Laguna Tools MTST5S-0135, T5S Operating Manual

17101 Murphy Avenue. Irvine, California 92614 www.lagunatools.com 800.234.1976

MTST5S-0135

OPERATING MANUAL

T5S TABLESAW

Table of Contents



8. WIRING DIAGRAMS

1. INFORMATION P1

2. MACHINE INFORMATION P6

3. ASSMBLY & SET UP

3-1. Setup safety……………………………………….………………..……………………................

P8

3-2. Unpacking………………….……….…………………………………………………………………….

P9

3-3. Extension table…………………………….…………………………………………………………..

P10

3-4. Rip fence…………………………………………………………………………………………………… P11

3-5.Fitting or change saw blade & riving knife…..……………………………………………. P13

3-6. Fitting or changing the scoring blade………………………………………………………… P17

3-7. Saw blade guard……..………………………………………………………………………………… P18

3-8. Accessories………………………………………….…………………………………………………… P19

3-9. Wiring & test run……………………………………….…...……………………………………….. P20

4. OPERATION

4-1. Control panel and hand wheel..……………………..………….……………………………..

P22

4-2. Scoring blade tilting and lifting…………………………………………………………………. P23

4-3. Rip fence cutting………………………………………………………………………………………. P24

4-4. Miter gauge cutting…………………………….………………………………….................... P25

5. MAINTENANCE

5-1. Cleaning and checking…………………………….………..……………………………………...

P26

5-2. Lubrication ……………………………………..……….………………………………………………. P28

5-3. Replacing belt……………………………………………..……….…………………………………… P29

6. TOOLS LIST P31

7. TROUBLESHOOTING P32

9. PARTS LIST

ASSEM01- Machine body & table

ASSEM02- Control panel

ASSEM03- Power unit

ASSEM04- Saw blade angle device

ASSEM05- Saw blade rise & fall device

ASSEM06- Scoring device

ASSEM10- Rip fence

ASSEM12- Saw blade guard

ASSEM14- Accessories

1.INFORMATION

2

1-2SAFETY RULES

For your own safety read instruction manual before operating

1) Read instruction manual before operating the machine for your safety.

Person(s) who operate the machine must be trained, read and understood to

use the safety measures, and possess the ability to obey and execute the

regulation stated in this manual. Learn the machine's application and

limitations as well as the specific hazards peculiar to it.

2) Ground all machines.

It should make sure the "PE" terminal being connection before machine

operating.

3) Keep guards in place and working area clean.

Keep guards in place and in working order.

4) Don't use in dangerous environment.

Don't use machines in damp or wet locations, or expose them to rain.

Please provide a suitable illumination around the machine for safety operation.

5)Keep children and visitors away.

All children and visitors should be kept at a safe distance from work area.

6) Store idle tools (cutting spindle).

When not in use, tools should be store in a dry, high or locked up place, out

of reach of children.

7) Wear proper apparel.

No loose clothing, glove neckties, rings bracelets, or other jewelry to get

caught in moving parts. Wear protective hair covering to contain long hair.

Please wear glove to take/ replace saw blade and wear eye-shield/ ear-shield to

operation.

8) Stay alert.

Watch what you are doing. Do not operate machine when you are tired.

9) Don't force machines.

It will do the job better and be safer at the rate for which it was designed.

10)SHUT OFF the power removed the products and isolated energy before leaving the

machine.

Shut off the power and carried out only when the machine is stationary before

inspection, maintenance, adjustment and cleaning.

11)No smoking!!

Don’t smoking while operate machine.

12)Have your machine repaired by a qualified person.

Repairs should be carried out by qualified-persons using original spare

parts; otherwise this may result in considerable danger to the user.

1.INFORMATION

3

13)Check damaged parts.

Before further use of the machine, a guard or other part that is damaged

should be carefully checked to determine what it will operate properly and

perform its intended function. Being check for alignment of moving parts,

binding of moving parts, breakage of parts, mounting and any other

conditions that may affect its operation. A guard or other part that is damaged should

be properly repaired or replaced

14)Disposing of wasted material

Disposing wasted material and wasted lubricating oil shall obey the local

regulation and be deeply careful.

15)Fire extinguisher:

Workshop of user shall be with the fire extinguisher or other devices

according to the local safety regulations and be deeply careful.

16)Stand on proper position for operation.

Please stand in front of machine for operation. Please refer following

drawing.

17)Use recommended ancillary equipment.

Consult the instruction manual of drawing for recommended accessories.

The use of improper accessories may cause risk of injury to persons.

If ancillary equipment is removed the original guards or safety devices shall

be replaced.

OAV and our authorized agency are responsible for a future connection of the machine

with ancillary equipment only if we ourselves have designed such connection.

18)Reduce the risk of unintentional starting.

Make sure switches of control panel are OFF position before operating.

19)Never leave machine running unattended. Turn power off from the

hand-held disconnecting device. Don't leave machine until it comes to a complete

stop.

20)Make sure machine is disconnected from power supply:

Make sure machine is disconnected from power supply before started the

normal maintenance and service, adjustment, or repairing.

21)Reaction with emergency situation:

This machine provides two emergency buttons. One is self-latching push-

button on the control panel of access position. Other emergency buttons

are position on the front side on the machine near in-feed working area. The

emergency button is colored red and yellow background. After emergency stop, follow

the normal start up procedure and suitable operation to obviate the hazard. Please see

the afterward pages of emergency stop position diagram.

1.INFORMATION

4

22)Never open the protective cover or the machine door while the machine is running.

23)When the machine is out of order while running, shut it down and to

call servicemen for help as soon as possible.

24) Wear ear protectors (plugs or muffs) during extended periods of operation.

25)Remove adjusting keys and wrenches before turning machine on. Be sure that the keys

and adjusting wrenches have been removed and all the nuts and bolts are secured.

26)After switching off the saw motor, allow the saw blade to stop freely. Never attempt to

stop the cutting by hand or other objects.

27)Never cut the wood plate if there is no completed width or too small.

28)The max. Rotation speed marked on the saw blade must not be exceeded.

29)The machine shall be not loaded with more than work piece at a time.

30)During making wooden cases, it will emit harmful dust. User must install exhaust

system for the extraction of harmful dust.

31)Use correctly sharpened saw blades. Observe the max. Speed marked on the saw blade.

User shall be to select the optimum speed for saw blade.

32)Report faults on the machine, including guards or saw blades, as soon as they are

discovered.

33)Adopt safe procedures for cleaning, maintenance and remove chips and dust regularly

to avoid the risk of fire.

34)Follow manufacturers’ instructions for use, adjustment and repair of saw blades.

35)Ensure that any spacers and spindle rings used are suitable for the purpose as stated

by the manufacturer.

36)Refrain from removing any off-cut or other part of the work piece from the cutting

area whilst the machine is running.

37)Ensure that guards and other safety devices necessary for machine operation are in

position, in good working order and properly maintained.

38)Safety working practice.

a) Use of push block and push stick- Push stick should be used to avoid working with

hands close to the saw blade. Push blocks should be between 300mm and 400mm

long, 80mm to 100mm wide and 15mm to 20mm deep. Push blocks should be used

when cutting small work pieces and in circumstances where it is necessary to push

the work piece against the fence.

b) Selection of saw blade and riving knife- the operator should only select saw blade of

a diameter and thickness suitable for the machine.

c) Selection of riving knife slot- The riving knife guiding slot should be no more than

0.5mm wider than the riving knife guiding elements.

d) Fixing of saw blade to spindle- Where the spindle diameter is less than the saw blade

bore diameter, flanged bushes provided by the machine manufacture should be used

1.INFORMATION

5

to make up the difference. The use of loose rings or bushes is not permitted.

e) Lighting- it is important to provide adequate lighting around the machine.

39)Guide the work piece along the rip fence and through the rotation saw blade, using

the push stick if necessary. Any damage, please replace new one that specification

according below drawing.

40)Do not operate this machine while tired or under the influence of drugs, alcohol or

any medication.

41)THE DUST GENERATED BY CERTAIN WOODS AND WOOD PRODUCTS CAN BE

INJURIOUS TO YOUR HEALTH. Always operate machinery in well-ventilated areas, and

provide for proper dust removal. Use wood dust collection systems whenever

possible.

42)Any other maintenance is welcome to be contacted manufacturer or our distributor.

2. MACHINE INFORMATION

6

2-1 SPECIFICATIONS

ITEM MODEL

Sliding table dimension 898x896mm

Extension table (rear) 952X896mm

Table size 896x1850 mm

Round rail

ė40

Main saw blade (Max.) 305mm

Main saw bore 20mm
Max. cutting height with blade at 90

90mm

Max. cutting height with blade at 45

64mm

Main motor power (1ph) 5HP(3.75 Kw)

Main blade speed 4000rpm

Scoring blade motor 3/4HP (0.56KW)

Scoring blade speed 8000RPM

Cuting width 1300mm

Cuting width adjustment Manual

Main saw blade tilting adjustment

Manual (0~ 45)

Main saw height adjustment Manual

Scoring saw height adjustment Manual

Saw guard overhead guard as option

Crosscut fence Manual

Dust collection system 120mm/64mm

N.W./G.W./MEAS. (Machine) 312/382KGS (1450x1150x1090mm)

Ctn QTY: 16/32 sets

2. MACHINE INFORMATION

7

2-2 MAIN FEATURE

A. RIP FENCE

B. MAIN SWITCH

C. BLADE UP AND DOWN HAND WHEEL

D. BLADE TILTING HAND WHEEL

E. EXTENSION TABLE

F. STANDARD GUARD

G. MITER GAUGE

A

B

E

F

C

D

G

3. ASSEMBLY & SETUP

8

3-1 SETUP SAFETY

1. Read and understand the warnings posted on the machine and in this manual.

Failure to comply with all of these warnings may cause serious injury.

2. Make certain the machine is properly grounded.

3. Provide adequate space and surrounding for work area with non-glare, overhead

lighting. Keep the floor around the machine clean and free of scrap material, oil

and grease.

4. This model is a heavy-duty machine that weight's approximately 410 kgs. Serious

personal injury may occur if safe moving methods are not followed. To be safe,

you will need assistance and power equipment when moving the shipping crate

and removing the machine from the crate.

3. ASSEMBLY & SETUP

9

3-2 UNPACKING

Please check the packing condition after receiving the items. If they are intact, the

operators can start to inventory and assemble the machine parts.

Packing List

1. Machine frame unit x1 wooden

2. Assembly parts for miter gauge+ tools + rip fence unit x1

3. Assembly parts for extension table x1

4. Assembly parts for fence plate x1

5. Assembly parts for round rail x1

3. ASSEMBLY & SETUP

10

3-3 EXTENSION TABLE

The machine extension table prevents the work piece from tipping after cutting and

increases the working safety.

Follow the steps below to fit the extension table:

1. Remove the screws A (Fig.3-3.1) from the side of the cast iron table, position the

extension table over the holes on the cast iron table and secure it with the

screws. If necessary, correct the alignment to cast iron table and use the

adjustment screws B (Fig 3-3.1b) under the extension table.

2. Check the flatness of the table by placing the fence plate E (see Fig. 3-4.1) on

both cast iron table & extension table as Fig. 3-3.1a. The extension table must be

even height to cast iron table. If it has to be lower, the acceptable distance must

less than approx. 0.2mm.

3. Adjust the screws to support extension table.

Figure 3-3.1

Figure3-3.1a

Fence plate

Cast iron

table

Extension

table

Figure 3-3.1b

A

B

3. ASSEMBLY & SETUP

11

3-4 RIP FENCE

1. Insert the screw rods G (Fig. 3-4.1a) of the round bar into the position A (Fig.

3-4.1) of working table and extension table. Then put the washer and nut at the

back side of the table, and fasten it in the right position (there are 4 points for

fixing the round bar in this position).

2. Mount the fence scale (ruler) to the edge of the working table and extension

table. Fasten the 3 sets of screws & washers H (Fig. 3-4.1b) on fence scale (ruler).

3. Slide rip fence seat D (Fig. 3-4.1) into round bar through metal locker, then 90°

counter clockwise

Note: Move handle B (Fig. 3-4.1) up to release rip fence, down to lock the rip

fence.

4. Mounting fence plate E (Fig. 3-4.1) to clamping assembly in upward position.

Notice: Before operation, the 0 mark on the rip fence scale (ruler) must be aligned

with the right side of the blade to ensure the processing accurate.

Figure3-4.1a

G

Figure3-4.1b



H

Figure3-4.1c

I

Figure3-4.1

A

B

D

E

F

C

90°

Metal locker

3. ASSEMBLY & SETUP

12

5. Check if the bottom edge of the fence plate E (Fig. 3-4.2) rests on the top surface

of the table.

Note: If it rests on the table, it will scratch the table surface. So, the operator has

to readjust the ride height of rip fence unit correctly by adjust screws F (Fig.

3-4.2a&b) until it does not rest on the surface. Be aware that edge of the fence

plate has to parallel

to the tables.

6. Retighten the cam bolt and check the ride height. Re-adjust if necessary.

7. Tighten the lever D (Fig. 3-4.2).

Fence scale alignment

Before operation, the 0 mark on the rip fence scale must be aligned with the right

side of the blade to ensure that the rip fence measurements will be accurate.

To align the fence scale with the blades:

(1)Disconnect the power source

(2)Set the blade to 0° with the tilting wheel (90° with the cast iron table)

(3)Raise the saw blade up as far as it can go.

(4)Tighten the lever A and knob B (Fig. 3-4.2) for fixing the rip fence unit.

(5)Measure the distance C (Fig. 3-4.2) and check if the distance value is matched to

the value on scale rule.

Note: the lever D (Fig. 3-4.2) must be tighten to ensure the fence plate E (Fig.

3-4.2) cannot be moved or shaking.

Figure3-4.2

A

C D

E

B

Figure 3-4.2a

Figure 3-4.2b

F

3. ASSEMBLY & SETUP

13

3-5 FITTING OR CHANGE SAW BLADE & RIVING KNIFE

I. SAW BLADE FITTING

This machine is designed to accommodate the saw blade with the size up to 305mm,

but every time you change blade, the blade appropriate size of riving knife must also

to be changed to match the size you installed.

Note: please wear gloves during installation or replacing of saw blades.

1. Disconnect the power source.

NOTE: Serious personal injury could occur if you connect your machine to the

power source before you change blade.

2. Move the blade tilt to 0H and raise the saw blade as high as it can be adjusted.

3. Push the saw guard up and loosen the fixed bolts of insert. Take off the insert

plate.(Fig.3-5.1 & 3-5.2)

4. Open the red cover, R (Fig. 3-5.2a).

Note: the red cover is used as a guard for protecting operators from injured by

the blades

Figure 3-5.1

Figure 3-5.2 Figure 3-5.2a

R

3. ASSEMBLY & SETUP

14

5. Insert the T-wrench to hole A (Fig. 3-5.3) to fix the main saw spindle. Then use

wrench to loose the nut and washer then fit the saw blade (Fig. 3-5.4)

6. Tighten the washer and screw back to fix the saw blade. (Fig. 3-5.4) and cover the

red cover R (Fig. 3-5.2a) back.

7. Reassemble the insert plate back then move the blade guard back into its original

position.

Figure 3-5.4

Figure 3-5.3

A

3. ASSEMBLY & SETUP

15

II. DADO FITTING

1. Disconnect the power source.

NOTE: Serious personal injury could occur if you connect your machine to the

power source before you change blade.

2. Move the blade tilt to 0H and raise the saw blade as high as it can be adjusted.

3. Push the saw guard up and loosen the fixed bolts of insert. Take off the insert

plate.(Fig.3-5.1 & 3-5.2)

4. Open the red cover, R (Fig. 3-5.2a).

Note: the red cover is used as a guard for protecting operators from injured by

the blades

5. Insert the T-wrench to hole A (Fig. 3-5.3) to fix the main saw spindle. Then use

wrench to loose the nut and washer then fit the 1

st

blade (Fig. 3-5.5)

6. Fit iron plate. (Fig 3-5.6)

7. Fit the 2

nd

blade. (Fig 3-5.7)

8. Tight the screw and washer on then close the red blade guard cover.

9. Place the table insert for Dado as Fig. 3-5.8 to finish the fitting process.

Fig. 3-5.5 Fig. 3-5.6

Fig. 3-5.7 Fig. 3-5.8

3. ASSEMBLY & SETUP

16

III. RIVING KNIFE FITTING

1. Fit the riving knife as Fig. 3-5.9 and tighten the suitable screw B.

Note: Make sure the riving knife is installed and aligned with the blade. To set the

riving knife correctly is very important.

2. For smooth operation, the distance of riving knife to the tooth of saw blade must

no exceed 8mm, it has to be approx. 3mm higher. (Fig. 3-5.9a)

Figure 3-5.9a

3mm

Figure 3-5.9

B

3. ASSEMBLY & SETUP

17

3-6 FITTING OR CHANGE SCORING BLADE

1. Disconnect from the power source, or the serious personal injury could occurred.

2. Push the saw guard up and loosen the fixed bolts of insert. Take off the insert

plate.(Fig.3-6.1&3-6.2)

3. Open the red cover R (Fig. 3-5.2a) by pulling it.

4. Insert the wrench to fix the spindle of scoring blade. (Fig. 3-6.3)

5. Loosen the screw A and washer B (Fig. 3-6.3) then take the scoring blade out.

6. Replace it with new one

7. Tighten the washer B and screw A (Fig. 3-6.3) back to fix the saw blade.

8. Take the wrench out and close the red cover (Fig. 3-5.2a)

9. Put the insert back and tighten the bolts to fix it.

Figure 3-6.1

Figure 3-6.2

R

Figure 3-6.3

A

B

3. ASSEMBLY & SETUP

18

3-7 SAW BLADE GUARD

1. Install the standard saw blade guard by tightening the screw A (Fig. 3-6.1) on the

riving knife.

.

Figure 3-7.1

A

3. ASSEMBLY & SETUP

19

3-8 ACCESSORIES

1. Miter gauge

Allows precise oblique cuts between + 45˚ and - 45˚ on the cast iron table.

3. ASSEMBLY & SETUP

20

3-9 WIRING & TEST RUN

I. Wiring

1. Always check to see if the wires in your circuit are capable of handling the

amperage draw from your machine, as well as any other machines that could be

operating on the same circuit. If you are unsure, consult a qualified electrician.

Note: A fire may occur if your particular electrical configuration does not comply

with local codes. The best way to ensure compliance is to check with your local

licensed electrician.

2. Install the machine on a dedicated circuit to reduce the possibility of overloading

the circuit and tripping the circuit breaker. If the circuit breaker trips and the

circuit are of the correct load capacity, have the circuit inspected by qualified

electrician. Never use a larger circuit breaker than stated below, or you will

increase the risk of fire.

3. The power cord section need to fitted motor power rating by the user, If you are

unsure, consult a qualified electrician.

4. Please CUT OFF power source before open the terminal box for the electrical

connection, the terminal box is fitted at the side next to the machine door, the

connection terminals for the supply cables are marked with L1, L2, L3, N and PE

5. Make sure all electrical circuits are grounded before you connect them to the

machine. DO NOT use the machine if it is not grounded.

6. When the power source is connected to the reverse phase, if the motor wrong

rotary. Please change the incoming wire L2 and L3.

3. ASSEMBLY & SETUP

21

II. Test run

1. Before starting the saw, make sure you have performed the preceding assembly

and adjustment instructions, and you have read through the rest of the manual

and are familiar with the various functions and safety issues associated this

machine.

Failure to follow this warning could result in serious personal injury or even

death!

2. If any problems occur, press the emergency STOP button (Fig3.8.1). Investigate

and correct the problem before operating the machine further. If you need help,

refer to the troubleshooting section in the back of this manual or contact our

agent.

Note: Always wear safety glasses, a respirator, and hearing protection and NO

smoking when operating this machine

3. Reassemble the electric box cover back. Turn the main switch ON. Test run the

saw blade.

Emergency

Stop Button

Figure 3

-

8.1

4. OPERATION

22

4-1 CONTROL PANEL & HAND WHEEL

A.MAIN BLADE ON Button—Start the main saw blade.

B.SCORING BLADE ON Button—Start the scoring blade.

Note: The main saw blade must be ON for the scoring blade to start.

C.The hand wheel for adjust the blade up or down. (Fig. 4-1.1)

Note: The saw blade height must exceeds the piece thickness 1 ~ 1.5cm

D.The hand wheel for adjust the baled tilting angle. (Fig. 4-1.2)

Figure 4-1.1

Figure4-1.2

A

B

C

D

4. OPERATION

23

4-2 SCORING BLADE TILTING AND LIFTING

I. Scoring blade tilting

Insert the T-wrench as Fig. 4-2.1 and turn it with 2 hands.

II. Scoring blade lifting

Insert the T-wrench as Fig.4-2.2 and turn it with 2 hands.

Figure 4-2.1

Figure 4-2.2

4. OPERATION

24

4-3 RIP FENCE CUTTING

Notice: Always wear safety glasses, a respirator, and hearing protection. DON’T smoking

when operating

this machine.

1. Loosen knob C (4-3.1) and lift the lever B (Fig. 4-3.1) then move the rip fence unit

A (Fig. 4-3.1) according to the size of panel.

2. Position the rip fence unit to the desired approx. width for locking knob C (Fig.

4-3.1).

3. Adjust the micro-adjust lock knob D (Fig. 4-3.1) to the desired size by checking

the scale on table edge.

4. Push down the lever B (Fig. 4-3.1) after adjusting, and then perform the cutting

operation.

Micro-adjust rip fence:

1. Turn knob C(Fig. 4-3.1) to lock rip fence

2. Pull lever B up (Fig. 4-3.1) and adjust knob D (Fig. 4-3.1). Then the fence unit can

be micro-adjusted to distance of operator’s choice.

3. After reaching the measure, lock the fence unit by lowering lever B (Fig. 4-3.1)

øy Note: fence plate E (Fig. 4-3.1) can move in longitudinal direction after

unlocking handles F (Fig. 4-3.1). After every adjustment, tighten handles to

ensure the

calibration of rip fence.

A

C

E

F

B

D

Figure4-3.1

4. OPERATION

25

4-4. MITER GAUGE CUTTING

Note: Always wear safety glasses, a respirator, and hearing protection and NO smoking

when operating

this machine.

1. The miter gauge allows miter to do oblique cuts from + 45˚ to - 45˚.

2. Slide the miter gauge onto the table groove (Fig. 4-4.1).

3. Position the gauge at the desired angle and clamp handle to lock the fence in

place.

4. Position the blade guard to the correct height for your work piece

5. Load the work piece onto the table saw.

6. Take all the necessary safety precautions, and then perform the cutting operation.

Figure 4-4.1

5. MAINTENANCE

26

51. CLEANING & CHECKING

Note: Disconnect the machine from the power source. Serious personal injury could

occur if you connect your machine to the power source before you maintenance.

1. Before using solvents and cleaning, make sure that these substances do not

cause damage to the painted, anodized or galvanized surfaces as well as plastic

parts. For information on these substances, please refer to the safety data sheets

available from the manufacturers of the solvents or cleaning agents.

2. Cleaning the machine is relatively easy. Vacuum excess wood chips and sawdust,

and wipe off the remaining dust with a dry cloth. Use compressed air to blow

dust from between the two sections of the sliding table. If any resin has built up,

use a resin dissolving cleaner to remove it. Treat all unpainted cast iron and steel

with a non-staining lubricant after cleaning.

3. Cleaning & check schedule refer next page

5. MAINTENANCE

27

Cleaning & Checking Schedule

Check items Daily Weekly Monthly 3-months 6-months yearly

Check emergency stop and

indicate lamp whether normal or

not?

 y y y   y

Check the integrity of noise,

pressure and ventilation of the

machine.

  y y     y

Clean the exterior part of the

machine

  y   y y

Check all the screws from the

machine whether tight or not?

y y y y  

Check screws and nuts of limit

switch whether tight or not?

  y y y    

Check all wires and electric

connections near the power switch

to see if there have any loosened

lines.

y y   y    

Check belt running normal or not?

If any break or failure, replace it.

  y   y   y

Check the load voltage and current

of the motor

y y   y y  

Check the continuity of all the

wires

y   y y y y

Clean the interior part of the

electrical box and check the

continuity of the wires.

y y   y y y

Tighten the terminal screws of the

power supply wires in the control

box

y y y y   y

Any worn or damaged parts and

unsafe condition.

  y y   y y

Clean & vacuum dust buildup from

inside cabinet.

y y   y y y

5. MAINTENANCE

28

5-2 LUBRICATION

Note: Disconnect the machine from the power source. Serious personal injury could

occur if you connect your machine to the power source before you maintenance.

Lubricate areas indicated below every 6-12 months, depending on frequency of use.

1. Blade angling trunnion

2. Scoring blade worm gear

3. Blade height linkage

4. Blade height bearing

5. Blade worm gear

6. Blade height slide

90° tilt stop

hex nut

5. MAINTENANCE

29

5-3. REPLACING BELT
I. REPLACING THE V-BELTS

1. Disconnect the saw from the power source.

Note: Serious personal injury could occur if you connect your machine to the

power.

2. Make the whole motor unit 4 

3. Open the rear door of machine.

4. Loose the 3 bolts shows on Fig. 5-3.1. to make the motor movable

5. Slowly lift the motor and tighten the bolt for fixing. Then replace the V-belts with

new ones.

Note: make sure the motor pulley and arbor pulley are lined up after replacing.

6. Loosen the bolts as step 4 described, and pivot the motor down to the original

position.

7. Re-tighten the bolts for fixing.

8. Close the rear door

Figure 5-3.1

V-belts

Figure 5-3.1a

5. MAINTENANCE

30

II. REPLACING THE BELT OF SCORING MOTOR

1. Disconnect the saw from the power source.

Note: Serious personal injury could occur if you connect your machine to the

power.

2. Make the whole motor unit 45° tilted and to the lowest position by turning the

adjusting wheels (Fig. 4-2.1&2)..

3. Lift the small motor to make belt slack.

4. Carefully check the placing position

of the belt before take it out.

5. Take the belt out..

6. Replace it with the new flat belt.

7. Move the motor units back to the original position and close rear door to finish.

Figure 5-3.2a

Figure 5-3.2

BELT

6. TOOLS

31

6-1. TOOLS INVENTORY

Tool box

 Push Stick

 Hose Support Plate

 Hexagonal Key 4mm

 Scoring Arbor Wrench

 T-wrench

 Riving Knife ψ350



7. TROUBLESHOOTING

32

WARNING-Disconnect the machine from the power source before troubleshooting or serious personal injury

could occur.

Problem Possible cause Troubleshooting

The machine cannot be

switched on.

1. Door in machine frame or saw

blades cover plate is opened.

2. Control circuit fuses defective.

1. Close the machine door or cover plate.

2. Turn the main switch off, then open the switch

cabinet and identify which of the fuses is

defective and remove it. Replace new fuses, only

using fuses of the same rating!

The machine switches off

automatically during

operation.

1. Power failure in one or several

phases due to responding

factory fuses.

2. Overload protection has

responded due to blunt saw or

excessive feed speed.

3. Control circuit fuses defective.

1. Eliminate cause of phase failure.

2. Change saw blade or reduce feed speed. Allow

motor to cool down.

3. Turn off the main switch, open the switch

cabinet and identify which of the fuses is

defective and remove it. Replace new fuses, only

using fuses of the same rating!

Motor will not start, or it

growls on start up.

1. Emergency stop button is

pressed.

2. Power supply fuse or circuit

breaker has tripped.

3. Thermal overload has tripped.

4. Toggle switch is broken inside.

5. Start capacitor is at fault.

6. Motor fan cover is dented,

stopping the fan from being able

to spin.

7. Motor is at fault.

1. Adjust the button clockwise to make it pop

out.

2. Disconnect power, and inspect circuit for

electrical shorts and repair. Replace circuit

breaker if it is old or has tripped many times.

3. Reset the thermal overload.

4. Disconnect power, and use an ohmmeter to

check switch terminals for continuity, and

replace switch if required.

5. Replace start capacitor.

6. Replace motor fan cover (and fan, if damaged

).

7. Replace motor.

Motor overheats. 1. Motor thermal protector

rejected

2. Air circulation through the

motor restricted.

1. Wait for the motor temperature cold down;

then motor thermal protector will re-set

automatically

2. Clean out motor to provide normal air

circulation.

7. TROUBLESHOOTING

33

Problem Possible cause Troubleshooting

Motor stalls (resulting in

blown fuses or tripped

circuit).

1. Short circuit in motor or loose

connections.

2. Low voltage.

3. Incorrect fuses or circuit

breakers in power line.

4. Ampere setting too low,

conductor overloaded.

1. Repair loose or shorted terminals, or worn

insulation on motor.

2. Correct the low voltage conditions.

3. Install correct fuses or circuit breakers.

4. Reset the ampere value correctly by checking

the machine information from the name plate.

Main blade runs

backwards.

1. Two of the power wires are

reversed.

1. Exchange wires L1 & L3 in the terminal box.

Blade makes a squealing

noise on start-up.

1. Belt worn out. 1. Replace belt.

Workpiece jammed when

feeding forward.

1. Blunt saw blade.

2. Riving knife thickness does

not match the saw blade used.

1. Fit a sharp saw blade

2. Fit the correct riving knife; it must thicker than

the main saw blade (or at least the same) .

The finished size of the cut

workpiece does not match

the cutting width set on the

rip fence.

1. Dimension scale for cutting

widths is misadjusted.

2. Incorrect scale position.

1. Reset the dimension scale to correct size.

2. Reset scale position. Cut a work piece on the

rip fence, precisely measure the cut width and

position the scale to match work piece size.

The finished size of the cut

workpiece does not match

the cutting width set on the

crosscut stop.

1. Dimension scale for cutting

widths is misadjusted.

2. Incorrect fence position.

1. Reset the flip stop to correct size.

2. Cut a work piece on the crosscut fence,

precisely measure the cut width and reset

crosscut fence position to match work piece

size.

Saw blade burns on the

sliding table side.

1. Insufficient free cut on sliding

table.

1. Readjust the free cut.

Saw blade burns on the rip

fence side.

1. Excessive free cut on the rip

fence.

2. Insufficient free cut on rip

fence.

1. Readjust the rip fence.

2. Readjust the free cut.

Work piece

has burn marks.

1. Blunt saw blade.

2. Feed too low.

3. Saw blade has too many

teeth.

4. Incorrect free cut.

1. Change the saw blade.

2. Increase the feed rate.

3. Change the saw blade.

4. Readjust the free cut.



MTST5S-0135 ASSEM1.1.5

1

MTST5S-0135 ASSEM1.1.5

ITEM PART NO NOTE

1 SJ060200

2 206584 S5

3 201150

4

5 206582 T9

6 NH081300

7 SS080700

8 203412

9 SR059300

10 WS050000

11 WS050000

12 SR059200

13 205259

S5

14 PS062500

15 SH100700

16 WS100000

17 WF102730

18 207540 X2

19 203430

20 LM206301

Label 1

Base 2

Lock 1

Lock Washer M10 4

Washer M10*ψ27 4

Spring Pin ψ6*25 4

Hex Head Bolt M10*35 4

Cap Screw M5*8 4

Door 1

Lock Washer M5 4

Lock Washer M5 4

Block 2

Cap Screw M5*12 4

Hex Nut M8 8

Setscrew M8x35 8

Machine frame 1

Plate 1

Adjust Foot M16x100 4

PARTS NAME SIZE Q`TY

Button Head Screw M6*10 4

2

MTST5S-0135 ASSEM1.3.3

3

MTST5S-0135 ASSEM1.3.3

ITEM PART NO NOTE

1 SS100400

AH206306

2 NH101700

AH206306

LM206306 Standard

LM001042 Option

4 SR100500

AH206306

5 206362 S5

6 207078 S5

7 WF102030

AH206306

8 WS100000

AH206306

9 SJ069300

10 206354

11 SS162000

12 NL162400

13 205016

14 NH162400

15 WF061620

AH206306

16 SJ069300

AH206306

17 200881

18 WF132225

19 SR089300

20 WS080000

21 206437

22 201004

23 SS060200

24 200957

25 NH121900

26 207984

27 WS060000

AH206306

28 NH061000

AH206306

29 SS089200

30 SI060400

31 207347

32 207343 S5

33 SS089200

34 SI060400

35 206639 For Dado

Lock Washer M6 1

Hex Nut M6 1

PARTS NAME SIZE Q`TY

Set Screw M10*20 3

Hex Nut M10 3

Ruler Metric System 1

Ruler

Metric/ Imperial System

1

Cap Screw M10*25 3

Table 1

Ext. Plate (Big) 1

Washer M10*ψ20 5

Lock Washer M10 5

Button Head Screw M6*12 4

Table Insert 1

Set Screw M16*100 8

Lock Nut M16 8

Washer 16

Hex Nut M16 8

Washer M6*16 4

Button Head Screw M6*16 3

Screw M12×1.75p×115L 4

Washer M13×22 4

Cap Screw M8×16 1

Lock Washer M8 1

Measuring Rule Rail 1

Setscrew M6×10 1

Ring Stop 1

3

Hex Nut M12 8

End Washer 1

Round Rail 1

Set Screw

Counter Sunk Screw

M8*8 6

M6×20 3

Table Insert

Table

1

1

6

3

1

Set Screw

Counter Sunk Screw

Table Insert

M8*8

M6×20

4

MTST5S-0135 ASSEM2.6

ITEM PART NO NOTE

1 AB994887

101 994887

102 994855

103 994855A

104 994808

105 709411

2 AB206640

Cable Gland PG11 4

Dust Cove 2

Emergency Stop Button R2PNR4-1B-R 1

1

Switch Button-ON 2

Operate Housing 1

PARTS NAME SIZE Q`TY

Switch Box(ASM.) 1

Switch Box

5

MTS5S-0135 ASSEM3.1.1

6

MTS5S-0135 ASSEM3.1.1

ITEM PART NO NOTE

4 SR069300

5 WS060000

6 SR059400

7 206337

8 WF051010

9 NL050800

10 SR059300

11 WS050000

12

SF089300

16 206301

YF206301

17

AB136012-3 Assembly

101 136012

102 709411

103 SP040700

104 206341

IC200807 Option

IC206301

18 WF051010

19 206359

203249

Assembly

203249-1

203249-3

21 SM060400

22 206118

23 206638 F1L

24 207940

25 WF051010

26 WS050000

27 SR059200

28 207152

29 WF051010

30 WS050000

31 SR050200

32 SR059400

33 NH050800

34 SR060200

35 WS060000

36 WF061620

37 206479

Lock Washer M5 6

Cap Screw M5*8 4

PARTS NAME SIZE Q`TY

Cap Screw M6*12 2

Lock Washer M6 2

Cap Screw M5*16 2

Fix Plate 1

Washer M5*10 4

Lock Nut M5 2

Cap Screw M5*12 2

Lock Washer M5 2

Hex Head Bolt(+)/W M8x12 4

Channel Base 1

Door Safety Switch Assembly

1

Door Safety Switch 1

Strain Relief PG11 1

Pan Head Plate M4*35 2

Fix Plate 1

0.75x2Cx2Mx3Y1.E

1

STOP CORD

0.75x2Cx290CMx4Y.E

1

M5*10 2

Plate 2

2 SETS

Magnetic Iron 1

M5*10 8

Dust Port 1

Cover 1

Hinge 2

Screw 1

Sunkhead Socket Screw M6x20 4

1

M5*10 4

M5 4

M5*10 4

20

105

Lock Washer

Cap Screw

Plate

Washer

Washer

Magnetic Iron(assembly)

Washer

STOP CORD

Cap Screw

Hex Nut

M5*16 2

M5 2

Cap Screw M6*10 2

Lock Washer M6 2

Washer M6*ψ16 2

Plate 1

7

MTST5S-0135 ASSEM3.3

8

MTST5S-0135 ASSEM3.3

ITEM PART NO NOTE

208044 50Hz/S

206399 60Hz/S

2 SS080200

208043 CE/S

208042 CSA/S

4 201333

5 206396

6 WF132225

7 WS120000

8 SH120600

9 KD080745

10 MH204006 M20H

11 WF081818

12 WS080000

13 SJ080400

14 SR120600

M12×30 3Cap Screw

Lock Washer M8 4

Hex Head Bolt M8×20 4

Main Motor 5HP(220V/440V) 1

Washer M8×ψ18 4

Hex Head Bolt M12×30 3

Key 8x7x45 1

Washer M13×ψ22 3

Lock Washer M12 3

Shaft 3

Main Motor Plate 1

1

Belt Pulley 60Hz 1

2

Setscrew M8×10 3

Q`TY

Belt 3VX-265 2

1

3

PARTS NAME SIZE

Belt 3VX-250

Belt Pulley 50Hz

9

MTST5S-0135 ASSEM3.4.2

10

MTST5S-0135 ASSEM3.4.2

ITEM PART NO NOTE

1 206304

2 SJ100500

3 WS100000

4 KD050520

5 206637

6 206636

7 WS080000

8 WF083030

9 200964

10 201205

11 SJ080400

12 201346

13 WF083030

14 WS080000

15 SR080400

16 AB206635

101 BB620604

102 206311

103 SS050200

104 208041

105 206302 YF206302

106 WW476004

107 206635

108 WF083030

109 WS080000

110 SJ080400

17 AB206461

201 NH101704

202 WF104040

203 206461

204 206309

205 SH100600

206 206360

207 201881

208 WS050000

209 SJ050200

210

211 SS050200

212 WF083030

213 WS080000

214 SJ080400

215 200964

Bushing 1

Lock Washer

Button Head Screw

M8 1

M8×20 1

Arbor Flange

Bushing

Washer

Lock Washer

Lock Washer

Washer

Bushing

Button Head Screw

Spring Washer

Key

Nut

PARTS NAME SIZE Q`TY

Gip Plate 1

1

1

Shaft

Button Head Screw

M8×20

Pulley

Spacer

Cap Screw

Bearing

1Washer

Hex Nut

Fix Block ASM

1M10 thin

1

Hex Head Bolt

Link Plate

Fix Block

Locate Plate

1

1

M10×30

4

plate

Lock Washer M5 4

1

Setscrew

Washer

M5x10 4

M8×ψ30 1

Button Head Screw

M8×ψ30

M5×10

Lock Washer

Button Head Screw

M10×ψ40

2

M8 1

Setscrew

Rotate Plate

Wave Washer

Main Arbor

Washer

ψ25.4 1

1

1

ψ47×ψ60 2

M5×10 3

1

1

6206LLB(Black) 2

1M8×20

1

M8×20 3

1

M8×ψ30 1

M8 1

M8×ψ30 3

3

ψ25.4 1

M8 3

M10×25 5

1

M10 5

5x5x20 1

TW-1-12UNF(Left tooth) 1

11

MTST5S-0135 ASSEM 4.1

12

MTST5S-0135 ASSEM 4.1

ITEM PART NO NOTE

1 100203

2 204263

WF102730 Standard

WF104030 Option

206434A Standard

200866 Option

207167 Standard

201567 Option

6 KS070720

7 AB207462

101 207462

102 BB690202

103 207252

104 RR280010

105 994204

106 207461

107 SS069100

108 PS062600

8 WF081818

9 WS080000

10 SR080400

11

207176

12 206328

13

SS069100

14

206379

15

200866-1 Standard

Set Screw

Set Nut

Screw

Shaft

Lock Washer

Cap Screw

Lock Washer

Spring Pin

Hand Wheel Shaft Assembly

Hand Wheel Shaft

Thrust Bearing

Set Screw

Free Joint

1

T8 1

T5

Washer

Washer

Washer

hand wheel

PARTS NAME SIZE Q`TY

Lock Knob M10 1

Handle

M10×ψ27(For Plastic)

1

hand wheel

1

8" (Cast Iron)
With folding handle

1

M10×ψ40(For Cast Iron)

1

8" (Plastic)
Without handle

ψ10×ψ20 1

1

1

7x7x20 1

1

1

Folding Handle

1

1

1

3

ψ6×ψ26 1

M8xψ18 2

1

2

6902ZZ 1

1

R28

NTB1528+AS

ψ14

M6×6

2

M8×20 2

M6×6 6

3

4

5

M8

Bearing

Locate Ring

Ext. Retaining Ring

Washer

Washer

Key

13

MTST5S-0135 ASSEM5.2

14

MTST5S-0135 ASSEM5.2

ITEM PART NO NOTE

1 100203

2 204263

3 WF103030

204289B Standard

204176A Option

5 200855

6 206586 F1L

7 206327

8 SS069100

9 206379

10 SR060600

11 WS060000

12 206326

13 SR081200

14 WS080000

15 206325

16 WF061310

17 WS060000

18 SR069300

19 KS050520

20 WF061620

21 SJ060200

22 SS100700

23 NH101700

24 SS080200

25 017177

26 206460 Standard

27 WF101608

28 WS060000

29 SR060200

ψ10×ψ20 1

M10×ψ30 1

Without Handle (Plastic)

1

Cast Iron (With handle)

1

1

1

1

M6×6 3

1

1

M8×60 2

M6×30 1

M6 2

2

1

M6×13 1

M8

M6 1

M6×12 1

5*5*20 1

M6×ψ16 1

M6×10 1

M10×35 1

M10 1

M8x10 2

Cap Screw

M10×ψ16×t0.8 1

1

M10 7" 1

M6 2

M6*10 2

Locate Block

Set Nut

Cap Screw

Cap Screw

Cap Screw

Washer

Key

Lock Washer

Lock Washer

Lock Washer

Washer

Handle

Washer

Setscrew

Hex Nut

Setscrew

Bearing

PARTS NAME SIZE Q`TY

Lock Knob M10 1

Cap Screw

Washer

Washer

Hand Wheel

Hand Wheel

Finger Guide

Screw

Setscrew

4

Bushing

Lock Washer

Hex Nut

15

MTST5S-0135 ASSEM6.2

16

MTST5S-0135 ASSEM6.2

ITEM PART NO NOTE

1 AB206315-1

101 SH120440

102 206320

103 206321

104 BB620204

105 RS150000

106 WW263403

107 RR350000

108 206303

YF206303

109 WF061310

110 SJ069400

111 206315

112 SS069100

113 WF061620

114 SH069402

115 206316

116 NL061000

117 206395

118 206318

119 206323

120 206319

121 206386

122 NH061000

123 203239

124 PS031200

125 206317

126 BB600304

2 SR080400

3 WF083030

4 200973

5 206365

6 WF061310

7 WS060000

8 SR069400

9 206366

10 206369

Set Screw

Washer

Wave Washer

Int. Retaining Ring

Shaft

Q`TY

Pulley ASM 1

Lock Nut

Spring

PARTS NAME SIZE

Hex Head Bolt

Flange

Shaft

Ball Bearing

Int. Retaining Ring

Pulley

Ball Bearing

1

Shaft

Washer

Button Head Screw

M8*20

Shaft

Shaft

Spring

Set Screw

Hex Nut

Hex Nut

Spring Pin

Wrench

Cap Screw

Wrench

Lock Washer

Scoring Saw Blade

Fix Plate

3

φ20 1

M6x13

1

Washer

1

6003LLB(Black) 1

Screw

M8*ψ30 1Washer

Cap Screw

M8 2

ψ3*12 1

Hex Head Bolt

M6*25 1

M6 1

1

1

ψ15*ψ6.2*0.5t 1

1

1

1

M6 1

M6×16(L.H)

M6x16 1

M6*16 2

1

M6x13 2

M6×6 3

R35 2

1

S15 2

ψ26*ψ34 t=0.3 ( 6202 )

2

M6*16 3

8mm 1

1

M12×20 1

M6 3

1

1

6202LLB(Black) 1

17

MTST5S-0135 ASSEM6.4

18

MTST5S-0135 ASSEM6.4

ITEM PART NO NOTE

1 SR122000

2 WS120000

206314 50Hz

206336 60Hz

4

LJ014070 60Hz

LJ015070 50Hz

6 206313

7 SJ080400

8 WS080000

9 206331

10 NL142200

11 MH206301 Feature

12 NH101700

13 SR100400

14 201275

15 SR101000

16 NH101700

17 WF063030

18 WS060000

19 SR069400

20 WF143530

1

M12 1

1

140J7 1

150J7 1

1

M8*20 4

M8 4

0.75P (M20P) 1

M10 1

1

M14 1

1

1

M10*50 1

M10*20

M10 1

M6*ψ30 1

M14*ψ35 1

M6 1

M6*16 1Cap Screw

Lock Washer

Washer

Cap Screw

Expansion Spring

Lock Washer

Plate

Washer

Cap Screw

Hex Nut

PARTS NAME SIZE

Lock Washer

Pully

Pully

Belt

Lock Nut

Q`TY

Cap Screw M12*100 1

3

5

Scoring Motor

Hex Nut

Belt

Shaft

Button Head Screw

19

MTST5S-0135 ASSEM10.1

20

MTST5S-0135 ASSEM10.1

ITEM PART NO NOTE

1 AB206422

101 SI069400

102 206433

103 203193

104 NL081000

105 200875

106 SH069400

107 203179

108 206422

109 203213

110 WF203630

111 994181

112 150099

113 SS100200

114 RS200000

115 WS080000

116 BB620202

117 NA081300

118 203356

119 206435

120 WF083030

121 SH080700

122 RS150000

123 203649

124 203650

125 206428

126 NL101700

127 200069

128 205114

129 SR060200

130 205822

205663

203191

X7 / Option

3 200884

4 200884

5 206432

2

M8 2

M6*16 2

1

1

M6*16 2

2

1

1

1

M10*10 1

ψ20*ψ36 1

ψ8 1

1

M8 1

6202ZZ 1

S20

M8 1

1

S15 1

1

M8*ψ30 4

Handle

1

M10 1

1.2M 1

1

1

Handle

Handle 1

Fence Plate

1

M6*10

Fence Plate

Cap Screw

Scraper

1

4

1M

ψ40 (for shift)

Shaft

2M10

2

1

Adjust Knob

Washer

Lock Nut

Eccentric Shaft

Washer

1

Hex Head Bolt

Retaining Ring

Ring

Retaining Ring

M8*35 1

Ring

Fixed Block

M10*110

Counter Sunk Screw

Fixed Plate

Shafts

Lock Nut

Plate

Steel Ball

Lock Washer

Q`TY

Rip Fence Housing Assem.

1

PARTS NAME SIZE

2

Spring

Set Screw

Hex Head Bolt

Eccentric Ring

Seat

Ball Bearing

Hex Nut

Ring

Washer

21

MTST5S-0135 ASSEM12.1

ITEM PART NO NOTE

1 AB205075

Assembly

101 205075

102 ST029404

103 ST029304

104 205076

105 203110

106 205124

2 NL101700

3 205162

4 200535

5 SR100500

6 WS100000

7 200965

8 WF102025

9 NL101700

10 200536

11 205067

Shaft

Lock Nut

Cap Screw

Q`TY

Hood Assembly 1

M10 1

M10×25

Plate

PARTS NAME SIZE

Hood

Screw

Screw

Hood

Screw

Lock Washer

Hose Support Plate

Hex Nut

Hose

Hose Clamp

Cap Screw

Washer

1

ψ64x3000 1

1

M10

M10x20 1

M10x25 1

M10 1

2-1/2" 2

1

1

M5×10 2

1

1

1

M3×16 3

M3×12 3

22

MTST5S-0135 ASSEM AB130376

ITEM PART NO NOTE

1 200152 MITER GAUGE BOLT
2

SP050400 PAN HEAD BOLT M5x20

3

NH050800 NUT M5

4

200086 STEEL PIN

5

130376 GUIDE PIECE

6

200156 GUIDE PIECE

7

SN069200

COUNTERSUNKS HEAD BOLT

M6x8

8

200158 LOCATING PIECE

9

PS030600 SPRING PIN

10

200160 POINTER

11

SS050100 SET SCREW

12

612150 HANDLE

13

SS089100 SET SCREW

14 WF081820 WASHER

1

ψ3x6

M5x5

M8x20

M8x6

M8xψ18

1

1

1

2

1

1

1

1

3

3

1

1

Q`TYPARTS NAME SIZE

1

23