• Carefully read the instructions in this handbook, since they provide important information on safe installation, use and
maintenance.
• The instruction handbook is an integral part of the product and must be carefully kept by the user for future reference.
• Installation and maintenance must be carried out by professionaly qualied personnel, in compilance with current
regulations and the manufaturer’s instructions.
• Incorrect installation or poor maintenance can result in damage or injury. The manufacturer declines any liability for
damege caused by incorrect installation and use or failure to follow its instructions.
• Before carrying out any cleaning or maintenance operation, disconnet the unit from power supply by means of the
switch and/or the special cutoff devices.
• In case of faults or poor operation of the unit,deactivate it; do not attempt to repair or directly operate on it. Only contact
professionally qualied personnel.
• After removing the packing, check the integrity of the contents.
• The packing materials are a potential source of hazard and must be kept out of thereach of children.
CERTIFICATION
The “CE” marking indicates that the units comply with the requirements of the applicable European
directives.
In particular, this unit complies with the following EEC directives:
Dear Costumer,
Thank you for choosing a burner featuring advanced design, cuttingedge technology, high reliability and
quality construction.
ECO P is a pellet burner wose compact size and original design make it suitable for use with the majority of solid fuel-burning boilers avaliable on the market. The care taken in its design and industrial
production has resulted in a well-balanced product offering high efciences, low CO and Nox emissions
and very quiet ame.
• Control panel
Display
The dispay shows various information, depending on the set operation method.
There are 3 operation method:
. A = Burner management (default setting)
. B = Burner management (Second internal clock or contact)
. C = Burner management (Second internal clock or contact)
Fig.1 - Control panel
Fig.1Method AMethods B and C
1Day/time setting button
2Operation mode selection button
3Override button - Pellet load button
4- button
5Programming / reset button
6+ button
7Display
8Automatic mode symbol
9Programming Menu symbol
10Burner lighting request symbol
11Not used
12
13Override symbol
14Deactivated symbolDay symbol
15Deactivated symbolSetting symbol
16Heating sensor temperatureCurrent time
17°C symbolCurrent minutes
Actual burner power
18
19Burner On
O/FH = During Pre-ventilation/Post-ventilation
6 = During Post-ventilation2
•in Automatic mode, it indicates when the programmer clock is in the request band
•if Automatic mode was not selected it indicates Manual On mode
1 = Minimum
5 = Maximum
Multifunction symbol:
Day of the week
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Indication during Operation
Fig.2 Method AFig.2 Method B and C
The lighting request (generated on closing of the contact on terminals T1-T2 (see wiring diagram), in
default setting conditions is indicated by activation of the radiator symbol (detail 10-g.1).
• Lighting
Fig.3 Method AFig.3 Method B+C
Switch on thepower of the unit:
. During the rst 10 seconds the display shows :
- The software version of the user interface and the controller (g. 3 A)
- “nOCU” (g. 5) may appear for a couple of seconds (g. 3 B C)
2. The CLOCK and DAY icons ash on the display (detail 7-g.1): set the current day of the week with
the+ and – buttons (detail 4 and 6-g.1), considering that 1=Monday, 7=Sunday. Conrm the day by
pressing the day/time setting button(detail 1-g.1).
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3. The two digits of the CURRENT HOUR and the CLOCK icon ash on the display (detail 7-g.1): set
the exact hour with the + and – buttons (detail 4 and 6-g.1), from 00 to 23. Conrm the hour by pressing the day/time setting button (detail 1-g.1).
4. The two digits of the CURRENT MINUTES and the CLOCK icon ash on the display (detail 7-g.1):
set the exact minutes with the+ and – button (detail 4 and 6- g.1) from 00 to 59. Conrm the minutes by
pressing the day/time setting button (detail 1-g.1). Automatic Heating, Manual On, Manual Off Mode.
Press the operation mode selection button (detail 2-g.1) to set:
1. In Automatic mode, the display (detail 7-g.1) shows the CLOCK icon. The burner activation and deactivation request depends on the set weekly programme. In the request time band, the display (detail
7-g.1) also shows the ON icon.
2. In Manual On mode, the display (detail 7-g.1) only shows The ON icon. The burner is always in
request status.
- The set weekly programme is by-passed.
3. In Manual Off mode, the display (detail 7-g.1) does not show the ON icon or CLOCK icon. The bur-
ner is off.
- The set weekly programme is by-passed.
Preset (factory-set) weekly programme)
06:30 - 08:30
12:00 - 12:00
16:30 - 22:30
The weekly programme is present with 3 ON time bands and 3 OFF time bands:
equal for each day of the week. In request time band, the display (detail 7-g.1) shows the ON icon.
-Important: Check burner operation methods.
Weekly programme modication (methods B and C only)
4.1 Use the + and - buttons (part. 4 e 6 g. 1) to modify the start of the 1st ON time band;
example 06:00
Press the Programming button” P” (detail. 5 - g. 1)
5.08:30 on Radiator ash, 2
5.1 Use the + and - buttons (part. 4 e 6 g. 1) to modify the start of the 1st OFF time band;
example 09:00
Press the Programming button” P” (detail. 5 - g. 1)
6.12:00 on Radiator ash, ON, 3
6.1 Use the + and - buttons (part. 4 e 6 g. 1) to modify the start of the 2nd ON time band;
example 12:30
Press the Programming button” P” (detail. 5 - g. 1)
7. 12:00 on Radiator ash, 4
7.1 Use the + and - buttons (part. 4 e 6 g. 1) to modify the start of the 2snd OFF time band;
example 14:00
Press the Programming button” P” (detail. 5 - g. 1)
8. 16:30 on Radiator ash, ON, 5
8.1 Use the + and - buttons (part. 4 e 6 g. 1) to modify the start of the 3rd ON time band;
example 16:00
Press the Programming button” P” (detail. 5 - g. 1)
9.22.:30 on Radiator ash, 6
9.1 Use the + and - buttons (part. 4 e 6 g. 1) to modify the start of the 3rd OFF time band;
example 23:30
Press the Programming button” P” (detail. 5 - g. 1)
10. By repeating the above procedure it is possible to programme the 4th ON time band and the 4th
OFF time band.
11. Press the Programming button” P” (detail. 5 - g. 1) for 3 seconds to exit the programming mode.
Parameters menu
Press the programming button “M” (detail 2-g.1) for 5 seconds to access the parameters
menu. The parameter “u01” is displayed: identied by the message SET 01. Press the button
“P” (detail. 5 - g. 1) to scroll the list of parameters.
Just press the + amd – buttons (detail 4 and 6-g.1) to modify the value of a parasmetr: the
modication will be automatically stored. After modifying the parameter, It is necessary to wait
3 seconds: the data ashes and is stored.
22
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Table 1
Parameter DescriptionRangeDefault 3.4 PDefault 5.5 P
Press the “operation mode selection – M button (detail.2 - g.1) for 5 seconds to exit the
menu.
Service parameters Menu
Press the programming button “P”(detail 5-g.1) for 10 seconds to access the parameters
menu. The parameter “t01” is dislayed: idintied by the message SET 01.
Press the button “P” ”(detail 5-g.1) to scroll the list of parameters.
To modify the value of a parameter just press the + and – buttons (detail 4 and 6- g.1: the
change will be automatically stored. After modifying the parameter, It is necessary to wait 3
seconds: the data ashes and is stored.
Table 2
Parameter DescriptionRangeDefault 3.4 PDefault 5.5 P
t01
t02
t03
t04
t05
t06
t07
t08
t09
t10
t11
t12
t13
t14
t15
t16
t17
t18
t19
t20 *
Pellet loading function
Delivery probe
Fan setpoint in Lighting0-200 Pa51 Pa51 Pa
Auger activation time in Lighting0-100 (1=4sec)88
Adjustment calculation timer (only with Modulating
burner operation with delivery Probe)
Ramp function timer0-100 seconds100 seconds100 seconds
Period /activation+deactivation time) with auger opera-
ting (from Power 1 to Power 5)
Fan setpoint at Power 10-200 Pa51 Pa60 Pa
Auger activation time at Power10-100 (100=10s)2830
Fan setpoint at Power 20-200 Pa74 Pa105 Pa
Auger activation time at Power 20-100 (100=10s)3840
Fan setpoint at Power 30-200 Pa120 Pa130 Pa
Auger activation time at Power 30-100 (100=10s)4646
Fan setpoint at Power 40-200 Pa150 Pa160 Pa
Auger activation time at Power 40-100 (100=10s)5354
Fan setpoint at Power 50-200 Pa170 Pa190 Pa
Auger activation time at Power 50-100 (100=10s)5670
Burner operation selection (Only with Delivery Probe)
Post –Ventilation time 20-100 (100=10s)9999
Voltage photoresistor0-30 (50=5Vdc)**----
0=Disabled
1=Enabled
0=Disabled
1=Enabled
0-100 seconds5 seconds5 seconds
0-50 seconds15 seconds12 seconds
0=On/Off
1=modulating
0=Disabled0=Disabled
1=Enabled1=Enabled
00
* Only parameter display
** 0-30 = Optimal operating condition
Press the programming button “P” (part. 5 - g. 1) for 10 seconds to exit the menu.
23
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• Operating instructions
Once the burner is installed and correctly adjusted, its operation is fully automatic without requiring any
control by the user. In case of anomalies or no fuel, the burner stops and shuts down. It is advisable to
ll with before it completely nishes, to avoid irregular burner operation.
Make sure the room where the burner is installed is free of ammable materials or objects, corrosive
gases and volatile substances, and that it is not dusty. In fact, dust drawn by the fan sticks to the blades
and reduces the air ow or can obstruct the ame stability disk, affecting its efciency.
Do not allow unskilled persons children to tamper with the burner.
Max. power adjustment (parameter u02) depending on the boiler
The parameter t18 is set by default at the value 0 (on-off operation).
It is necessary to set the maximum power of the burner as a function of the boiler’s power (see table
3).
Table 3
Power3.4 P (kW)5.5 P (kW)
11430
22036
32541
43048
53455
INSTALLATION
• General instructions
This unit must only be used for its inteded purpose. This unit can be used with heat generators for solid
fuels, compatibility with its caracteristics, performance and heating capacity. Any other use is deemed
improper and therefore hazarddous.
Opening or tampering with the unit’s components is not allowed (except for the parts requiring servicing); do not modify the unit to alter its performance or intended use.
If the burner is completed with optionals, or accessories, only use original products.
BURNER INSTALLATION AND SETTING MUST ONLY BE CARRIED OUT BY QUALIFIED AND SPECIALISED PERSONNEL, COMPLYING WITH ALL THE INSTRUCTIONS GIVEN IN THIS TECHINAL
MANUAL, THE CURRENT PROVIONS OF LAW, THE PRESCRIPTIONS OF NATIONAL AND LOCAL
STANDARDS, AND THE RULES OF PROPER WORKMANSHIP.
24
GB
• Installation in boiler
Place of installation
The room where the boiler and burner are installed must have openings to the outside as required by
current regulations. If there are several burners or exhausters that can work together in the same room,
the ventilation openings must be sized for simultaneonus operation of all the units.
The place of installation must be free of ammable materials or objects, corrosive gases, dusts or volatile substances which, drawn by the fan, can obstruct yhe pipes inside the burner or the combustion
head. The room must be dry and not exposed to rain, snow or frost.
Fix the burner to the door. Make the electrical connections as described in section (wiring diagram).
Insert the temperature probe (contained in the kit) in the sheating on the cast-iron boiler shell and make
the respective electrical connections.
THE BURNER IS DESIGNED TO WORK ON HEAT GENERATORS WITH COMBUSTION CHAMBER
IN NEGATIVA PRESSURE.
THE PELLET CONTAINER MUST BE POSITIONED SO THAT THE AUGER/BURNER FLEXIBLE
CONNECTION TUBE IS NOT TWISTED AND/OR BENT.
Fixing to the boiler
Fig.4
25
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• Electrical connections
The burner is equipped with a multipole plug for the electrical connections; refer to the wiring diagram
“Technical data and characteristics” for the connections. The connections to be made by the installer
are:
• supply line
• request contact
• auger motor connection
The lenght of the connection cables must allow the burner and, if necessary, the boiler door to be opened. If the burner power cable is damaged, it must only be replaced by qualied personnel.
The burner must be connected to a single-phase 230 Volt-50 Hz electric line.
Have theefciency and suitabily of the earthing system checked by profesionally qualied personnel; the Manufacturer declines any liability for damage caused by failure to earth the system.
Also make sure the electrical system is adequate for the maximun power absobed by the unit,
as specied on the boiler dataplate.
Make sure torespect the polarities (LINE: brown wire / NEUTRAL:blu wire / EARTH:yellow/green
wire) when making connections to the electric line.
• Fuel supply
General instructions
The burner must be fed with the type of fuel for which it is arranged, as specied on the unit’s dataplate
and in technical data table in this manual.
The user is advised to use good quality pellets, since low quality pellets result in low heat outputs, high
ash content wuth subsquent need of frequent cleaning, possible early wear of burner parts exposed to
the re, clogging of the auger and burner due to excess loose sawdust, and operation shutdowns due
to sedimentation of unburnt materials inside the burner.
Igniter and grille positioning
Fig.5
GridLighter
26
GB
• Pellet loading
Pellet loading can be activated within 40 minutes of switching on the power to the burner.
Within this time, the system makes avaliable three 5-minute attemps, during which only the auger is
activated.
The burner cannot be lit during pellet loading.
Sequence:
1. Switch on the power to the burner.
2. Wait for the pre-ventilation stage to end.
3. Remove the burner lighting request: open the request contact (Method A, default setting) or set the
manual OFF mode (Method B and C).
4. Press and hold down the Override button “x->” (detail 3 - g. 1) for 3 seconds.
- The message “PELt”, identifying the imminent start of the PELLET loading procedure, will be displa-
yed.
- After two seconds, the auger will be electrically powered and continuously for a maximum time of 5
minutes.
- PELLET loading can be terminated at any time by pressing and holding down the Override button “x->”
(detail 3 - g. 1) for 3 seconds.
5. If the maximum pellet loading time (5 minutes) is reached, the power to the auger is switched off.
6. Press and hold down the Override button “x->” (detail 3 - g. 1) for 3 seconds.
- The message “PELt” will disappear and the display returns to normal operation.
7. If the rst attempt was not sufcient, repeat the previous sequence from point 4 to start the second
attempt
8. If the second attempt was not sufcient, repeat the previous sequence from point 4 to start the third
and last attempt
9. In order to do another 3 attempts, switch the power to the unit off and then on again
10. After pellet loading, reinstate the burner lighting request: close the request contact (Method A, default setting) or set the Automatic or manual ON mode (Method B and C)
SERVICE AND MAINTENANCE
All adjustment, commisionig and maintenance operations must be carried out by Qualied Personnel in
compliance with current regulations. The personnel of our sales organisation and the Local After-Sales
Technical Service are at your disposal for any further information.
Lamborghini Calor S.p.A. declines any liabilty for damage and/or injury caused by unqualied and
unauthorised people tampering with the unit.
• Burner operation methods
Three methods are envisaged for managing burner lighting.
00. Burner management (default settings)
The rquest for burner lighting is activated exclusively on closing of the contac on terminals T1-T2 (wiring
diagram)
-The Clock and the set weekly programme are by-passed: theexact time does not have to be set.
01. Burner management (With internal Clock or Contact)
The rquest for burner lighting can be activated by the Clock (during Automatic Heating Mode in ON
Band or in Manual On Heating Mode) or with closing of the contact on terminals T1-T2(wiring diagram)
-It is necessary to set the Clock and possibly modify the weekly programme default setting.
27
GB
02. Burner management (With internal Clock or Contact)
The rquest for burner lighting is activated by the Clock (during Automatic Heating Mode in ON Band or
with Manual On Heating Mode) or if the contact on terminals T1-T2 is closed (wiring diagram).
-It is necessary to set the Clock and possibly modify the weekly programme default setting.
The selection of A,B or C occurs from the Clock user menu.
Press the operation mode selection button “M” (detail 2-g.1) for 5 seconds.
Press the Programming button “P” (detail 5-g.1) twice.
Parameter no.3, identied by the message SET 03, is displayed.
Set to 00 for mode A, 01 for mode B, or 02 for mode C with the + and – buttons (detail 4 and 6-g.1).
After selecting the method, it is necessary to wait 3 seconds: the data ashes and is stored.
To exit the menu, press the operation mode selection button “M” (detail 2-g.1) for 5 seconds.
• Commisioning
Check to be made at rst lighting, and after all maintenance operations involving disconnection from the
system or work on safety devices or part of the burner:
Before the lighting the burner
• Make sure the burner is correctly xed in the boiler with the preliminary settings indicated above.
• Make sure the boiler and system are lled with water or diathermic oil, the plumbing circuit valves are
open and that the ue is free and correctly sized.
• Check closing of the boiler door, so that the ame is only generated inside the combustion chamber.
• Check the correct positionig of the auger and the burner connection exible tube.
• Fill the hopper with pellets.
-Make sure the grille is clean (g.5)
Burner lighting
• Provide power, closing the switch upstream of the burner
• To ll the auger with pellets, see par.”Fuel supply”
• Close the thermostat line (boiler/room).
Burner setting
1. Connect a combustion analyser to the boiler outlet and leave the burner working at max. for 30 minutes; meanwhile, check the efciency of the fume exhaupst pipe.
2. MAKE SURE THE COMBUSTION CHAMBER IS IN NEGATIVE PRESSURE.
3. Check the combustion at max. burner power (adjusted according to boiler nominal power).
4. If the O2% in the fumes is not between 5% and 9%, change the fan setpoint by modifying the relevant
parameter (see the section “Service parameters menu” and table 2 in chap. “Adjustments”).
5. Check the other burner steps, reducing the value parameter u02 to 1(see the section “Parameters
menu” and table 1 in chap. “Adjustments”).
6. Set the parameter u02 to the correct value.
28
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• Maintenance
The burner requires periodical maintenance which must be performed by qualied personnel at least
one a year.
The basic operations to carry out are:
• checking and cleaning the internals parts of burner and boiler as indicated in the following sections;
• complete combustion analysis 8after at least 10 minutes’ operation) and check of correct setting;
Opening of casing and burner disassembly
Before carrying out any checking oe cleaning inside the burner, disconnect the power to the burner by
means of the main system switch.
To open:
Undo the screws (A) and remove the casing (B). The internal components, motor, shutter, etc. can be
directly accessed.
To disassemble
Undo the screws (A) and remove the casing (B), undo the nut (C) and disconnect the body, undo the
xing screws (D) and remove the nozzle (E).
Fig.6
29
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Checks on parts and components
Fan
Make sure no dust has accumulated inside the fan and on the blades: it reduces the air ow, thus causing pollutant combustion.
Combustion head
Make sure all parts of the combustion head are integral, not buckled by thehigh temperature, free of
impurities coming from the room, and coorectly positioned.
Photoresistance
Remove any dust on the glass. The photoresistance is press-on; to remove, pull it outwards.
• Troubleshooting
The burner is equipped with an advanced self-diagnosis system. In case of burner anomaly, the display
(detail 7-g.1) ashes indicating the fault code.
There are faults that cause permanent shutdown (marked with the letter “A”): to restore operation, press
the button ”P” (detail 5-g.1) for 1 second; if the burner fails to start, it is necessary to rstly eliminate
the fault.
Other faults cause temporary shutdowns (marked with the letter “F”) which are automatically reset as
soon as the value returns within the burner’s normal working range.
Fault list
CodeFaultCauseCure
A01No ignition shutdown
F02Parasite ame elimination
A02Shutdown for parasite ame
A04
F05
F06
F10
A03Wiring fault
Auger safety thermostat
shutdown
Incorrect pipe pressure
adjustement
Pressure transducer fault
(disconnected)
Boiler shell probe fault (if
enabled)
-pellet container empty
-auger cable broken or disconnected
-faulty igniter resistance
-combustion head dirty
-pellet feed duct blocked
-the demand for heat has ended,
but the burner detects ame.
-photoresistance short circuit
-exstaneous light strikes the
photoresistance
-incorrect ignition parameters
-boiler under pressure
-faulty safety thermostat
-pressure sensor connection tube
squashed
-fan motor damaged
-fan dirty
-wiring disconnected-check the wiring or replace the
-sensoe damaged
-wiring shorted
-wiring disconnected
Jumper of terminals S3 - B4
not connected
-ll the container with pellets
-restore the connection
-replace and empty the head of
pellets
-empty and clean it
-free it,make sure the combustion
head is not logged and empty it if
necessary
-wait for end post-ventilation
-replace the photoresistance
-eliminate the light source
-check the tranparent parameters
03=51 and 04=12
-clean it and check correct minimum ue draught (10Pa)
Important: Before connecting the rquest contact, remove the jumper on the connection plug.
33
Le illustrazioni e i dati riportati sono indicativi e non impegnano. La Lamborghini Calor si riserva il diritto di apportare senza obbligo di preavviso tutte le modiche che ritiene più opportune per l’evoluzione del prodotto.
The illustrations and data given are indicative and not binding. Lamborghini Calor reserves the right to
make all modications it deems appropriate for improvement of the product without forewarning.
Sve informacije i slike su indikativni i nisu obvezujući.Lamborghini Calor zadržava pravo da bez najave promjene smatra potrebnim za razvoj proizvoda.
Sve informacije i slike su indikativni i nisu obvezujući. Lamborghini Calor zadržava pravo da bez najave promene smatra potrebnim za razvoj proizvoda.
Цялата информация и илюстрации са примерни и не са обвързващи. Lamborghini Calor Фирмата
си запазва правото да прави без предупреждение променитя счита за подходящи за развитието
на продукта.
LAMBORGHINI CALOR S.p.A
VIA STATALE, 342
PO Box 46
44047 DOSSO (FERRARA)
ITALIA
TEL. ITALIA 0532/359811 – EXPORT 0532/359913
FAX ITALIA 0532/359952 – EXPORT 0532/359947
Cod. 97.00658.0 01/15
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