Laguna Tools MTST5S-0135, T5S Operating Manual

17101 Murphy Avenue. Irvine, California 92614 www.lagunatools.com 800.234.1976
MTST5S-0135
OPERATING MANUAL
T5S TABLESAW
Table of Contents
8. WIRING DIAGRAMS
1. INFORMATION P1
2. MACHINE INFORMATION P6
3. ASSMBLY & SET UP
3-1. Setup safety……………………………………….………………..……………………................
P8
3-2. Unpacking………………….……….…………………………………………………………………….
P9
3-3. Extension table…………………………….…………………………………………………………..
P10
3-4. Rip fence…………………………………………………………………………………………………… P11
3-5.Fitting or change saw blade & riving knife…..……………………………………………. P13
3-6. Fitting or changing the scoring blade………………………………………………………… P17
3-7. Saw blade guard……..………………………………………………………………………………… P18
3-8. Accessories………………………………………….…………………………………………………… P19
3-9. Wiring & test run……………………………………….…...……………………………………….. P20
4. OPERATION
4-1. Control panel and hand wheel..……………………..………….……………………………..
P22
4-2. Scoring blade tilting and lifting…………………………………………………………………. P23
4-3. Rip fence cutting………………………………………………………………………………………. P24
4-4. Miter gauge cutting…………………………….………………………………….................... P25
5.MAINTENANCE
5-1. Cleaning and checking…………………………….………..……………………………………...
P26
5-2. Lubrication ……………………………………..……….………………………………………………. P28
5-3. Replacing belt……………………………………………..……….…………………………………… P29
6. TOOLS LIST P31
7. TROUBLESHOOTING P32
9. PARTS LIST
ASSEM01- Machine body & table
ASSEM02- Control panel
ASSEM03- Power unit
ASSEM04- Saw blade angle device
ASSEM05- Saw blade rise & fall device
ASSEM06- Scoring device
ASSEM10- Rip fence
ASSEM12- Saw blade guard
ASSEM14- Accessories
1.INFORMATION
2
1-2SAFETY RULES
For your own safety read instruction manual before operating
1)Read instruction manual before operating the machine for your safety.
Person(s) who operate the machine must be trained, read and understood to
use the safety measures, and possess the ability to obey and execute the
regulation stated in this manual. Learn the machine's application and
limitations as well as the specific hazards peculiar to it.
2)Ground all machines.
It should make sure the "PE" terminal being connection before machine
operating.
3)Keep guards in place and working area clean.
Keep guards in place and in working order.
4)Don't use in dangerous environment.
Don't use machines in damp or wet locations, or expose them to rain.
Please provide a suitable illumination around the machine for safety operation.
5)Keep children and visitors away.
All children and visitors should be kept at a safe distance from work area.
6)Store idle tools (cutting spindle).
When not in use, tools should be store in a dry, high or locked up place, out
of reach of children.
7) Wear proper apparel.
No loose clothing, glove neckties, rings bracelets, or other jewelry to get
caught in moving parts. Wear protective hair covering to contain long hair.
Please wear glove to take/ replace saw blade and wear eye-shield/ ear-shield to
operation.
8)Stay alert.
Watch what you are doing. Do not operate machine when you are tired.
9)Don't force machines.
It will do the job better and be safer at the rate for which it was designed.
10)SHUT OFF the power removed the products and isolated energy before leaving the
machine.
Shut off the power and carried out only when the machine is stationary before
inspection, maintenance, adjustment and cleaning.
11)No smoking!!
Don’t smoking while operate machine.
12)Have your machine repaired by a qualified person.
Repairs should be carried out by qualified-persons using original spare
parts; otherwise this may result in considerable danger to the user.
1.INFORMATION
3
13)Check damaged parts.
Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine what it will operate properly and
perform its intended function. Being check for alignment of moving parts,
binding of moving parts, breakage of parts, mounting and any other
conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced
14)Disposing of wasted material
Disposing wasted material and wasted lubricating oil shall obey the local
regulation and be deeply careful.
15)Fire extinguisher:
Workshop of user shall be with the fire extinguisher or other devices
according to the local safety regulations and be deeply careful.
16)Stand on proper position for operation.
Please stand in front of machine for operation. Please refer following
drawing.
17)Use recommended ancillary equipment.
Consult the instruction manual of drawing for recommended accessories.
The use of improper accessories may cause risk of injury to persons.
If ancillary equipment is removed the original guards or safety devices shall
be replaced.
OAV and our authorized agency are responsible for a future connection of the machine
with ancillary equipment only if we ourselves have designed such connection.
18)Reduce the risk of unintentional starting.
Make sure switches of control panel are OFF position before operating.
19)Never leave machine running unattended. Turn power off from the
hand-held disconnecting device. Don't leave machine until it comes to a complete
stop.
20)Make sure machine is disconnected from power supply:
Make sure machine is disconnected from power supply before started the
normal maintenance and service, adjustment, or repairing.
21)Reaction with emergency situation:
This machine provides two emergency buttons. One is self-latching push-
button on the control panel of access position. Other emergency buttons
are position on the front side on the machine near in-feed working area. The
emergency button is colored red and yellow background. After emergency stop, follow
the normal start up procedure and suitable operation to obviate the hazard. Please see
the afterward pages of emergency stop position diagram.
1.INFORMATION
4
22)Never open the protective cover or the machine door while the machine is running.
23)When the machine is out of order while running, shut it down and to
call servicemen for help as soon as possible.
24) Wear ear protectors (plugs or muffs) during extended periods of operation.
25)Remove adjusting keys and wrenches before turning machine on. Be sure that the keys
and adjusting wrenches have been removed and all the nuts and bolts are secured.
26)After switching off the saw motor, allow the saw blade to stop freely. Never attempt to
stop the cutting by hand or other objects.
27)Never cut the wood plate if there is no completed width or too small.
28)The max. Rotation speed marked on the saw blade must not be exceeded.
29)The machine shall be not loaded with more than work piece at a time.
30)During making wooden cases, it will emit harmful dust. User must install exhaust
system for the extraction of harmful dust.
31)Use correctly sharpened saw blades. Observe the max. Speed marked on the saw blade.
User shall be to select the optimum speed for saw blade.
32)Report faults on the machine, including guards or saw blades, as soon as they are
discovered.
33)Adopt safe procedures for cleaning, maintenance and remove chips and dust regularly
to avoid the risk of fire.
34)Follow manufacturers’ instructions for use, adjustment and repair of saw blades.
35)Ensure that any spacers and spindle rings used are suitable for the purpose as stated
by the manufacturer.
36)Refrain from removing any off-cut or other part of the work piece from the cutting
area whilst the machine is running.
37)Ensure that guards and other safety devices necessary for machine operation are in
position, in good working order and properly maintained.
38)Safety working practice.
a)Use of push block and push stick- Push stick should be used to avoid working with
hands close to the saw blade. Push blocks should be between 300mm and 400mm
long, 80mm to 100mm wide and 15mm to 20mm deep. Push blocks should be used
when cutting small work pieces and in circumstances where it is necessary to push
the work piece against the fence.
b)Selection of saw blade and riving knife- the operator should only select saw blade of
a diameter and thickness suitable for the machine.
c)Selection of riving knife slot- The riving knife guiding slot should be no more than
0.5mm wider than the riving knife guiding elements.
d)Fixing of saw blade to spindle- Where the spindle diameter is less than the saw blade
bore diameter, flanged bushes provided by the machine manufacture should be used
1.INFORMATION
5
to make up the difference. The use of loose rings or bushes is not permitted.
e)Lighting- it is important to provide adequate lighting around the machine.
39)Guide the work piece along the rip fence and through the rotation saw blade, using
the push stick if necessary. Any damage, please replace new one that specification
according below drawing.
40)Do not operate this machine while tired or under the influence of drugs, alcohol or
any medication.
41)THE DUST GENERATED BY CERTAIN WOODS AND WOOD PRODUCTS CAN BE
INJURIOUS TO YOUR HEALTH. Always operate machinery in well-ventilated areas, and
provide for proper dust removal. Use wood dust collection systems whenever
possible.
42)Any other maintenance is welcome to be contacted manufacturer or our distributor.
2. MACHINE INFORMATION
6
2-1 SPECIFICATIONS
ITEM MODEL
Sliding table dimension 898x896mm
Extension table (rear) 952X896mm
Table size 896x1850 mm
Round rail
ė40
Main saw blade (Max.) 305mm
Main saw bore 20mm Max. cutting height with blade at 90
90mm
Max. cutting height with blade at 45
64mm
Main motor power (1ph) 5HP(3.75 Kw)
Main blade speed 4000rpm
Scoring blade motor 3/4HP (0.56KW)
Scoring blade speed 8000RPM
Cuting width 1300mm
Cuting width adjustment Manual
Main saw blade tilting adjustment
Manual (0~ 45)
Main saw height adjustment Manual
Scoring saw height adjustment Manual
Saw guard overhead guard as option
Crosscut fence Manual
Dust collection system 120mm/64mm
N.W./G.W./MEAS. (Machine) 312/382KGS (1450x1150x1090mm)
Ctn QTY: 16/32 sets
2. MACHINE INFORMATION
7
2-2 MAIN FEATURE
A. RIP FENCE
B. MAIN SWITCH
C. BLADE UP AND DOWN HAND WHEEL
D.BLADE TILTING HAND WHEEL
E. EXTENSION TABLE
F. STANDARD GUARD
G.MITER GAUGE
A
B
E
F
C
D
G
3. ASSEMBLY & SETUP
8
3-1 SETUP SAFETY
1.Read and understand the warnings posted on the machine and in this manual.
Failure to comply with all of these warnings may cause serious injury.
2.Make certain the machine is properly grounded.
3.Provide adequate space and surrounding for work area with non-glare, overhead
lighting. Keep the floor around the machine clean and free of scrap material, oil
and grease.
4.This model is a heavy-duty machine that weight's approximately 410 kgs. Serious
personal injury may occur if safe moving methods are not followed. To be safe,
you will need assistance and power equipment when moving the shipping crate
and removing the machine from the crate.
3. ASSEMBLY & SETUP
9
3-2 UNPACKING
Please check the packing condition after receiving the items. If they are intact, the
operators can start to inventory and assemble the machine parts.
Packing List
1.Machine frame unit x1 wooden
2.Assembly parts for miter gauge+ tools + rip fence unit x1
3.Assembly parts for extension table x1
4.Assembly parts for fence plate x1
5.Assembly parts for round rail x1
3. ASSEMBLY & SETUP
10
3-3 EXTENSION TABLE
The machine extension table prevents the work piece from tipping after cutting and
increases the working safety.
Follow the steps below to fit the extension table:
1.Remove the screws A (Fig.3-3.1) from the side of the cast iron table, position the
extension table over the holes on the cast iron table and secure it with the
screws. If necessary, correct the alignment to cast iron table and use the
adjustment screws B (Fig 3-3.1b) under the extension table.
2.Check the flatness of the table by placing the fence plate E (see Fig. 3-4.1) on
both cast iron table & extension table as Fig. 3-3.1a. The extension table must be
even height to cast iron table. If it has to be lower, the acceptable distance must
less than approx. 0.2mm.
3.Adjust the screws to support extension table.
Figure 3-3.1
Figure3-3.1a
Fence plate
Cast iron
table
Extension
table
Figure 3-3.1b
A
B
3. ASSEMBLY & SETUP
11
3-4 RIP FENCE
1.Insert the screw rods G (Fig. 3-4.1a) of the round bar into the position A (Fig.
3-4.1) of working table and extension table. Then put the washer and nut at the
back side of the table, and fasten it in the right position (there are 4 points for
fixing the round bar in this position).
2. Mount the fence scale (ruler) to the edge of the working table and extension
table. Fasten the 3 sets of screws & washers H (Fig. 3-4.1b) on fence scale (ruler).
3.Slide rip fence seat D (Fig. 3-4.1) into round bar through metal locker, then 9
counter clockwise
Note: Move handle B (Fig. 3-4.1) up to release rip fence, down to lock the rip
fence.
4.Mounting fence plate E (Fig. 3-4.1) to clamping assembly in upward position.
Notice: Before operation, the 0 mark on the rip fence scale (ruler) must be aligned
with the right side of the blade to ensure the processing accurate.
Figure3-4.1a
G
Figure3-4.1b
H
Figure3-4.1c
I
Figure3-4.1
A
B
D
E
F
C
90°
Metal locker
3. ASSEMBLY & SETUP
12
5. Check if the bottom edge of the fence plate E (Fig. 3-4.2) rests on the top surface
of the table.
Note: If it rests on the table, it will scratch the table surface. So, the operator has
to readjust the ride height of rip fence unit correctly by adjust screws F (Fig.
3-4.2a&b) until it does not rest on the surface. Be aware that edge of the fence
plate has to parallel
to the tables.
6.Retighten the cam bolt and check the ride height. Re-adjust if necessary.
7.Tighten the lever D (Fig. 3-4.2).
Fence scale alignment
Before operation, the 0 mark on the rip fence scale must be aligned with the right
side of the blade to ensure that the rip fence measurements will be accurate.
To align the fence scale with the blades:
(1)Disconnect the power source
(2)Set the blade to 0° with the tilting wheel (90° with the cast iron table)
(3)Raise the saw blade up as far as it can go.
(4)Tighten the lever A and knob B (Fig. 3-4.2) for fixing the rip fence unit.
(5)Measure the distance C (Fig. 3-4.2) and check if the distance value is matched to
the value on scale rule.
Note: the lever D (Fig. 3-4.2) must be tighten to ensure the fence plate E (Fig.
3-4.2) cannot be moved or shaking.
Figure3-4.2
A
C D
E
B
Figure 3-4.2a
Figure 3-4.2b
F
3. ASSEMBLY & SETUP
13
3-5 FITTING OR CHANGE SAW BLADE & RIVING KNIFE
I. SAW BLADE FITTING
This machine is designed to accommodate the saw blade with the size up to 305mm,
but every time you change blade, the blade appropriate size of riving knife must also
to be changed to match the size you installed.
Note: please wear gloves during installation or replacing of saw blades.
1.Disconnect the power source.
NOTE: Serious personal injury could occur if you connect your machine to the
power source before you change blade.
2.Move the blade tilt to 0H and raise the saw blade as high as it can be adjusted.
3.Push the saw guard up and loosen the fixed bolts of insert. Take off the insert
plate.(Fig.3-5.1 & 3-5.2)
4.Open the red cover, R (Fig. 3-5.2a).
Note: the red cover is used as a guard for protecting operators from injured by
the blades
Figure 3-5.1
Figure 3-5.2 Figure 3-5.2a
R
3. ASSEMBLY & SETUP
14
5. Insert the T-wrench to hole A (Fig. 3-5.3) to fix the main saw spindle. Then use
wrench to loose the nut and washer then fit the saw blade (Fig. 3-5.4)
6. Tighten the washer and screw back to fix the saw blade. (Fig. 3-5.4) and cover the
red cover R (Fig. 3-5.2a) back.
7. Reassemble the insert plate back then move the blade guard back into its original
position.
Figure 3-5.4
Figure 3-5.3
A
3. ASSEMBLY & SETUP
15
II. DADO FITTING
1. Disconnect the power source.
NOTE: Serious personal injury could occur if you connect your machine to the
power source before you change blade.
2. Move the blade tilt to 0H and raise the saw blade as high as it can be adjusted.
3. Push the saw guard up and loosen the fixed bolts of insert. Take off the insert
plate.(Fig.3-5.1 & 3-5.2)
4. Open the red cover, R (Fig. 3-5.2a).
Note: the red cover is used as a guard for protecting operators from injured by
the blades
5. Insert the T-wrench to hole A (Fig. 3-5.3) to fix the main saw spindle. Then use
wrench to loose the nut and washer then fit the 1
st
blade (Fig. 3-5.5)
6. Fit iron plate. (Fig 3-5.6)
7. Fit the 2
nd
blade. (Fig 3-5.7)
8. Tight the screw and washer on then close the red blade guard cover.
9. Place the table insert for Dado as Fig. 3-5.8 to finish the fitting process.
Fig. 3-5.5 Fig. 3-5.6
Fig. 3-5.7 Fig. 3-5.8
3. ASSEMBLY & SETUP
16
III.RIVING KNIFE FITTING
1.Fit the riving knife as Fig. 3-5.9 and tighten the suitable screw B.
Note: Make sure the riving knife is installed and aligned with the blade. To set the
riving knife correctly is very important.
2.For smooth operation, the distance of riving knife to the tooth of saw blade must
no exceed 8mm, it has to be approx. 3mm higher. (Fig. 3-5.9a)
Figure 3-5.9a
3mm
Figure 3-5.9
B
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