Lampoassa ESI 6-17, EMI 22-43, ELI 60-90 User Manual

100% GEOTHERMAL HEAT
LÄMPÖÄSSÄ 10/2016
LÄMPÖÄSSÄ GROUND SOURCE HEAT PUMP
ESI 6-17 / EMI 22-43 / ELI 60-90
INSTRUCTIONS
FOR USE,
AND MAINTENANCE
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Foreword
We thank you for your condence in our products and congratulate you on making an excellent choice! You have selected a long-lasting and environmentally friendly Lämpöässä geothermal heat system. We hope that you will enjoy the trouble-free heating provided by Lämpöässä for many decades to come. Please familiarize yourself with these instruc­tions for use and maintenance. Keep the instructions for future use and reference should problems occur.
These instructions consist of three manuals drawn up with consideration of different user groups. The instructions for use include manuals inten­ded for users, installers, and maintenance personnel. The instructions also separately contain warranty conditions, technical specications, and connection diagrams.
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Contents
1. Safety 4
2. Geothermal heating system operation 4
2.1. Lämpöässä structure and operating principle 4
2.1.1. Heat collection circuit 4
2.1.2. Compressor unit 4
2.1.3. Hot water storage tank 5
2.2. ÄssäCooling cooling system 7
3. How to use the equipment 7
3.1. Control system functioning 7
3.2. Touch screen functioning 7
3.3. Setting the time and date 8
3.4. Function shortcuts 8
3.4.1. Room temperature adjustment 8
3.4.2. Room temperature adjustment by room temperature measurement 8
3.4.3. Domestic water boost 9
3.4.4. Home/Away function 9
3.4.5. Measurements 10
3.4.6. Timer functions 10
3.4.7. Heating curves 10
3.4.8. Storage tank settings 11
3.4.9. Optional equipment 11
3.5. Menu functions 11
3.5.1. Storage tank settings 11
3.5.2. Heating curves 12
3.5.3. Other set values 13
3.5.4. Measurements 16
3.5.5. Optional equipment 17
4. INSTALLATION WORKS 18
4.1. Before installation 18
4.1.1. Transport 18
4.1.2. Ground source heat pump installation area 18
4.1.3. Removing the packaging 18
4.1.4. Space requirements 19
4.2. HVAC installation 19
4.2.1. Heatcollectioncircuitandllgroupinstallation 19
4.2.2. Filling and de-aeration of the heat collection circuit 20
4.2.3. Connections between heat pump and storage tank 20
4.2.4. Heating and domestic hot water connections 20
4.3. Electrical installation and outdoor sensors 22
4.3.1. Outdoor sensor 22
4.3.2. Storage tank and heat distribution sensors 23
4.3.3. Room sensor (optional) 23
4.3.4. Current monitor 23
4.4. Commissioning 24
5. MAINTENANCE 25
5.1. Maintenance and care 25
5.2. Possible problems occurring during use 25
5.3. Alarms 26
5.4. Maintenance procedures 26
5.4.1. Manual control 27
5.4.2. Input and output statuses 27
5.4.3. Running information 28
5.4.4. Heat distribution circuit quantity 28
5.4.5. Domestic hot water temperature limit 28
5.4.6. Positioning valve control 28
5.4.7. Part-power / Full power 29
5.4.8. Immersion control 29
5.4.9. Temperature gauges 30
5.4.10. External alarm 30
5.4.11. Soft starter alarms 30
5.4.12. Super heat valve control 30
5.4.13. Boiler maximum limits 31
5.4.14. Cooling 31
5.4.15. Return factory settings 31
6. WARRANTY CONDITIONS 32
7. TECHNICAL SPECIFICATIONS 33
8. ENERGY LABEL 35
9. HVAC SCHEMES 43
10. ELECTRICITY SCHEMES 46
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2.1. Lämpöässä structure and operating principle
The Lämpöässä ESi/EMi/ELi series are especially suitable for use as the primary heating system of new and renovated residential buildings and secondary residences. In order to ensure trouble-free operation, all Lämpöässä geothermal heat pumps have been test-run, set up and tested by the manufacturer. If a geothermal heat pump is being used in the part-power conguration, for example, because high temperature is required in the radiator system, the heating system must be dimensioned and adjusted so that the return water temperature is always below +55 °C. By part-power we hereby mean that the electric heating element (immersion heater) is allowed to switch on if necessary.
Because Lämpöässä ESi/EMi/ELi series doesn’t include integrated sto­rage tank, it needs a separate storage tank to function. The size and structure of the storage tank can be chosen due to the need for hot domestic water. For the operating principle and main components of Esi/ Emi series, see the picture on page 6. The picture has also been dis­cussed in Sections 2.1.1-2.1.3.
2.1.1. Heat collection circuit
The geothermal heat system circulates water/ethanol mixture protected against freezing in the heat collection circuit in order to collect thermal energy accumulated in soil through solar radiation. The heat collection piping used comprises a bore hole or plastic pipe (PEM 40/10) placed at least 1-1.2 metres deep in soil or at least 3 metres deep in water. The circulating mixture warms up by a few degrees and delivers this thermal energy to the geothermal heat pump’s EVAPORATOR (1), i.e., the heat exchanger. The temperature of the heat collection uid arriving from the soil to the evaporator is approx. 0 ºC.* This temperature can be lower in winter and higher in summer. At the evaporator, the energy of the heat collection uid is transferred to the low-pressure refrigerant circulating inside the heat pump. The refrigerant is evaporated using the thermal energy.
2.1.2. Compressor unit
From the evaporator, refrigerant vapour is transferred to COMPRESSOR (2) for ramping up the pressure. This is accompanied by steep tempera­ture rise. In the course of the heat pump process, the refrigerant tem­perature is the highest after the compressor, in excess of 100 ºC, and the refrigerant is referred to as ’hot gas’.
1. Safety
In order to ensure trouble-free operation of the Lämpöässä geothermal heating system and achieve the best efciency, the system must be transported and installed in accordance with the manufacturer ’s instruc­tions. After performance of installation works, the installation checklist must be reviewed in order to minimise the risk of potential errors. The manufacturer shall not accept any responsibility for equipment defects or related expenses caused through installation faults.
The pipe and electrical installations for the Lämpöässä geothermal heat­ing systems can only be installed by qualied persons. If problems should occur during installation, we recommend that you contact your dealer or consult with Lämpöässä maintenance specialists by phone.
If the fault symbol is displayed on the touch screen, a system malfunction has occurred. Press this button to display infor­mation on the cause of the malfunction.
Press this button for additional information on the touch screen data.
2. Geothermal heating system operation
A geothermal (or ground source) heat pump can extract geothermal heat from soil, water bodies or a bore hole. For an overview of the heat pump and its operating environment, see the picture below. Of the total thermal energy required for heating, Lämpöässä collects more than 75% from natural sources. For thermal energy collection, approx. 25% of electrical energy is required for running the various system components.
The geothermal heating system consists of heat collection piping, water/ ethanol (ethyl alcohol) mixture circulating within the piping, and a ground source heat pump unit. The ground source heat pump unit com­prises an integrated hot water storage tank, compressor, heat exchang­ers, and closed refrigerant circuit, i.e., compressor unit. The heat collec­tion uid in the ground circuit, the refrigerant and the water in the heating network never mix at any stage of the process. Heat is transferred between uids using plate heat exchangers.
i
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The hot refrigerant is transferred from the compressor to heat exchangers (condenser and superheater), through which it releases its thermal energy into the heating water storage tank (6). The heat in the storage tank is used for heating and hot domestic water production purposes. When heat is extracted from the refrigerant vapour, a point is reached where the vapour begins to revert into liquid – i.e., is condensed. This point is close to temperature required for heating (in general, approx. 35-55 ºC). Since the refrigerant gas leaves the compressor at approx. 120 ºC, it cools rst and liquees later. The energy released in the course of such cooling is referred to as superheating energy. The superheating energy can be efciently utilised in nal heating of domestic water, by using a superheat exchanger (3).
After the superheater, the refrigerant is transferred to CONDENSER (4), where it is transformed from vapour to liquid, releasing the heat to the heating water storage tank and from there to the heating network. Emi 22P- and Emi 43P -models with separate storage tank has no separate superheater heat exchanger. All thermal energy is conceded through condenser heat exchanger to the separate storage tank. Having conceded its thermal energy, the liquid refrigerant is transferred through dehydra­tion lter to EXPANSION VALVE (5), where the pressure of the liquid refrigerant drops and a new cycle from the evaporator can commence.
2.1.3. Hot water storage tank
It is possible to connect multiple storage tanks to ESi/EMi/ELi -models to store the thermal energy created. These storage tanks can vary in size. Lämpöässä Esi and Emi utilises carefully designed superheating technol­ogy allowing advantageous generation of heating and domestic hot water. The objective is to maximise the share of geothermal heat in over­all heating. A two-sectioned HEATING WATER STORAGE TANK (6) equipped with partition enhances utilisation of superheating energy. The coefcient of performance remains at a high level, since the energy-ef­cient superheating mixture involves heat transfer between two tank sec­tions using two different heat exchangers (condenser and superheater). Water from the hot water storage tank is circulated in the heat distribu­tion piping consisting of 1-3 loops.
The top part of the storage tank, i.e. the UPPER STORAGE TANK (6a), is heated by using superheat removal heat exchanger (superheater 3) by the extremely high thermal energy acquired from the compressor. Hot superheating energy is stored for nal heating of domestic hot water. If required, the high thermal energy can also be transferred to the heating system from the top storage tank.
The LOWER STORAGE TANK (6b) stores the thermal energy required for central heating from the condenser (4) at heating network-adjusted tem-
HEAT DISTRIBUTION CIRCUIT
HEAT COLLECTION
COOLING
GEOTHERMAL HEAT PUMP
Bore hole
Horizontal piping
in soil
Piping in water
Compressor unit
Two-sectioned storage tank
Heat collection
circuit
Heating water
Domestic water
Compressor
Evaporator
Superheater
Condenser
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peratures lower than those of domestic hot water. The storage tank temperature levels are controlled by an adjustment curve – thus, at ordi­nary heating circumstances, the temperature varies depending on the heating need. In such cases, the system operates in so-called ‘oating condensing’ mode. Heat distribution can be arranged using water circu­lation-based oor heating, hot water radiators or air heating. The best coefcient of performance is achieved by oor heating, since the lower is the temperature of heat release, the better is the coefcient.
Domestic water is heated within a COIL (7) inside the storage tank, which is divided into two parts. The domestic water is pre-heated in the coil located at the storage tank’s lower part, while nal heating takes place inside the coil located at the tank’s upper part. In general, domes­tic water temperature must exceed that of the heating water. Owing to the two-stage heat release of the superheating technology, the larger storage tank section heating the supply water can be kept at a lower temperature, since nal heating of the domestic water takes place using the upper storage tank section of higher temperature. In such a case, the
Solution with separate storage tank with intermediate oor:
Solution with separate storage tank:
Condenser Superheater
Evaporator
6a.Upper storage tank
6b. Lower storage tank
7.DHW coils
Heating circulation
Separate storage tank Ground source heat pump
2. Compressor
5. Expansion valve
Brine
circuit out
Brine circuit in
4.
3.
1.
Heating circulation
Ground source heat pump
Brine
circuit out
2. Compressor
5. Expansion valve
Separate storage tank
Brine circuit in
Condenser Superheater
Evaporator
6. Storage tank
7.DHW coils
4. 3.
1.
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Use the button in the bottom left corner to return to the home screen. Use the arrow button in the bottom right corner to return to previous screen. For
instructions screen, press the ‘i’ button in the top right corner. In case of operation faults, an alarm button is displayed on the top bar.
process operation temperatures remain as low as possible, which improves the system’s annual efciency. Division of the coil into two parts allows heating of the domestic water circulation only using the upper storage tank coil, so that blending of the storage tank temperature stratications is avoided.
Lämpöässä ESi/EMi/ELi are well suitable for pieces of real estate with especially high hot domestic water consumption. In renovated residential buildings Lämpöässä Esi/Emi can be connected to existing separate sto­rage tank as well if the storage tank is in good condition and is suitable for geothermal heating. In this case Lämpöässä ESi/EMi/ELi can be con­nected without the superheating feature and separate storage tank is used. In case the building includes previously installed water tank that is suitable for geothermal heating, it can be connected to Lämpöässä ESi/ EMi/ELi.
2.2. ÄssäCooling cooling system
A passive cooling system can be installed into the heat collection circuit, in which case the uid in the circuit is circulated through an additional heat exchanger. The heat exchanger releases cooling energy to indoor air. Such exchangers include radiant cooling units provided within the venti­lation system or fan coils installed indoor. Lämpöässä offers multiple solutions for control of the cooling with ÄssäControl control system. These are available as accessories.
The Lämpöässä product family includes wall and ceiling-mounted fan units for cooling, complete with installation set. Passive cooling is a favourable approach to cooling, since the only running costs are associ­ated with water circulation pump and cooling fan operation. In Esi/Emi series cooling is connected externally to the device through heat collec­tion circulation.
3. How to use the equipment
3.1. Control system functioning
ÄssäControl by Lämpöässä is a logic-based control system. It considers the conditions prevailing in the premises and the surrounding environ­ment with improved precision. ÄssäControl control system adjusts the heating network supply water temperature proceeding from the storage tank and outdoor temperature based on a seven-point adjustment curve, so that the room temperature remains pleasantly even regardless of out­door temperature variations.
Depending on the connections, the control system controls 1-3 heat distribution circuits or 1-2 heat distribution circuits and domestic hot water temperature. With the help of the ÄssäControl control system, it is also possible to control a heat source external to the geothermal heat pump unit.
These instructions contain a user manual and a manual for equipment installer. Maintenance functions are password-protected.
3.2. Touch screen functioning
After unit start-up the display goes into basic mode, displaying on the two-part ÄssäControl home screen function shortcuts (8 pc.), time, date, and outdoor temperature. To switch between the two home screens, use the arrow buttons in the bottom right corner. To access the Functions screen, press the symbol in the top left corner.
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Use the button in the bottom left corner to return to the home screen. Use the arrow button in the bottom right corner to return to previous screen. For
instructions screen, press the ‘i’ button in the top right corner. In case of operation faults, an alarm button is displayed on the top bar.
The function shortcuts displayed on the rst home screen include room temperature adjustment, domestic water boost, home/away function, and measurements.
The function shortcuts displayed on the second home screen include timer functions, adjustment curve set values, storage tank set values, and optional equipment.
Use the button in the bottom left corner to return to the home screen. Use the arrow button in the bottom right corner to return to previous screen. For instructions screen, press the ‘i’ button in the top right corner. In case of operation faults, an alarm button is displayed on the top bar. Alarms are described more in chapter 5.3.
3.3. Setting the time and date
The time and date can be adjusted by pressing the date/time displayed on the home screen top part.
3.4. Function shortcuts
For user convenience, shortcuts have been provided to functions used most often. Use home screen shortcuts to access the respective functions.
3.4.1. Room temperature adjustment
The heat distribution circuit/circuits’ heat curve setting can be adjusted by using the home screen shortcut Room temperature adjustment to achieve room temperature increase or decrease. The setting can be adjusted between -3...+3 °C by using the ‘plus’ and ‘minus’ buttons. The function Room temperature adjustment is intended for quick tempera­ture increase. Choose the heat distribution circuits to be inuenced by
the adjustment by buttons HD1, HD2 (optional equipment) and HD3 (optional equipment). To restore the original setting, change the value to 0 °C. The original heating curve and heating curve adjusted by this func­tion are visible on the Heat adjustment curve screens.
3.4.2. Room temperature adjustment by room temperature measurement (optional equipment)
As an option, the room temperature measurement function can be acquired for the system. In such a case, the room temperature is also displayed on the home screen and the screen Room temperature adjust­ment includes information on current/target room temperatures. Adjust­ment of room temperature now takes place by comparing the target and current room temperatures. By adjusting the target temperature higher or lower than the room temperature at the time, the unit adjusts the heat curve in the desired direction. Choose the heat distribution circuits to be inuenced by the adjustment by buttons HD1, HD2 (optional equip­ment) and HD3 (optional equipment).
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Use the button in the bottom left corner to return to the home screen. Use the arrow button in the bottom right corner to return to previous screen. For
instructions screen, press the ‘i’ button in the top right corner. In case of operation faults, an alarm button is displayed on the top bar.
The rate of the function Room temperature adjustment can be increased
1...7 times by compensation. The compensation function is included under additional room temperature settings, which can be accessed by pressing the button at the bottom centre of the screen. In case of compen­sation value 7, the adjustment is seven times faster than in case of value
1. Large compensation values can cause room temperature uctuations.
3.4.3. Domestic water boost
The storage tank can be set to function at maximum thermal output in order to meet transient needs, for example, if the need for domestic hot water increases temporarily. For domestic water boost, press the Max button. Return to the normal mode by pressing the Eco button. Choose the domes­tic water boost period (1...24 h) using the ‘plus’ and ‘minus’ buttons.
3.4.4. Home/Away function
The home/away function shortcut can be used to save energy when the residents are away for a long holiday trip, for example. The function Away changes the heat distribution circuit and storage tank temperature settings until the set date and time; after that, the original set values are automatically restored (i.e., the normal mode Home is reactivated).
The system’s normal mode is Home. To activate the Away function, press the button Away and set the date and time of your return for restoring the mode Home (default value: 24 h). The changes in room and storage tank temperatures can also be programmed. In order to ensure restoring of the normal temperatures by the time of your return from the holiday trip, the day preceding the actual return date, for example, could be programmed as the return date.
Set the desired heat distribution circuit temperature adjustment under Room temperature adjustment; values between -10...+10 °C are possi­ble. Set the desired storage tank temperature adjustment value under Storage tank temperature adjustment. This setting inuences domestic water temperature. Values between -10...+10 °C are possible. If any of these temperatures is not to be changed, keep 0 °C as its value. When leaving for a holiday trip, for example, both of the values might be low­ered by approx. 5 degrees by setting -5 °C as the room/storage tempera­ture adjustment value.
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Use the button in the bottom left corner to return to the home screen. Use the arrow button in the bottom right corner to return to previous screen. For
instructions screen, press the ‘i’ button in the top right corner. In case of operation faults, an alarm button is displayed on the top bar.
On the following screens, the target weekdays for timed temperature changes are selected. On the screens, the temperature change beginning and end times (in full hours) can be set in weekday-specic manner, as well as the change in degrees. Temperature change values between
-10...+10 °C are possible.
The last timing column consists of symbols describing the state of timing. A white symbol means that there is no active timer setting for the weekday. A yellow symbol means that time and temperature have been set, but the timer function has not been activated. A green symbol means that time and temperature have been set and the timer function has been activated.
3.4.7. Heating curves
This shortcut allows accessing the Heating curves menu, which will be discussed in more detail in the Section on menu functions.
The function can be activated only if the end date or time is in the future. If the end date is set into the past, the mode Home is activated and the mode Away cannot be activated.
3.4.5. Measurements
This shortcut allows accessing the Measurements menu, which will be discussed in more detail in the Section on menu functions.
3.4.6. Timer functions
Timer functions can be utilised, for example, in secondary residences or to benet from off-peak electricity rates, in which case weekday-specic modication of temperature levels is advantageous. The values once set are saved in the memory and can be modied as necessary. The timer function can be activated or removed from use through the Timer func- tions shortcut.
On the Timer functions screen, the timing target (storage tank or heat distribution circuit) is selected and the timer function activated/ deactivated.
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Use the button in the bottom left corner to return to the home screen. Use the arrow button in the bottom right corner to return to previous screen. For
instructions screen, press the ‘i’ button in the top right corner. In case of operation faults, an alarm button is displayed on the top bar.
3.4.8. Storage tank settings
This shortcut allows accessing the Boiler settings menu, which will be discussed in more detail in the Section on menu functions.
3.4.9. Optional equipment
This shortcut allows accessing the Optional equipment menu, which will be discussed in more detail in the section on menu functions.
3.5. Menu functions
Menu functions can be accessed by pressing the menu button on the home screen.
3.5.1. Storage tank settings
Storage tank set values are used to adjust the storage tank top and bot­tom section temperature limits to meet the site’s domestic hot water consumption. The system includes a function that automatically elevates storage tank temperature if the heat distribution circuit adjustment curves are set higher than the storage tank temperature. Factory settings for the storage tank bottom section are 40 °C (min) and 45 °C (max). Factory settings for the storage tank top section are 50 °C (min) and 55 °C (max).
The difference between Min and Max values can be 2...10 °C. The maxi­mum allowed storage tank top and bottom section temperature set value is 60 °C in case of full power geothermal heat pumps and 60 °C (bottom section) / 85 °C (top section) in case of part-power geothermal heat pumps. In Esi, Emi 22P-Emi 43P or ELi 60P-90P model with separate storage tank are the temperature sensors installed in the same water space on the top section of the storage tank. In such case same tempera­ture settings are used for the top and lower sections of the storage tank.
The value Correction indicates the temperature as corrected by the Timer function, Home/Away function, Domestic water boost function, or auto­matic heat distribution circuit correction.
The storage tank temperature is a decisive factor in compressor starting and stopping. The minimum value programs compressor starting at the storage tank’s target temperature. The maximum value programs com­pressor stopping at the storage tank’s target temperature.
The storage tank is heated by the compressor. If the target temperature cannot be reached in a certain time (1...24 h), it is presumed that there is something wrong with the compressor and the compressor is turned off. In such cases, the storage tank is heated by the electric heating ele­ment. The default set value for this function is 12 h. If the electric heat­ing element is switched on, the following warning is displayed on the
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Use the button in the bottom left corner to return to the home screen. Use the arrow button in the bottom right corner to return to previous screen. For
instructions screen, press the ‘i’ button in the top right corner. In case of operation faults, an alarm button is displayed on the top bar.
control panel display: Storage tank temperature not achieved in set time. Electric heating element has been switched on. For more information on programming the time, see menu Set values. NOTE! Electric heating is used only as back-up!
Maximum annual ground source heat pump efciency can be achieved if the storage tank temperature is kept at an optimal level. The ground rule is that the storage tank set values must be kept at the lowest possible level, since it allows the best annual efciency.
In winter, when the need for heating is larger, the set value for the storage tank bottom section should be programmed in relation to the supply water temperature. The temperature of the storage tank upper part increases after a long period of use and the threshold value for the com­pressor to run is 90 °C. This is due to the superheating properties of the storage tank structure. Because of this, the domestic hot water tempera­ture limiting function (option) can be used in order to avoid potential hot water-related hazards. In general, the compressor is controlled according to the minimum setting of the storage tank lower part.
In summer, when there is no need for heating (with the exception of humid rooms), the compressor is seldom on and there is less superheat­ing for domestic hot water production. In such a case the storage tank upper part and lower part temperatures are close to each other.
3.5.2. Heating curves
Heat distribution circuits (HD) are controlled by a seven-point adjust­ment curve. Depending on the connections, the control system controls 1-3 heat distribution circuits or 1-2 heat distribution circuits and domes­tic hot water temperature. In the Heating curves menu, the values of all heat distribution circuits can be changed separately to meet the heating water temperature (supply water) at a certain outdoor temperature.
Exemplary oor heating adjustment curve (factory setting) °C*
Outdoor temperature -20 -13 -7 0 +7 +13 +20 Heating water temperature +32 +31 +29 +27 +25 +23 +21
Exemplary radiator heating adjustment curve °C*
Outdoor temperature -20 -13 -7 0 +7 +13 +20 Heating water temperature +53 +48 +42 +36 +30 +25 +21
The factory-set heating curve is suitable for oor heating. The adjust­ment curve values should be specied during the rst year; they could be changed as follows, for example: If the indoor temperature feels too chilly while the outdoor temperature is -10 °C, the supply water set value can be increased a little at the outdoor temperature points -13 °C and -7 °C. Monitor the inuence of the adjustment on room temperature for at least 24 hours before making any further modications in adjustment curve set values. When using radiator heating temperature change is quicker.
For the temperature correction caused by Home/Away or Timer func­tions, see the bottommost line.
Maximum domestic water temperature can be limited by adjusting the Domes­tic water temperature limit value between 0...90 °C (factory setting: 55 °C).
* Conditions in Finland.
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Use the button in the bottom left corner to return to the home screen. Use the arrow button in the bottom right corner to return to previous screen. For
instructions screen, press the ‘i’ button in the top right corner. In case of operation faults, an alarm button is displayed on the top bar.
3.5.3. Other set values
The menu Other set values allows circuit-specic programming of maxi­mum and minimum heat distribution circuit supply water values, as well as programming of the safety device-heating element activation time.
3.5.3.1. Language
The Language menu allows choosing between Finnish, Swedish and English for the user interface language.
3.5.3.2. Screen settings
On screen settings -page it is possible to adjust the brightness of the screen and also the time after the screen goes off.
3.5.3.3. Min and max temperature of HD circuits
Set values are minimum possible values (min) and maximum possible values (max). Heat distribution circuits 2 and 3 are optional.
Factory settings for heat distribution circuits are as follows:
Set value and setting range
Meaning Factory
setting
Supply water1 max 0…90 °C
Maximum value of heat distribution circuit 1 heating supply water.
60°C
Supply water1 min 0…90 °C
Minimum value of heat distribution circuit 1 heating supply water.
5°C
Supply water2 max 0…90 °C
Maximum value of heat distribution circuit 2 heating supply water.
60°C
Supply water2 min 0…90 °C
Minimum value of heat distribution circuit 2 heating supply water.
5°C
Supply water3 max 0…90 °C
Maximum value of heat distribution circuit 3 heating supply water.
60°C
Supply water3 min 0…90 °C
Minimum value of heat distribution circuit 3 heating supply water.
5°C
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Use the button in the bottom left corner to return to the home screen. Use the arrow button in the bottom right corner to return to previous screen. For
instructions screen, press the ‘i’ button in the top right corner. In case of operation faults, an alarm button is displayed on the top bar.
3.5.3.4. Safety device settings (in monovalent devices)
This screen allows programming activation of the safety device-heating element if the storage tank target temperature is not achieved by the compressor during the dedicated period (from 0 to 24 hours, factory setting: 12 hours). The setting is applicable in full-power systems only.
3.5.3.5. Bivalent settings (in bivalent devices)
In bivalent system the immersion heater and compressor can be on at the same time. In bivalent settings -page can be set the heating time before additional heating goes on.
3.5.3.6. Summer functions
In this screen months when function is valid and circulation pumps active are selected. To avoid circulation pumps to be stucked they auto­matically start up every week for 30 seconds. Here you can also validate heating circuits where summer function is effecting. Circuit can be active during a whole summer when it is controlling bathroom area for example.
3.5.3.7. Brine circuit circulation pump control
This screen allows adjustment of the ground circuit uid ow rate. If the setting is 100%, the ow speed is maximal. If the setting is 0%, the ow speed is minimal. Factory setting: 80%.
3.5.3.8. External heating source controlling (accessory)
It is possible to connect a variety of additional external heat sources to the ground source heat pump, such as electricity or oil boiler. In the menu, Additional heat source control, the heating time is determined before the additional heat source is activated, as well as the time between the addi­tional heat sources. This setting is only in bivalent mode. In monovalent mode the additional heat source can be used as a safety device. As stan­dard the system comprises a control of one heating source. Control of (2 ... 4) additional heating sources, can be purchased as an accessory.
Settings Options Factory
settings
Number of immersion heaters
1…4 1
Resistor control Analog / digital Digital
Analog Control (only if the control mode analog)
0 ... 10 V, The four-stage voltage amount by which the additional heat sources are triggered.
0, 0, 0, 0
Locations of the additional heat sources
Upper / lower tank Upper
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Use the button in the bottom left corner to return to the home screen. Use the arrow button in the bottom right corner to return to previous screen. For
instructions screen, press the ‘i’ button in the top right corner. In case of operation faults, an alarm button is displayed on the top bar.
3.5.3.9. ÄssäControl-cooling, free (accessory)
To the heat pump collector can be installed a cooling system, where the heat transfer uid is circulated in the building. If the system is tted with a room temperature sensor, cooling circuit temperature is automati­cally adjusted to the desired room temperature. Without the room sensor, the system is cooling at maximum power. Free cooling is an energy-ef­cient way to cool the property, as the operating cost only consists of a circulating pump and energy consumption of the cooling fan motor. The cooling setting values can be modied under Other settings and Cooling (Note! The cooling-function is acquired).When taking the cooling system into use, the cooling control mode is set in the service menu. In the service there is following selectable control modes: Room temperature, External and Manual.
Room temperature
Room Temperature menu provides the cooling temperatures, which deter­mines when the cooling system is running. In addition, the menu will display the current room temperature, coolant temperature, humidity, and dew point value, as well as system status heating / cooling / off).
External
When the control mode is External, cooling is controlled by an external thermostat, which is connected according to the wiring diagram.
Manual control
When the control mode is set to Manual, this menu can be used to switch to active cooling. The system tries to keep the coolant tempera­ture at a minimum of one degree above the dew point. From the menu coolant temperature can be set to be constant, where the dew point effect is not taken into account.
3.5.3.10. ÄssäControl-cooling, exible (accessory)
Flexible cooling allows for a more versatile and more efcient cooling. In the exible cooling, there are six different control modes:
1. Heating
Ground source heat pump uses the ground loop by transferring energy to the storage tank for heating or hot water.
2. Heating and cooling
Ground source heat pump heats the boiler by transferring heat from the refrigerant circuit and ground loop to the storage tank. This function is available when heating and cooling is needed simultaneously.
3. Passive cooling
Ground source heat pump cools the cooling circuit by transferring heat to the ground loop. If the coolant circuit temperature has not reached the set value, in the time available (the display section Delay), becomes passive cooling automatically active cooling
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Use the button in the bottom left corner to return to the home screen. Use the arrow button in the bottom right corner to return to previous screen. For
instructions screen, press the ‘i’ button in the top right corner. In case of operation faults, an alarm button is displayed on the top bar.
4. Active cooling
The ground source heat pump uses the compressor to cool the cooling circuit by transferring heat to the accumulator tank
5. Unloading the extra heat
If the temperature in the accumulator rises to high, the extra heat is unloaded via an exchanger to the ground loop or air.
6. Switched off
The control of cooling is based on the machine’s control modes, and control of magnetic valves and the circulating pumps. The position of the magnetic valves in different modes are determined in the service menu. In the service menu there is available control mode Control of the room temperature and External, which acts as free cooling.
3.5.3.11. Linkin several ground source heat pumps
Determing the master device
If the system contains more than one geothermal heat pump, one has to be chosen as master device. All the sensors are connected to the master device. Program settings are dened in the factory and the master device is marked with the MASTER-marking and other devices with SLAVE­marking. All heat pumps can be monitored and controlled from each heat pumps control screen.
The compressors rotation extra accessory can be enabled when the sys­tem contains more than one geothermal heat pump. However, all the linked ground source heat pumps have to be equipped with ÄssäControl
Compressor rotation
If multiple ground source heat pumps are used in the building, they can be connected to each other with compressor rotation (optional equip­ment). In such cases should be noted that all connected ground source heat pumps are equipped with ÄssäControl control system. Compressor rotation evens the operating hours of compressors. In the Compressor rotation menu can the start and shutdown intervals be modied. Possible values are for start interval values between 1...240 min (factory setting 1 min) and shutdown interval 1...240 s (factory setting 10 s).
3.5.4. Measurements
Ground source heat pump operation can be monitored using various dif­ferent measurement data. Use the screen numbering in the bottom bar for navigating between the Measurements screens.
Measurements screen values describe heat pump operation under vari­ous conditions and the values shown cannot be modied. The left-hand column indicates current measurement values and the right-hand col­umn the respective set values. Measurement results from all sensors, compressor running times, and electric heating element operation times can be browsed.
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Use the button in the bottom left corner to return to the home screen. Use the arrow button in the bottom right corner to return to previous screen. For
instructions screen, press the ‘i’ button in the top right corner. In case of operation faults, an alarm button is displayed on the top bar.
3.5.5. Optional equipment
In addition to the standard delivery, all of the additional features acquired are displayed on the Optional equipment screen.
Possible optional equipment includes:
Optional equipment For more information, see
Heat distribution circuit 2 Adjustment curves, Timer functions
Heat distribution circuit 3 or Domestic water temperature limit
Adjustment curves, Timer functions Adjustment curves
Room temperature measurement Shortcut functions, Adjustment curves
External heat source controlling Other set values
ÄssäControl-Cooling free Other set values
ÄssäControl-Cooling exible Other set values
Compressor rotation Other set values
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100% GEOTHERMAL HEAT
INSTALLATION
4. INSTALLATION WORKS
4.1. Before installation
Pipe assemblies for the installation of the Lämpöässä system may only be installed by qualied and trained persons. The equipment must be installed in compliance with instructions provided; after performance of installation works, the installation checklist must be reviewed in order to minimise potential errors. The manufacturer shall not be responsible for any equipment defects or related expenses caused through installation faults.
Check that:
• all the necessary hoses and sensors have been delivered
• the ground source heat pump has been correctly tted
• the connections on top of the geothermal heat pump are intact
• the fuse size is correct for the master fuse and the ground source heat pump (see technical specications)
• the ground circuit collection piping and supply piping have been installed properly
4.1.1. Transport
The Lämpöässä geothermal heat pump must always be transported in a vertical position. If tilting the equipment is unavoidable, for example, to pass through a doorway, the maximum tilting angle allowed is 45°. In other cases, the machine’s compressor unit must be detached during tilting. The equipment may be moved from beneath using a fork lift, for example. Do not go underneath the equipment while it is being lifted!
A transportation platform has been fas­tened on both sides of the ground source heat pump using screws. The ground source heat pump’s accessory package includes adjustable feet to be screwed into the unit bottom (see picture). After that, remove the wooden platform elements and their xation screws (4 pc). To remove the platform, lift the equipment by a fork lift, for example.
4.1.2. Ground source heat pump installation area
We recommend that the Lämpöässä ground source heat pump be installed in a warm room with oor drain. During installation, when lling the ground circuit, some water/ethanol or water/glycol mixture may be splashed onto the oor. The chosen area does not have to be reproof. Approx. 50 cm of installation space should be reserved above the equipment.
The oor must be able to withstand the weight of the ground source heat pump carrying a full storage tank. The oor must also be sufciently even, because the ground source heat pump must be installed as level as possible. Final adjustments can be made using the adjustable feet under­neath the equipment.
4.1.3. Removing the packaging
Remove the plastic wrapping and corner padding from around the prod­uct. Check that the pump has not suffered any transportation damage. If the heat pump is found to be damaged, the transport company must be immediately notied. We recommend photographing the damages.
Also check the contents of the delivery immediately. The Lämpöässä ESi/ EMi/ELi-series accessory package includes the following components:
• valve motor
• 4-way valve (GSHP with separate storage tank with intermediate oor) OR 3-way valve (GSHP with separate storage tank)
• heat distribution pump
• outdoor sensor
• heating circuit temp. sensor
• storage tank temp. sensor (2 pc.)
• adjustable foot (4 pc.)
• lling group
• lling bottle (packaged inside the product)
• safety valve
If some of the accessories specied in the order are not included in the delivery, notify the equipment dealer within ve days.
The plastic roof of the product is removed by lifting it from the edges.
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100% GEOTHERMAL HEAT
The front door is opened by sliding it upwards. Before this two screws in the front panel must be removed (as shown in the picture on right).
4.1.4. Space requirements
Lämpöässä ESi/EMi/ELi series ground source heat pump can conveniently be placed into a technical or utility room. The oor space to be reserved between the machine and storage tank must be adequate for pipe con­nections. Considering possible equipment maintenance, there must be approx. 70 cm of free space in front of the geothermal heat pump.
The height of a Lämpöässä ESi/EMi/ELi series ground source heat pump (including adjustable feet) is at least 145 cm. The transport platform adds some 8 cm. At the back section of the machine are the ground circuit connections that rise some 5 cm above the roof. Approx. 50 cm of free space must be reserved for connections on top of the machine. This should be kept in mind when installing the equipment into a low room, such as basement.
ESi EMi ELi
O
STORAGE
TANK
Y
B
A V
X
C
GSHP
F
O
A
400 400 400
B
50 50 50
C
50 50 50
O
700* 700* 700*
X
2300 3200 3600*
F
700 700 700
Y
1500 1500 2500*
V
200 200 200 * Min. width depends on the size of the selected storage tank
4.2. HVAC installation
4.2.1. Heat collection circuit and ll group installation
The connections for heat collection circuit are located on the top of the device. Install the heat collection circuit pipes to exible hoses on the top of the device pursuant to the picture below. Install the ll and deairing group to the returning line from the heat collection circuit.
Esi
1. Lauhduttimelta meno
2. Lauhduttimelle paluu
3. Tulistimelta meno
4. Tulistimelle paluu
5. Maapiiriin meno
6. Maapiiristä paluu
1 2 3
4
5
6
1. Flow from the condenser
2. Return into the condenser
3. Flow from the superheater
4. Return into the superheater
5. Collector circuit, flow from the evaporator
6. Collector circuit, return into the evaporator
¾” ¾” ½” ½” 1” 1”
¾” ¾” ½” ½” 1”
1”
Emi
1. Lauhduttimelta meno 1½” sk
2. Lauhduttimelle paluu 1½” sk
3. Tulistimelta meno ¾” sk
4. Tulistimelle paluu ¾” sk
5. Höyrystimeltä maapiiriin 2” sk
6. Maapiiristä höyrystimelle 2” sk
1. Flow from the condenser 1½” IT
2. Return into the condenser 1½” IT
3. Flow from the superheater ¾” IT
4. Return into the superheater ¾” IT
5. Collector circuit, ow from the evaporator 2” IT
6. Collector circuit, return into the evaporator 2” IT
12
3
4
5
6
ELi
1. Lauhduttimelta meno 2” sk
2. Lauhduttimelle paluu 2” sk
3. Tulistimelta meno ¾” sk
4. Tulistimelle paluu ¾” sk
5. Höyrystimeltä maapiiriin 2” sk
6. Maapiiristä höyrystimelle 2” sk
1. Flow from the condenser 2” IT
2. Return into the condenser 2” IT
3. Flow from the superheater ¾” IT
4. Return into the superheater ¾” IT
5. Collector circuit, ow from the evaporator 2” IT
6. Collector circuit, return into the evaporator 2” IT
12
3
4
5
6
NOTE! Insert the electricity plug of the superheat pump
into the connector box if superheat circuit connected.
If cooling equipment is located higher than the ground source heat pump is connected to the pump, a membrane expansion vessel must be included in the system. In such cases, a de-aeration connection must be installed to the highest point of the system and the ll container removed from use by closing the shut-off valve underneath it (see the annexed HVAC connections diagram).
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