Laguna Tools Platinum 18/47, L A175017 Series Manual

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Platinum Series 18/47 Lathe Manual

LAGUNA TOOLS 2072 Alton Parkway Irvine, California 92606 Ph: 800.234.1976 www.lagunatools.com

Model Numbers: L A175017

Page number

Safety Rules

Warranty

Noise emission

Specification sheet

Receiving your machine

Introduction to your machine

Parts of the machine

Where to locate your machine

Unpacking your machine

Assembly and setup

Maintenance and troubleshooting

Exploded view drawings

Table of contents

Safety Rules. As with all machinery there are certain hazards involved with the operation and use. Using it with caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. If you have any questions relative to the installation and operation, do not use the equipment until you have contacted your supplying distributor. Read the following carefully before operating the machine.

1. Keep the working area clean and be sure adequate lighting is available.

2. Do not wear loose clothing, gloves, bracelets, necklaces or ornaments. Wear face, eye, respiratory and body protection devices as indicated for the operation or the environment.

3. Be sure that the power is disconnected from the machine before tools are serviced or an attachment is to be fitted or removed.

4. Never leave the machine with the power on.

5. Do not use dull, gummy or cracked cutting tools.

6. Be sure that the keys and adjusting wrenches have been removed and all the nuts and bolts are secured.

Limited Warranty

New machines and accessories sold by Laguna Tools carry a one-year warranty effective from the date of shipping. Machines sold through dealers must be registered with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna Tools guarantees all new machines and accessories sold to be free of manufacturers’ defective workmanship, parts and materials. We will repair or replace, without charge, any parts determined by Laguna Tools, Inc. to be a manufacturer’s defect. We require that the defective item/part be returned to Laguna Tools with the complaint. Any machines returned to Laguna Tools must be returned with packaging in the same manner in which it was received. If a part or blade is being returned it must have adequate packaging to ensure no damage is received during shipping. In the event the item/part is determined to be damaged due to lack of maintenance, cleaning or misuse/abuse, the customer will be responsible for the cost to replace the item/part, plus all related shipping charges. This limited warranty does not apply to natural disasters, acts of terrorism, normal wear and tear, product failure due to lack of maintenance or cleaning, damage caused by accident, neglect, lack of or inadequate dust collection, misuse/abuse or damage caused where repair or alterations have been made or attempted by others.

Laguna Tools, Inc. is not responsible for additional tools or modifications sold or performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc. machine. Warranty maybe voided upon the addition of such described tools and/or modifications, determined on a case-by-case basis.

Software purchased through Laguna Tools Inc. is not covered under this warranty and all technical support must be managed through the software provider. Software is non-refundable.

Normal user alignment, adjustment, tuning and machine settings are not covered by this warranty. It is the responsibility of the user to understand basic machinery operation, settings and procedures and to properly maintain the equipment in accordance with the standards provided by the manufacturer.

Parts, under warranty, are shipped at Laguna Tools, Inc.’s cost either by common carrier, FEDEX ground service or a similar method. Technical support to install replacement parts is primarily provided by phone, fax, e-mail or Laguna Tools Customer Support Website. The labor required to install replacement parts is the responsibility of the user.

Laguna Tools is not responsible for damage or loss caused by a freight company or other circumstances not in our control. All claims for loss or damaged goods must be notified to Laguna Tools within twenty-four hours of delivery. Please contact our Customer Service Department for more information.

Only new machines sold to the original owner are covered by this warranty. For warranty repair information, call 1-800-332-4094.

Noise emission.

Motor

2 HP TFEC

Voltage

220V

Swing over bed

18 in

Distance between centers

47 in

RPM range

0 -1200 [low] 0-3200 [high]

Spindle

1 ¼ in X 8 TPI

Head & tail stock

No 2 Morse taper

Tool rest

14 in

Face plate

6 in

Tail stock travel

4 ¼ in

Overall length with motor

74 in

Overall length bed

66 ½ in

Spindle height

45 in

Headstock and tailstock bore

3/8 in

Spindle index positions

Weight

418 lb

Shipping weight

583 lb

Packaging size

67 ½ in X 21 ½ in X 22 ½ in

Notes concerning noise emission: Given that there exists a relationship between noise level and exposure times, it is not precise enough to determine the need for supplementary precautions. The factors affecting the true level of exposure to operators are clearly the amount of time exposed, the characteristics of the working environment, such as other sources of dust and noise, etc. for example, adjacent machines - in other words, the level of ambient noise. It is possible that exposure level limits will vary from country to country.

Specification sheet.

Receiving your machine. Note. It is probable that your machine will be delivered by a third party.

Before you unpack your new machine you will need to first inspect the packing, invoice and shipping documents supplied by the driver. Insure that there is no visible damage to the packing or the machine. You need to do this prior to the driver leaving. All damage must be noted on the delivery documents and signed by you and the delivery driver. You must then contact the seller [Laguna Tools] as soon as practical. If damage is found after delivery, contact the seller as soon as is practical. Note. It is probable that you will find sawdust within your machine. This is because the machine has been tested prior to shipment from the factory and or Laguna Tools. Laguna Tools endeavors to test machines prior to shipping to customers as movement can take place during transportation. It must be noted that additional machine movement can take place between Laguna Tools and the end user and some adjustments may have to be undertaken by the customer. These adjustments are covered in the various sections of this manual.

Introduction to Lathes. This machine is designed to give you years of safe service. Read this owners manual in its entirety before assembly or use.

Parts of the Lathe The lathe consists of a number of major parts, which are discussed in this manual. Take the time to read this section and become familiar with the machine.

Lathe bed. The bed is a machined heavy casting.

Legs

Head stock

Lathe legs.

Tail stock

Tool rest

The Legs are cast iron, and there heavy construction gives the machine a low centre of gravity, and ensures that it is very stable.

Head stock

The head stock is cast iron and houses the variable speed control and motor. The speed can be adjusted between 0 -1200 [low] 0-3200 [high]. The spindle has an indexing pin that allows it to be locked in 16 positions.

Tail stock. The tail stock is a cast iron construction, and the spindle has a travel of 4 ¼ in. It can accommodate centers and other tools which have a number 2 Morse taper. The tail stock can be moved to any position on the lathe bed and locked to suit the job in hand.

Tool rest.

Boxed lathe Lid removed

Lathe bed

Legs

Tools Screws

Index screw Centres Handle

Tool rest

The tool rest can be moved to any position on the lathe bed and locked to suite the job in hand.

Electrical System.

The electrical control system is housed inside the head stock, and a power cord with a 3 pin plug is provided.

What you will receive with your lathe.

Support feet

Tail stock centre removal rod

Face plate

Head stock

Where to locate your machine.

Before you remove your machine from the packaging, select the area where you will use your machine. There are no hard and fast rules for its location, but below are a few guidelines:

1. There should be an area at the front of the machine suitable for comfortable working.

2. There should be sufficient area at the back of the machine to allow access for

adjustments and maintenance to be conducted.

3. Adequate lighting. The better the lighting the more accurately and safely you will be able to work.

4. Solid floor. You should select a solid flat floor, preferably concrete or something similar.

5. Locate it close to a power source and dust collection.

6. Allow an area for the storage of blanks, finished products and tools. Unpacking your lathe.

To unpack your lathe you will need tin snips, Knife, star screwdriver and a wrench.

1. Using the tin snips, cut the banding that is securing the packing box [If fitted].

WARNING: EXTREME CAUTION MUST BE USED, BECAUSE THE BANDING WILL SPRING AND COULD CAUSE INJURY.

1. Dismantle the box, including the sides as this will ease access to the machine.

2. Remove the bolts that secure the legs to the bed of the machine. If you do not have a lifting hoist or fork lift, you may find it easer to remove the bolts that secure the legs together, and remove one leg at a time. Note. The legs are heavy, and you must use caution when removing the fixing bolts. Also you must use caution when removing the legs from the bed of the machine.

3. Remove the base mounting bolts that secure the machine to the base of the box.

4. It is recommended that the bed of the machine be removed from the packaging by lifting it with a hoist or forklift using a “SLING”. Remove the packaging and lower the bed of the lathe onto 2 stacks of wood. This will allow access to the underside of the bed. Note. The machine is heavy. Ensure that you have sufficient people to assist lifting. Note. If you have any doubt about the described procedure, seek professional assistance. Do not attempt any procedure that you feel is unsafe, or that you do not have the physical capability of achieving.

Lathe bed shown with the head stock removed. [Head stock removal covered later]

Assembly and setup.

Head stock clamp nut

Lathe bed on wooden blocks with the head stock removed

Legs fitted to the lathe bed [no adjusting feet fitted]

The machine comes mostly assembled. You will have to assemble only the legs and the tool rest to the bed of the machine. Note. It is recommended that the head stock is removed from the bed of the lathe to ease assembly [Covered later in the manual].

Assembling the legs to the bed of the machine.

Head stock removal.

Remove the nut that secures the head stock. Lift the head stock off the bed. This will reduce the weight of the bed and make assembly easier.

Lift the legs to the vertical position and lower the bed onto them. Secure with the fixing screws provided. Note. Each leg must be supported to ensure that it will not fall when positioning the bed. Note. To ensure safety you will need 4 people to assemble the bed to the legs. One on each leg, and one at each end of the bed.

Note. If you have any doubt about the described procedure, seek professional assistance. Do not attempt any procedure that you feel is unsafe, or that you do not have the physical capability of achieving.

Fitting the leveling feet.

Lathe with leveling feet fitted

Leveling foot fitted

Lift one leg onto 2 blocks of wood [Approx 4 in high]. Fit the two leveling bolts. Remove the wood. Repeat the procedure for the other leg. With the machine in it’s final position, level the machine.

Re fit the head stock to the bed of the lathe. Adjust the headstock clamp nut until the locking handle secures the headstock to the bed of the lathe. The locking handle is located at the back of the headstock. Adjust the position of the head stock so that the casting is level with the back edge of the bed. This will allow the maximum amount of the bed to be used.

Assembling the tool rest the bed of the

machine.

Remove the clamping nut and washer. Fit the tool rest onto the bed of the lathe. Refit the washer and nut. Adjust the nut until the clamping handle secures the tool rest. The tool rest can be moved to any position on the bed of the lathe, and also in-out to suit the job in hand. To move the tool rest, loosen the locking handle, move to the required position and lock.

Tool rest clamping nut and washer

Tool rest assembled

Tail stock rotating centre

Rotating centre removal rod

Connecting the electrical supply.

Ensure that the electrical supply corresponds with that of the machine [Single phase 220V].It is recommended that you use a 30-amp main breaker.

Note. A qualified electrician must carry out the installation. Cleaning the machine.

Remove the rust protection grease with WD 40 or a similar solvent. It is important that you remove all the grease and re lubricate with a Teflon-based lubricant. Teflon has fewer tendencies to attract sawdust, and cause clogging.

Fitting the rotating centre. Ensure that the bore of the tail stock is clean. The rotating centre has a number No 2 Morse taper that fits into the tail stock. Push the centre into the tail stock bore firmly, and ensure that it is securely located. To remove the centre, push the shaft into the back of the tail stock and give it a sharp knock. This will remove the rotating centre. Note. Do not leave the removal shaft in the tail stock with the machine running.

Face plate allen set screws

Face plate locking / unlocking rod

Index pin

Clean Morse taper

Drive centre fitted

Fitting the drive centre in the head stock.

To remove the face plate from the head stock spindle. Loosen the two allen set screws. Insert the face plate locking / unlocking rod into the hole in the face plate. Fit the index pin to lock the spindle and unlock the face plate. Ensure that the bore of the head stock is clean. The drive centre has a number No 2 Morse taper that fits into the head stock. Push the centre into the head stock bore firmly, and ensure that it is securely located. To remove the centre, push the removal shaft into the back of the head stock, and give it a sharp knock. This will remove the drive centre.

Note. Do not leave the

Drive centre

Speed control pulleys located behind drop down panel

removal shaft in the head stock with the machine running.

Fitting the face plate.

Reverse the removal procedure, described earlier.

Note. The face plate allen screws, must be tight at all times, as the face plate can unscrew when the spindle direction is reversed.

Head stock controls. Head stock clamp leaver.

The head stock clamp leaver allows the head stock to be released and moved to any position on the lathe bed. The lever is located at the back of the headstock. It is recommended that the end of the headstock is inline with the end of the bed, as this will allow the maximum amount of lathe bed to be used for turning.

Spindle speed control.

The lathe has two sets of pulleys, High and low range.

Changing the high/ low range.

1. Disconnect the power from the machine.

2. Release the motor clamp handle.

3. Lift the motor lever vertically to remove the

tension from the drive belts.

4. Move the belts to the other set of pulleys.

5. Push down on the motor lever until the correct

tension is applied to the belt, approximately 1/8 to ¼ in deflection when pressed with moderate pressure.

6. Re clamp the motor.

Motor clamp handle

Electrical controls

Electrical reset button Spindle direction switch

Power on / off switch Speed control

Power on-off switch.

The on / off switch activates or de activates the Electrical system including the motor.

Electrical reset button. Should the electrical system become overloaded the internal breaker will trip. To reset, correct the reason for the overload and then reset the system by pressing the reset button.

Spindle direction switch.

The spindle direction switch has three positions. Forward, stop, reverse. When changing spindle direction, it is very important that the switch is left in the stop [0] position until the spindle has come to a complete stop.

If the switch is moved from forward to reverse while the spindle is rotating the electrical system will be strained and failure will occur.

Speed control knob.

The speed control knob is used to control the speed of the spindle.

Note. Max torque is a setting of 50% or greater, lower than 25% will stress the electrical components and eventually cause failure.

Starting the lathe:

Forward, off, reverse switch in off position

Stop button Start button

It is very important that the following procedure is followed when starting and stopping the lathe. If the procedure is not followed, then the electrical system will be strained and failure will occur.

1. Select the speed range and move the drive belt to the correct set of pulleys as detailed earlier in the manual.

2. The (Forward [R], Off [O], Reverse [L])

switch must be in the OFF [O]

position.

3. Lift the cover of the (Start/Stop) button and press the green start button to start the VFD (variable frequency converter) This is the black box on the back of the head stock.

4. Allow the drive to power up for 30 seconds.

5. Now start the lathe in either forward or reverse with the forward R], off [O], reverse [R] switch.

6. Adjust the Speed control switch to desired speed. Note. Max torque is a setting of 50% or greater, lower than 25% will stress the electrical components and eventually cause failure.

7. To STOP your lathe, ONLY use the forward [R], off [O], reverse [R] switch.

Never use the speed controller to stop the lathe.

DO NOT, use the speed controller to zero for stopping as this will strain the electrical system and cause electrical failure. Do NOT, use the ON/OFF switch for stopping as this will strain the electrical system and cause electrical failure.

Changing the spindle direction.

1. Reduce the spindle speed to zero with the spindle forward [R], off [O], reverse [L] switch

in the off [O] position.

2. Only once the spindle has stopped, turn the direction switch to the required direction.

3. Turn the speed control knob until the required speed is displayed on the read out. Note. If the spindle direction is changed while the spindle is rotating, damage to the motor or the speed control electronics may result.

Note. The face plate allen screws, must be tight at all times, as the face plate can unscrew when the spindle direction is reversed.

The red stop switch should only be pressed and power removed from the VFD

(variable frequency converter) when you have completed your work.

Tapped holes Index pin

Untapped hole

Spindle lock Tail stock lock handle

Handle

Spindle indexing lock pin.

The head stock has 3 tapped holes, one untapped hole, and the spindle has 8 holes. The untapped hole in the headstock is used in conjunction with the plane end of the index pin to lock the spindle when rotation needs to be locked temporary, such as removing the face plate. The tapped holes are used when the spindle need to be indexed to fixed positions.

By utilizing different tapped holes and the spindle holes, 16 fixed indexing positions can be achieved.

Tailstock.

Fit the handle as shown.

The tail stock can be moved to any position on the bed of the lathe. To move the tail stock, unlock the locking handle, slide the tail stock to the required position and lock. The tail stock spindle can be extended and retracted by rotating the handle located at the back of the tail stock. The spindle can be locked in position with the screw on the side of the tail stock. Always lock the spindle when operating the lathe.

Maintenance. General. Keep your machine clean. At the end of each day, clean the machine. Wood contains

moisture, and if sawdust or wood chips are not removed they will cause rust. In general, we recommend that you only use a Teflon based lubricant on the lathe. Regular oil attracts dust and dirt. Teflon lubricant tends to dry and has fewer tendencies to accumulate dirt and saw dust. Periodically check that all nuts and bolts are tight.

Drive belt. The drive belt should last for many years [depending on the usage] but need to be inspected regularly for cracks, cuts and general wear. If damage is found, replace the belt.

Bearings. All bearings are sealed for life and do not require any maintenance. If a bearing becomes faulty, replace it. Rust. The lathe is made from steel and cast iron. All none painted surfaces will rust if not protected. It is recommended that they are protected by applying wax or a Teflon based lubricant

Troubleshooting. The lathe will not start.

1. Check that the rotation switch is not in the “0” position.

2. Check that the electrical power cord is plugged into the power outlet.

3. Check that the electrical supply is on [reset the breaker].

4. With the power disconnected from the machine, check the wiring to the plug is correct.

Check that the rubber insulation is stripped enough and is not causing a bad connection. Check that all the screws are tight.

The machine will not stop. This is a very rare occurrence as the machine is designed to fail-safe. If it should occur and you cannot fix the fault, seek professional assistance. The machine must be disconnected from the power and never run until the fault has been rectified.

1. Stop switch faulty. Replace the stop switch.

2. Forward, off, reverse switch faulty. Replace the switch.

Motor tries to start but will not turn.

1. With the power disconnected from the machine. Try to turn the spindle by hand. If the

spindle will not turn, check the reason for the jamming.

2. Capacitor faulty. Replace the capacitor.

3. Motor faulty. Replace the motor.

Motor overheats. The motor is designed to run hot, but should it overheat it has an internal thermal overload protector that will shut it down until the motor has cooled, and then it will reset automatically. If the motor overheats, wait until it has cooled and restart. If the motor shuts down consistently check for the reason. Typical reasons are dull cutting tools, motor cooling fan clogged or faulty, motor cooling fins clogged, over feeding the job, and excessive ambient temperature.

Squeaking noise.

1. Check the bearings.

2. Check the drive belt. Spindle slows down during a cut.

1. Dull cutting tools. Replace the tool or have it re-sharpened.

2. Feeding the wood too fast. Slow down the feed rate.

3. Oil or dirt on the drive belt. Clean or replace the drive belt. Machine vibrates.

1. Machine not level on the floor. Re-level the machine ensuring that it has no movement.

2. Damaged drive belt. Replace the belt.

3. Job is not balanced. Change to slower speed and or balance the job

4. Damaged pulley. Replace the pulley.

NO.

DESCRIPTION

Q’TY

NO.

DESCRIPTION

Q’TY

STAND

SCREW M5x10

BED

BRACKET

SCREW M5x12

C-RING C-19

SPRING WASHER 5

LEVER

BAFFLE

POWER CORD

WASHER 8

STRAIN RELIEF

CAP SCREW M8x35

MOTOR

C-RING C-19

KNOCKOUT ROD

SET SCREW M5x10

SCREW M5x12

BAFFLE

PLATE

TOOL REST BODY

KEY 6X6X48

TOOL REST

CAP SCREW M10x30

TOOL SUPPORT HANDLE

HANDLE

TOOL SUPPORT ROD

WASHER 10

CENTRE

MOTOR ASSEMBLY PLATE

QUILL

KNOB

LEAD SCREW

SET SCREW M6X12

TAILSTOCK ROD

MOTOR PULLEY

TAILSTOCK QUILL HANDLE

NUT M12X1

SET SCREW M8X12

SCREW M4x8

HANDLE

BRACKET

HANDLE WHEEL

DIGITAL READER

TAILSTOCK

HEX NUT M18

PIN 5X50

CLAMP

C-RING C-19

CLAMP BOLT

BUSHING

KEY 5x5x32

C-RING C--4

HEX NUT M18

RUBBER

BUSHING

SCREW M5x12

CLAMP

BELT DOOR

SUPPORT BRACKET

SPEED LABEL

HEADSTOCK SPUR

KNOB

FACEPLATE

SCREW M4x10

SET SCREW M6X12

ON/OFF SWITCH

SPINDLE

VARIABLE SPEED KNOB

KEY 8X7X45

SCREW M4x10

C-RING C-30

FWD/REV SWITCH ZH-D

BEARING 6206

PANEL COVER

C-RING C-62

SCREW M4x10

BEARING 6206

SCREW M4x10

HEADSTOCK

DIGITAL READOUT

POLY-V BELT 530J6

HEX HEAD BOLT

SPINDLE PULLEY

SWITCH BOX

INVERTER

C-RING C-19

SCREW M5x45

SCREW M4x10

WASHER 4

INVERTER COVER

WASHER 5

2072 Alton Parkway. Irvine, CA 92606

Ph: 800.234.1976 | www.lagunatools.com

Laguna Tools is not responsible for errors or omissions.

Speciﬁcations subject to change. Machines may be shown with optional accessories.

Laguna Tools Platinum 18/47, L A175017 Series Manual

Specifications and Main Features

Frequently Asked Questions

User Manual