affects even with continuous ventilation.
24
5 Commissioning
5.1.13 Parameters of the Interface
NOTICE! These parameters have to be equal to the settings of the remote control software.
Otherwise no communication is possible.
No FMS ETA Short Text Description Min Max Default
822 2 2 Baud S1 Baud rate of serial interface 1 0 5 4
This parameter sets the baud rate for the serial inter­face. The standard value is parameter content "4" (19,200 baud). If the display shows problems with the serial transmission (especially with long serial connec­tions), it may be helpful to drop the baud rate. This must be carried out on the VMS/FMS/ETAMATIC as well as on the operating device e.g. laptop.
0 = 1200 Baud 3 = 9600 Baud 1 = 2400 Baud 4 = 19 K 2 Baud 2 = 4800 Baud 5 = 38 K 4 Baud*
824 2 2 Par. S1 Parity check for serial transfer (ser.1)1 0 2 1
This parameter sets the parity bit for interface transmis­sion. Standard is even (parameter content: EVEN=0, NONE=1, ODD=2). 0 = even 1 = none 2 = odd
826 2 2 Adr. S1 Network address VMS/FMS (ser.1)1 0 31 1
Network address VMS / FMS (serial Interface 1) Enter the network address for the serial interface. Fac-
tory status for the network address is "1". Only if several devices are connected via an RS422/RS485 bus, this network address has to be changed.
5.1.14 Deactivate leakage test
Select parameter no. 772
No FMS ETA Short Text Description Min Max Default
722 1 4 Laufz K Running time in points/mins. for continuous output
channel 4 see P 719
25
0
65535
9999
5 Commissioning
5.1.15 Set pilot burner (maintenance mode)
Select parameter no. 787
No FMS ETA Short Text Description Min Max Default
787 1 1 Wartung Maintenance mode (control unit only until stabilization
time) 0 = maintenance mode on (main valves are opened)
1 = maintenance mode active 2 = curve set switch allowed in set mode
Set the maintenance mode with this parameter. The maintenance mode sets the pilot burner or the ignition flame monitor. It enables to do 5 consecutive ignition attempts without restarting with pre-ventilation and the leakage test. The burner sequencer only steps up to the flame stabilisation time. You may not open the main valves before the reset of this parameter. After the 5 automatically.
Note:
A "Total Reset" resets the counter for maintenance mode automatically i.e. the next cycle is treated as the first and pre-ventilation and the leakage test are run­ning. Therefore, reset faults with a "Partial Reset" wherever possible (selection switch on "Status", first channel key 2 upwards, then in addition channel key 1 downwards). Attention: You may not use a partial reset for some faults.
th
attempt pre-ventilation and leakage start
020
26
5 Commissioning
5.1.16 Automatic Restart after Failure
Respect the directives for combustion plants, if you set this parameter.
No FMS ETA Short Text Description Min Max Default
836 2 2 AutStart Automatic restart after fault 0 30 0
Delay in seconds Automatic restart of the burner on fault condition. In the
case of a fault for which the standards permit an auto­matic restart for FMS/ETAMATIC, this parameter initi­ates the restart. Set to 0 for VMS. 0 = no restart of the burner 1 = automatic restart of the burner for faults, which are marked in the list of faults
Selection of the standard with P 425: 0 = TDR
1 = no restart of the burner 2 = EN676
27
5 Commissioning
5.1.17 Burner Firing Rate Controller
Enter Set Point Values
Select parameter 796 and 798 (setpoint value 1 and setpoint value 2). With control by atmospheric condition select additionally parameter 797 and 799.
No FMS ETA Short Text Description Min Max Default
796 0 0 Soll1min Controller setpoint 1 minimum 0 999 90
Firing-rate controller setpoint 1 minimum (setpoint 1) in ° C or bar (xx.x)
Set the minimum value for the first controller setpoint (active if input "set point switching" = 0) (weather guided controller) in this parameter. If the firing rate controller is configured as a constant controller, the set point is set here.
"Set point input via front panel"
1.Selection switch: firing-rate value
2.Display: controller setpoint, controller actual value, firing-rate setpoint, internal firing-rate
3.Channel key 3 down and channel key 4 up at the same time
4.Controller setpoint starts to flash and the setpoint can be changed with channel key 2
5.Do not save value: channel 3 up and channel 4 down at the same time or switch off burner
6.Save value: save the setpoint to the minimum value parameter with the Enter key (in P 796 / P 798 depending on the setpoint switching input)
Saving is only possible with constant controller. With control by atmospheric conditions you may set the firing-rate controller setpoint value default manually
Activation of the controller setpoint modification is dis­abled when operating mode is OFF. You may not trigger the burner start by shifting the switching point.
refer to figure "Control by Atmospheric Conditions / Set­point Switching of the Firing-rate Controller"
28
5 Commissioning
No FMS ETA Short Text Description Min Max Default
798 0 0 Soll2min Controller set-point 2 minimum 0 999 70
Firing-rate controller set point 2 minimum (set point 2) in ° C or bar (xx.x) Enter the minimum value for the second controller set point (active if input "set point switching" = 1) (control by atmospheric condition). Enter the setpoint in this param­eter, if the firing-rate controller is configured to constant controller,
see P 796 refer to figure "Control by Atmospheric Conditions
/ Setpoint Switching of the Firing-rate Controller"
Control Range
Select parameter no. 802 and 803
No FMS ETA Short Text Description Min Max Default
802 0 0 EinschPt Burner start point 999 999 1
Enter the switching point of the firing-rate controller as the difference to the set point. [Switching point] = [setpoint] - [parameter content] e. g. : burner should switch on at 110. setpoint = 120, parameter content = 10, 110 = 120 - 10 If the burner shall start above the setpoint, you may enter negative values as well. Therefore the following values correspond:
-1 = 65535 and -999 = 94537 Parameter content = 65536 - difference i. e.: burner shall switch on at 125. set point = 120, parameter content = 65536 - 5 = 65531 switching point value= 120 - (-5) = 125
803 0 0 Regelb.O upper Control range 0 999 10
(difference to the set point 1/2) in ° C or bar (xx.x) Enter the upper control range limit. The entered value corresponds to the difference between the actual setpoint and the upper limit of the control range. Depending on the content of Parameter 809, the con­tent of this parameter is interpreted as ° C (directly with­out decimal point) as bar (resolution 0.1 bar, i.e. range from 0.1 to 99.9 bar) or in digit.
see figure "Control range of the Firing-rate Controller"
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