laguna MDCCF32201, C FLUX 1, C FLUX 2, C FLUX 3 User Manual

3HP CYCLONE
1 MICRON CANISTER
3HP Mobile Dust Cyclone Manual
1
TABLE OF CONTENTS
Important Safety Instructions Safety Guidelines - Definitions General Safety Rules
Additional Safety For Dust Collectors Power Connections Motor Specifications
Grounding Instructions Key Features and Components Functional Description Product Specifications Unpacking Assembly General Tool Assembly Maintenance Procedures Cleaning the Filter
Changing the Filter Bag
Emptying the Drum
Routine Inspection Trouble Shooting
Parts breakdown and parts list
3HP Mobile Dust Cyclone Manual
2
IMPORTANT SAFETY INSTRUCTIONS
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage.
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold­downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.
This machine was designed for certain applications only. We strongly recommend that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted the manufacturer to determine if it can or should be performed on the product.
If you have any questions relative to its application DO NOT use the product until you have contacted the manufacturer and we have advised you.
When using an electrical appliance, basic precautions should always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING (THIS APPLIANCE)
To reduce the risk of fire, electric shock, or injury:
1. Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing.
2. Do not use outdoors or on wet surfaces
3. Do not allow to be used as a toy. Close attention is necessary when used by or near children.
4. Use only as described in this manual. Use only manufacturer’s recommended attachments.
5. Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a service center.
3HP Mobile Dust Cyclone Manual
3
6. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.
7. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
8. Do not handle plug or appliance with wet hands.
9. Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce air flow.
10. Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.
11. Turn off all controls before unplugging.
12. Use extra care when cleaning on stairs.
13. Do not use to pick up flammable or combustible liquids, such as gasoline, or use in areas where they may be present.
14. Connect to a properly grounded outlet only. See Grounding Instructions.
SAVE THESE INSTRUCTIONS
1. Read and understand the warnings posted on the machine and in this manual.
Failure to comply with all of these warnings may cause serious injury.
2. Replace the warning labels if they become obscured or removed.
3. This 3HP Portable Cyclone Dust Collector is designed and intended for use by
properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of this type of dust collector, do not use until proper training and knowledge have been obtained.
4. Do not use this machine for other than its intended use. If used for other purposes,
LAGUNA TOOLS INC., disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
5. Always wear approved safety glasses/face shields while using this machine.
6. Before operating this dust collector, remove tie, rings, watches and other jewelry,
and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.
7. Wear ear protectors (plugs or muffs) during extended periods of operation.
8. Some dust created by power sanding, sawing, grinding, drilling and other
construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically treated lumber.
3HP Mobile Dust Cyclone Manual
4
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
9. Do not operate this machine while tired or under the influence of drugs, alcohol or
any medication.
10.Make certain the switch is in the OFF position before connecting the machine to the power source.
11.Make certain the machine is properly grounded.
12.Make all machine adjustments or maintenance with the machine unplugged from the power source.
13.Form a habit of checking to see that all extra equipment such as adjusting keys, wrenches, scrap, stock, and cleaning rags are removed away from the machine before turning on.
14.Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately when maintenance is complete.
15.Make sure the dust collector is on a flat even surface and the wheels locked in place before use.
16.Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
17.Provide for adequate space surrounding work area and non-glare, overhead lighting.
18.Keep the floor around the machine clean and free of scrap material, oil and grease.
19.Keep visitors a safe distance from the work area. Keep children away.
20.Make your workshop child proof with padlocks, master switches or by removing starter keys.
21.Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury. .
3HP Mobile Dust Cyclone Manual
5
22.Maintain a balanced stance at all times so that you do not fall or lean against the dust collector. Do not overreach or use excessive force to perform any machine operation.
23.Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and safer.
24.Use recommended accessories; improper accessories may be hazardous.
25.Maintain machinery with care. Follow instructions for lubricating and changing accessories.
26.Turn off the machine before cleaning. Use a brush or compressed air to remove dust or debris — do not use your hands.
27.Do not stand on the machine. Serious injury could occur if the machine tips over.
28.Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.
29.Never operate or run the machine without closing the drum up against the lid. Failure to do so will result in the machine amperage increasing and may trip your circuit.
Familiarize yourself with the following safety notices used in this manual:
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections.
Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury.
3HP Mobile Dust Cyclone Manual
6
Used without the safety alert symbol indicates potentially hazardous
situation which, if not avoided, may result in property damage.
GENERAL SAFETY RULES
WARNING FAILURE TO FOLLOW THESE RULES MAY RESULT
IN SERIOUS PERSONAL INJURY.
FOR YOUR OWN SAFETY, READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learn the unit’s application and limitations as well
as the specific hazards peculiar to it.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use this unit in damp or wet
locations, or expose it to rain. Keep work area well-lighted.
KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area.
DISCONNECT UNIT before servicing.
CHECK DAMAGED PARTS. Before further use of the unit, properly repair or replace any
part that is damaged.
FAILURE TO FOLLOW THESE RULES MAY RESULT IN
SERIOUS INJURY.
ADDITIONAL SAFETY FOR DUST COLLECTORS
Intended use. This dust collector is only intended for collecting wood dust and chips from woodworking machines. Do not use this dust collector to collect metal, dirt, pebbles, drywall, asbestos, lead paint, silica, liquids, aerosols, or any flammable, combustible, or hazardous materials.
Hazardous dust. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each work piece material, and always wear a NIOSH-approved respirator to reduce your risk.
3HP Mobile Dust Cyclone Manual
7
Dust allergies. Dust from certain woods may cause an allergic reaction in people and animals. Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction.
Wear respirator. Fine dust that is too small to be caught in the filter will be blown into the ambient air during operation. Always wear a NIOSH-approved respirator during operation and for a short time after to reduce your risk of permanent respiratory damage.
Emptying dust. When emptying dust from the collection container, wear a respirator and safety glasses. Empty dust away from ignition sources and into an approved container.
Disconnecting power supply. Turn the switch off, disconnect the dust collector from the power supply, and allow the impeller to come to a complete stop before leaving the machine unattended or doing any service, cleaning, maintenance, or adjustments.
Suspended dust particles and ignition sources. Do not operate the dust collector in areas were explosion risks are high. Areas of high risk include, but are not limited to, areas near pilot lights, open flames, or other ignition sources.
Fire suppression. Only operate the dust collector in locations that contain a fire suppression system or have a fire extinguisher nearby.
Impeller hazards. Do not place your hands or tools near the open inlet during operation for any reason. The powerful suction could easily cause accidental contact with the impeller, which will cause serious personal injury or damage to the machine. Always keep small animals and children away from open dust collection inlets.
Avoiding sparks. Do not allow steel or rocks to strike the impellerthis may produce sparks.
Sparks can smolder in wood dust for a long time before a fire is detected. If you accidentally cut Into wood containing tramp metal (nails, staples, spikes, etc.), immediately turn off the dust collector, disconnect it from power, and wait for the impeller to stop—then empty the collection container into an approved airtight metal container.
Operating location. To reduce respiratory exposure to fine dust, locate permanently installed dust collectors away from the working area, or in another room that is equipped with a smoke detector. Do not operate the dust collector in rainy or wet locations exposure to water may create a shock hazard or decrease the life of the machine.
Static electricity. Plastic dust lines generate high amounts of static electricity as dust chips pass through them. Although rare, sparks caused by static electricity can cause explosions or fire. To reduce this risk, make sure all dust lines are thoroughly grounded by using a grounding wire.
3HP Mobile Dust Cyclone Manual
8
Regular cleaning. Regularly check/empty the collection bags or drum to avoid the buildup of fine dust that can increase the risk of fire. Make sure to regularly clean the surrounding area where the machine is operatedexcessive dust buildup on overhead
lights, heaters, electrical panels, or other heat sources will increase the risk of fire.
This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly even death.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
POWER CONNECTIONS
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE
MACHINE IN DAMP LOCATIONS.
3HP Mobile Dust Cyclone Manual
9
MOTOR SPECIFICATIONS
Your machine is wired for 220 volts, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the "OFF" position.
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT
THE OPERATOR FROM ELECTRIC SHOCK.
1. This appliance must be connected to a grounded metal, permanent wiring system; or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment-grounding terminal or lead on the appliance.
The installer, such as a qualified electrician, cut (or bend over) and insulate the grounding conductor from a field wiring supply cable.
In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current—in order to reduce the risk of electric shock.
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal. Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
Full Load amperage Draw
Amp
draw
at 220V (prewired)
..................
2 2 Amps
Power Supply Circuit Requirements
The
power source circuit
for
your machi
ne must
be g ro u nd ed and r a t e d f o r the
am pe rag e given
below.
Never replace
a circuit
breaker
on an
exist
ing circuit with
one of higher
amperage without
consulting
a qualified
electrician
to
ensure
compliance
with wiring
codes.
If you are unsure about the wiring codes in your
area or you plan to connect your machine to a shared circuit, consult a qualified electrician.
Circuit Size (
220V)
..................................
30 Amps
3HP Mobile Dust Cyclone Manual
10
IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE, HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
220 VOLT Single-Phase Operation
The motor supplied with your machine is a 220 volt motor. It is shipped ready-to-run for 220 volt operation.
FUNCTION
High frequency remote control switch
Hand held remote controller
OFF button ON button
*Remote set button
*Used to match up a new hand held controller with the remote switch
ON/OFF Switch
Motor Cord
On board circuit breaker
Power Cord
3HP Mobile Dust Cyclone Manual
11
PROGRAMMING THE REMOTE CONTROL
1. Ensure the machine is switch ON before programming the remote control.
2. Press the BLACK set button on the bottom of the remote switch until you hear two beeps.
3. Press the Remote set button on your hand held controller simultaneously with the BLACK
button until you hear three beeps to complete the set up.
Receiver set button
3HP Mobile Dust Cyclone Manual
12
PRODUCT SPECIFICATIONS
Motor Specs:
3 HP
Electrical Specs:
220V /
60Hz
/ 1PH
/ 3450 RPM
Running AMP
(with 8” inlet) 22A at 220V
Air Volume:
1624CFM (cubic feet per minute)
Max. static pressure
11.2
Inches of water
Fan size
15.5”
Inlet:
Ø8”
Switch
High frequency remote control switch
Collection capacity
46 gallon Octagon drum
Packing Size:
(L x W x H)
49.6” x 30.3” x 49.2”
(126 x 77 x 125 cm)
Machine weight
309 lbs (140 kgs)
Shipping weight
375 lbs (
170 kgs)
Filter Media
filtering area: 9.5 m2 (102 ft2)
Cartridge Filter
1 Micron
Ø
15.74
” x
35.43
” (
Ø40 x
9
0cm)
x 1pc
3HP Mobile Dust Cyclone Manual
13
UNPACKING
Your 3HP Mobile Dust Cyclone comes packed in a single box. Before attempting to assemble this machine, follow these directions for unpacking:
1. Carefully cut the banding straps and remove them from the box.
2. Cut along the tape line at the top of the box.
3. Remove all parts from the top of the styrofoam and set aside.
4. Remove the styrofoam packing material from the top of the machine.
5. Carefully take out the machine components from the box and set aside.
6. Using the diagram below, ensure that all parts are present and in good condition.
DESCRIPTION (QUANTITY) Figure 1
A. Motor B. Switch and remote controller C. Dust chute D. Top upright supports (3) E. Canister 1 Micron F. Base frame G. Octagon front and back panel H. Octagon drum side panels I. Octagon drum lid J. Cyclone funnel K. Cyclone barrel L. Intake cylinder
Report any missing or damaged parts to your dealer or distributor. Prior to tool assembly and use, read this manual thoroughly to familiarize yourself with proper assembly, maintenance and safety procedures.
G
J
K
J
K
J
I
N
P
P
R
S
T
T
T1
T2
T3
Hardware
box
Manual
M. Canister cover plate N. Octagon drum foot peddle O. Inlet adapter P. Lower upright supports (3) Q. Drum insert R. Upright support reinforcement plate (3) S. Foot peddle bar (left and right) T. Foot peddle assembly fittings
T1. Lower triangular support plate (2) T2. Foot peddle bar support (2) T3. Lower support plate (2) U. Hardware box V Operating and Parts Manual
U
V
A
B
C
D
M
E
L
O
F
Q
G
H
3HP Mobile Dust Cyclone Manual
14
GENERAL TOOL ASSEMBLY
This step requires two adults. This 3HP Mobile Dust Cyclone is heavy, be careful when lifting and handling it! Failure to comply may cause serious injury and/or damage to the machine and/or property!
Tools Required
10mm wrench / 12mm wrench / 14mm wrench Phillips screwdriver 4mm hex wrench / 5mm hex wrench
To assemble your dust cyclone, follow these steps: For your own safety, do not connect the machine to the power source until the machine is completely assembled. Please also make sure that you read and understand the entire instruction manual.
ASSEMBLY TIME ESTIMATE 5 hour to 6 hour
Step One: Turn the unit upside down. Make sure you use a cushion under the canister top side to even out the unit to the same height as the motor. Do not have the unit lopsided. Remove the base (G) which has been fastened to the (3) top upright supports (E).
3HP Mobile Dust Cyclone Manual
15
Step Two: Secure the (4) 3” wheels to the underside of the base (G) using (16) 5/16”*3/4” hex bolts and (16) 5/16”*od18*2T flat washers.
Step Three: Turn the base (G) around with it standing on the (4) 3” red wheels and secure the three lower upright support panels (R). using (6) 3/8”*3/4” hex bolts and (6) 3/8”*OD23*2t flat washers. Each lower upright support panels (R) numbered for its specific location. A – shown with one dot is located on the canister side. B – shown with two dots with extension on left is located on the front side C – shown with two dots with extension on right is located on opposite end.
A
C B
A
B
C
Loading...
+ 36 hidden pages