LAMINA BL-3000 User Manual

Page 1
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To see how you can realize all these design benefits, to request a sample, or to speak with an engineer about your design, contact Lamina at 800.808.5822 or 609.265.1401 or visit www.laminaceramics.com.
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TM
•HIGH LUMINOUS FLUX IN SMALL FOOTPRINT
•SUPERIOR THERMAL PERFORMANCE FOR IMPROVED RELIABILITY
•LONG
HIGH LUMEN MAINTENANCE
•N
O MERCURY OR LEAD
•CUSTOM SIZES AND SHAPES AVAILABLE
As the market leader in the development and manufacture of super-bright LED
arrays, Lamina brings solid state lighting to applications which until now were
only possible with traditional lighting sources.
Lamina’s LED arrays are manufactured by combining high brightness LEDs from
industry-leading LED manufacturers with Lamina's proprietary packaging tech-
nology, multilayer Low Temperature Co-Fired Ceramic on Metal (LTCC-M). LTCC-M
is a breakthrough in thermal performance for LED packaging technology, a key
factor in determining LED life and reliability. Unmatched thermal performance
coupled with package interconnectivity allows Lamina to densely cluster multiple
LEDs to achieve exceptionally high luminous intensity in very small footprints.
Lamina’s arrays are available in white, RGB and monochrome, from 1W to
100W, and also are available in custom packages.
Lamina's new high power RGB LED arrays have independent color control for
dynamic or preset display of colors. Through additive color mixing there is
complete control of the various colors and white which can be displayed.
Lamina BL-3000 LED arrays are configured with 39 cavities, each populated
with multiple LEDs. In the RGB light engine each cavity contains multiple red,
green and blue LED die for optimal color uniformity, a unique feature made
possible with Lamina’s packaging techology.
Brilliant Light!
BL-3000SERIES
ARCHITECTURAL LIGHTING
•DECORATIVE AND ACCENT
•ARCHITAINMENT
•S
TAGE AND STUDIO
•WALLWASHERS
LCD B
ACKLIGHTING
LCD PROJECTORS
S
IGNALS
MACHINE VISION
PHOTOGRAPHY
Lamina Light Engines
BL-3000 RGB
RGB LED L
IGHT ENGINE
Typical Applications
Page 2
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To see how you can realize all these design benefits, to request a sample, or to speak with an engineer about your design, contact Lamina at 800.808.5822 or 609.265.1401 or visit www.laminaceramics.com.
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TM
Technical Data
Part # BL-333F0-00142
Symbol Min Typical Max Unit
Dominant Wavelength R: λ 619 - 629
nm
G:
λ 515 - 535
nm
B 465 - 475
nm
Voltage* R: V
F
- 4.8 - V
G: V
F
-7.2- V
B: V
F
-7.2- V
Test Current R: I
F
-1.17- A
G: I
F
-1.17- A
B: I
F
-1.17- A
Power* R: P - 5.6 - W
G: P - 8.4 W B: P - 8.4 - W
Luminous Flux* R: Φ
V
-218- lm
G: Φ
V
-114- lm
B: Φ
V
-47-lm
Thermal Resistance** R: T
R
- 0.66 -
ºC
/W
G: T
R
- 0.66 -
ºC
/W
B: T
R
- 0.66 -
ºC
/W
*Note 1. Optical and Electrical specifications are given for the specified drive current at a 25
ºC junction temperature.
**Note 2. Values for operating all colors at rated current.
1.050 [26.67]
1.250 [31.75]
0.700 [17.78]
0.090 [2.29] MAX
4X MOUNTING HOLE
FOR 6-32 SCREW
1
4
2
3
Mechanical Specifications
ATTACHMENT RECOMMENDATIONS
Lamina’s BL-3000 Series is configured with solder pads compatible with Sn63 or Sn62 solder. As with many electrical devices, non-acid RMA type sol­der flux should be used to pre­pare the solder pads before application of solder. If wire attachment is performed with a soldering iron, care must be taken to minimize heat transfer to the die and minimize leach­ing of the solderable pads.
ASSEMBLY RECOMMENDATIONS
Lamina's BL Series Light Engines, are designed for attachment to heatsinks with conductive epoxy or screw down for flange mount devices with thermal grease in the joint.
For attachment using screws, a 6-32 UNC fillister head slotted machine screw, 18-8 SS is rec­ommended. Maximum torque is 4 inch pounds (45 newton centimeter). Required flatness of surface light engine is mounted to is 0.001 inch/inch.
Page 3
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To see how you can realize all these design benefits, to request a sample, or to speak with an engineer about your design, contact Lamina at 800.808.5822 or 609.265.1401 or visit www.laminaceramics.com.
Bright Lights. Bright Ideas.
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1
2
4
3
Electrical Connections
GREEN
APPLY (V-) VOLTAGE
BLUE
APPLY (V-) VOLTAGE
RED
APPLY (V-) VOLTAGE
APPLY (V+) VOLTAGE
Typical Beam Pattern
H
EAT SINK
R
ECOMMENDATIONS
Lamina LED arrays provide effi­cient transfer of heat from the individual LED die to a cus­tomer supplied heat sink. All Lamina LED arrays must be operated at or below 125ºC. A heat sink must be attached to the array with sufficient cooling capacity to keep the die junc­tion below 25ºC. The tempera­ture rise from the array base to the die junction may be deter­mined by calculating the prod­uct of the maximum package thermal resistance and the desired operating power level.
The appropriate heat sink may then be determined by:
O
PTICAL
RECOMMENDATIONS
Lamina LED arrays project a Lambertian radiation pattern, with projection angles built into the package cavity at approxi­mately 125º. It will be neces­sary for users to create an opti­cal reflector and lens structure that meets their light disper­sion requirements. Please con­tact Lamina Application Engineering for support with your optical needs.
Junction Temperature Rise (Tj (rise)) = Operating Power (P) x Lamina Array Thermal
Resistance (Tr)
Heat Sink Thermal Resistance
(ºC/W) = (125 - Tj (rise) ­Maximum Ambient Temperature)/P
Page 4
laminaceramics.com
To see how you can realize all these design benefits, to request a sample, or to speak with an engineer about your design, contact Lamina at 800.808.5822 or 609.265.1401 or visit www.laminaceramics.com.
Bright Lights. Bright Ideas.
TM
Specifications subject to change without notice.
Lamina Ceramics
120 Hancock Lane
Westampton, NJ 08060
REV.10.01.04
© 2004 Lamina Ceramics
Luminous Flux with Junction Temperature
L
IGHT OUTPUT VS
.
J
UNCTION TEMPERATURE
Light output from LED die will decrease with increasing junc­tion temperature. This effect is particularly acute for die in the 580 to 750 nm range. As a result we recommend that the LED array heat sink design be optimized to maintain the die junction temperature as low as possible.
ESD PROTECTION
LEDs are static sensitive and susceptible to Electrostatic Discharge (ESD) damage. Lamina LED arrays must be handled using ESD damage control precautions.
HANDLING PRECAUTION
Contact with the silicone based encapsulant on the surface of the light engine must be avoid­ed to prevent damage. Do not apply pressure to the silicone based encapsulant or allow it to come into contact with sharp objects. Lamina LED arrays must be handled from the sides.
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