Lafree giant User Manual

THE POWER BEHIND THE BIKE
Lafree Europe began life in June 1999 as an independent division of Giant Europe. In terms of experience, we couldn't have a bigger name behind us. Giant is presently the world's largest manufacturer of quality bicycles. The company enjoys an international reputation for constant innovation and has pioneered many of the most advanced developments in bicycle design and manufacturing technology. For further Lafree information, see page 2. Now, with the introduction of the Lafree electric bike, Giant has given traditional pedal power an added boost, bringing an entirely new cycling experience. The Lafree power-assisted bicycle is a convenient, healthy and environmentally friendly form of personal transportation that combines both functionality and fun. The Lafree is the perfect solution to today's ever increasing traffic and parking problems.
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TABLE OF CONTENTS
1. Read This Manual! ..........................3
1.1 Trademarks....................................3
2. What It’s Called...............................4
2.1 Energy Set & Diagnostic Readout.5
2.2 Control Centre (handlebar)............5
2.3 Position of the Serial Numbers......6
3. What is LaFree? ..............................7
3.1 Frequently Asked Questions..........7
4. Bike sizing and Safety.....................8
4.1 Size ................................................8
4.1.1 Frame Size..................................8
4.1.2 Saddle Position...........................8
4.1.2.1 Height Adjustment.......................8
4.1.3 Handlebar Height and Angle.......9
4.1.3.1 Handlebar position......................9
4.1.3.2 Handlebar stem height................9
4.1.3.3 Handlebar angle..........................9
4.1.3.4 Handlebar stem angle.................9
4.2 Safety Equipment .........................10
4.2.1 Reflectors..................................10
4.2.2 Lights.........................................10
4.3 Mechanical Safety Checks...........10
4.3.1 Diagnostic Readout...................10
4.3.2 Nuts & Bolts..............................10
4.3.3 Tyres & Wheels.........................10
4.3.4 Brakes.......................................11
4.3.5 Quick-Releases.........................12
4.3.6 Handlebar and saddle
alignment...................................12
4.3.7 Handlebar ends.........................12
5. Riding Safely and Responsibly ......13
5.1 The Basic.....................................13
5.2 Rules of the Road........................13
5.3 Wet Weather Riding.....................13
5.4 Night Riding..................................14
6. Electric Energy Set Operation .......14
6.1 Charging the Energy Set .............14
6.2 Storage & Transportation .............15
6.2.1 Removing, Charging, and
Storing Energy Set....................15
6.2.2 Transporting Lafree...................16
6.3 Care & Maintenance.................17
6.4 Radius of action........................17
7.3 Energy set Ignition .......................19
7.3.1 The ignition switch ....................19
7.3.2 The safety switch......................19
7.4 Self-Diagnostic Check.................. 19
7.5 Light Emitting Diode (LED)
Energy Level Indicator.................20
7.6 Automatic Motor Shut-Off ............ 21
7.7 Front Wheel Quick-Release
Lever Cam....................................21
7.7.1 Adjusting the quick-release
mechanism................................21
7.7.2 Front Wheel Secondary
Retention Devices .....................22
7.7.3 Removing Quick-Release
Front Wheel ..............................22
7.7.4 Installing Quick-Release
Front Wheel ..............................23
7.7.5 Removing a Quick-Release
Rear Wheel...............................24
7.7.6 Installing Quick-Release
Rear Wheel...............................24
7.8 Seat post Quick-Release.............24
7.8.1 Adjusting the quick-release
mechanism................................24
7.9 Brakes..........................................25
7.9.1 How brakes work......................25
7.9.2 Brake Actuated Motor Shut-Off.....
7.10 Changing Gears...........................25
7.10.1 What the gears are for ..............25
7.10.2 Shifting Gears with derailleur....25
7.10.3 Shifting gears with internal
gear hub....................................26
7.11 Tyres and Innertubes...................26
7.11.1 Tyres.........................................26
7.11.2 Tyre Air Valves..........................26
7.12 Suspension...................................27
7.13 Rear fork lock...............................27
7.14 Support Stand..............................27
8. Service & Maintenance .................28
8.1 Service and maintenance
schedule.......................................28
8.2 Torque Force specifications.........30
9. Precautions and Procedures .........31
10. Comfort & Performance
Accessories................................32
7. How Things Work ..........................18
7.1 Variable Power control
(VPC Throttle)..............................18
7.2 Power Assisted Pedal..................18
11. Dealer Service............................33
11.1 About your dealer.........................33
11.2 Guarantee regulations of
Lafree Europe ..............................33
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READ THIS MANUAL!
Please read all information in this manual carefully in order to gain maximum performance, safety and enjoyment from your Lafree electric bicycle.
Congratulations! You have just pedalled into the exciting world of electric power assistance for bicycles. In addition to being a full-featured bicycle, Lafree has an integrated on-board electric power assist unit. The power assisted pedal and Variable Power Control (VPC Throttle) systems are both easy to use and understand. However, due to their sophisticated technology, it is extremely important that you follow the directions for their operation carefully and completely. Failure to do so could cause damage to the motor, energy set (battery pack/charger unit), VPC Throttle components, or the entire bicycle.
Even though Lafree functions as a standard bicycle, you should still review the chapters on bicycle operation, especially if you haven’t
ridden/owned a bicycle within the last 10 years. Component performance and configuration has changed dramatically, and while they are easy to use and understand, they may not look quite the same as what you are familiar with! Taking a few moments now to understand Lafree’s operating procedures will help you get the most out of every ride.
Please read chapter 6, “Charging the Energy Set” before operating Lafree’s electric powered functions. Lafree’s Energy Set (Battery Pack/Charger Unit) must be charged completely before motor (power assisted pedal, Variable Power Control) can be operated.
1.1 Trademarks
The following trademarks are registered trademarks of Lafree in Europe and other countries.
• Lafree
• VPC
®
®
ENGLISHNEDERLANDSFRANÇAISDEUTSCH
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WHAT IT’S CALLED
1. VPC-Variable Power Control throttle-right side
2. derailleur/hub gear shifter - left side
3. primary frame tube
4. seat tube
5. chain stay
6. seat stay
7. head tube
8. rigid/suspension fork
9. front wheel
10. tyre
11. tread
12. sidewall
13. valve stem (part of innertube)
14. innertube (inside tyre)
15. rim
16. spoke
17. hub
18. quick release cam lever
19. bottom bracket (inside motor housing)
20. crank arm
21. chainring (inside motor housing)
22. drive chain
23. pedal
24. rear derailleur
25. freehub/gearhub
26. seatpost
27. saddle
28. saddle hinge release lever
29. seat post binder quick-release cam lever
30. linear pull front brake
31. brake shoe
32. linear pull rear brake
33. reflector
34. motor housing
35. support stand
36. splash guard/fender (front and rear)
FIGURE 2A
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1@ 1# 1$ 2$ 2@ 1^ f 3% 2# j 1) 1! 1*
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2.1 Energy set & Diagnostic Readout
1. charger plug/extension cord
2. carrying handle
3. key set receptacle/power switch
f d
4. energy indicator
5. Self-Test button
6. charge level indicator lights
cbe g
FIGURE 2C
FIGURE 2B
i
d
g j f j h
e 1@ 1! 1) c 1@ 1# d
2.2 Control centre (handlebar)
1. Variable Power Control (twist throttle)
2. Variable Power Control cable
3. grip
4. rear derailleur gear shifter (Grip Shift)
5. shifter cable
6. shifter adjusting barrel
7. rear brake lever
b
FIGURE 2D
8. front brake lever
9. brake adjusting barrel
10. stem height adjuster bolt
11. handlebar clamp bolts
12. brake sensor wire
13. safety switch
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2.3 Position of the Serial Numbers
Please record Lafree’s bike serial number and battery serial number for future reference. The serial number of the bike is stamped into the left rear “dropout” of the frame. The dropout is the piece of frame that holds the left-side axle of the rear wheel (Fig 2E).
WHAT IS LAFREE ?
FIGURE 2E
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The Lafree power assisted electric bicycle is a new approach to cycling, bringing together human power and the power of electronic technology to create a totally new cycling experience!
Lafree’s exclusive power assisted pedal system and Variable Power Control (VPC Throttle) enhance the enjoyment of riding an ordinary adult bicycle by giving you an extra boost for climbing hills or riding into a headwind-all automatically, efficiently, and instantly.
Lafree’s advanced on-board torque/speed sensor automatically adjusts to rider input and determines how much assistance is needed. The VPC Throttle feature allows you to manually override power assisted pedal for extra and/or prolonged assistance.
PAP: Power-Assisted Pedal
Simply turning the power on activates Power­Assisted Pedalling. Atorque sensor, housed within the gearbox, “senses” the rider’s input. The electric motor then responds with measured power. Pedal input is required for motor output.
VPC: Variable Power Control (VPC Throttle)
Variable Power Control allows you to fine-tune the features already available in the Power-
Assisted mode. You control the amount of power output simply by twisting the VPC Throttle.
3.1 Frequently Asked Questions (FAQ’s)
Q: Do I need any special skills or licenses to
ride Lafree?
A: Special permits or licensing may be
required to operate Lafree. Check with your national regulations. In all instances, it is essential that you know how to ride a standard bicycle before attempting to ride Lafree.
Q: What is the “range” of Lafree’s Energy Set? A: Your range will vary depending on the road
surface and how much you use the Variable Power Control (VPC Throttle). The range of the Energy Set at full VPC Throttle output on flat terrain with no headwind is approx. 30-40 km.
Q: How long does it take the Energy Set to
fully charge?
A: Approximately four hours (when battery
has less than 1% remaining energy).
Q: Will the motor assist continue when I put
on the brakes?
A: No. This important safety feature shuts the
motor off any time the brakes are applied. To resume power assist, simply start pedalling.
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Q: How many charges will the Energy Set
accept before needing replacement?
A: Lafree’s lead acid battery can be charged
from 300-400 times before replacement.
Q: What are the advantages of the sealed
lead acid battery set that Lafree has chosen?
A: The lead acid battery uses “deep cycle”
technology, allowing the chemical reaction to occur within the battery without the need for an alternator, such as with a car or motorcycle. This means that the energy is recycled through the battery each time it is charged, making it more efficient and safer to handle.
Q: Can I ride Lafree without the battery? A: Although Lafree can be ridden as a
standard bicycle, it is strongly recommended that you do not ride without the Energy Set in place. If you DO choose to ride without the Energy Set, do not place any items in the energy set compartment other than the energy set as damage may occur to the battery leads.
Q: Can I ride my Lafree in the rain or through
puddles?
A: Yes. However, you should not spray water
directly at any of the electrical components, which include the Energy Set, motor, VPC Throttle, and energy indicator.
Q: Does an electric bicycle require any special
maintenance?
A: The standard bicycle parts can be serviced
by the owner if the correct tools are used. However, there is no user serviceable components in the Energy Set, drive motor, or VPC Throttle components. We recommend that you follow the service schedule and take your Lafree to an authorised Lafree dealer periodically.
Q: Where can I charge my Lafree? A: Lafree’s Energy Set can be charged at any
110/240 volt grounded electrical socket.
Q: What happens when the Energy Set
becomes depleted?
A: When the energy level in Lafree’s battery
reaches one percent of maximum capacity, the battery needs to be re-charged. Simply plug Lafree’s power cord into any approved power outlet (see Section 6.1,Charging the Energy Set).
Q: Will temperature effect the range of
Lafree’s Energy Set?
A: Extremes in heat and cold may effect
maximum energy range (see Section 6).
Q: What is the maximum speed of Lafree? A: The maximum speed under full VPC
Throttle assist is 25km/h. Once Lafree has reached or exceeded 25km/h, the motor will automatically disengage until the speed falls below 25 km/h.
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4
BIKE SIZING AND SAFETY
4.1 Size
WARNING: A bike that is too big or too small for the rider can be difficult to control and can be uncomfortable. If your bicycle does not fit properly, you may lose control and fall.
4.1.1 Frame size
Lafree’s sloping “primary frame tube” allows for greater standover clearance for a wide variety of riders (clearance between primary frame tube and top of inseam while straddling the bike just in front of the saddle). Your dealer will have made sure you had the correct standover clearance, based on physical examination. If someone else selected a Lafree for you, as a gift, for example, it is important to have the correct standover clearance before attempting to ride it (Fig. 4A). If you cannot stand flat-footed with feet at shoulder width without coming into contact with the primary frame tube, we strongly suggest that you do not attempt to ride Lafree.
which you’ll be riding, and with feet shoulder (pedal) width apart. If the top of your inseam (crotch) touches the frame, the bike is too big for you.
4.1.2 Saddle Position
Saddle height and position are extremely important factors in determining your comfort and performance. Due to Lafree’s unique hinged saddle, fore/aft saddle position is fixed. However, the most important aspect of saddle position - saddle height - can and should be adjusted for maximum comfort and pedalling efficiency.
4.1.2.1 Height Adjustment
Put your heel on the pedal at its lowest position. Your leg should be stretched with a slight bend in the knee. Use this as a rule of thumb. If you do not feel comfortable, slight adjustments may be necessary.
FIGURE 4B
FIGURE 4A
To check for safe standover height, straddle the bike while wearing the kind of shoes in
To adjust the saddle height: Loosen the seat binder quick-release cam lever (Fig. 4B; see also Section 7.8 on Seat Post Quick-Re­leases) and move the seat post up or down as required. Re-tighten the seat binder, securing it so that the post does not twist. Check the adjustment as described above. Under no circumstances should the seat post protrude from the frame beyond its “Minimum Insertion” or “Maximum Extension” mark (Fig. 4C).
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FIGURE 4C
WARNING: If the seat post protrudes from the frame beyond the Minimum Insertion or Maximum Extension mark (see Fig. 4C) the seat post may break, which could cause you to lose control and fall. Riding Lafree with the seat post protruding from the frame beyond the Minimum Insertion or Maximum Extension mark can also damage the frame.
Handlebar position can be adjusted as follows
4.1.3.2 Handlebar stem height
There is no general rule for the height of the handle bar. For a more sportive riding position, choose a lower position. For a more recreational riding position choose a higher position. To adjust the handlebar height: loosen the stem binder bolt (Fig 4D) three or four turns. Tap the bolt carefully down, using a plastic or wooden hammer. Set the handlebar stem at the correct height and perpendicular to the front wheel. Fasten the bolt to the correct torque.
FIGURE 4D
WARNING: After any saddle adjustment, be sure to tighten the saddle adjusting mechanism properly before riding. A loose seat post binder can cause damage to the seat post, or can cause you to lose control and fall. Periodically check to make sure that the saddle adjusting mechanism is properly tightened.
4.1.3 Handlebar Height and Angle
4.1.3.1 Handlebar position
The position of the handlebar is important for comfortable cycling. When adjusting handle bar position, refer to torque setting table at section 8.2.
WARNING: The stem’s Minimum Insertion Mark must not be visible above the top of the headset (see Fig. 4D). If the stem is extended beyond the Minimum Insertion Mark the stem may damage the fork’s steerer tube or break, which could cause you to lose control and fall.
4.1.3.3 Handle bar angle
By tilting the handle bar you can direct the grips more upward or downward. This is a matter of personal taste. Loosen the bolt at the front side of the handle bar stem. Tilt the handle bar to the required position. Fasten the bolt to the correct torque. Check and if required adjust the position of the brake levers.
4.1.3.4 Handle bar stem angle
Some models are equipped with an adjustable handle bar stem. This allows you to adjust the angle of the handle bar stem extension. Loosen the inclination bolt and set the extension to the required inclination. Fasten the bolt to the correct torque. Check and if needed adjust the position of the brake levers.
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4.2 Safety Equipment
WARNING: Many countries require specific safety devices. It is your responsibility to familiarise yourself with the laws where you ride and to comply with all applicable regulations, including properly equipping yourself and your bike as the law requires.
4.2.1 Reflectors
Reflectors are important safety devices which are designed as an integral part of Lafree. The reflectors are designed to pick up and reflect street lights and car lights in a way that helps you to be seen and recognised as a moving bicyclist.
CAUTION: Check reflectors regularly to make sure that they are clean, straight, unbroken and securely mounted. Have your dealer replace damaged reflectors and straighten or tighten any that are bent or loose.
4.2.2 Lights
If you ride your bike after dusk, your bicycle must be equipped with lights so that you can see the road and avoid road hazards; and so that others can see you. Vehicle laws treat bicycles like any other vehicle, which means an illuminated white front, and a red rear light, not just reflectors, if you are riding after dusk. A properly fitting lighting system is being offered as a Lafree optional accessory. Please ask your dealer.
4.3 Mechanical Safety Checks
Lafree is equipped with several unique safety features, described in more detail in section 7.
• Speed Actuated Motor Shut-Off­Automatically disengages motor when Lafree reaches 25 km/h.
• Brake Actuated Motor Shut-Off­Automatically disengages motor when one or both brakes are applied.
• Automatic Key Lock-Locks Energy Set into place when ignition is at ON position.
• Self Diagnostic Sequence-Automatically checks that VPC Throttle, Brake Actuated Motor Shut-off, and the torque sensor are functioning.
• Safety switch disables the motor-electric assist simply by flipping the handlebar mounted switch to the off position.
Please be sure to familiarise yourself with these features before operating Lafree. Here is a simple, sixty-second mechanical safety check which you should get in the habit of making every time you’re about to get on Lafree.
4.3.1 Diagnostic Readout
Lafree is equipped with a five-point diagnostic check of the electronic features:
• front and rear brake motor cut-off function
• VPC Throttle function
• torque sensor function
• speed sensor function
To initiate diagnostic sequence, turn ignition to ON position and push Self-Diagnostic button.
4.3.2 Nuts & bolts
Inspect the bike closely from front to rear for any obvious signs of worn or broken components. Grasp the handlebar with both hands and lift the front wheel off the ground about 5-10 centimetres, then let it drop firmly on the ground while still holding the handlebar. If anything sounds, feels or looks loose, do a quick visual and tactile inspection of the whole bike. Try to find the source of noise or any obvious loose components, and secure them. If you’re not sure, ask someone with experience to check, or take your Lafree to your authorised service centre.
4.3.3 Tyres & Wheels
Check proper tyre inflation by placing your hand directly on top of each individual tyre. With a straight arm and direct downward pressure, push on the tyre with downward body weight and watch the spot where the tyre is contacting the ground. There should be very little tyre compression. If your tyres need
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