Laguna Tools MPLAN1510-0120 User Manual

16” Planer with ShearTec II Manual
LAGUNA TOOLS 2072 Alton Parkway Irvine, California 92606 Ph: 800.234.1976 www.lagunatools.com
© 2017, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.
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Page number
Safety Rules
4
Warranty
5
Noise emission
6
Specification sheet
6
Receiving your planer
7
Introduction to your planer
7
What you will receive with the planer
8
Parts of the planer
9
Where to locate your planer
10
Unpacking your planer
10
Assembly and setup
11
Running and adjusting the planer
14
Maintenance
19
Troubleshooting
21
Exploded view drawings
Table of contents
4
Safety Rules As with all machinery, there are certain hazards involved with the operation and use. Using it with caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. If you have any questions relative to the installation and operation, do not use the equipment until you have contacted your supplying distributor.
Read carefully before operating the machine.
1. Keep the working area clean and be sure adequate lighting is available.
2. Do not wear loose clothing, gloves, bracelets, necklaces or ornaments. Wear face, eye, respiratory and body protection devices as indicated for the operation or environment.
3. Be sure that the power is disconnected from the machine before tools are serviced or an attachment is to be fitted or removed.
4. Never leave the machine with the power on.
5. Do not use dull, gummy or cracked cutting tools.
6. Be sure that the keys and adjusting wrenches have been removed and all the nuts and bolts are secured.
Limited Warranty
New machines and accessories sold by Laguna Tools carry a one-year warranty effective from the date of shipping. Machines sold through dealers must be registered with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna Tools guarantees all new machines and accessories sold to be free of manufacturers’ defective workmanship, parts and materials. We will repair or replace, without charge, any parts determined by Laguna Tools, Inc. to be a manufacturer’s defect. We require that the defective item/part be returned to Laguna Tools with the complaint. Any machines returned to Laguna Tools must be returned with packaging in the same manner in which it was received. If a part or blade is being returned it must have adequate packaging to ensure no damage is received during shipping. In the event the item/part is determined to be damaged due to lack of maintenance, cleaning or misuse/abuse, the customer will be responsible for the cost to replace the item/part, plus all related shipping charges. This limited warranty does not apply to natural disasters, acts of terrorism, normal wear and tear, product failure due to lack of maintenance or cleaning, damage caused by accident, neglect, lack of or inadequate dust collection, misuse/abuse or damage caused where repair or alterations have been made or attempted by others.
Laguna Tools, Inc. is not responsible for additional tools or modifications sold or performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc. machine. Warranty maybe voided upon the addition of such described tools and/or modifications, determined on a case-by-case basis.
Software purchased through Laguna Tools Inc. is not covered under this warranty and all technical support must be managed through the software provider. Software is non-refundable.
Normal user alignment, adjustment, tuning and machine settings are not covered by this warranty. It is the responsibility of the user to understand basic machinery operation, settings and procedures and to properly maintain the equipment in accordance with the standards provided by the manufacturer.
Parts, under warranty, are shipped at Laguna Tools, Inc.’s cost either by common carrier, FEDEX ground service or a similar method. Technical support to install replacement parts is primarily provided by phone, fax, e-mail or Laguna Tools Customer Support Website. The labor required to install replacement parts is the responsibility of the user.
Laguna Tools is not responsible for damage or loss caused by a freight company or other circumstances not in our control. All claims for loss or damaged goods must be notified to Laguna Tools within twenty-four hours of delivery. Please contact our Customer Service Department for more information.
Only new machines sold to the original owner are covered by this warranty. For warranty repair information, call 1-800-332-4094.
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Noise emission.
Machine
Platinum Series 16"
0130
Motor
5hp
Planer table size
25" x 20"
Cutter head
Shear-Tec 6 Row Spiral
Dust chute diameter
4 inches
Cut Capacity:
16" x 8" (W x H)
Maximum planning depth
1/8 inch
Feed speeds
16 TO 20 feet per min
Cutter speed
3420 rpm
Volts
220 V single phase
Weight net
560 lbs
Notes concerning noise emission Given that there exists a relationship between noise level and exposure times, it is not precise enough to determine the need for supplementary precautions. The factors affecting the true level of exposure to operators are clearly the amount of time exposed, the characteristics of working environment, other sources of dust and noise, etc. For example, adjacent machines, in other words, affect the level of ambient noise. It is
possible that exposure level limits will vary from country to
country.
Specification sheet.
Planer MPLAN1510-
Receiving your machine. Note. It is probable that your machine will be delivered by a third party. Before you
unpack your new machine, you will need to first inspect the packing, invoice and shipping documents supplied by the driver. Ensure that there is no visible damage to the packing or the machine. You need to do this prior to the driver leaving. All damage must be noted on the delivery documents and signed by you and the delivery driver. You must then contact the seller (Laguna Tools)
within 24 hours.
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Introduction to planers
The planer is designed to give you years of safe service. Read this
owner’s manual in its
entirety before assembly or use. The planer is generally defined as a machine that cuts planks of wood smooth and parallel. There are many types of cutter head, and this machine uses an inserted cutter type. The insert cutters main advantage is to reduce tear out of the grain, but the finish is not as smooth as the parallel blade system. It is well within the capabilities of a belt sander to give a professional finish to the jointed plank. The parallel blade system, gives a finish without the lines that the insert cutter system gives, but, is susceptible to tear out, especially on planks with knots. On balance, it is better to use a machine with the insert cutters than the parallel blades, as it greatly reduces the risks of having to scrap valuable wood, or spending excessive time sanding tear out marks.
Additional Instructions for the use of planers
Like all machines, there is danger associated with the machine. Injury is frequently caused by lack of knowledge or familiarity. Use this machine with respect. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
1. Supporting the work.
Only make cuts if the work piece is stable and never attempt to cut unstable planks, or injury may occur.
2.Cutting depth. Never exceed the maximum cutting depth as stated in the specification for your machine. It is far better to take several small cuts, rather than large cuts.
3. Direction of cut. Planning against the grain is dangerous and could produce chatter or excessive chip out. Always plane with the grain.
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4. Guards.
1 2 3 4
5
6
Guards are designed to reduce the risk of injury. Always use the guards.
5. Stock.
Your safety will be greatly enhanced if you only use good lumber. Only work with lumber after you have inspected it completely. Staples, nails, loose knots and any other metal in the plank will damage your cutter head and could cause injury or fire. If you have any question about a piece of lumber, do not use it.
What you will receive with the planer.
1. Dust shute.
2. Spare cutter teeth
3. Tools
4. Screws.
5. Handle.
6. Extension tables.
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Parts of the planer/moulder.
4 3 7
6 2 1 8
The planer/moulder major parts are discussed in this manual. If you are not familiar with the planer/moulder, take the time to read this section and become familiar with the machine.
1. Body.
The body is made from pressed steel and is designed to give the machine support and rigidity.
2. Lifting rods.
The lifting rods are extendable from the machine. Lifting strops can be attached to the rods when lifting or moving the machine.
3. Support rollers.
The support rollers, support the work piece when returning back for additional cuts.
4. Start/stop switch.
5. Power cable.
No power cable is supplied with the machine. A power cable will have to be connected to the termination box at the back of the machine.
6. Table.
The table is made from cast iron and supports the work while it is being machined. The table has a fine ground finish.
7. Dust chute.
A 4-inch diameter dust chute is provided. The dust chute must be connected to a dust collector with a minimum capacity of 1000 c.f/m. The machine produces a lot of sawdust and wood chippings; the stronger the dust collector the better.
8. Table adjusting handle.
The table adjusting handle raises and lowers the table.
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Where to locate your machine.
Lifting rods
Before you remove your machine from the pallet, select the area where you will use your machine. There are no hard-and-fast rules for its location, but below are a few guidelines.
1. There should be an area at the front and back of the machine suitable for the length of wood that you will be machining.
2. Adequate lighting. The better the lighting, the more accurate and safely you will be able to work.
3. Solid floor. You should select a solid, flat floor, preferably concrete or something similar.
4. Close to power source and dust collection. Unpacking your machine.
To unpack your machine, you will need tin snips, knife and a wrench.
1. Using the tin snips, cut the banding that is securing the machine to the pallet (if fitted).
WARNING: EXTREME CAUTION MUST BE USED BECAUSE THE BANDING WILL SPRING AND COULD CAUSE INJURY.
2. Lift the box off and discard.
3. Using the knife, cut the plastic wrap from the top. The accessories that were
ordered could be attached to the side of the machine, and extreme caution must be taken so that the parts do not fall and cause injury or damage. Remove them and set aside.
4. Some of the parts supplied with the machine may be shipped inside the machine. To access these parts, remove the machine side panels.
5. Remove the base mounting bolts that secure the machine to the pallet. The mounting bolts are accessed from underside of the pallet [If fitted].
6. The machine can be lifted using a forklift truck or hoist. To lift the machine off the pallet using a sling, pull the lifting rods out from the machine’s main body. Fit the sling around the sling rods and lift the machine off the pallet with a hoist. The hoist must have a lifting capacity of no less than 2000 lbs. Remove the pallet and lower the machine to the floor.
Note. The machine is heavy, and if you have any doubt about the described procedure, seek professional assistance. Do not attempt any procedure that you feel is unsafe or that you do not have the physical capability of achieving.
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Assembly and setup.
Mobility clamp screw
Mobility wheel
Dust chute Upper fixing screws
Lower fixing screws
Mobility kit.
The mobility wheels come pre-fitted to the base of the machine. The wheels are locked by tightening the clamp screws on the outside of the body.
Fitting the dust chute.
Note. The dust chute has to be removed to access the cutter head.
Attach the dust chute with the upper and lower fixing screws.
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Connecting the electrical supply.
Power termination box
Cover removed
Dust collection hood
Note. A qualified electrician must carry out the installation.
Ensure that the electrical supply corresponds with that of the machine (single-phase 220 V). It is recommended that you use a 30-amp mains breaker. The mains cable must be connected into the power termination box.
Note. The machine is not normally supplied with an electrical cable or plug, as the type of plug and the length of the cable will be dependent on the installation.
Connecting the dust collection.
Connect a 4-inch flexible hose between the dust collection hood and your dust collector. Once fitted, pull on the hose to ensure that the connection is tight. You do not want it to come off during production. Note. You will need a dust collection system with a minimum of 1000-cubic-feet-per­minute capacity. The stronger the dust collection the better, as the machine is capable of producing a lot of waste.
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Fitting the vertical adjustment handle.
Key
Handle
Extension table Straight edge
Fixing and jacking screws
1. Clean the shaft and the key.
2. Slide the handle onto the shaft. Ensure that the key lines up with the key way in
the handle, and that the key is bottomed out in the shaft slot. You may have to gently tap the handle, as the key may be a tight fit.
3. Fit the washer and nut as shown. Fitting the extension tables.
There are two extension tables, one on either side of the machine. The tables are attached to the main table with fixing screws, and jacked level with the main table by allen set screws.
1. Attach the extension tables to the main table with the fixing bolts.
2. Place a straight edge on both the main table, and one of the extension tables.
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3. Bring the extension table up level with the main table [check both sides of the
Straight edge
Anti-kickback teeth
table].
4. By loosening one of the fixing bolts and tightening the jacking screw, the table can be jacked parallel with the main table. This process must be done slowly jacking a small amount each side so that no excessive strain is put on the table flange. Excessive jacking could crack the cast iron table.
5. Once the tables are parallel, check that both tables are still level and adjust if required.
6. Repeat for the other extension table.
Note. The tables must be checked at both sides. Cleaning the machine.
The machine is shipped with the non-painted surfaces protected from rust by a film of grease. The grease must be removed with WD40 or similar, as it attracts saw dust and dirt. The surfaces should then be coated with a Teflon lubricant or similar. Teflon tends to dry and will not attract sawdust and dirt. To reduce table friction, it is recommended that the table is polished with a good-quality wax. This will also afford a degree of protection from rust.
Anti-kickback teeth.
The anti-kickback teeth must be free to move, or they will not fulfill their function. With the power disconnected, check that all the teeth move freely. If they do not, lubricate with Teflon-based lubricant.
Running and adjusting the machine.
Adjustments. Note. The machine has had all its functions calibrated at the factory, but due to
shipping conditions, some movement may have taken place. This is unavoidable, and it is therefore recommended that the following checks are made prior to starting
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production. As the machine is used, some functions may move, and it is good
Stop and start buttons
Power feed handle
practice to know the process for adjusting the machine prior to production.
Test Run
Now that the assembly is complete it is time to conduct a test run. During the test run you will check the following points.
1. Motor starts and runs smoothly.
2. That the stop buttons function correctly. Before you run the machine check the following.
1. All the tools have been removed from the machine.
2. All the guards are in place.
3. You are wearing the appropriate safety equipment.
4. You have read and understood the
instruction manual. Note. If any of the below functions fail to operate correctly, the fault must be corrected prior to continuing to the next test. Any investigation to find or correct a fault must be conducted with the power disconnected.
1. Start the machine by pressing the green start button. The machine should run smoothly with little or no vibration.
2. Press the red stop button. The machine should slow down and stop.
Power feed.
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Table height adjusting handle
Height scale
Scale fixing screw
Height digital read out
Table clamp handle
To engage the power feed rollers, pull or push the power feed handle with the motor running. Pushing the handle in, selects 20 FPM and pulling it out selects
16 FPM. The centre position is neutral.
Note. Only engage and disengage the power feed with the motor running. Adjusting the table height.
To adjust the height of the table, rotate the height adjusting handle. Once at the required height, clamp the table in position with the table clamp handle. The height scale comes factory set, and should not need adjustment. If movement has taken place during shipping, adjust as follows.
1. Plane a plank of wood to a convenient thickness.
2. Check the thickness of the plank.
3. Check the reading on the scale.
4. If adjustment is required, loosen the fixing screws,
readjust the position of the scale, and tighten the screws.
Set the digital read out as follows.
1. Skim the job in hand.
2. Measure the thickness of the job.
3. Press and hold for a few seconds the set button. The
display will go to zero.
4. Adjust the table for the amount that you require to be removed. Note. Always clamp the table in position with the clamp handles after table adjustment.
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Motor adjustor
Cover removed
Dust shute Cover
Registration dot
Adjusting the drive belts.
The drive belts should be checked after running the machine for approximately 10 hours. The belts bed into the pulleys and will slacken off slightly. If they are not adjusted, slippage may accrue, and this will cause early belt failure. There should be approximately 3/16" deflection when the belt is pressed with moderate finger pressure. To increase the tension on the belts, loosen the motor adjustor lower nut. Tighten the upper nut to increase the belt pressure.
Note. To access the drive belts, and motor, remove the side cover, and belt cover. Note. Disconnect the power to the machine prior to conducting machine
adjustments or repairs.
Fitting teeth to the Sher tec cutter head
The carbide cutter head [Sher Tec] has multiple teeth, which have 4 cutting edges. When they are blunt, or damaged, the teeth can be rotated as follows, Note. You will notice that each cutter tooth has a registration dot, to enable you to ensure that the teeth are moved round in the same direction.
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Cover removed
1. With the power disconnected from the machine. Remove the cutter head cover, and the dust shute. 2 Loosen the tooth with the special allen key.
2. Lift the tooth and rotate to the new cutting face. Note. Take special care to clean the tooth and its mating surface. Any dirt or sawdust that is trapped under the tooth will cause it to be at a different height to the other teeth and degrade the surface finish when you start machining. This will result in you having to take all the teeth out, and clean the teeth, and the mating surfaces again. This is very frustrating and a waste of time, take your time and ensure that you are very thorough with cleaning.
3. Lower the tooth into the cutter head and clamp with the allen key. Note. Only move all the teeth to a new cutting edge. Do not move less than all
the teeth. Note. The carbide cutter head has several advantages over the parallel blade type cutter head.
1. The teeth are carbide and will last longer than high speed steel parallel blades.
2. There is less chance of tare out. The disadvantage is that they are initially more expensive and that the surface finish is slightly wavy. This is caused because the teeth have a very slight radius. This waviness is easily removed by a light sanding.
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Maintenance.
Motor adjustor
Cover removed
As with any machine, to ensure optimal performance, you must conduct regular maintenance.
Daily checks.
1. Clean the machine and lubricate unpainted surfaces with a Teflon-based
lubricant. Wipe off any excess and buff with a dry polishing cloth. This will reduce the likelihood of rust forming and reduce the friction on the tables as the wood is machined.
2. Check cutter blades for chips and dullness.
3. Generally inspect the machine for damage and loose or warn parts. Weekly checks.
1. Clean the cutter head.
2. Check cutter blades for chips and dullness.
3. Generally inspect the machine for damage and loose or worn parts.
4. Check the dust extraction for blockages and any large bits that could cause
blockages.
Monthly checks.
1. Check the motor drive belts for wear, splits and cuts.
2. Clean the motor compartment and the motor to ensure that the motor cooling fins
work efficiently.
3. Clean and lubricate the drive chains and cogs.
4. Generally inspect the machine for damage and loose or worn parts. Note. It is recommended that you use a Teflon-based lubricant.
Drive belt replacement. Note. Disconnect the power to the machine before conducting any maintenance on
the machine.
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1. Remove the side cover to access the motor.
Power drive cover
Cover plate
2. Remove the belt guard to access the drive belts.
3. Loosen the motor adjustor nuts.
4. Remove the drive belts.
5. Fit the new belts.
6. Re-tension the belts by tightening the top motor adjusting nut. There should be a
3/16" deflection when the belt is pressed with moderate finger pressure. Tighten the lock nut.
7. The drive belts should be checked after running the machine for approximately 10 hours. The belts bed into the pulleys and will slacken off slightly. If they are not adjusted, slippage may accrue, and this will cause early belt failure. There should be a 3/16" deflection when the belt is pressed with moderate finger pressure.
8. Refit the side cover and belt guard. Note. Your machine is fitted with a multi drive belt system. Always replace all the
belts with a matched set. Never replace only one belt, as this will cause vibration, excessive ware to bearings and result in a poor work finish.
Power drive maintenance
To access the power drive chain, the gear box cover has to be removed, as detailed below.
1. Remove the height adjusting handle.
2. Remove the power drive engage disengage knob.
3. Remove the power drive cover fixing screw.
4. Lift the power drive cover to expose the cover plate, and remove the top fixing
screw. Loosen the lower screw and slide the cover plate down.
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Power drive cover removed
Chain tension wheel
5. Remove the power drive cover.
Lubrication holes
Pressure roller Cutter head
Drive roller Anti-kick back teeth
6. Check that the chain tension wheel is free to move and that the chains are clean
and lubricated.
7. Reassemble. Lubricating the machine.
Lubrication oil to be added every 30 hours of operation, to both sets of holes as shown.
Note. All the bearings are sealed for life and do not require lubrication. If a bearing is noisy, do not try to re-lubricate but replace it. Note. It is recommended that you use a Teflon-based lubricant, as it tends to dry and therefore will attract less sawdust and dirt. Lubricate the drive chains and cogs.
Drive roller and anti-kickback teeth adjustment.
The drive roller pressure roller and anti- kickback teeth must sit below the cutter head teeth. The drive roller and pressure rollers are sprung loaded and as the wood passes move vertically. This provides the correct amount of pressure to transport the wood past the cutter head and keep the wood firmly in contact with the bed of the machine.
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The drive roller, pressure roller and anti-
Lock nut Adjusting screw
kickback teeth come factory set but should adjustment be required proceed as follows.
Loosen the lock nut and move the adjusting screw. Remember to tighten the lock nut once the adjustment has been completed. Note. There is a screw both sides of the machine for both rollers [four adjusting screws in total]. If parallel adjustment is required both screws must be moved the same amount for each roller. To adjust for parallel it is suggested that a block of parallel wood is used and placed under the relevant roller at one end. The bed of the machine is then moved vertically so that the wood just touches the relevant roller. Check both sides of the roller that you are adjusting.
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