lamber M115 Instruction Manual
DISHWASHERS
WITH PULL-THROUGH RACK
INSTRUCTIONS
MANUAL
M115
R06/2012
DECLARATION OF CONFORMITY
The following :
LAMBER snc di Affaba F. e C. – Via Italia 6 – 26855 Lodi Vecchio (LO) ITALY
Declare under our responsibility that:
Apparatus:
DISHWASHER WITH PULL THROUGH RACK
Trademark: LAMBER
Manufacturer : LAMBER
mod. M115 / M115-AS
matr……………..
for which this declaration refers to the conformity of the following standards:
Safety of household and electrical appliances - General requirements EN60335-1(2002) + A1/A11(2004), A12 (2006) + A2 (2006)
+ + A13 (2008) + A14 (2010) + A15 (2011)
Safety of household and electrical appliances - Part 2^ Particular requirements for commercial electric dishwashing machines
EN60335-2-58 (2005) + A1 (2008) + A11 (2010).
Household and similar electrical appliances – Electromagnetic fields – Measurement methods for electromagnetic fields of
household appliances and similar apparatus with regard to human exposure EN 62233:(2008)
Limits and methods of measurement of radio disturbance characteristics of electrical motor-operated and thermal appliances for
households and similar purposes, electric tools and similar electric apparatus - EN 55014-1–1(2006) + A1 (2009)
Limits for harmonic current emissions (equipment input current
16 A per phase) - EN 61000-3-2(2006) or >16A and 75A + A2
(2005) EN 61000-3-12(2005)
Limitation of voltage fluctuations and flicker in low-voltage supply systems for equipment with rated current
16 A. EN 61000-3-
3(2008) o >16A e 75A EN 61000-3-11(2000)
Immunity requirements for household appliances, tools and similar apparatus. Product family standard EN 55014-2(1997) +
A1(2001) + A2 (2008)
Safety of machinery Basic concepts, general principles for design - Basic terminology, methodology-ISO 12100-1 (2009).
Safety of machinery - Basic concepts, general principles for design - Technical principles-ISO 12100-2 (2009).
on the basis of what is foreseen by the Directives:
2004/108/CE, 2006/42/CE.
2004/108/EC, 2006/42/EC.
We decline any responsability for injuries or damage derived from machine misuse, abuse by others or improper machine maintenance or repairs.
(date) li 01/01/2013
The administrator
technical file case manager : Ing Roberto Affaba
address : via italia 6 – 26855 – Lodi Vecchio (LO) Italy
4
WASTE OF ELECTRICAL AND ELECTRONIC EQUIPMENT DIRECTIVE (WEEE,RAEE in Italy) 2002/96/EC AND
SUBSEQUENT 2003/108/EC
The marking shown below indicates that the product cannot be disposed of as part of normal household waste.
Electrical and Electronic Equipment (EEE) can contain materials harmful to health and the environment, and therefore
is subject to separate waste collection: it must be disposed of at appropriate waste collection points or returned to the
distributor against purchase of new equipment of similar type or having the same functions.
The directive mentioned above, to which make reference for further details, provides for punitive actions in case of
illegal disposal of such waste.
LAMBER, manufacturer of this equipment, is enrolled in the Italian WEEE Register – the Register of Producers of
Electrical and Electronic Equipment- from the 18
th
/02/2008 with the number IT08020000000617.
5
WASHING
RINSING
MODEL
MODEL
M115
left-right
M115
right-left
6
TECHNICAL DATA AND DESCRIPTION
The table reported at page 5 shows the basic models of conveyor dishwashers and
identifies the single washing areas to which additional modules can be added to improve
their performance.
ACCESSORIES
COLD PRE-WASHING
STEAM CONDENSER - CVM
fan
kW
DRYING – AS
fan
kW Heat element kW
ADDITIONAL RINSING - RIS
HEAT RECOVERER – RC-CVM
fan
kW
AUTOTIMER
SPLASH SHIELD (PMC-PMA-PMA/R)
BOOSTER PUMP
Motor
kW
TECHNICAL SPECIFICATIONS
Model:
version Left-Right Right-Left
1
st
speed
baskets/hour
2nd speed
baskets/hour
ELECTRIC POWER
kW
ELECTRICAL INPUT
A
ELECTRIC CABLE
mm
2
CIRCUIT BREAKER
A
lcc ELECTRIC INPUT
6 kA
VOLTAGE
PRE-WASHING
TANK ELEMENTS
kW
ELECTRIC PUMP
kW
FIRST WASHING
TANK ELEMENTS
kW
ELECTRIC PUMP
kW
SECOND WASHING
TANK ELEMENTS
kW
ELECTRIC PUMP
kW
THIRD WASHING
TANK ELEMENTS
kW
ELECTRIC PUMP
kW
PRE-RINSING
TANK ELEMENTS
kW
ELECTRIC PUMP
kW
RINSING
BOILER ELEMENT
kW
BOILER ELEMENT
kW
GEARED MOTOR
kW
7
DESCRIPTION
CHARACTERISTICS
* Body and tank in stainless steel construction 18/10 AISI 304,
* Tunnel composition:
- 1 Wash - wash arms : 3 upper + 2 lower
- 1 Rinse - rinse arms : 1 upper + 1 lower
* Completely automatic,
* Upper and lower fixed washing ( 55÷60 °C )
* Upper and lower fixed rinsing ( 85-90 °C )
* Washing and rinsing arms in stainless steel constructions, easy disassembly
and interchangeable,
* Double skin with thermic and acoustic insulation ;
* Slanted tank with rounded edges,
* Stainless steel autodraining washing pump,
* Counterbalanced door
* Front panel composition ::
- Main ON/OFF switch;
- Start pushbutton
- Stop pushbutton
- Emergency pushbutton
- Machine ON indicator
- Machine ready indicator
- Overload cutout indicator
* Frontal maintenance
* Automatic tank loading
* Rinse economizer
* Tank and pump filters
* Insulated Boiler
SAFETY
* Feet adjustable and strong
* Pressure-switch protection for Heating elements
* Thermic protection for washing pump
* Automatic stopping of pull-through in case of foreign bodies
* Low voltage control circuit (24V) for greater safety
during work operation
* Dishes (Stop with End Micro-switch on the exit table)
* Door opening safety device
8
Contents
General norms page 09
Introduction and safety norms page 10
Unpacking and delivery checks page 12
1 – INSTRUCTIONS FOR THE USER page 13
First section - For the user – Operation before washing page 14
Switch-on and use of the dishwashing machine mod. M115 page 16
Washing of dishes – During washing operations page 18
After washing operations page 20
Helpful suggestions - Achievements page 21
Safety devices page 21
Washing flow control system page 23
Useful hints of stainless steel maintenance page 24
2 – INSTRUCTIONS FOR THE INSTALLER page 25
Installation page 26
Second section - For the installer - Disposal page 27
Positioning – Electrical connection page 29
Water connections page 30
Water draining - Steam feeding – page 31
Steam exhaust – Vapours suction – Testing - Working temperatures page 32
Torque limiter page 33
Steam condenser - Autotimer page 34
Possible drawbacks – causes - remedies page 35
Table connection scheme page 41
Wiring diagram page 42
9
INSTRUCTIONS MANUAL DISHWASHING MACHINE
M115
The automatic-rack conveyor dishwashing machines of the M115 series are designed to
wash any kinds of dishes .
The modular system and the various optionals available allow the make-up of
dishwashing machines with the most appropriate features in order to meet your
production,space saving and energy-saving requirements.
GENERAL NORMS ENGLISH
Tank You for purchasing our Dishwashing Machine.
Perfect washing-up results as far as hygiene concerns and a correct operation of the
dishwashing machine can be assured only in case the instructions reported in the present
manual are carefully followed.
We hope the information reported in the present manual will be helpful to You.
They are based on data and our best updated knowledge.
Carefully read the Instructions reported in the manual, recommendations and suggestions
included. Carefully read the terms of sale too, the ones limiting warranty included.
10
INTRODUCTION
AND SAFETY NORMS
INTRODUCTION
This equipment is destined only to the use it has been conceived for: tableware washing
such as dishes, glasses, cups, cutlery, trays, etc. Using it to wash machine components or
objects whose dimensions are superior to the machine working passage is improper and
therefore dangerous.
- The noise of the machine running empty, measured at the working positions (fig. 1) and at 1.6m
from the floor, is the following:
position 1 position 2 position 3
Leq A Level equivalent
of sound pressure dB(A)
70 68 70
The level of peak sound pressure Lpc is not declared as it is much inferior to 130dB(C):
PRELIMINARY OBSERVATION
Carefully read the instructions reported in the present user manual, as it gives important
indications about safety of installation, operation and maintenance:
- carefully keep the present manual for further consultations;
- the illustrations and drawings showing the machine are intended for general reference only
and are not necessarily accurate in every particular;
- the dimensions and characteristics of the machine, given in this Manual, are not to be considered
binding and may be changed without prior notice;
- having removed the packing material, check that all the equipment is present. If there is any
doubt, do not use it and contact qualified personnel. The packing elements (plastic bags,
nails, etc.) should be kept away from children, because they are dangerous.
11
GENERAL SAFETY REGULATIONS
THIS SAFETY CODE HAS BEEN COMPILED IN YOUR INTEREST. Strict adherence to
these rules will reduce the risks of injury both to yourself and to others;
Personnel working with this machine must adhere strictly to all statutory safety regulations as well
as the specific rules listed below. Failure to do so may result in personal inyury and damage to
the machine;
- DO NOT attempt to move, install, set-up or operate this machine until you have read and
fully understood this Manual. If doubt persists, ask your supervisor;
- never leave tools, parts or other loose material on or in the machine;
- Before switching the equipment the equipment on, make sure that the model plate data
conforms to that of the electrical and water distribution network;
- remember that even with the mains isolator in the “OFF” position, the incoming cables are
still live;
- BEFORE starting machine o cycle, after any maintenance or repair work, make sure all
protective are correctly installed;
- be vigilant at all times, remember that your safety and that of your fellow workers depend
on you;
- when moving or lifting the machine, care must be taken to comply with all the relevant
regulations governing such operations;
- installation should be carried out by qualified personnel according to the manufacturer's
instructions.
- this equipment should be destined to the use which it has been conceived for. Any other
application should be considered improper and consequently dangerous;
- the equipment should only be used by personnel trained for its use;
SPECIAL SAFETY REGULATIONS
- adjustement and repairs must be carried out only by personnel qualified. Repair carried out
by unskilled personnel may be dangerous;
- perfect washing-up results as far as hygiene concerns and a correct operation of the
washing machine can be assured only in case the instructions reported in the present
handbook are carefully followed;
- the machine must be only used by authorized personnel which must comply with sanitary
measures;
- do not leave the machine in environment with temperatures inferior to 0°C;
- the machine protection degree is IP55 for Control board and IP32 for machine, therefore it
should not be washed with direct high pressure jets of water;
- If the power cable is defective, it must be replaced by your manufacturer or by a
technical assistance service or by a qualified technician in order to avoid risks.
12
UNPACKING AND DELIVERY CHECKS
When the case with the machine has been received, unpack it as follows:
- Remove the upper cover and the wooden case side walls, take care not to damage
the machine,
- Remove possible accessories boxes,
- Remove the protecting cellophane,
- Make sure that the machine has not been damaged during transport,
- Make sure that all covers and panels have been correctly fixed and that no loosen
part is present,
- Visually inspect that all electrical components are integral.
TRANSPORT AND INSTALLATION
- To lift and transport the machine, insert the truck forks under the frame connected to
the points indicated by the yellow adhesives applied on the machine front side (see
draw below).
disforchem115
draw “A”*
- Before plugging the machine, make sure that the supply voltage of the domestic
wiring system and the water supply from water connection corresponds to the ones
reported on the rating plate
- Installation should be carried out by qualified personnel according to the
manufacturer's indications
During instalation, it is recommended to level the machine in order to ensure a correct
operation.
INSTRUCTIONS FOR THE USER
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