Lake Shore 218S, 218, 218E User Manual

User’s Manual
Model 218
Temperature Monitor
Includes Coverage For:
Model 218S and Model 218E
Internet Addresses:
sales@lakeshore.com service@lakeshore.com
Visit Our Website:
www.lakeshore.com
Fax: (614) 891-1392 Telephone: (614) 891-2243
Methods and apparatus disclosed and described herein have been developed solely on company funds of Lake Shore Cryotronics, Inc. No government or other contractual support or relationship whatsoever has existed which in any way affects or mitigates proprietary rights of Lake Shore Cryotronics, Inc. in these developments. Methods and apparatus disclosed herein may be subject to U.S. Patents existing or applied for. Lake Shore Cryotronics, Inc. reserves the right to add, improve, modify, or withdraw functions, design modifications, or products at any time without notice. Lake Shore shall not be liable for errors contained herein or for incidental or consequential damages in connection with furnishing, performance, or use of this material.
Revision 2.2 P/N 119-007 03 July 2012
Lake Shore Model 218 Temperature Monitor User’s Manual
1. Lake Shore warrants that this Lake Shore product (the “Product”) will be free from defects in materials and workmanship for the Warranty Period specified above (the “Warranty Period”). If Lake Shore receives notice of any such defects during the Warranty Period and the Product is shipped freight prepaid, Lake Shore will, at its option, either repair or replace the Product if it is so defective without charge to the owner for parts, service labor or associated customary return shipping cost. Any such replacement for the Product may be either new or equivalent in performance to new. Replacement or repaired parts will be warranted for only the unexpired portion of the original warranty or 90 days (whichever is greater).
2. Lake Shore warrants the Product only if it has been sold by an authorized Lake Shore employee, sales representative, dealer or original equipment manufacturer (OEM).
3. The Product may contain remanufactured parts equivalent to new in performance or may have been subject to incidental use.
4. The Warranty Period begins on the date of delivery of the Product or later on the date of installation of the Product if the Product is installed by Lake Shore, provided that if you schedule or delay the Lake Shore installation for more than 30 days after delivery the Warranty Period begins on the 31st day after delivery.
5. This limited warranty does not apply to defects in the Product resulting from (a) improper or inadequate maintenance, repair or calibration, (b) fuses, software and non-rechargeable batteries, (c) software, interfacing, parts or other supplies not furnished by Lake Shore, (d) unauthorized modification or misuse, (e) operation outside of the published specifications or (f) improper site preparation or maintenance.
6. TO THE EXTENT ALLOWED BY APPLICABLE LAW, THE ABOVE WARRANTIES ARE EXCLUSIVE AND NO OTHER WARRANTY OR CONDITION, WHETHER WRITTEN OR ORAL, IS EXPRESSED OR IMPLIED. LAKE SHORE SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY, SATISFACTORY QUALITY AND/OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE PRODUCT. Some countries, states or provinces do not allow limitations on an implied warranty, so the above limitation or exclusion might not apply to you. This warranty gives you specific legal rights and you might also have other rights that vary from country to country, state to state or province to province.
7. TO THE EXTENT ALLOWED BY APPLICABLE LAW, THE REMEDIES IN THIS WARRANTY STATEMENT ARE YOUR SOLE AND EXCLUSIVE REMEDIES.
8. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, IN NO EVENT WILL LAKE SHORE OR ANY OF ITS SUBSIDIARIES, AFFILIATES OR SUPPLIERS BE LIABLE FOR DIRECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL OR OTHER DAMAGES (INCLUDING LOST PROFIT, LOST DATA OR DOWNTIME COSTS) ARISING OUT OF THE USE, INABILITY TO USE OR RESULT OF USE OF THE PRODUCT, WHETHER BASED IN WARRANTY, CONTRACT, TORT OR OTHER LEGAL THEORY, AND WHETHER OR NOT LAKE SHORE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Your use of the Product is entirely at your own risk. Some countries, states and provinces do not allow the exclusion of liability for incidental or consequential damages, so the above limitation may not apply to you.
LIMITED WARRANTY STATEMENT
WARRANTY PERIOD: ONE (1) YEAR
LIMITED WARRANTY STATEMENT (Continued)
9. EXCEPT TO THE EXTENT ALLOWED BY APPLICABLE LAW, THE TERMS OF THIS LIMITED WARRANTY STATEMENT DO NOT EXCLUDE, RESTRICT OR MODIFY, AND ARE IN ADDITION TO, THE MANDATORY STATUTORY RIGHTS APPLICABLE TO THE SALE OF THE PRODUCT TO YOU.
CERTIFICATION
Lake Shore certifies that this product has been inspected and tested in accordance with its published specifications and that this product met its published specifications at the time of shipment. The accuracy and calibration of this product at the time of shipment are traceable to the United States National Institute of Standards and Technology (NIST); formerly known as the National Bureau of Standards (NBS).
FIRMWARE LIMITATIONS
Lake Shore has worked to ensure that the Model 218 firmware is as free of errors as possible, and that the results you obtain from the instrument are accurate and reliable. However, as with any computer-based software, the possibility of errors exists.
In any important research, as when using any laboratory equipment, results should be carefully examined and rechecked before final conclusions are drawn. Neither Lake Shore nor anyone else involved in the creation or production of this firmware can pay for loss of time, inconvenience, loss of use of the product, or property damage caused by this product or its failure to work, or any other incidental or consequential damages. Use of our product implies that you understand the Lake Shore license agreement and statement of limited warranty.
FIRMWARE LICENSE AGREEMENT
The firmware in this instrument is protected by United States copyright law and international treaty provisions. To maintain the warranty, the code contained in the firmware must not be modified. Any changes made to the code is at the user’s risk. Lake Shore will assume no responsibility for damage or errors incurred as result of any changes made to the firmware.
Under the terms of this agreement you may only use the Model 218 firmware as physically installed in the instrument. Archival copies are strictly forbidden. You may not decompile, disassemble, or reverse engineer the firmware. If you suspect there are problems with the firmware, return the instrument to Lake Shore for repair under the terms of the Limited Warranty specified above. Any unauthorized duplication or use of the Model 218 firmware in whole or in part, in print, or in any other storage and retrieval system is forbidden.
TRADEMARK ACKNOWLEDGMENT
Many manufacturers claim designations used to distinguish their products as trademarks. Where those designations appear in this manual and Lake Shore was aware of a trademark claim, they appear with initial capital letters and the ™ or
Apiezon
®
is a trademark of Biddle Instruments.
®
symbol.
CalCurve™, Carbon-Glass™, Cernox™, Duo-Twist™, Quad-Lead™,
Quad-Twist™, Rox™, SoftCal™, and Thermox™ are trademarks of Lake Shore Cryotronics, Inc.
Chromel™ and Alumel™ are trademarks of Hoskins Manufacturing
Company.
Formvar™ is a trademark of Monsanto Chemical Company.
®
MS-DOS
and Windows® are trademarks of Microsoft Corp.
NI-488.2™ is a trademark of National Instruments.
PC, XT, AT, and PS-2 are trademarks of IBM.
®
Stycast
is a trademark of Emerson & Cuming.
®
Teflon
is a trademark of DuPont De Nemours.
Copyright © 1998 2004, 2009 and 2012 by Lake Shore Cryotronics, Inc. All rights reserved. No portion of this manual may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the express written permission of Lake Shore.
A
Lake Shore Model 218 Temperature Monitor User’s Manual
DECLARATION OF CONFORMITY
We: Lake Shore Cryotronics, Inc.
575 McCorkle Blvd.
Westerville OH 43082-8888 USA
hereby declare that the equipment specified conforms to the following Directives and Standards:
Application of Council Directives: .............................. 73/23/EEC
89/336/EEC
Standard to which Conformity is declared: ................ EN 61010-1:2001
Overvoltage II Pollution Degree 2
EN 61326 A2:2001
Class A Annex B
Model Number: .......................................................... 218
Ed Maloof
Printed Name
Vice President of Engineering
Position
B
Lake Shore Model 218 Temperature Monitor User’s Manual
Electromagnetic Compatibility (EMC) for the Model 218 Temperature Monitor
Electromagnetic Compatibility (EMC) of electronic equipment is a growing concern worldwide. Emissions of and immunity to electromagnetic interference is now part of the design and manufacture of most electronics. To qualify for the CE Mark, the Model 218 meets or exceeds the generic requirements of the European EMC Directive 89/336/EEC as a CLASS A product. A Class A product is allowed to radiate more RF than a Class B product and must include the following warning:
WARNING: This is a Class A product. In a domestic environment, this product may
cause radio interference in which case the user may be required to take
The instrument was tested under normal operating conditions with sensor and interface cables attached. If the installation and operating instructions in the User’s Manual are followed, there should be no degradation in EMC performance.
Pay special attention to instrument cabling. Improperly installed cabling may defeat even the best EMC protection. For the best performance from any precision instrument, follow the grounding and shielding instructions in the User’s Manual. In addition, the installer of the Model 218 should consider the following:
• Leave no unused or unterminated cables attached to the instrument.
• Make cable runs as short and direct as possible.
• Do not tightly bundle cables that carry different types of signals.
• Add the clamp-on ferrite filters (Part Number 9009-020) included with the connector kit to the sensor input cables near the instrument rear panel.
adequate measures.
C
Lake Shore Model 218 Temperature Monitor User’s Manual
TABLE OF CONTENTS
Chapter/Paragraph Title Page
1 INTRODUCTION .................................................................................................................................... 1-1
1.0 GENERAL ........................................................................................................................... 1-1
1.1 MODEL 218 FEATURES .................................................................................................... 1-3
1.2 MODEL 218 SPECIFICATIONS ......................................................................................... 1-4
1.3 SAFETY .............................................................................................................................. 1-6
1.3.1 Handling Liquid Helium and Liquid Nitrogen ................................................................... 1-6
1.3.2 Safety Summary .............................................................................................................. 1-7
1.3.3 Safety Symbols ................................................................................................................ 1-7
2 SENSOR CONSIDERATIONS ............................................................................................................... 2-1
2.0 GENERAL ........................................................................................................................... 2-1
2.1 TEMPERATURE SENSOR SELECTION ........................................................................... 2-1
2.1.1 Temperature Range ......................................................................................................... 2-1
2.1.2 Sensor Sensitivity ............................................................................................................ 2-1
2.1.3 Environmental Conditions ................................................................................................ 2-1
2.1.4 Measurement Accuracy ................................................................................................... 2-2
2.1.5 Sensor Package .............................................................................................................. 2-2
2.2 CALIBRATED SENSORS ................................................................................................... 2-2
2.2.1 Traditional Calibration ...................................................................................................... 2-2
2.2.2 SoftCal™ .......................................................................................................................... 2-2
2.2.3 Standard Curves .............................................................................................................. 2-3
2.2.4 CalCurve™ ...................................................................................................................... 2-4
2.3 SENSOR INSTALLATION .................................................................................................. 2-4
2.3.1 Mounting Materials .......................................................................................................... 2-4
2.3.2 Sensor Location ............................................................................................................... 2-4
2.3.3 Thermal Conductivity ....................................................................................................... 2-4
2.3.4 Contact Area .................................................................................................................... 2-5
2.3.5 Contact Pressure ............................................................................................................. 2-5
2.3.6 Lead Wire ......................................................................................................................... 2-6
2.3.7 Lead Soldering ................................................................................................................. 2-6
2.3.8 Heat Sinking Leads .......................................................................................................... 2-6
2.3.9 Thermal Radiation ........................................................................................................... 2-6
2.3.10 Thermal EMF Compensation with Voltage Excitation ..................................................... 2-6
3 INSTALLATION ..................................................................................................................................... 3-1
3.0 GENERAL ........................................................................................................................... 3-1
3.1 INSPECTION AND UNPACKING ....................................................................................... 3-1
3.2 REPACKAGING FOR SHIPMENT ..................................................................................... 3-1
3.3 REAR PANEL DEFINITION ................................................................................................ 3-2
3.3.1 Line Input Assembly ........................................................................................................ 3-2
3.3.2 Sensor Inputs ...........................................................................................................
3.3.3 Terminal Block (Model 218S ONLY) ............................................................................... 3-7
3.3.4 Computer Interfaces ........................................................................................................ 3-8
4 OPERATION .......................................................................................................................................... 4-1
4.0 GENERAL ........................................................................................................................... 4-1
4.1 DISPLAY SCREEN DESCRIPTION ................................................................................... 4-1
4.2 KEYPAD DESCRIPTION .................................................................................................... 4-3
4.2.1 General Keypad Operation .............................................................................................. 4-4
4.3 TURNING POWER ON ....................................................................................................... 4-4
4.4 DISPLAY SETUP ................................................................................................................ 4-4
........ 3-4
Table of Contents i
Lake Shore Model 218 Temperature Monitor User’s Manual
TABLE OF CONTENTS (Continued)
Chapter/Paragraph Title Page
4.5 INPUT TYPE........................................................................................................................ 4-5
4.5.1 Optimizing the Update Rate ............................................................................................. 4-7
4.6 CURVE SELECT ................................................................................................................. 4-7
4.7 MATH ................................................................................................................................... 4-8
4.7.1 Max/Min ............................................................................................................................ 4-8
4.7.2 Linear ................................................................................................................................ 4-9
4.7.3 Filter ................................................................................................................................ 4-10
4.8 ANALOG OUTPUTS (MODEL 218S ONLY) ..................................................................... 4-11
4.8.1 Example of Low and High Analog Parameter Setting .................................................... 4-13
4.9 ALARMS SETUP AND OPERATION ................................................................................ 4-13
4.10 ALARM RESET ................................................................................................................. 4-15
4.11 RELAY SETUP (MODEL 218S ONLY) ............................................................................. 4-15
4.12 LOCKING THE KEYPAD ................................................................................................... 4-16
4.13 RESETTING MODEL 218 TO DEFAULTS ....................................................................... 4-16
5 SPECIAL FEATURES ............................................................................................................................ 5-1
5.0 GENERAL ............................................................................................................................ 5-1
5.1 FRONT PANEL CURVE ENTRY......................................................................................... 5-1
5.1.1 Curve Header Parameters ............................................................................................... 5-1
5.1.2 Curve Breakpoints ............................................................................................................ 5-2
5.1.3 Editing An Existing Curve ................................................................................................. 5-2
5.1.4 Entering A New Curve ...................................................................................................... 5-3
5.1.5 Erasing User Curves ........................................................................................................ 5-4
5.1.6 Viewing Standard Curves ................................................................................................. 5-4
5.1.7 Copying Curves ................................................................................................................ 5-4
5.2 SOFTCAL™ ......................................................................................................................... 5-5
5.2.1 SoftCal™ and Silicon Diode Sensors ............................................................................... 5-6
5.2.2 SoftCal™ Accuracy with Silicon Diode Sensors .............................................................. 5-7
5.2.3 SoftCal™ and Platinum Sensors ...................................................................................... 5-7
5.2.4 SoftCal™ Accuracy with Platinum Sensors ..................................................................... 5-8
5.2.5 Creating a SoftCal™ Calibration Curve ........................................................................... 5-8
5.3 DATA LOGGING ................................................................................................................. 5-9
5.3.1 Log Setup ......................................................................................................................... 5-9
5.3.2 Starting and Stopping Data Log ..................................................................................... 5-11
5.3.3 Viewing Logged Data ..................................................................................................... 5-11
5.3.4 Line Power Loss ............................................................................................................. 5-11
5.4 PRINTING .......................................................................................................................... 5-12
5.4.1 Printer Support ............................................................................................................... 5-12
5.4.2 Printer Connector and Cable .......................................................................................... 5-13
5.4.3 Printer Operation ............................................................................................................ 5-13
6 REMOTE OPERATION .......................................................................................................................... 6-1
6.0 GENERAL ............................................................................................................................ 6-1
6.1 IEEE-488 INTERFACE ........................................................................................................ 6-1
6.1.1 IEEE-488 Interface Settings ............................................................................................. 6-2
6.1.2 IEEE-488 Command Structure ......................................................................................... 6-2
6.1.3 Status Registers ............................................................................................................... 6-3
6.1.4 Example IEEE Setup and Program .................................................................................. 6-5
6.1.5 Notes On Using the IEEE Interface .................................................................................. 6-5
ii Table of Contents
Lake Shore Model 218 Temperature Monitor User’s Manual
TABLE OF CONTENTS (Continued)
Chapter/Paragraph Title Page
6.2 SERIAL INTERFACE .......................................................................................................... 6-8
6.2.1 Physical Connection ........................................................................................................ 6-8
6.2.2 Hardware Support ............................................................................................................ 6-8
6.2.3 Character Format ............................................................................................................. 6-9
6.2.4 Message Strings .............................................................................................................. 6-9
6.2.5 Message Flow Control ................................................................................................... 6-10
6.2.6 Changing Baud Rate ..................................................................................................... 6-10
6.2.7 Serial Interface Basic Programs .................................................................................... 6-11
6.2.8 Troubleshooting ............................................................................................................. 6-16
6.3 IEEE-488/Serial Interface Commands .............................................................................. 6-16
7 SERVICE ................................................................................................................................................ 7-1
7.0 GENERAL ........................................................................................................................... 7-1
7.1 GENERAL MAINTENANCE PRECAUTIONS .................................................................... 7-1
7.2 ELECTROSTATIC DISCHARGE ........................................................................................ 7-1
7.2.1 Identification of Electrostatic Discharge Sensitive Components ..................................... 7-1
7.2.2 Handling Electrostatic Discharge Sensitive Components ............................................... 7-2
7.3 FUSE DRAWER .................................................................................................................. 7-2
7.4 LINE VOLTAGE SELECTION ............................................................................................. 7-2
7.5 FUSE REPLACEMENT ...................................................................................................... 7-3
7.6 SENSOR INPUT CONNECTOR AND PINOUT ................................................................. 7-3
7.7 TERMINAL BLOCK (MODEL 218S ONLY) ........................................................................ 7-4
7.8 IEEE-488 INTERFACE CONNECTOR ............................................................................... 7-5
7.9 SERIAL INTERFACE CABLE AND ADAPTERS ................................................................ 7-6
7.10 TOP OF ENCLOSURE REMOVE AND REPLACE PROCEDURE .................................... 7-7
7.11 EPROM AND NOVRAM REPLACEMENT ......................................................................... 7-8
7.12 ERROR MESSAGES .......................................................................................................... 7-8
7.13 CALIBRATION PROCEDURE .......................................................................................... 7-10
7.13.1 Required Equipment List ............................................................................................... 7-10
7.13.2 Sensor Input Calibration Setup ...................................................................................... 7-10
7.13.3 Clear Calibration ............................................................................................................ 7-10
7.13.4 A/D Linearity Calibration ................................................................................................ 7-10
7.13.5 Zero Calibration ............................................................................................................. 7-11
7.13.6 2.5 Volt Input Gain Calibration ....................................................................................... 7-11
7.13.7 7.5 Volt Input Gain Calibration ....................................................................................... 7-11
7.13.8 10 µA Current Source Calibration .................................................................................. 7-11
7.13.9 250 Ω Input Gain Calibration ......................................................................................... 7-12
7.13.10 500 Ω Input Gain Calibration ......................................................................................... 7-12
7.13.11 7.5 kΩ Input Gain Calibration ........................................................................................ 7-12
7.13.12 5 kΩ Input Gain Calibration ........................................................................................... 7-13
7.13.13 Calibrate Input Group B ................................................................................................. 7-13
7.13.14 Analog Output Calibration and Test (Model 218S Only) ............................................... 7-13
7.13.15 Calibration Specific Interface Commands ..................................................................... 7-14
8 ACCESSORIES ...................................................................................................................................... 8-1
8.0 GENERAL ........................................................................................................................... 8-1
8.1 MODELS ............................................................................................................................. 8-1
8.2 OPTIONS ............................................................................................................................ 8-1
8.3 ACCESSORIES .................................................................................................................. 8-1
APPENDIX A – CURVE TABLES ................................................................................................................ A-1
Table of Contents iii
Lake Shore Model 218 Temperature Monitor User’s Manual
LIST OF ILLUSTRATIONS
Figure No. Title Page
1-1 Cryogenic Storage Dewar ............................................................................................................... 1-5
2-1 Silicone Diode Sensor Calibrations and CalCurve™ ...................................................................... 2-3
2-2 Typical Sensor Installation in a Mechanical Refrigerator ................................................................ 2-5
3-1 Model 218 Rear Panel .................................................................................................................... 3-2
3-2 Line Input Assembly ........................................................................................................................ 3-2
3-3 Model 218 Input Connector Pinouts ............................................................................................... 3-4
3-4 Terminal Block Connectors ............................................................................................................. 3-7
4-1 Model 218 Front Panel .................................................................................................................... 4-1
4-2 Model 218 Normal Display Screen Format ..................................................................................... 4-2
4-3 Example of Low and High Analog Parameter Setting .................................................................. 4-13
5-1 SoftCal™ Temperature Ranges for Silicon Diode Sensors ............................................................ 5-6
5-2 SoftCal™ Temperature Ranges for Platinum Sensors ................................................................... 5-7
5-3 Serial Port Details ......................................................................................................................... 5-13
6-1 Typical National Instruments GPIB Configuration from IBCONF.EXE ........................................... 6-7
7-1 Fuse Drawer .................................................................................................................................... 7-2
7-2 Power Fuse Access ........................................................................................................................ 7-2
7-3 Model 218 Input Connector Pinouts ............................................................................................... 7-3
7-4 Terminal Block Connectors ............................................................................................................. 7-4
7-5 IEEE-488 Rear Panel Connector Details ........................................................................................ 7-5
7-6 Serial Port Pinouts .......................................................................................................................... 7-7
7-7 Location of Internal Components .................................................................................................... 7-9
8-1 Model RM-1/2 Rack-Mount Kit ........................................................................................................ 8-3
8-2 Model RM-2 Dual Rack-Mount Kit .................................................................................................. 8-4
LIST OF TABLES
Table No. Title Page
1-1 Supported Lake Shore Sensors ...................................................................................................... 1-1
1-2 Model 218 Sensor Input Performance Chart .................................................................................. 1-4
3-1 AC Line Input Definitions ................................................................................................................ 3-3
4-1 Sensor Input Type Display Messages ............................................................................................ 4-6
4-2 Sensor Configuration Update Rates ............................................................................................... 4-7
4-3 Standard Curves Included in the Model 218 ................................................................................... 4-7
4-4 Model 218 Parameter Defaults ..................................................................................................... 4-16
5-1 Recommended Curve Parameters ................................................................................................. 5-1
5-2 Storage Capability Based on Readings per Record ....................................................................... 5-9
5-3 Serial Printer Interface Specifications ........................................................................................... 5-12
6-1 Sample BASIC IEEE-488 Interface Program .................................................................................. 6-6
6-2 Serial Interface Specifications ......................................................................................................... 6-9
6-3 Serial Interface Program Control Properties ................................................................................. 6-12
6-4 Visual Basic Serial Interface Program .......................................................................................... 6-13
6-5 Quick Basic Serial Interface Program ........................................................................................... 6-14
6-5 Model 218 Interface Commands by Function ............................................................................... 6-17
A-1 Standard DT-470 Diode Curve ...................................................................................................... A-1
A-2 Other Standard Diode and Platinum Curves ................................................................................. A-2
A-3 Standard DT-670 Diode Curve ...................................................................................................... A-2
iv Table of Contents
Lake Shore Model 218 Temperature Monitor User’s Manual
CHAPTER 1
INTRODUCTION
1.0 GENERAL
The Model 218 is an eight input temperature monitor that can be used with diode or resistive temperature sensors. The measurement input was designed for the demands of cryogenic temperature measurement. The monitor’s low noise, high resolution and wide operating range make it ideal for noncryogenic applications as well.
There are two versions of the Model 218, the Model 218S and Model 218E. Both versions have the same sensor measurement and display capabilities but include different interfaces.
The Model 218S has many interface features intended for system integration and automated data collection that make it useful for cryogenic and noncryogenic applications. The Model 218S includes two computer interfaces, IEEE-488 and serial. Data logging memory and printer capability are included to help automate data collection. Two analog voltage outputs, an alarm feature and eight relays enhance system integration.
The Model 218E is configured to have a lower selling price but maintains the same level of performance. It includes a serial computer interface, data logging memory and printer capability. The alarm feature is also present on the Model 218E, but there are no relays. The 218E has all the features and specifications of the 218S except IEEE-488 interface, analog voltage outputs and relays.
Introduction 1-1
Lake Shore Model 218 Temperature Monitor User’s Manual
Table 1-1. Supported Lake Shore Sensors 1
Type Model Temp. Range
Diodes
Silicon Diode DT-670-SD 1.4 K to 500 K
Silicon Diode DT-670E-BR 30 K to 500 K
Silicon Diode DT-414 1.4 K to 375 K
Silicon Diode DT-421 1.4 K to 325 K
Silicon Diode DT-470-SD 1.4 475 K
Silicon Diode DT-471-SD 10 K to 500 K
GaAIAs Diode TG-120-PL 1.4 K to 325 K
GaAIAs Diode TG-120-PL 1.4 K to 325 K
GaAIAs Diode TG-120-SD 1.4 K to 500 K
Positive Temperature Coefficient RTDs
100 Ω Platinum
100 Ω Platinum
PT-102/3 14 K to 873 K
PT-111 14 K to 673 K
Rhodium-Iron RF-800-4 1.4 K to 500 K
Rhodium-Iron RF-100T/U 1.4 K to 325 K
Negative Temperature Coefficient RTDs2
Cernox™ CX-1010 2 K to 325 K4
Cernox™ CX-1030-HT 3.5 K to 420 K
Cernox™ CX-1050-HT 4 K to 420 K
3,6
Cernox™ CX-1070-HT 15 K to 420 K3
Cernox™ CX-1080-HT 50 K to 420 K3
Germanium GR-200A/B-1000 2.2 K to 100 K4
Germanium GR-200A/B-1500 2.6 K to 100 K4
Germanium GR-200A/B-2500 3.1 K to 100 K4
Carbon-Glass CGR-1-500 4 K to 325 K5
Carbon-Glass CGR-1-1000 5 K to 325 K5
Carbon-Glass CGR-1-2000 6 K to 325 K5
Rox™ RX-102A 1.4 K to 40 K5
1 Sensors sold separately.
2 Single excitation current may limit the low temperature range of NTC resistors
3 Non-HT version maximum temperature: 325 K
4 Low temperature limited by input resistance range
5 Low temperature specified with self-heating error: < 5 mK
6 Low temperature specified with self-heating error: < 12 mK
3,6
1-2 Introduction
Lake Shore Model 218 Temperature Monitor User’s Manual
1.1 MODEL 218 FEATURES
PTC Resistor Measurements
The Model 218 can read up to eight 100 Ω, 1000 Ω PTC (positive temperature coefficient) or any other PTC resistive sensors using their standard curves or individual calibrations. Platinum RTDs are known for their wide range of operation and uniform sensitivity. The Model 218 can read Platinum RTDs to achieve temperature readings greater than 1000 K (727 °C). Platinum RTDs sold by Lake Shore are limited to 800 K (527 °C).
Diode Measurements
The Model 218 can read up to eight Lake Shore DT-470 or any other diode temperature sensor. Diode sensors are easily interchangeable and provide a wide measurement range from 1.4 to 475 K. Many diodes like the DT-470 follow a standard temperature response curve that may eliminate the need for costly or time consuming individual calibration. The convenient SoftCal™ feature can be used to improve the accuracy of less expensive DT-470 sensors.
NTC Resistor Measurements
The Model 218 can read up to eight NTC (negative temperature coefficient) resistor sensors using their standard curves or individual calibrations. NTC resistor sensors are typically used in specialized applications such as magnetic and radiation environments. In some applications, the constant current excitation of the 218 may limit the useful range of NTC resistor sensors (refer to Table 1-2).
Configurable Sensor Inputs
The Model 218 has eight constant current sources (one for each input) that can be configured for a variety of sensors. The inputs can be configured from the front panel or via computer interface and are grouped in two sets of four. Each set of four inputs are configured for the same sensor type (i.e. all 100 Ω Platinum or all Silicon Diodes, etc.).
Sensor Input Reading Capability
The Model 218 has two high resolution A/D converters to increase its update rate. It can read sensor inputs more quickly than other scanning monitors because it does not have to wait for current source switching. The result is 16 new readings per second allowing all inputs to be read twice each second. Inputs can be turned off to obtain a higher reading rate on fewer sensors. All readings can be read out of the instrument with the IEEE-488 interface. The serial interface can also be used to read all readings if it is operated efficiently. The display is updated twice each second.
Temperature Response Curves
The Model 218 has standard temperature sensor response curves for silicon diodes and platinum RTDs. It can support a wide variety of temperature sensors that do not have a standard curve because a unique 200 point user curve can be stored for each of the eight inputs. CalCurves™ for Lake Shore calibrated sensors can be stored as user curves. User curves can be entered from the front panel or with a computer interface. The built in SoftCal™ algorithm can also be used to generate improved curves for DT-470 diodes and platinum RTDs that are stored as user curves.
Configurable Display
The eight display locations on the Model 218 are user configurable. These locations can be used to display a single readout for each of the eight inputs or for more than one readout for fewer inputs. Sources for readout data are temperature units, sensor units and results of the math function. Input number and data source are always displayed for convenience.
Introduction 1-3
Lake Shore Model 218 Temperature Monitor User’s Manual
1.2 MODEL 218 SPECIFICATIONS
Thermometry
Number of Inputs: 8 Input Configuration: Two groups of four. Each group must contain same input type Measurement Type: Four-lead differential Excitation: Eight constant current sources Supported Sensors (temp. range): Silicon Diode, GaAlAs Diode, RTDs: 100 Ω Platinum, 1000 Ω Platinum, Germanium, Carbon Glass, Cernox, ROX Accuracy/Resolution: Refer to Table 1-2 Maximum Update Rate: 16 readings per second total Standard Curves: DT-470, DT-670, CTI-C, DT-500D, PT-100, PT-1000 User Curves: Room for eight (one per input). 200 point maximum for each Soft Cal™: Improves accuracy of DT-470 diode to ±0.25 K from 30 K to 375 K. Improves accuracy of Platinum RTDs to ±0.25 K from 70 K to 325 K. Stored as user curves Math: Maximum, Minimum, and Linear Equation Filter: Averages 2 to 64 input readings
Front Panel
Display: 4 line by 20 character backlit LCD display Number of input displays: 1 to 8 Display Units: K, C, V, Ω Display Update Rate: All displayed inputs twice in one second Temperature Display Resolution: 0.001° between 0° to 99.999°, 0.01° between 100° Sensor Units Display Resolution: Sensor dependent, to 5 digits Display Annunciators: Remote (R), Alarm (A), Data Logging (D), Max (>), Min (<), Linear (/) Keypad: 20-Key membrane, numeric and specific functions Front Panel Features: Front panel curve entry and keypad lock-out
Interface
IEEE-488.2 Interface (218S Only): SH1,AH1,T5,L4,SR1,RL1,PP0,DC1,DT0,C0,E1 Serial Interface: RS-232C Electrical, DE-9 Connector, 9600 BAUD Printer Capability: Support for serial printer through serial interface. Used with Data Log parameters Alarms: Number: 16 – High and low for each input Data Source: Temperature, sensor units, linear equation Settings: Units, High Setpoint, Low Setpoint, Deadband, Latching or Non-Latching, Audible on or off Actuators: Display annunciator, beeper, relays (218S) Relays (218S Only): Number: 8 Contacts: Normally Open (NO), Normally Closed (NC), and Common (C) Contact Rating: 30 VDC at 5 A Operation: Each input may be configured to actuate any or all of the 8 relays. Relays may be activated on high, low, or both alarms for any input, or manually Corrected Analog Output (218S): Scale: User selected Range: ±10 V Resolution: 1.25 mV Accuracy: ±2.5 mV Minimum Load: 1 kΩ
Data Logging
Readings: 1
to 8 per record
Operation: Store Data Log records in memory or send them to the printer. Users may display, print, or retrieve stored data by computer interface Data memory: Maximum of 1500 single reading records, non-volatile
General
Ambient Temperature: 15 to 35 °C at rated accuracy. 10 to 40 °C at reduced accuracy Power Requirement: 100, 120, 220, 240VAC, +6% –10%, 50 or 60Hz, 18 VA Size: 217 mm W × 90 mm H × 317.5 mm D (8.5 × 3.5 × 12.5 in.), half rack Weight: 3 kilograms (6.6 pounds) Approval: CE Mark (contact Lake Shore for availability)
to 999.99°, 0.1° above 1000°
1-4 Introduction
Lake Shore Model 218 Temperature Monitor User’s Manual
Introduction 1-5
Table 1-2. Model 218 Sensor Input Performance Chart
Sensor Type Silicon Diode GaAlAs Diode
100
Ω Platinum RTD
500
Ω Full Scale
1000
Ω Platinum RTD Cernox™ RTD
Temperature Coefficient Negative Negative Positive Positive Negative Sensor Units Volts (V) Volts (V) Ohms (Ω) Ohms (Ω) Ohms (Ω) Input Range 0 to 2.5 V 0 to 7.5 V 0 to 500 Ω 0 to 5000 Ω 0 – 7500 Ω
Sensor Excitation
(Constant Current)
10 µA ±0.01% 10 µA ±0.01% 1 mA ±0.3% 1 mA ±0.3% 10 µA ±0.01%
Display Resolution (Sensor Units)
100 uV 100 uV 10 m
Ω 100 mΩ 100
Example LSCI Sensor
DT-470-CO-13 with
1.4H Cal.
TG-120SD with 1.4H Cal. PT-103 with 14J Cal. PT-10012 with 1.4J Cal. CX-1050-SD with 4L Cal.
Temperature Range 1.4 – 475 K 1.4 – 475 K 30 – 800 K 30 – 800 K 3.5 – 400 K Standard Sensor Curve LSCI Curve 10 Requires Calibration DIN 43760 Scaled from DIN 43670 Requires calibration
Typical Sensor Sensitivity
-30 mV/K at 4.2 K
-1.9 mV/K at 77 K
-2.4 mV/K at 300 K
-2.2 mV/K at 475 K
-180 mV/K at 10 K
-1.25 mV/K at 77 K
-2.75 mV/K at 300 K
-2.75 mV/K at 475 K
0.19
Ω/K at 30 K
0.42
Ω/K at 77 K
0.39
Ω/K at 300 K
0.35
Ω/K at 675 K
0.33
Ω/K at 800 K
1.9
Ω/K at 30 K
4.2
Ω/K at 77 K
3.9
Ω/K at 300 K
3.3
Ω/K at 800 K
-770
Ω/K at 4.2 K
-1.5
Ω/K at 77 K
-0.1
Ω/K at 300 K
Measurement Resolution:
Sensor Units Temperature Equivalence
20 uV 1 mK at 4.2 K
11 mK at 77 K 10 mK at 300 K 10 mK at 475 K
20 uV 1 mK at 10 K
16 mK at 77 K 10 mK at 300 K 10 mK at 475 K
2 m
Ω
10.6 mK at 30 K 10 mK at 77 K 10 mK at 300 K 10 mK at 675 K 10 mK at 800 K
20 m
Ω
10.6 mK at 30 K 10 mK at 77 K 10 mK at 300 K 10 mK at 800 K
50 m
Ω
1 mK at 4.2 K
33.3 mK at 77 K 500 mK at 300 K
Electronic Accuracy: Sensor Units Temperature Equivalence
±160 uV ±0.01% RDG ±11 mK at 4.2 K
±138 mK at 77 K ±88 mK at 300 K ±77 mK at 475 K
±160 uV ±0.02% RDG ±6 mK at 10 K
±300 mK at 77 K ±150 mK at 300 K ±110 mK at 475 K
±0.004
Ω ±0.02% RDG
±25 mK at 30 K ±18 mK at 77 K ±70 mK at 300 K ±162 mK at 675 K ±187 mK at 800 K
±0.06
Ω ±0.04% RDG
±40 mK at 30 K ±33 mK at 77 K ±135 mK at 300 K ±370 mK at 800 K
±0.1
Ω ±0.04% RDG
±1 mK at 4.2 K ±88 mK at 77 K ±1.144 K at 300K
Temperature Accuracy including electronic accuracy, CalCurve™ and calibrated sensor
±31 mK at 4.2 K ±193 mK at 77 K ±138 mK at 300 K ±177 mK at 475 K
±21 mK at 10 K ±390 mK at 77 K ±140 mK at 300 K ±210 mK at 475 K
±45 mK at 30 K ±38 mK at 77 K ±105 mK at 300 K ±262 mK at 675 K ±287 mK at 800 K
±60 mK at 30 K ±53 mK at 77 K ±170 mK at 300 K ±470 mK at 800 K
±9 mK at 4.2 K
1
±138 mK at 77 K
1
±1.284 K at 300K
1
Magnetic Field Use
Recommended for T > 60 K & B < 3 T
Recommended for T > 4.2 K & B < 5 T
Recommended for T > 40 K & B < 2.5 T
Recommended for T > 40 K & B < 2.5 T
Recommended for T > 2 K & B < 19 T
1
Specified accuracy includes no effects of thermal EMF voltages. An error of 3 mΩ results from ea ch 1 µV of thermal EMF voltage. In well-designed systems, thermal EMF voltage should b e less than 10 µV.
2
No longer available from Lake Shore.
Lake Shore Model 218 Temperature Monitor User’s Manual
1.3 SAFETY
1.3.1 Handling Liquid Helium and Liquid Nitrogen
Liquid Helium (LHe) and liquid nitrogen (LN the Model 218. Although LHe and LN
2
) may be used in conjunction with
2
are not explosive, there are certain
safety considerations when handling them.
1.3.1.1 Handling Cryogenic Storage Dewars
Operate all cryogenic containers (dewars) in accordance with manufacturer instructions. Safety instructions are normally posted on the side of each dewar. Keep cryogenic dewars in a well-ventilated place, protected from the weather, and away from heat sources. Figure 1-1 shows a typical cryogenic dewar.
MAGNETIC
LIQUIDLIQUID
HELIUMHELIUM
UPRIGHT
NON-
KEEP
NON-
FLAMMABLE
1.3.1.2 Liquid Helium and Nitrogen Safety Precautions
Transfer LHe and LN
and operate storage dewar controls in accordance
2
with manufacturer/supplier instructions. During transfer, follow all safety precautions written on the storage dewar and recommended by the manufacturer.
WARNING: Liquid helium is a potential asphyxiant and can cause rapid suffocation
without warning. Store and use in an adequately ventilated area. DO NOT vent the container in confined spaces. DO NOT enter confined spaces where gas may be present unless area is well-ventilated. If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical attention.
WARNING: Liquid helium can cause severe frostbite to exposed body parts. DO NOT
touch frosted pipes or valves. For frostbite, consult a physician immediately. If a physician is unavailable, warm the affected parts with water that is near body temperature.
Two essential safety aspects of handling LHe are adequate ventilation and eye and skin protection. Although helium and nitrogen gases are non-toxic, they are dangerous because they replace air in a normal breathing atmosphere. Liquid helium is an even greater threat because a small amount of liquid evaporates to create a large amount of gas. Store and operate cryogenic dewars in open, well-ventilated areas.
When transferring LHe and LN2, protect eyes and skin from accidental contact with liquid or the cold gas issuing from it. Protect eyes with full face shield or chemical splash goggles; safety glasses (even with side shields) are inadequate. Always wear special cryogenic gloves (Tempshield Cryo-Gloves
®
or equivalent) when handling anything that is, or may have been, in contact with the liquid or cold gas, or with cold pipes or equipment. Wear long sleeve shirts and cuffless trousers long enough to prevent liquid from entering shoes.
Figure 1-1. Cryogenic
Storage Dewar
1.3.1.3 Recommended First Aid
Post an appropriate Material Safety Data Sheet (MSDS) obtained from the manufacturer/distributor at every site that stores and uses LHe and LN and first aid.
If a person exhibits symptoms of asphyxia such as headache, drowsiness, dizziness, excitation, excessive salivation, vomiting, or unconsciousness, remove to fresh air. If breathing is difficult, give oxygen. If breathing stops, give artificial respiration. Call a physician immediately.
If exposure to cryogenic liquids or cold gases occurs, restore tissue to normal body temperature (98.6 °F) by bathing it in warm water not exceeding 105 °F (40 °C). DO NOT rub the frozen part, either before or after rewarming. Protect the injured tissue from further damage and infection and call a physician immediately. Flush exposed eyes thoroughly with warm water for at least 15 minutes. In case of massive exposure, remove clothing while showering with warm water. The patient should not drink alcohol or smoke. Keep warm and rest. Call a physician immediately.
Introduction 1-7
. The MSDS specifies symptoms of overexposure
2
1.3.2 Safety Summary
Observe these general safety precautions during all phases of instrument operation, service, and repair. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended instrument use. Lake Shore Cryotronics assumes no liability for Customer failure to comply with these requirements.
The Model 218 protects the operator and surrounding area from electric shock or burn, mechanical hazards, excessive temperature, and spread of fire from the instrument. Environmental conditions outside of the conditions below may pose a hazard to the operator and surrounding area.
• Indoor use.
• Altitude to 2000 m.
• Temperature for safe operation: 5 to 40 °C.
• Maximum relative humidity: 80% for temperature up to 31 °C decreasing linearly to 50% at 40 °C.
• Power supply voltage fluctuations not to exceed ±10% of the nominal voltage.
• Overvoltage category II.
• Pollution degree 2.
Ground The Instrument
To minimize shock hazard, connect the instrument chassis and cabinet to an electrical ground. The instrument is equipped with a three-conductor AC power cable. Plug the power cable into an approved three-contact electrical outlet or use a three-contact adapter with the grounding wire (green) firmly connected to an electrical ground (safety ground) at the power outlet. The power jack and mating plug of the power cable meet Underwriters Laboratories (UL) and International Electrotechnical Commission (IEC) safety standards.
Ventilation
The instrument has ventilation holes in its top and bottom covers. Do not block these holes when the intrument is turned on.
Do Not Operate In An Explosive Atmosphere
Do not operate the instrument in the presence of flammable gases or fumes. Operation of any electrical instrument in such an environment constitutes a definite safety hazard.
Keep Away From Live Circuits
Operating personnel must not remove instrument covers. Refer component replacement and internal adjustments to qualified maintenance personnel. Do not replace components with power cable connected. Always disconnect power and discharge circuits before touching them.
Do Not Substitute Parts Or Modify Instrument
Do not install substitute parts or perform any unauthorized modification to the instrument. Return the instrument to an authorized Lake Shore Cryotronics, Inc. representative for service and repair to ensure that safety features are maintained.
Cleaning
Do not submerge instrument. Clean only with a damp cloth and mild detergent. Exterior only.
Lake Shore Model 218 Temperature Monitor User’s Manual
1.3.3 Safety Symbols
1-8 Introduction
Lake Shore Model 218 Temperature Monitor User’s Manual
CHAPTER 2
SENSOR CONSIDERATIONS
2.0 GENERAL
Selecting the proper sensor is vital to good temperature monitoring. This chapter covers Temperature Sensor Selection in Paragraph 2.1, Calibrated Sensors in Paragraph 2.2, and Sensor Installation in Paragraph 2.3. This chapter describes cryogenic applications, but many ideas apply to other temperature measurements.
2.1 TEMPERATURE SENSOR SELECTION
This section covers general information about sensor selection. Find additional information on temperature sensor characteristics and selection in the Lake Shore Temperature Measurement and Control Catalog.
2.1.1 Temperature Range
The experimental temperature range must be known when choosing a sensor. Some sensors can be damaged by temperatures that are too high or too low. Manufacturer’s recommendations should always be followed. Sensor sensitivity is also dependent on temperature and can limit a sensors useful range. It is important not to specify a range larger than necessary. If an experiment is being done at liquid helium temperature and a very high sensitivity is needed for good measurement resolution, that same resolution may not be required to monitor warm up to room temperature. Two different sensors may be required to tightly cover the range from helium to room temperature, but lowering the requirement on warm up may allow a less expensive, one sensor solution.
Another thing to consider when choosing a temperature sensor is that instruments like the Model 218 are not able to read some sensors over their entire temperature range. Lake Shore sells calibrated sensors that operate down to 50 mK, but the Model 218 is limited to operation above 1 K in its standard configuration.
2.1.2 Sensor Sensitivity
Temperature sensor sensitivity measures how much a sensor signal changes when the temperature changes. It is important because so many measurement parameters relate to it. Resolution, accuracy, and noise floor depend on sensitivity. Many sensors have different sensitivities at different temperatures. For example, platinum sensor sensitivity is good at higher temperatures, but drops sharply below 30 K. It may be difficult to determine if a sensor has adequate sensitivity over the experimental temperature range. Table 1-2 lists sensor sensitivity translated into temperature resolution and accuracy at different points. This is typical sensor response and can be used as a guide to choose a sensor for the Model 218.
2.1.3 Environmental Conditions
Environmental factors such as high vacuum, magnetic field, corrosive chemicals, or even radiation may limit effectiveness of some sensors. Lake Shore offers sensor packages that withstand environmental factors found in typical cryogenic cooling systems.
Magnetic field experiments are very common. Field dependence is an important selection criteria for temperature sensors used in these experiments. Table 1-2 states the field dependence of most common sensors. The Lake Shore Temperature Measurement and Control Catalog includes detailed field dependence tables along with specific data on other environmental factors when available.
Sensor Considerations 2-1
Lake Shore Model 218 Temperature Monitor User’s Manual
2.1.4 Measurement Accuracy
Temperature measurements have several sources of error. Account for errors induced by both the sensor and the instrumentation when computing accuracy. The instrument has measurement error in both reading the sensor signal and calculating a temperature using a temperature response curve. Error results from the sensor comparison to a calibration standard; the sensor temperature response shifts with time and repeated thermal cycling. Instrument and sensor makers specify these errors, but some things help maintain good accuracy. For example, choose a sensor with good sensitivity in the most critical temperature range, as sensitivity minimizes the effect of most error sources. Install the sensor properly (Paragraph 2.3). Recalibrate the sensor and instrument periodically. Use a sensor calibration appropriate for the accuracy requirement.
2.1.5 Sensor Package
There are many types of sensor packages which generally determine sensor size, thermal and electrical contact to the outside, and sometimes limit temperature range. Some sensors may be purchased as bare chips without a package. When different packages are available for a sensor, consider the sensor mounting surface and how to heat sink the leads.
2.2 CALIBRATED SENSORS
It can be difficult to choose the right sensor, calibrate it, translate calibration data into a temperature response curve understandable to the Model 218, and load the curve into the instrument. Lake Shore offers a variety of calibration and curve loading services to fit different accuracy requirements and budgets: Traditional Calibration in Paragraph 2.2.1, SoftCal™ in Paragraph 2.2.2, Standard Curves in Paragraph 2.2.3, and the Lake Shore CalCurve™ Service in Paragraph 2.2.4.
2.2.1 Traditional Calibration
Calibration compares a sensor with an unknown temperature response to an accepted standard. Lake Shore temperature standards are traceable to the U.S. National Institute of Standards and Testing (NIST) or the National Physical Laboratory in Great Britain. These standards allow Lake Shore to calibrate sensors from 50 mK to above room temperature. Calibrated sensors are more expensive than uncalibrated sensors.
Calibrated temperature sensors are the most accurate available from Lake Shore. Errors from sensor calibration are almost always smaller than error contributed by the Model 218. The Lake Shore Temperature Measurement and Control Catalog has complete accuracy specs for calibrated sensors.
Calibrated sensors include measured test data printed and plotted, coefficients of a Chebychev polynomial fitted to the data, and two tables of data points used as interpolation tables optimized for accurate temperature conversion. The smaller table, called a breakpoint interpolation table, fits into instruments like the Model 218 where it is called a temperature response curve. Install a curve into a Model 218 through a CalCurve™ (Paragraph 2.2.4) or manually through the instrument front panel.
Note instrument specifications before ordering calibrated sensors. A calibrated sensor is required when a sensor does not follow a standard curve if the user wishes to display in temperature. Otherwise the Model 218 operates in sensor units like ohms or volts. The Model 218 may not work over the full temperature range of some sensors. The Model 218 is limited to operation above 1 K or more even with sensors that can be calibrated to 50 mK.
2.2.2 SoftCal™
SoftCal™ is a good solution for applications that do not require the accuracy of a traditional calibration. The SoftCal™ algorithm uses the predictability of sensors that follow a standard curve to improve individual sensor accuracy. A few known temperature points are required to perform SoftCal™.
Lake Shore sells SoftCal™ calibrated sensors that include both the large interpolation table and the smaller breakpoint interpolation table. A CalCurve™ (refer to Paragraph 2.2.4) or front panel curve entry (refer to Paragraph 5.2) may be required to get the breakpoint table into a Model 218 where it is called a temperature response curve.
2-2 Sensor Considerations
The Model 218 also performs SoftCal™ calibration. The user provides 1, 2, or 3 known temperature reference points. Calibration range and accuracy depend on these points (Paragraph 5.2).
2.2.3 Standard Curves
Some types of sensors behave very predictably and a standard temperature response curve can be created for them. Standard curves are a convenient and inexpensive way to get reasonable temperature accuracy. Sensors with a standard curve are often used when interchangeability is important. Some individual sensors are selected for their ability to match a published standard curve and sold at a premium, but in general these sensors do not provide the accuracy of a calibrated sensor. For convenience, the Model 218 has several standard curves included in firmware.
Lake Shore Model 218 Temperature Monitor User’s Manual
C-218-2-1.eps
Figure 2-1. Silicon Diode Sensor Calibrations and CalCurve™
Sensor Considerations 2-3
Lake Shore Model 218 Temperature Monitor User’s Manual
2.2.4 CalCurve™
The CalCurve™ service provides the user with a convenient way to get the temperature response curve from Lake Shore’s calibrated sensors into instruments like the Model 218. It can be performed at the factory when calibrated sensors and instruments are ordered together. The factory installed CalCurve™ option is Model 8001 and should be ordered with the calibrated sensor.
A CalCurve™ can be done in the field when additional or replacement sensors are installed. Curve data is loaded into some type of non-volatile memory that is installed into the instrument by the user. In the case of the Model 218, the curve is loaded into a non-volatile memory chip which can be installed into the instrument. The field installed version is a Model 8002 and it should be ordered with the calibrated sensor.
Customers that have an RS-232C or IEEE-488 interface have another option in loading curves from calibrated sensors. A Model 8000 includes the curve and a download program on a disk. The down load program is a good idea if sensors are changed often. The Model 8000 should also be ordered with the calibrated sensor.
2.3 SENSOR INSTALLATION
This section covers Mounting Materials in Paragraph 2.3.1, Sensor Location in Paragraph 2.3.2, Thermal Conductivity in Paragraph 2.3.3, Contact Area in Paragraph 2.3.4, Contact Pressure in Paragraph 2.3.5, Lead Wire in Paragraph 2.3.6, Lead Soldering in Paragraph 2.3.7, Heat Sinking Leads in Paragraph 2.3.8, Thermal Radiation in Paragraph 2.3.9, and Thermal EMF Compensation with Voltage Excitation in Paragraph 2.3.10.
For more detailed information, Lake Shore sensors ship with installation instructions that cover that specific sensor type and package. The Lake Shore Temperature Measurement and Control Catalog includes an installation section as well. Lake Shore also offers a line of cryogenic accessories. Many of the materials discussed are available through Lake Shore and can be ordered with sensors or instruments.
2.3.1 Mounting Materials
The high vacuum used to insulate cryostats is one consideration in choosing sensor mounting materials. Choose materials with a low vapor pressure so they do not evaporate or out-gas and spoil the vacuum insulation. Metals and ceramics do not have this problem, but greases and varnishes must be checked. Another consideration is temperature extremes most sensors are exposed to. The linear expansion coefficient of a material becomes important when temperature changes are so large. Never try to permanently bond materials with linear expansion coefficients that differ by more than three. Use a flexible mounting scheme or the parts will break apart, potentially damaging them. The thermal expansion or contraction of rigid clamps or holders could crush fragile samples or sensors that do not have the same coefficient.
2.3.2 Sensor Location
Positioning a sensor is less problematic if the entire load and sample holder are at the same temperature. Unfortunately, this not the case in many systems. Temperature gradients (differences in temperature) exist because there is seldom perfect balance between the cooling source and heat sources. Even in a well-controlled system, unwanted heat sources like thermal radiation and heat conduction through mounting structures can cause gradients. For best accuracy, position sensors near the sample, so that little or no heat flows between the sample and sensor.
2.3.3 Thermal Conductivity
Thermal conductivity is the ability of heat to flow through a material. Copper and aluminum have good thermal conductivity, while stainless steel does not. Non-metallic, electrically-insulating materials like alumina oxide and similar ceramics have good thermal conductivity, while G-10 epoxy-impregnated fiberglass does not. Sensor packages, cooling loads, and sample holders should have good thermal conductivity to reduce temperature gradients. Surprisingly, connections between thermally conductive mounting surfaces often have very poor thermal conductivity. Thermal conductivity can change with temperature. Do not assume a heat sink grease that works well at room temperature and above will do the same job at low temperatures.
2-4 Sensor Considerations
Lake Shore Model 218 Temperature Monitor User’s Manual
2.3.4 Contact Area
Thermal contact area greatly affects thermal conductivity because a larger area has more opportunity to transfer heat. Even when the size of a sensor package is fixed, thermal contact area can be improved with the use of a gasket material. A soft gasket material forms into the rough surface being mated to increase the area of the two surfaces that is in contact. Good gasket materials are soft, thin and have good thermal conductivity themselves. They must also withstand the environmental extremes. Indium foil and cryogenic grease are examples.
2.3.5 Contact Pressure
When sensors are permanently mounted, the solder or epoxy used to hold the sensor acts as both gasket and adhesive. Permanent mounting is not a good solution for everyone because it limits flexibility and can potentially damage sensors. Much care should be taken not to over heat or mechanically stress sensor packages. Less permanent mountings require some pressure to hold the sensor to its mounting surface. Pressure will greatly improve the action of gasket material to increase thermal conductivity and reduce thermal gradients. A spring clamp is recommended so that different rates of thermal expansion don’t increase or decrease pressure with temperature change.
C-218-2-2.bmp
Figure 2-2 Typical Sensor Installation in a Mechanical Refrigerator
Sensor Considerations 2-5
2.3.6 Lead Wire
Different types of sensors come with different types and lengths of electrical leads. In general a significant length of lead wire must be added to the sensor for proper heat sinking and connecting to a bulk head connector at the vacuum boundary. The lead wire must be a good electrical conductor, but a poor thermal conductor, or heat will transfer down the leads and change the temperature reading of the sensor. Small 30 to 40 AWG wire made of an alloy like phosphor bronze is much better than copper wire. Thin wire insulation is preferred and twisted wire should be used to reduce the effect of RF noise if it is present. The wire used on the room temperature side of the vacuum boundary is not critical so copper cable is normally used.
2.3.7 Lead Soldering
When additional wire is soldered to short sensor leads, care must be taken not to overheat the sensor. A heat sink such as a metal wire clamp or alligator clip will heat sink the leads and protect the sensor. Leads should be tinned before bonding to reduce the time that heat is applied to the sensor lead. Solder flux should be cleaned after soldering to prevent corrosion.
2.3.8 Heat Sinking Leads
Sensor leads can be a significant source of error if they are not properly heat sinked. Heat will transfer down even small leads and alter the sensor reading. The goal of heat sinking is to cool the leads to a temperature as close to the sensor as possible. This can be accomplished by putting a significant length of lead wire in thermal contact with every cooled surface between room temperature and the sensor. Lead wires can be adhered to cold surfaces with varnish over a thin electrical insulator like cigarette paper. They can also be wound onto a bobbin that is firmly attached to the cold surface. Some sensor packages include a heat sink bobbin and wrapped lead wires to simplify heat sinking.
Lake Shore Model 218 Temperature Monitor User’s Manual
2.3.9 Thermal Radiation
Thermal (black body) radiation is one of the ways heat is transferred. Warm surfaces radiate heat to cold surfaces even through a vacuum. The difference in temperature between the surfaces is one thing that determines how much heat is transferred. Thermal radiation causes thermal gradients and reduces measurement accuracy. Many cooling systems include a radiation shield. The purpose of the shield is to surround the load, sample, and sensor with a surface that is at or near their temperature to minimize radiation. The shield is exposed to the room temperature surface of the vacuum shroud on its outer surface, so some cooling power must be directed to the shield to keep it near the load temperature. If the cooling system does not include an integrated radiation shield (or one cannot be easily made), one alternative is to wrap several layers of super-insulation (aluminized mylar) loosely between the vacuum shroud and load. This reduces radiation transfer to the sample space.
2.3.10 Thermal EMF Compensation with Voltage Excitation
Sensors used at low temperatures must operate with little power dissipated in the sensor. To keep power low, the voltage across the sensor is kept low. Two major problems occur when measuring small DC voltages. The first is external noise entering the measurement through the sensor leads which is discussed with sensor setup. The second is the presence of thermal EMF voltages, sometimes called thermocouple voltages, in the lead wiring. Thermal EMF voltages appear whenever there is a temperature gradient across a piece of voltage lead. They can be canceled in the measurement with a similar temperature gradient in the other voltage lead. Thermal EMF voltages must exist because the sensor is almost never the same temperature as the instrument. Minimize them by careful wiring, verifying voltage leads are symmetrical in the type of metal used and how they are joined, and by keeping unnecessary heat sources away from the leads. Even in a well designed system, thermal EMF voltages can be an appreciable part of a low voltage sensor measurement.
The Model 218 has no thermal correction algorithm. Other instruments automatically reverse the current source polarity and average the positive and negative sensor readings to cancel the thermal EMF voltage. Account for thermal EMF errors when estimating Model 218 measurement accuracy.
2-6 Sensor Considerations
Lake Shore Model 218 Temperature Monitor User’s Manual
CHAPTER 3
INSTALLATION
3.0 GENERAL
This chapter covers general Model 218 installation instructions: Inspection and Unpacking in Paragraph 3.1, Repackaging for Shipment in Paragraph 3.2, and Rear Panel Definition in Paragraph 3.3.
3.1 INSPECTION AND UNPACKING
Inspect shipping containers for external damage. Make all claims for damage (apparent or concealed) or partial loss of shipment in writing to Lake Shore within five (5) days from receipt of goods. If damage or loss is apparent, please notify the shipping agent immediately.
Open the shipping containers. Use the packing list included with the system to verify receipt of the instrument, sensor, accessories, and manual. Inspect for damage. Inventory all components supplied before discarding any shipping materials. If there is freight damage to the instrument, file proper claims promptly with the carrier and insurance company and notify Lake Shore. Notify Lake Shore immediately of any missing parts. Lake Shore cannot be responsible for any missing parts unless notified within 60 days of shipment. Refer to the standard Lake Shore Warranty on the A Page (behind the title page).
3.2 REPACKAGING FOR SHIPMENT
To return the Model 218, sensor, or accessories for repair or replacement, obtain a Return Goods Authorization (RGA) number from Technical Service in the United States, or from the authorized sales/service representative from which the product was purchased. Instruments may not be accepted without a RGA number. When returning an instrument for service, Lake Shore must have the following information before attempting any repair.
1. Instrument model and serial number.
2. User name, company, address, and phone number.
3. Malfunction symptoms.
4. Description of system.
5. Returned Goods Authorization (RGA) number.
Wrap instrument in a protective bag and use original spacers to protect controls. Repack the system in the Lake Shore shipping carton (if available) and seal it with strong paper or nylon tape. Affix shipping labels and FRAGILE warnings. Write the RGA number on the outside of the shipping container or on the packing slip.
Installation 3-1
Lake Shore Model 218 Temperature Monitor User’s Manual
3.3 REAR PANEL DEFINITION CAUTION: Verify that the AC Line Voltage shown in the window on the fuse holder is appropriate
for the intended AC power input. If the voltage setting is changed, remove and verify the proper fuse is installed before inserting the power cord and turning on the instrument. Always turn off the instrument before making any rear panel connections. This is especially critical when making sensor to instrument connections.
F-218-3-1.eps
1. Line Input Assembly ................................................................... Paragraph 3.3.1
2. Serial I/O and Printer Connector ................................................ Paragraph 6.2
3. Sensor Input Connector for Inputs 1–4 ...................................... Paragraph 3.3.2.1
4. Sensor Input Connector for Inputs 5–8 ...................................... Paragraph 3.3.2.1
5. Terminal Block for Relays and Analog Outputs (218S Only) ..... Paragraph 3.3.3
6. IEEE-488 INTERFACE Connector (218S Only) ......................... Paragraph 6.1
Figure 3-1. Model 218 Rear Panel
3.3.1 Line Input Assembly
This section describes how to properly connect the Model 218 to line power. Please follow these instructions carefully to ensure proper operation of the instrument and the safety of operators.
F-218-3-2.eps
3-2 Installation
Figure 3-2. Line Input Assembly
Lake Shore Model 218 Temperature Monitor User’s Manual
3.3.1.1 Line Voltage
The Model 218 has four different AC line voltages configurations so that it can be operated from line power anywhere in the world. The nominal voltage and voltage range of each configuration is shown in Table 3-1. (The recommended setting for 230 V operation is 240 V.)
Table 3-1. AC Line Input Definitions
Nominal Minimum Maximum
100 V 90 V 106 V
120 V 108 V 127 V
220 V 198 V 233 V
240 V 216 V 254 V
Verify that the AC line voltage indicator in the fuse drawer window shows the appropriate AC line voltage before turning the instrument on. The instrument may be damaged if turned on with the wrong voltage selected. Instructions for changing the line voltage configuration are given in Paragraph 7.4.
3.3.1.2 Line Fuse and Fuse Holder
The line fuse is an important safety feature of the Model 218. If a fuse ever fails, it is important to replace it with the value and type indicated on the rear panel for the line voltage setting. The letter "T" on the fuse rating indicates that the instrument requires a time-delay or slow-blow fuse. Fuse values should be verified any time line voltage configuration is changed. Instructions for changing and verifying a line fuse are given in Paragraph 7.5.
3.3.1.3 Power Cord
The Model 218 includes a 3-conductor power cord that mates with the IEC 320-C14 line cord receptacle. Line voltage is present on the two outside conductors and the center conductor is a safety ground. The safety ground attaches to the instrument chassis and protects the user in case of a component failure. A CE approved power cord is included with instruments shipped to Europe; a domestic power cord is included with all other instruments (unless otherwise specified when ordered). Always plug the power cord into a properly grounded receptacle to ensure safe instrument operation.
The delicate nature of measurement being taken with this instrument may necessitate additional grounding including ground strapping of the instrument chassis. In these cases the operators safety should remain the highest priority and low impedance from the instrument chassis to safety ground should always be maintained.
3.3.1.4 Power Switch
The power switch is part of the line input assembly on the rear panel of the Model 218 and turns line power to the instrument On and Off. When the circle is depressed, power is Off. When the line is depressed, power is On.
Installation 3-3
Lake Shore Model 218 Temperature Monitor User’s Manual
3.3.2 Sensor Inputs
This section covers Sensor Input Connector and Pinout in Paragraph 3.3.2.1, Sensor Lead Cable in Paragraph 3.3.2.2, Grounding and Shielding Sensor Leads in Paragraph 3.3.2.3, Sensor Polarity in Paragraph 3.3.2.4, Four-Lead Sensor Measurement in Paragraph 3.3.2.5, Two-Lead Sensor Measurement in Paragraph 3.3.2.6, and Lowering Measurement Noise in Paragraph 3.3.2.7.
3.3.2.1 Sensor Input Connector and Pinout
This paragraph details how to connect sensors to the Model 218 inputs. The sensor inputs operate with most resistive and diode sensors. Refer to Paragraph 4.5 to configure inputs for a sensor type with software.
Disable unused sensor inputs with the Input Type key (Paragraph 4.5). It is possible for an overload condition on one sensor to affect the reading on another in the same connector. Wire redundant sensors in separate connectors for best reliability. Split fewer than eight sensors evenly between connectors for best reading efficiency.
F218-3-3.bmp
Input Connector (Inputs 1-4) Input Connector (Inputs 5-8)
PIN DESC. PIN DESC. PIN DESC. PIN DESC.
1 NC 1 NC
2 S 14 S 2 S 14 S
3 1I+ 15 1I- 3 5I+ 15 5I-
4 1V+ 16 1V- 4 5V+ 16 5V-
5 S 17 S 5 S 17 S
6 2I+ 18 2I- 6 6I+ 18 6I-
7 2V+ 19 2V- 7 6V+ 19 6V-
8 S 20 S 8 S 20 S
9 3I+ 21 3I- 9 7I+ 21 7I-
10 3V+ 22 3V- 10 7V+ 22 7V-
11 S 23 S 11 S 23 S
12 4I+ 24 4I- 12 8I+ 24 8I-
13 4V+ 25 4V- 13 8V+ 25 8V-
Figure 3-3. Model 218 Input Connector Pinouts (S = Shield, NC = No Connect)
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Lake Shore Model 218 Temperature Monitor User’s Manual
3.3.2.2 Sensor Lead Cable
The sensor lead cable used outside the cooling system can be much different form what is used inside. Between the instrument and vacuum shroud, heat leak is not a problem, but error and noise pick up need to be minimized. Larger conductor, 22 to 28 AWG stranded copper wire is recommended because it has low resistance yet remains flexible when several wires are bundled in a cable. The arrangement of wires in a cable is also important. For best results, twist voltage leads, V+ and V– together and twist current leads I+ and I– together. Cover the twisted pairs of voltage and current leads with a braided or foil shield connected to the shield pin of the instrument. This type of cable is available through local electronics suppliers. Instrument specifications are given assuming 10 ft of sensor cable. Longer cables, 100 ft or more, can be used but environmental conditions may degrade accuracy and noise specifications.
3.3.2.3 Grounding and Shielding Sensor Leads
The sensor input measurements are NOT isolated from earth ground. Do not ground sensor leads outside of the instrument.
Shielding the sensor lead cable is important to keep external noise from entering the measurement. A shield is most effective when it is near the measurement potential so the Model 218 offers a shield that stays close to the measurement. Connect the sensor cable shield to the input connector shield pin. Do not terminate the shield at the opposite end. Do not connect the shield to earth ground on the instrument chassis or in the cooling system. Please note, the shell of the connector is in contact with the chassis so the cable shield should never touch the outer shell of the connector.
If a commercial cable is used in which the outer shield is tied to the connector shell, do not terminate the shield at the sensor end or connect it to a shield pin in the connector.
3.3.2.4 Sensor Polarity
Lake Shore sensors ship with instructions that indicate which sensor leads are which. It is important to follow these instructions for plus and minus leads (polarity) as well as voltage and current when applicable. Diode sensors do not operate in the wrong polarity. They look like an open circuit to the instrument. Two lead resistors can operate with any lead arrangement and the sensor instructions may not specify. Four-lead resistors may depend more on lead arrangement. Follow any specified lead assignment for four lead resistors. Mixing leads could give a reading that appears correct, but is not the most accurate.
3.3.2.5 Four-Lead Sensor Measurement
All sensors, including both two-lead and four-lead can be measured with a four-lead technique. Four-lead measurement eliminates the effect of lead resistance on the measurement. If it is not taken out, lead resistance is a direct error when measuring a sensor.
Installation 3-5
Lake Shore Model 218 Temperature Monitor User’s Manual
Four-Lead Sensor Measurement (Continued)
In a four lead measurement, current leads and voltage leads run separately to the sensor. With separate leads, there is little current in the voltage leads so their resistance does not enter into the measurement. Resistance in the current leads will not change the current as long as the voltage compliance of the current source is not reached. When two lead sensors are used in four lead measurements, the short leads on the sensor have an insignificant resistance.
NOTE: The Model 218 does not have three-lead measurement capability.
3.3.2.6 Two-Lead Sensor Measurement
Sometimes a crowded cryogenic system forces users to read sensors in a two-lead configuration because there are not enough feedthroughs or room for lead wires. If this is the case, plus voltage to plus current and minus voltage to minus current leads are attached at the back of the instrument or at the vacuum feedthrough.
The error in a resistive measurement is the resistance of the lead wire run with current and voltage together. If the leads contribute 2 or 3 Ω to a 10 kΩ reading, the error can probably be tolerated. When measuring voltage for diode sensors the error in voltage can be calculated as the lead resistance times the current, typically 10 uA. For example: a 10 Ω lead resistance times 10 µA results in a 0.1 mV error in voltage. Given the sensitivity of a silicon diode at 4.2 K the error in temperature would be only 3 mK. At 77 K the sensitivity of a silicon diode is lower so the error would be close to 50 mK. Again, this may not be a problem for every user.
NOTE: The Model 218 does not have three-lead measurement capability.
3.3.2.7 Lowering Measurement Noise
Good instrument hardware setup technique is one of the least expensive ways to reduce measurement noise. The suggestions fall into two categories: (1) Do not let noise from the outside enter into the measurement, and (2) Let the instrument isolation and other hardware features work to their best advantage.
• Use four lead measurement whenever possible.
• Do not connect sensor leads to chassis or earth ground.
• Use twisted shielded cable outside the cooling system.
• Attach the shield pin on the sensor connector to the cable shield.
• Do not attach the cable shield at the other end of the cable, not even to ground.
• Run different inputs and outputs in their own shielded cable.
• Use twisted wire inside the cooling system.
• Use a grounded receptacle for the instrument power cord.
• Consider ground strapping the instrument chassis to other instruments or computers.
3-6 Installation
Lake Shore Model 218 Temperature Monitor User’s Manual
3.3.3 Terminal Block (Model 218S only)
The terminal block on the Model 218S rear panel contains signals for analog outputs and alarm relays. The terminal block connectors are detachable; remove the top or bottom half from the instrument for convenient wire installation. Use up to 12 AWG stranded copper wire with the terminals. Smaller wire is suitable for most applications. See Figure 3-4.
F-218-3-4.eps
PIN DESCRIPTION PIN DESCRIPTION
1 Relay 1 NC 15 Relay 5 NC
2 Relay 1 COM 16 Relay 5 COM
3 Relay 1 NO 17 Relay 5 NO
4 Relay 2 NC 18 Relay 6 NC
5 Relay 2 COM 19 Relay 6 COM
6 Relay 2 NO 20 Relay 6 NO
7 Relay 3 NC 21 Relay 7 NC
8 Relay 3 COM 22 Relay 7 COM
9 Relay 3 NO 23 Relay 7 NO
10 Relay 4 NC 24 Relay 8 NC
11 Relay 4 COM 25 Relay 8 COM
12 Relay 4 NO 26 Relay 8 NO
13 Analog 1 Signal 27 Analog 2 Signal
14 Analog 1 Gnd 28 Analog 2 Gnd
Figure 3-4. Terminal Block Connectors
Installation 3-7
Lake Shore Model 218 Temperature Monitor User’s Manual
3.3.3.1 RELAYS (MODEL 218S only)
The Model 218 has eight relays most commonly associated with the alarm feature. If a relay is inactive (Off), it is in its normal state of open or closed. When the relay is active (On), it is in the opposite state. The relay contacts are isolated from the instrument ground. Connect to the relay contacts through the terminal block (refer to Paragraph 3.3.3).
3.3.3.2 Analog Outputs (MODEL 218S only)
Analog Output 1 and 2 on the Model 218S rear panel are voltage outputs that can be used for monitor applications (Figure 3-4). Their most basic function is a temperature monitor where they put out a voltage proportional to temperature.
Both analog outputs are variable DC voltage sources that can vary from –10 V to +10 V. The resolution of the analog output is 1.25 mV or 0.0125% of full scale. They can drive a resistive load of no less than 1 k. The output is short protected so the instrument is not harmed if resistance is too small. It is not recommended because the additional load on instrument power supplies causes noise on internal circuits.
It is not recommended to attach the analog output ground to a ground outside the instrument. The output should be read by an instrument with an isolated or differential input wherever possible. Connecting to an external ground can cause noise in the analog output voltage or the sensor input measurement. If this cannot be avoided, try to keep the chassis of the two instruments at the same potential with a ground strap. Connect to the analog out contacts through the terminal block (refer to Paragraph 3.3.3).
3.3.4 Computer Interfaces
Refer to Chapter 6 for details about the IEEE-488 (Model 218S ONLY) and serial computer interfaces. Refer to also Chapter 5 for details on connecting the serial port to a printer.
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