Labrie Top Select Operator's Manual

Page 1
Operator Manual
Top Select
TM
Maintenance Manual
Page 2
TOP SELECT
OPERATOR MANUAL
Page 3
Page 4
Table of Contents
Introduction
Liability ..................................................................................................... 1
Introducing the TOP SELECT™ ................................................................ 1
To contact Labrie Plus ............................................................................ 2
Chapter 1 Safety
Safety is Everyone’s Business .............................................................. 3
Employer Responsibility ........................................................................ 4
Employee Responsibility ........................................................................ 4
General Safety ......................................................................................... 5
Do ............................................................................................. 5
Don’t ......................................................................................... 6
Safety Precautions .................................................................. 7
Fire extinguisher ..................................................................................... 9
Safety Kits ................................................................................................ 9
Safety Decals Location ......................................................................... 10
Danger, Warning and Caution Decals ................................. 10
Location Of Decals On The Body ........................................ 10
Location Of Decals On Tailgate ........................................... 11
Location Of Decals Inside Cab (Inter) ................................. 12
Location Of Decals Inside Cab (M2) .................................... 14
Location Of Decals On Console .......................................... 16
Illustration of Decals ............................................................. 17
Part #: 90405 iii
Page 5
Safety features ....................................................................................... 36
Global Motion Sensors (optional) ....................................... 36
Troubleshooting and Maintenance ....................................................37
Back Up Alarm ...................................................................... 38
Body Safety Prop .................................................................. 39
Setting the Body Safety Prop .............................................................39
Tailgate Safety Prop ............................................................. 40
Setting the Tailgate Safety Prop .........................................................40
Camera System (optional) .................................................... 42
Prior to Start Up ..................................................................................... 42
Cleanliness ............................................................................................ 43
Lockout/Tagout Procedure ................................................................... 43
Shut Down Procedure ........................................................................... 44
Driving the vehicle ................................................................................ 44
Driving Speed ........................................................................ 45
Right-Hand Side Driving Position ....................................... 45
Chapter 2 Controls and Indicators
Brake System ......................................................................................... 47
Parking Brake ........................................................................ 47
Temporary Handbrake .......................................................... 47
Pump Switch .......................................................................................... 48
Emergency Stop Control ...................................................................... 49
Auto-Neutral Switch .............................................................................. 49
Over Speed Protection Mode ............................................................... 51
Automatic Engine Speed-Up ................................................................ 51
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Dashboard Optional Indicators ............................................................ 51
Tailgate Control ..................................................................................... 53
Loading Bucket Control ........................................................................ 54
Loading Bucket Rear Control .............................................. 55
Loading Bucket Selector ...................................................... 56
Hoist Control .......................................................................................... 57
Body Partition Controls ........................................................................ 57
Maximizer Control (Optional) ............................................................... 58
Maximizer Partition Control ................................................. 58
Light Controls ........................................................................................ 59
Work Lights Switch (optional) ............................................. 59
Flashing Lights Switch (optional) ....................................... 59
Strobe Light Switch (optional) ............................................. 59
Light Bar Control (optional) ................................................. 59
Warning Lights ...................................................................................... 60
Neutral Light Indicator (Green) .... . ....................................... 60
Temporary Handbrake Light (Red) ...................................... 60
PTO Light (Red) ..................................................................... 61
Auto-Neutral Light (Red) ...................................................... 61
Tailgate, Roof Or Body Raised Warning Light (Red) ......... 61
Tailgate Fully Opened Light (Optional) ............................... 62
Body Raise Allowed Indicator (Optional) ........................... 62
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Page 7
Chapter 3 Operating the TOP SELECT
Daily Inspection ..................................................................................... 63
Approaching the Vehicle ...................................................... 63
Visual inspection .................................................................. 64
Starting the Vehicle .............................................................. 64
Cab Driving Control Inspection ........................................... 65
Cab Door Opening Procedure ............................................. 66
Body Inspection Procedure ................................................. 67
Inspection Sheet Example ................................................... 69
Loading and Unloading ........................................................................ 70
Planning Your Route ............................................................ 70
Standard Collection Procedure ........................................... 70
For Cabs Equipped With an Extension ........................ ......................70
For Cabs That Are Not Equipped With A Curb Side Extension .......71
Loading Bucket ..................................................................... 72
Loading Bucket Specifications ...........................................................72
Safety While Using the Loading Bucket ............................................73
Bucket Loading Procedure ....... ... .... ... ...... ... .... ... ... ... .... ... ... ... ... .... ... ...74
Loading Bucket Safety Pins ................................................................75
Loading Bucket Partition Adjustment ................................................79
Body Partitions Adjustment ...................... ... .... ... ... ... .... ......................80
Loading Corrective Actions ................................................................83
Loading Recycling Boxes ..................................................................... 83
Loading Roller Carts ............................................................................. 84
Roller Cart Latching Procedure ........................................... 85
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Body Unloading Procedure .................................................................. 88
Unloading Corrective Actions ............................................. 90
Emergency Unloading Action .............................................. 90
Maximizer Operation ............................................................................. 91
Initial Set Up For Body Partitions ........................................ 91
Using the Maximizer ............................................................. 91
Unloading Rear Compartment ............................................. 92
Unloading Front Compartment ............................................ 94
End of the Day Cleaning ....................................................................... 96
Body Weekly Cleaning ......................................................... 96
Loading Bucket Weekly Cleaning ....................................... 97
Chassis Weekly Cleaning ..................................................... 98
Maximizer Cleaning Procedure ............................................ 98
Hydraulic Oil Leak ............................................................................... 100
Part #: 90405 vii
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viii Part #: 90405
Page 10
INTRODUCTION
WARNING
LIABILITY
Labrie Environmental Group assumes no liability for any incidental, consequential or other liability from the use of this information. All risks and damages, incidental or otherwise, arising from use or misuse of the information contained herein are entirely the responsibility of the user. Although careful precaution has been taken in the preparation of this material, we assume no responsibility for errors or omissions.
INTRODUCING THE TOP SELECT
The TOP SELECT™ has been developped based on years of experience and a wise choice of componenents. Everything has been foreseen to achieve excellent reliability, while keeping construction simple yet robust.
THE TOP SELECTUNITS MUST BE OPERATED BY ONLY
ONE PERSON.
Part #: 90405 1
Page 11
TO CONTACT LABRIE PLUS
IMPORTANT
Address 3630 Stearns Drive
Oshkosh, WI 54904
Toll free: 1-800-231-2771 Telephone: 1-920-233-2770 General Fax:1-920-232-2498 Sales Fax: 1-920-232-2498
Parts, service and warranty (during business hours, 7 am through 7 pm Central Standard Time)
T echnical support service (24 hours)
Web Site: www.labriegroup.com E-mail: sales@labriegroup.com
FOR TECHNICAL SUPPORT AND PARTS ORDERING, THE
SERIAL THEREFORE, LABRIE ENVIRONMENTAL GROUP RECOMMENDS FOUND CAB
NUMBER OF YOUR VEHICLE IS REQUIRED,
TO KEEP RECORD OF THE INFORMATION
ON THE VIN PLATE WHICH IS LOCATED IN THE
.
2 Part #: 90405
Page 12
SAFETY
DANGER
WARNING
CAUTION
CAUTION
Safety is always of prime importance when operating any type of equipment. All operators working with this unit must be aware of the safety practices and features detailed in this section.
SAFETY IS EVERYONES BUSINESS
Personnel are not to use the equipment if they are not well acquainted with the operations as well as all the safety precautions of such operations.
INDICATES AN IMMINENTLY HAZARDOUS SITUATION
WHICH OR
, IF NOT AVOIDED, WILL RESULT IN SERIOUS INJURY
DEATH.
INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,
IF NOT AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH
INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,
IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY
INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,
IF NOT AVOIDED, MAY RESULT IN PROPERTY DAMAGE.
.
.
Part #: 90405 3
Page 13
EMPLOYER RESPONSIBILITY
It is the employer’s responsibility to be familiar with and ensure that operation is in accordance with safety requirements and codes including all applicable regulations, including the Occupational Safety and Health Act (OSHA) and the American National Standards Institute (ANSI).
It is also the employer’s responsibility to properly maintain all mobile equipment to meet all provincial/state and federal safety standards. The employer also has the following responsibilities:
1. Supply adequate instructions and training for the safe use of the vehicle before assigning the employee to such equipment.
2. The employer must keep the vehicle maintained and properly adjusted to meet the manufacturer’s standards and recommendations. If any doubt, contact the manufacturer or an authorized representative.
3. The employer must keep a record of any breakdowns or malfunctions of the vehicle, as well as records of inspections and maintenance.
4. Any present or potential breakdown or malfunctions that can affect the safe usage of the vehicle must be repaired before the vehicle is back in service again.
5. Ensure the unit is equipped with appropriate lighting.
6. Monitor the employees operation of equipment on a regular basis and take appropriate action to ensure proper and safe use of the equipment.
7. Make sure that the back up alarm works properly while the vehicle is in reverse, while the body is rising or while the tailgate is opening.
8. Regularly unit inspection, including all safety equipment.
EMPLOYEE RESPONSIBILITY
1. Learn the safe operating procedures for the unit, and consult your supervisor if any procedure is unclear. The employee must also enforce all of the safety requirement s supplied by the employer (for mobile equipment).
2. Use the unit as per manufacturer’s guidelines only.
4 Part #: 90405
3. Perform routine daily unit inspections.
4. Equipment is to be operated only after having received proper instructions and training.
Page 14
5. The employee has the responsibility to report any damage
CAUTION
?
or malfunction of the vehicle to his employer or his supervisor immediately. The employer will then take the necessary measures prior to the re-operation of the vehicle to insure its safe operation.
6. Do not operate this equipment if there are any signs of damage or incomplete repairs.
7. The employee must make sure that there is no one near the vehicle before activating any of the controls and must be prepared to stop operation in case of danger
DO NOT USE DAMAGED EQUIPMENT.
.
GENERAL SAFETY
DO
1. Inspect the body and all systems at the beginning of each day.
2. Check the area is clear of any people or possible instructions.
Note:Small children are especially difficult to see. Be
extremely cautious in areas with small children.
3. Wear gloves, safety glasses, safety boots and any other safety equipment when loading.
4. Check mirrors, windows, lights and monitor equipment to ensure they are clean and adjusted properly.
5. Check for explosive trash, for example, paint cans and fluorescent light tubes.
6. Be cautious while driving with an unevenly distributed load.
7. Inspect for overhead hazards, that is, power lines, prior to hoisting body or using loading bucket.
8. Use the body safety prop when servicing under the body.
9. Use the tailgate safety prop before entering the area between the main body and tailgate.
Part #: 90405 5
10. Obey all warning and operation decals.
Page 15
DONT
1. Do not operate any unit while under the influence of alcohol, narcotics or other intoxicants.
2. Do not talk on a cell phone and/or listen to loud music while driving. Cell phones and a loud radio can be a distraction that can have fatal consequences.
3. Do not wear jewelry or loose clothing.
4. Do not leave the unit before it is brought to a complete stop and work brake or parking brake is applied.
5. Do not enter the main body unless the engine is shut off, the key is removed and there is an out of service tag on the steering wheel. Refer to the lockout/tagout procedure.
6. Do not hoist the body on uneven ground.
7. Do not back up the truck when the body is raised.
8. Do not drive with the tailgate fully open other than to dump recycling at the transfer station.
9. Do not use body safety prop to prop a loaded body.
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SAFETY PRECAUTIONS
DANGER
1. Do not operate this vehicle before having read and completely understood this manual and the safety labels on the vehicle. Maintenance personnel must also read and understand the Maintenance Manual for this vehicle (and the maintenance related information in this manual). In case of any doubt, see your supervisor for clarification.
2. The T
3. At the beginning of every working day, inspect the body
4. Do not operate this equipment if there are any signs of
5. Report any doubts and any equipment safety service
6. Verify that the mirrors, brakes, accelerator pedal, steering
7. For right-hand side operation during collection, the
8. Do not leave the driving position until the vehicle is
9. When the vehicle is parked, the parking brake must be
OP SELECT™ units must be operated by only one
person.
and any system that might endanger the safety of the public and/or the operator.
damage or incomplete repairs.
requirements to your supervisor.
wheel and turn signals are in good working order.
maximum speed, if permitted, is 32 km/h (20 mph). Keep both hands on the steering wheel at all times for better control.
completely stopped and the temporary handbrake (if equipped) or the parking brake is applied.
applied.
Part #: 90405 7
10. For any work, cleaning or inspecting being done between the body and the chassis or under the tailgate, the body safety prop MUST be used. The vehicle must also be on level ground.
11. Watch and be sure that there are no people at the rear of the vehicle when opening and closing the tailgate(s) and/ or when raising the body.
12. Do not try to repair anything behind the Maximizer when it is working or when the engine is still running. Personnel authorized to get into the hopper MUST first complete the lockout/tagout procedures required by the employer.
Page 17
WARNING
WEAR SAFETY GLASSES, GLOVES AND PROTECTIVE
WARNING
WARNING
WARNING
WARNING
FOOTWEAR
DO NOT CLIMB INTO BODY COMPARTMENTS USING THE
SIDE
BUCKET.
MAKE SURE THAT ALL PEOPLE OR ANY OBSTRUCTIONS
ARE
SUFFICIENTLY CLEARED FROM THE LOADING BUCKET
BEFORE UNIT
AND/OR PROPERTY DAMAGES, PERSONAL INJURY OR
DEATH
AT ALL TIMES.
MOVING IT. FAILURE TO DO SO MAY RESULT IN
.
DO NOT STAND ANYWHERE NEAR THE MAXIMIZER WHEN IT
IS
WORKING OR WHEN THE HYDRAULIC PUMP IS RUNNING.
MAKE SURE THERE IS ENOUGH CLEARANCE BETWEEN
RAISED SIDE THE THROUGH WITH FROM
CONTAINER AND OVERHEAD POWER LINES. THE
BUCKET MUST NOT COME IN DIRECT CONTACT WITH
ELECTRICAL CABLES FOR THE POWER TO GO
THE UNIT. IF THE UNIT COMES IN CONTACT
A POWER LINE, STAY IN THE CAB AND KEEP AWAY
ANY METAL PARTS.
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WARNING
PRIOR TO CHANGING DRIVING POSITION, STOP THE
VEHICLE PUSH MIRRORS NEW
, APPLY PARKING BRAKE, PUSH EMERGENCY
BUTTON AND STOP THE ENGINE. PROPERLY ADJUST
AND SET DRIVING CONTROL SWITCHES TO THE
DRIVING POSITION BEFORE STARTING THE ENGINE.
FIRE EXTINGUISHER
The fire extinguisher provided is 5 lbs (minimum capacity). It must be checked regularly by qualified personnel.
It is suggested that at least one ABC type fire extinguisher be easily accessible from each side of the truck, inside or outside the cab.
SAFETY KITS
A first aid kit, a flare kit and a triangle kit are provided with the truck.
Part #: 90405 9
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SAFETY DECALS LOCATION
?
?
47554 47340
47422
43817
47290 47292
47264 47262 47260 43952 47394 43756 43868 47352
43864
47268
15490
(Maximizer logo)
15489 (TOP
SELECT™ logo)
47264 47324 47394 43868 9479 47374
47352 47350 47286 43816
47324*
* Height depends on truck configuration. Decals may vary.
DANGER, WARNING AND CAUTION DECALS
See accompanying illustrations for the location and content of safety decals.
Note:Decals may change depending on the special features in stalled on the unit, the type
of body and the cab configuration.
Pay careful attention to all safety decals and warnings while working in and around the T S
ELECT™. Keep your decals clean and in good condition at all times.
OP
Notes and warnings on these decals must be obeyed at all times.
These decals must be in place at all times. Report any damaged or missing decals to the proper authority.
Replacement decals can be ordered from Labrie Plus.
Note:The following list is for reference only . It is no t exhaustive. T o get more details abo ut
your safety decals, please call Labrie Plus.
LOCATION OF DECALS ON THE BODY
10 Part #: 90405
Page 20
LOCATION OF DECALS ON TAILGATE
32307
47266
47266
47274
Part #: 90405 11
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LOCATION OF DECALS INSIDE CAB (INTER)
Right-hand side cab extension
Temporary handbrake control
43794
43982
43786
43850
47603
47426
32311
43790
43858
47276
43796 or 47394 or 47396 or 43956*
43986 or 47398 or 47400 or 47514*
43798 47440 47284 43792
43972 (not shown)
* Height depends on truck configuration. Decals may vary.
12 Part #: 90405
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LOCATION OF DECALS INSIDE CAB (INTER), CONTINUED
43864
43866OR43890
Part #: 90405 13
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LOCATION OF DECALS INSIDE CAB (M2)
47426
32311
43790
43850
43786
47296
43972
47603
47276
43858
43944
43798 43856 43986 43952 43868
43794
97838
Right-hand side cab extension
Temporary handbrake control
43792
14 Part #: 90405
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LOCATION OF DECALS INSIDE CAB (M2), CONTINUED
43864
43866 OR 43890
(optional)
Part #: 90405 15
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LOCATION OF DECALS ON CONSOLE
43870 or 43872 (for L-H side driving position)
43868
43900
43952
43876
43888
43874
43906
43880
43862
43878
47451 (optional)
47370 (when equipped with two loading buckets)
47284
43796 or 43956 or 47394 or 47396*
104539
47398 or 47400 or 43986 or 47514*
47296
47440
* Height depends on truck configuration. Decals may vary.
16 Part #: 90405
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32307 or 32308 or 32311
9479
ILLUSTRATION OF DECALS
Part #: 90405 17
Page 27
43790
43786
43760
18 Part #: 90405
Page 28
43794
43796
43792
43798
Part #: 90405 19
Page 29
43816
43817
43850
20 Part #: 90405
Page 30
43858
43862
43864 43866
43868
43856
Part #: 90405 21
Page 31
43870
43872
43874
43876
43878
43880
43888
43890
22 Part #: 90405
Page 32
43906
43900
43920
43922
Chassis with tag axle (optional)
Chassis with tag axle (optional)
43944
Part #: 90405 23
Page 33
43948
43950
43952
43956
24 Part #: 90405
Page 34
43958
43972
43982
Part #: 90405 25
Page 35
47264
47262
43986
47260
43798
26 Part #: 90405
Page 36
47266
47274
47276
47268
Part #: 90405 27
Page 37
47284
47290
47292
47286
28 Part #: 90405
Page 38
47296
47304
47320
47300
Part #: 90405 29
Page 39
47324
47350
47352
47340
30 Part #: 90405
Page 40
47370
47396
47394
47374
Part #: 90405 31
Page 41
47398
47400
47402
47422
32 Part #: 90405
Page 42
47426
47451
47440
47554
47514
Part #: 90405 33
Page 43
47562
47564
47603
47622
47990
34 Part #: 90405
Page 44
104539
97838
104092
The value depends on the truck model.
Part #: 90405 35
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SAFETY FEATURES
WARNING
GLOBAL MOTION SENSORS (OPTIONAL)
This OPTIONAL safety system is used to detect objects located behind the truck. This system is turned on by placing the transmission in reverse.
THE OPERATOR MUST READ THE INSTALLATION MANUAL
OF
THE SYSTEM MANUFACTURER BEFORE USING THE
SYSTEM
The main components of this system are a control box , located in the cab, sensors, located on the rear bumper and the solenoid valve located on the chassis.
When the system is on, a green light on the cab control box illuminates to indicate that the system is operating. When an object is detected, a yellow light comes on, an audible alarm is heard, and the vehicle brakes are automatically applied. The brakes can be disabled by pressing the AUTO BRAKE OFF switch on the control box. This will cause a red warning light to illuminate indicating the brakes will not automatically engage. The yellow light and audible alarm will still operate in this mode as a safety precaution.
.
36 Part #: 90405
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WARNING
SENSORS LENSES MUST BE KEPT CLEAN TO ENSURE
Control box
PROPER ALLOWED DECREASED
The sensors are installed on the rear bumper and adjusted in order to obtain low coverage to ground.
To adjust the sensors, refer to the Installation Manual of the manufacturer.
OPERATION OF THE SYSTEM. IF THE LENSES ARE
TO BECOME DIRTY, SYSTEM RANGE WILL BE
.
Troubleshooting and Maintenance
Refer to the Troubleshooting Guide of Gobal Sensor Systems Inc.
Part #: 90405 37
Page 47
Note:Illustrations taken from the Installation Manual of Global Sensor Systems Inc.
38 Part #: 90405
BACK UP ALARM
The back up alarm sounds when the transmission is put into reverse, when the body raises or when the tailgate opens.
Page 48
BODY SAFETY PROP
DANGER
Body safety prop
The body safety prop ensures that the body will not lower when you are working beneath it.
Setting the Body Safety Prop
ALWAYS USE THE BODY SAFETY PROP WHEN
PERFORMING
FAILURE TO DO SO MAY RESULT IN SEVERE INJURY OR
EVEN
DEATH.
1. Start the engine.
2. Make sure there is enough clearance before raising the body.
3. Raise the body until the safety prop is free to tilt under the body.
4. Release the safety prop using the safety prop handle.
5. Place the body safety prop in the proper position under the body.
MAINTENANCE UNDER A RAISED BODY.
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Page 49
6. Lower the body until it rests on the safety prop.
WARNING
DANGER
7. Apply the lockout/tagout procedure before performing maintenance under the body.
TAILGATE SAFETY PROP Setting the Tailgate Safety Prop
ALWAYS USE THE TAILGATE SAFETY PROP WHEN
WORKING INSTALLED
AILURE TO DO SO MAY CAUSE SERIOUS INJURY OR EVEN
F
DEATH
To set the tailgate safety prop, apply the following procedure:
1. Make sure there is no garbage inside the body.
UNDER A RAISED TAILGATE. PROP MUST BE
EVEN IF THE TAILGATE IS FULLY RAISED.
.
2. Remove the tailgate locking mechanism safety pin.
MAKE SURE THAT NO ONE IS STANDING BEHIND THE
TRUCK BODY
3. Start the engine.
4. Turn the pump switch
5. Open the tailgate and raise it about 3 feet high (enough to
AND THAT THERE IS NO WASTE MATERIAL IN THE
PRIOR TO RAISING THE TAILGATE.
ON.
raise the safety prop) by using the tailgate control lever in the cab console.
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6. Set the safety prop and install the safety pin.
Safety pin
7. Lower the tailgate onto the safety prop.
8. Reverse the above instructions in order to store the safety prop.
Part #: 90405 41
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CAMERA SYSTEM (OPTIONAL)
Main valve (model may vary)
Optional monitor and cameras can be installed inside the cab and throughout the vehicle. The T
OP SELECT™ can be equipped
with up to two (2) cameras. The operator can choose between the camera on the tailgate,
the one located on street side mirror. The monitor controls each of these cameras using a camera selector switch. However, there is an automatic mode that switches to the tailgate camera as soon as the transmission is put in reverse. When the transmission is in reverse mode, the operator can not shift from one camera to the other.
Since many types of monitors and cameras can be installed on the vehicle, refer to the camera manufacturer manual provided with the vehicle.
PRIOR TO START UP
Before starting the vehicle, ensure that no system will engage and begin to operate as you are st arting the engine. All electrical controls should be turned off and the hydraulic pump disengaged.
The main valve on the hydraulic tank should be open. Once the engine is started, wait until the air pressure is above
70 PSI; the audible alarm will stop as the air pressure reaches 70 PSI. You can then operate the equipment.
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CLEANLINESS
CAUTION
?
Cleanliness is part of safety. Clean all the truck’s lights and safety decals, so the operator, the surrounding pede strians and vehicles will be aware of the truck at all times. Rake dirt out of the body once it has been unloaded. Some units are equipped with clean out tools installed at front-of-body (optional).
See“End of the Day Cleaning” on page 96. If the truck is equipped with cameras without lens protectors,
make sure that all lenses are clean.
LOCKOUT/TAGOUT PROCEDURE
This recommended lockout/tagout procedure should be followed whenever you are inspecting, cleaning or repairing the T
OP SELECT™.
FAILURE TO FOLLOW THE LOCKOUT/TAGOUT PROCEDURE
MAY
RESULT IN SERIOUS INJURY OR DEATH.
To lockout and tagout a T
1. Apply the parking brake.
2. Switch OFF the hydraulic pump.
3. Move any of the hydraulic or pneumatic controls to relieve any residual pressure in the system.
4. Shut off the engine, remove keys from ignition and store keys in a safe controlled area (preferably on your person).
5. Turn off and lock the battery switch.
6. Chock all the wheels.
Note:If the T
on the battery set, you must turn it off.
7. Put an OFF SERVICE tag on the driver’s wheel.
8. Put an OFF SERVICE sign on the front windshield.
9. Use a safety prop to block any system that could move by gravity (open tailgate, etc.).
10. Drain all air tanks.
OP SELECT™ is equipped with a master switch
OP SELECT™ unit:
Part #: 90405 43
Page 53
SHUT DOWN PROCEDURE
WARNING
WARNING
If the truck is parked for an extended period of time, follow the chassis manufacturer’s shutdown procedure as well as maintenance requirements and ensure the following procedure:
1. Park on a hard and level ground.
2. Apply the parking brake.
3. Make sure that all moving parts are in their “home “ position (tailgate, loading bucket, body, etc.).
4. Turn off the hydraulic pump.
5. Turn off the electrical systems.
6. Turn off the engine.
7. Turn off the battery master switch (if equipped).
DRIVING THE VEHICLE
The TOP SELECT™ is usually equipped with dual driving position. The curb side driving position should be used only for door-to­door waste collection and when the distance to the next collec­tion point allows safe driving at low speed with all warning lights on. The same procedure applies for collection vehicles equipped with an auxiliary left-hand side stand-up driving position. Take extreme precautions when exiting the vehicle.
44 Part #: 90405
THE TOP SELECTUNITS MUST BE OPERATED BY ONLY
ONE PERSON.
LABRIE UNITS ARE NOT EQUIPPED WITH RIDING STEPS. T
HEREFORE, IN ABSOLUTELY NO CIRCUMSTANCES
SHOULD CAB
SOMEONE BE ALLOWED TO RIDE OUTSIDE THE
.
Page 54
DRIVING SPEED
WARNING
?
Parking brake
If the cab of the vehicle has been modified by Labrie Environ­mental Group (right-hand side driving position) for door-to-door waste collection, the maximum speed limit while driving at the right-hand side is, if permitted, 20 mph. (32 km/h). Therefore, it is recommended to drive the vehicle on the left-hand side for any long distance driving.
Note:If the cab has been modified by the chassis
manufacturer, the operator MUST follow chassis manufacturer’s recommandations.
IF THE VEHICLE HAS TO BE PARKED FOR AN EXTENDED
PERIOD
OF TIME, ALWAYS APPLY THE PARKING BRAKE.
RIGHT-HAND SIDE DRIVING POSITION
The following procedure applies ONLY to cabs that have been modified by Labrie Environmental Group. It must be followed at the beginning, but also at the end of the collection route in order to revert to the left-hand side driving position.
Note:This procedure applies only to vehicles that have
been modified by Labrie Environmental Group and that are equipped with dual driving position. Some units are designed only with a single driving position.
If the cab has been modified by the chassis manufacturer, the operator MUST follow the chassis manufacturer’s recommenda­tions.
Before using the right-hand side driving position:
1. Drive the vehicle to the beginning of the collection route.
2. Stop the vehicle and apply the parking brake.
3. Turn off the hydraulic pump.
4. Turn off the engine.
5. Move to the right-hand side driving position.
6. Shift the Shift mode control switch to the right-hand side. This switch enables all the electrical accessories to the selected driving position.
Part #: 90405 45
Page 55
7. Adjust mirrors properly.
Right-hand side driving position
Left-hand side driving position
Camera view (optional)
Right-hand side mirror field of view
Right-hand side mirror field of view
Left-hand side mirror field of view
Left-hand side mirror field of view
Convex mirror
Convex mirror
Convex mirror
Convex mirror
Operator
Operator
Bus type mirrors (on conventional cabs only)
Bus type mirrors (on conventional cabs only)
Camera view (optional)
8. Check the accelerator pedal and the temporary handbrake (if equipped).
9. Release the parking brake.
You are now set for waste collection.
46 Part #: 90405
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CONTROLS AND INDICATORS
WARNING
?
Temporary handbrake (service brake light): Red
Neutral light: Green
Temporary handbrake handle
The TOP SELECT™ has a series of controls and indicators that allow easier operation of the different functions installed on the vehicle. Such controls and indicators are mainly located in the cab and the following is a description of each one of them.
BRAKE SYSTEM
Parking Brake
The parking brake located in the cab, usually in the center of the dashboard, must be applied every time the T stopped in idle position other than the regular traffic stops.
CHECK THE AIR BRAKE PRESSURE. ALWAYS APPLY THE
PARKING AND MAKE SURE THERE IS NO ONE NEARBY.
BRAKE WHEN THE VEHICLE HAS TO BE PARKED,
OP SELECT™ is
Temporary Handbrake
Note:This section applies only to cabs that have been
modified by Labrie Environmental Group. If your cab has not been modified by Labrie Environmental Group, refer to cab manufacturer.
The temporary handbrake is located near the curb side door (on console for some models). It engages the truck’s service braking system.
Part #: 90405 47
Page 57
Always stop the vehicle using the footbrake, then apply the
WARNING
WARNING
Pump switch
PTO Lamp
Main valve (model may vary)
temporary handbrake (for short stops) or the parking brake (for longer stops) before leaving the vehicle.
A medium application of pressure on the footbrake is normally sufficient to stop the truck. If the brakes are always used at full capacity, there will be premature wear to the rear axle brake components and tires. Therefore, only apply the brakes to full capacity if the traffic conditions require you to do so.
DO NOT LEAVE THE VEHICULE BEFORE IT IS COMPLETELY
STOPPED EQUIPPED
AND THE TEMPORARY HANDBRAKE (IF
) OR PARKING BRAKE HAS BEEN APPLIED.
PUMP SWITCH
Pump switch, which is also called PTO switch, engages and disengages the hydraulic pump and all the body functions (Maximizer, tailgate(s), body hoist, side bucket(s), etc.). A lamp next to the switch illuminates when the pump is active.
Press the left-hand side of the switch to activate the hydraulic
pump.
Press the right-hand side of the switch to deactivate the hydraulic
pump.
PTO can be switched “ON” only if the following conditions are met:
1. The transmission must be in Neutral position.
2. The engine RPM must be lower than 900 RPM
3. The air pressure must be higher than 70 PSI.
DO NOT CLOSE THE MAIN VALVE ON THE HYDRAULIC TANK
EVEN
IF THE PTO SWITCH IS TURNED OFF. THE PUMP IS
ALWAYS
F
AILURE TO DO SO MAY SERIOUSLY DAMAGE OR EVEN
DESTROY
TURNING WHEN THE ENGINE IS RUNNING.
THE PUMP.
48 Part #: 90405
Page 58
IMPORTANT
IN CASE OF A LEAK IN THE HYDRAULIC SYSTEM, AND THE
Oil level and temperature gauge
Main valve (model may vary)
Auto-neutral switch
VEHICLE OFF AND REFER
HAS TO BE DRIVEN TO A REPAIR FACILITY, TAKE
THE DRIVE SHAFT (IF EQUIPPED) BETWEEN THE PUMP
THE ENGINE. CALL MAINTENANCE FACILITY AND
TO THE MAINTENANCE MANUAL.
EMERGENCY STOP CONTROL
In case of emergency, disengage the pump switch (refer to “Pump Switch” ). The pump will shut off and all control joysticks will be inoperable. If a system is not working properly, advise the maintenance personnel. Never work on the equipment without performing the proper lockout/tagout procedure (refer to “Lockout/Tagout Procedure” on page 43).
AUTO-NEUTRAL SWITCH
The auto-neutral switch (standard on Labrie cab conversion) allows the transmission to shift from Drive to Neutral automatically without using the shifter lever or shifter keypad. When the operator stops the vehicle and applies the temporary handbrake, a signal is sent to the transmission computer (ECU) in order to automatically shift the transmission to Neutral.
To enable the auto-neutral function:
1. Put the Auto-neutral switch to “ON”.
Part #: 90405 49
Page 59
2. Apply the temporary handbrake.
Footbrake
To disable the auto-neutral function:
1. Release the temporary handbrake.
2. Step on the foot brake. The transmission will shift back to Drive.
If the transmission does not shift to Neutral when releasing the temporary handbrake:
1. Apply the footbrake.
2. Reengage the temporary handbrake.
3. Disable the auto-neutral function (see procedure above).
How it works
When the auto-neutral switch is turned OFF:
The transmission has to be shifted manually between Drive
and Neutral.
Shifting transmission from Neutral to Drive is possible only if
the engine RPM is lower than 900 RPM.
When the auto-neutral switch is turned ON:
The transmission will shift automatically from Drive to
Neutral when the temporary handbrake is applied.
Shifting transmission from Neutral to Drive is possible when
the temporary handbrake is released and the operator applies the footbrake.
Shifting transmission from Neutral to Drive is possible only if
the engine RPM is lower than 900 RPM.
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OVER SPEED PROTECTION MODE
?
?
All units equipped with an Allison electronic transmission (MD or HD) are equipped with an over speed protection. The pump will disengage if the engine RPM goes above 1800 RPM. The pump system will com back on as soon as the RPM falls under 900 RPM.
Note:The over speed protection is enabled only when the
transmission is in Neutral.
AUTOMATIC ENGINE SPEED-UP
Some units are equipped with an automatic engine speed-up system. The speed-up will be engaged when the Maximizer (optional) joystick is activated.
Speed-up on units equipped with a Maximizer: 1500 RPM.
Note:The speed-up function is enabled only when the
transmission is in Neutral.
DASHBOARD OPTIONAL INDICATORS
The right-hand side dashboard of cabs modified by Labrie Environmental Group can be equipped with optional gauges and indicators that allow the operator to monitor the status of the engine and other systems on the vehicle. The dashboard can be equipped with gauges such as oil pressure, battery charge, engine temperature and transmission temperature.
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52 Part #: 90405
Temperature indicator (optional)
Air pressure indicator
Transmission temperature (optional)
Alternator indicator (optional)
Speedometer
Oil pressure (optional)
Page 62
TAILGATE CONTROL
CAUTION
WARNING
Tailgate control lever
Tailgate unlocked or body raised warning lamp
Located on the console, the tailgate control lever has a spring ac­tivated sleeve which locks the handle to prevent any accidental opening of the tailgate. The sleeve needs to be pulled up before moving the lever to open or close the tailgate.
REMOVE TAILGATE LOCKING PINS BEFORE USING THIS
CONTROL
DO NOT DRIVE THE VEHICLE WHEN THE TAILGATE IS NOT
FULLY
When the tailgate is unlocked, the Tailgate unlocked or body raised warning lamp illuminates and a buzzer sounds.
.
CLOSED.
Part #: 90405 53
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LOADING BUCKET CONTROL
?
Loading bucket joystick inside the cab
Push on deadman button (if equipped)
Loading bucket joystick
Deadman button
The loading bucket control joystick is located inside the cab.
Note:This joystick can also be located between the cab and
the body, depending on the chassis model.
When there is a loading bucket joystick outside the cab, it is automatically equipped with a deadman button. The operator must push and maintain the deadman button in order to use the loading bucket.
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Loading Bucket Rear Control
WARNING
WARNING
Loading bucket rear control
For operator convenience, a rear control joystick is available as an option for the loading bucket. If your T equipped with this device, you can empty the loading bucket from the back of the truck as well as from the front.
OP SELECT™ is
MAKE SURE TO BE CLEAR FROM THE LOADING BUCKET
BEFORE
ACTIVATING THE REAR CONTROL JOYSTICK.
MAKE SURE THE TAILGATE IS CLOSED AND TAILGATE
SAFETY CONTROL
PINS ARE INSTALLED BEFORE USING THE REAR
JOYSTICK.
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Loading Bucket Selector
CAUTION
Some TOP SELECT™ units are equipped with two loading buckets. In order to prevent both roofs from colliding with each other , it is necessary to se lect one of the lo adin g buckets, using the selector switch located on the console.
MAKE SURE THAT BOTH ROOFS ARE COMPLETELY DOWN
BEFORE
USING THE SELECTOR SWITCH.
56 Part #: 90405
Page 66
HOIST CONTROL
DANGER
Hoist control lever
Tailgate unlocked or body raised warning lamp
Body partition switches (up to 7)
The body hoist control lever is located on the cab console. The lever has a spring activated sleeve which locks the handle to pre­vent any accidental body hoist operation. This lever has to be moved to the left or right in order to raise or lower the body.
When the body is raised, the Tailgate unlocked or body raised warning lamp illuminates and a buzzer sounds.
ALWAYS USE BODY SAFETY PROP WHEN PERFORMING
MAINTENANCE MAY
RESULT IN SEVERE INJURY OR EVEN DEATH.
UNDER A RAISED BODY. FAILURE TO DO SO
BODY PARTITION CONTROLS
All body partition release switches are located on the cab console.
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MAXIMIZER CONTROL (OPTIONAL)
?
Maximizer joystick
Loading bucket joystick
When the unit is equipped with a Maximizer, the Maximizer control joystick is located inside the cab.
Note:This joystick can also be located between the cab and
the body, depending on the chassis model.
As soon as the Maximizer joystick is activated, the engine automatically accelerates to 1500 RPM. Refer to “Maximizer Operation” on page 91 to know how to operate the Maximizer.
Maximizer Partition Control
The Maximizer (if equipped) release for the swing door is also located on the console.
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LIGHT CONTROLS
Work Lights Switch (optional)
When installed, this switch activates and deactivates the work lights.
Shift the switch up to illuminate the work lights.
Shift the switch down to turn off the work lights.
Flashing Lights Switch (optional)
This switch activates and deactivates the flashing lights.
Shift the switch up to illuminate the flashing lights.
Shift the switch down to turn off the flashing lights.
Strobe Light Switch (optional)
This switch activates and deactivates the strobe light mounted on the tailgate.
Shift the switch up to illuminate the strobe light.
Shift the switch down to extinguish the strobe light.
Important: Always switch on the strobe light when the
vehicle is in working mode.
Light Bar Control (optional)
This control activates and deactivates the light bar mounted on the tailgate.
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WARNING LIGHTS
Neutral Light Indicator (Green)
Located on the dashboard, this light turns on when the transmission is in Neutral position.
Temporary Handbrake Light (Red)
Located on the dashboard, this light turns on when the temporary handbrake (or service brake) is applied.
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PTO Light (Red)
Located next to the pump switch, this light turns on when the hydraulic pump is engaged.
Auto-Neutral Light (Red)
Located on the console, the Auto-neutral light turns on when the Auto-neutral system is engaged.
Tailgate, Roof Or Body Raised Warning Light (Red)
Located on the console, this light has three functions. It turns on when the tailgate is unlocked, the roof is open or when the body is raised.
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Tailgate Fully Opened Light (Optional)
This light (if equipped) turns on when the tailgate is fully open, so you can raise the body for dumping.
Body Raise Allowed Indicator (Optional)
This warning light turns on when the air suspension has been dropped. Always drop the air suspension (if equipped) before raising the body.
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OPERATING THE TOP
WARNING
SELECT
The different methods, procedures and necessary actions to operate the T
ALWAYS READ AND UNDERSTAND THE OPERATOR MANUAL BEFORE OPERATING THE EQUIPMENT.
OP SELECT™ are presented in this section..
Before operating the T completely familiar with all safety procedures, location, operation and function of all controls and indicators related to the operation of the unit.
Please note that some of these are options and may not be installed on your T
You must complete the daily inspection before starting the vehicle. It is your responsibility to report any malfunctions or concerns to your supervisor and maintenance department.
Consult with your supervisor for specific rules of driving the T S
ELECT™ in your location.
Obey all speed restrictions and regulations.
OP SELECT™, the operator must be
OP SELECT™.
OP
DAILY INSPECTION
Approaching the Vehicle
As you approach, look for any object under or against the vehicle and check the surroundings for people, other vehicles, under and overhead obstructions. Ensure that the truck is parked at the most convenient place where you will have all the clearance required to perform a complete start-of-the-day inspection. During the daily inspection, look for any structural damage and inspect tires.
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Visual inspection
Before starting the vehicle, the operator MUST perform a visual inspection of the truck. Ensure the engine is not running and the parking brake is set.
1. Ensure the cleanliness of lamps, safety labels, camera lenses, mirors, windows, and the vehicle in general.
2. Ensure that safety equipment is present (i.e. fire extinguisher, first aid kit).
3. Ensure there is no structural damage.
4. Ensure that body mounts to chassis are tight and there are no cracks on it or on the structure around it.
5. Ensure that there is no unusual wear, distortion, cracking, leaning, leaking on the vehicle.
6. Ensure that hydraulic oil level (sight gauge on tank) is as recommended (cylinders must be collapsed).
7. Ensure that the hydraulic cylinders do not leak, and ensure mounting pins are secure.
8. Ensure the hydraulic tank shut off valve is fully open.
9. Ensure there is no mechanical problem: structure, rollers, hinges, door locks, wear items, etc. Report any defective system to maintenance personnel.
10. Ensure there are no leaks, cracks or other types of problems on the frame area, fuel tank, hydraulic tank, air tanks (air tanks must be drained every day), cleaning trap and wheels.
11. Ensure the tailgate is fully closed, tailgate safety pin is in place and rollers are on main locking pins.
12. Once the visual inspection is over, you must start the engine to check if the systems are working properly.
Starting the Vehicle
To start the TOP SELECT™:
1. Before starting the engine, check the following items:
Transmission shifter is on neutral.
64 Part #: 90405
Parking brake is on. See “Brake System” on
page 47.
Page 74
Hydraulic system is off. See “Pump Switch” on
?
Right-hand side driving position (Labrie cab)
Right-hand side foot brake and accelerator pedal
page 48.
2. Start the vehicle as stated in the chassis manufacturer manual.
3. Switch ON the pump (switch on the control console) to engage the hydraulic system (the air pressure has to be at a minimum of 70 PSI). See “Pump Switch” on page 48.
4. Turn on all light switches.
5. If required, move the truck to an appropriate area to perform the daily inspection.
6. Report any defective system to the maintenance personnel.
Cab Driving Control Inspection
Note:This section applies only to cabs that have been
modified by Labrie Environmental Group.
Enter the right-hand side extension and operate the right-hand side driving controls. Report any defective system to maintenance personnel.
Right-hand cab driving control inspection procedure:
1. Test the steering wheel by turning it left and right as you are slowly moving the truck forward.
2. Move forward and stop the vehicle by applying the foot brake.
3. Apply the parking brake and try to get the vehicle moving by throttling up with the right-hand side accelerator pedal. Throttle down to idle, apply foot brake and remove the parking brake.
4. Apply the temporary handbrake and test it the same way you tested the parking brake.
5. Make sure the auto-neutral system works properly (see “Auto-Neutral Switch” on page 49).
6. Apply the parking brake.
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Cab Door Opening Procedure
?
3
4
5
Sliding lock
This section applies only to cabs that have been modified by Labrie Environmental Group.
To open the curb side door:
1. Unlock and open the curb side cab door.
2. Inside the folding door, locate the sliding lock.
3. Pull up the sliding lock lever (see illustration below).
4. Slide the lever to the right (see illustration below).
5. Pull down the lever (see illustration below).
6. Fold the door by pushing on the center.
7. Lock the door at the open position.
66 Part #: 90405
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8. Lock the folding door using the latch located behind the
Latch
Release mechanism
cab.
9. To re lease, use the release mecha nism located inside the cab.
Part #: 90405 67
Body Inspection Procedure
Exit the cab to continue your inspection. Bring a rag along to clean all accessible lights, stickers, camera lens, etc. Look for mechanical problems: rollers, hinges, door lock mechanisms, wear items, etc. Report any defective system to the maintenance personnel.
Body inspection procedure:
1. Activate the loading bucket for a full cycle.
2. Check the Maximizer (if equipped) for proper operation.
3. Check if the tailgate safety pins are present. Put them in place to lock the tailgate properly.
4. As you walk along the side, clean all safety labels.
Page 77
5. Check the chassis area, fuel tank and air tanks (air tanks must be drained every day), wheels for leaks, cracks or other type of problems.
6. At the front of the unit, check lights, mirrors and pump (if not PTO mounted).
7. Go around and check lights, clean camera, labels, lights, etc.
8. Check for hydraulic leaks.
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Inspection Sheet Example
The following is an example of an inspection sheet. The operator MUST follow the inspection sheet provided by his employer. If the employe r doesn’t have an inspection sheet, ask their permission before using this example.
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LOADING AND UNLOADING
DANGER
?
Temporary handbrake toggle switch
Planning Your Route
It is important to plan your route in order to be ef ficient. Planning your route will shorten your collection time and prevent from being caught in a traffic jam. Remember that the T was designed exclusively to pick up recyclable materials.
OP SELECT
Standard Collection Procedure
For Cabs Equipped With an Extension
Note:The procedure herein relating to the use of the auto-
neutral and the temporary handbrake applies only to cabs modified by Labrie Environmental Group. If your cab has not been modified by Labrie Environmental Group, please refer to your cab manufacturer recommendations.
To step out of the curb side cab extension:
1. Make sure the auto-neutral switch on the console is turned On (refer to “Auto-Neutral Switch” on page 49).
2. Apply the footbrake to stop the truck.
3. Wait for the truck to be completely stopped.
4. Apply the temporary handbrake. The transmission shifts to Neutral.
TURNING THE TEMPORARY HANDBRAKE SWITCH TO ON IS
CRITICAL WHEN YOU RELEASE THE BRAKE PEDAL TO GET OFF THE VEHICLE AND
5. Ensure all work lights and safety signs are On.
IN THE PRESENT PROCEDURE. OTHERWISE,
, THE TRANSMISSION REMAINS IN DRIVE MODE
THE TOP SELECTCAN DRIVE AWAY ON ITS OWN.
70 Part #: 90405
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6. Step off the vehicle. To step out, keep a good hold on the
DANGER
WARNING
DANGER
vehicle until you have assured yourself of a good stand on solid ground.
DO NOT LEAVE THE VEHICLE UNTIL IT IS COMPLETELY
STOPPED INJURY
7. Load the bucket (refer to “Bucket Loading Procedure” on
8. Step back in the vehicle, press the brake pedal and toggle
The transmission shifts to Drive. You can now drive away and move to the next pick up location.
BE AWARE OF PEDESTRIANS AND VEHICLES THAT MAY
APPEAR
. FAILURE TO DO SO MAY CAUSE SERIOUS
OR EVEN DEATH.
page 74).
the temporary handbrake switch to the Off position.
AT ALL TIMES.
For Cabs That Are Not Equipped With A Curb Side Extension
1. Stop the truck and apply service or parking brake according to chassis manufacturer’s guidelines.
2. Ensure all work lights and safety lights are On.
3. Step off the vehicle. To step out, keep a good hold on the vehicle until you have assured yourself of a good stand on solid ground.
DO NOT LEAVE THE VEHICLE UNTIL IT IS COMPLETELY
STOPPED INJURY
4. Load the bucket (refer to “Bucket Loading Procedure” on
5. Step back in the vehicle.
. FAILURE TO DO SO MAY CAUSE SERIOUS
OR EVEN DEATH.
page 74).
Part #: 90405 71
6. Apply the foot brake.
Page 81
7. Release the temporary handbrake or parking brake.
?
8. Engage the transmission shifter to Drive.
9. Drive to the next pick up point.
Loading Bucket
Loading Bucket Specifications
16-inch loading bucket:
Volume: 2.23 yd³
Maximum weight: 1000 lbs (453 kg)
18-inch loading bucket:
Volume: 2.29 yd³
Maximum weight: 1000 lbs (453 kg)
Full Cycle Time:
15 seconds
Note:The normal cycle time of the loading bucket is
15 seconds. This cycle time may drastically change under cold temperatures.
Note:This unit is equipped with an overspeed protection
device that prevents the use of the accelerator pedal while operating the loading bucket. Pressing on the accelerator pedal will not affect the loading bucket operation speed.
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Safety While Using the Loading Bucket
WARNING
DANGER
WARNING
WARNING
WARNING
ALWAYS KEEP THE WARNING LIGHTS AND/OR FOUR WAY
FLASHERS MATERIALS
NEVER ATTEMPT TO GET INSIDE THE BODY FROM THE
ROOF ANY
OTHER REASON. SEVERE INJURY OR DEATH MAY
OCCUR
ON WHEN COLLECTING RECYCLABLE
.
TO MAKE MORE ROOM INSIDE THE BODY OR FOR
.
WEAR PROTECTIVE SAFETY EQUIPMENT, LIKE SAFETY
GLASSES WORKING
BE AWARE OF PROBABLE UNBALANCED LOADS AS THE
DAY ACCORDINGLY
DO NOT TRY TO PACK MATERIAL IN THE LOADING BUCKET
BY
STEPPING INTO IT. THIS MAY RESULT IN INJURY.
AND GLOVES, AT ALL TIMES WHEN YOU ARE
CLOSE TO THE LOADING AREA.
PROGRESSES AND ADJUST YOUR SPEED
.
Part #: 90405 73
Page 83
CAUTION
MATERIAL SUCH AS PAPER AND CARDBOARD SHOULD BE
OVERHEAD
18 feet (5,5 m)
16 feet (5,1 m)
?
LOADED COMPARTMENT
AT THE REAR OF THE TRUCK. USING THE FRONT
MIGHT CAUSE DUMPING PROBLEM.
Bucket Loading Procedure
Before loading the body, read the following loading procedure.
Body loading procedure:
1. Make sure all the partitions are secured.
2. Make sure the overhead clearance is sufficient and that the roof is clear of any obstacles.
74 Part #: 90405
Note:For standard chassis, the top of frame rail is around
40 in (102 cm) above ground. Overheight shown includes the 40-inch frame height. Be aware that other types of chassis, especially the cab over type vehicles, can be as much as 6 in (15 cm) higher.
3. Make sure the wheels are on a level ground.
4. Make sure the body is not overloaded and that the loading bucket can move freely.
5. Put the recyclable materials in the bucket.
Page 84
6. Raise the bucket using the bucket joystick (refer to
WARNING
?
Safety pin in stored position
“Loading Bucket Control” on page 54).
Note:If the joystick is equipped with a deadman button,
push and maintain this button to operate the loading bucket.
Loading Bucket Safety Pins
The loading bucket can be locked and secured at the end of its tracks. This will allow access to chassis components.
The upper part of the unit should be accessed by maintenance personnel only and must be reached only with a guarded platform that meets OSHA regulations about elevated working stations.
Once engaged, safety pins mechanically prevent any unwanted downward movement of the loading bucket.
Loading Bucket Safety Pins Installation Procedure
ALWAYS INSTALL SAFETY PINS IN BOTH FRONT AND REAR
LOADING
TRACKS.
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Page 85
To install loading bucket safety pins:
Pull out the loading bucket safety pin
1. Make sure the body is completely empty.
2. Make sure the loading bucket is empty.
3. Engage the hydraulic system.
4. Lift the bucket until it reaches the end of its stroke.
5. Open the tailgate and install its safety prop (refer to “Tailgate Safety Prop” on page 40).
6. Apply the lockout/tagout procedure (refer to “Lockout/ Tagout Procedure” on page 43).
7. Install front and rear bucket safety pins in the tracks.
Pull out the safety pin
76 Part #: 90405
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Insert the pins in their corresponding holes so they
Locking pin hole
Loading bucket safety pin in locked position
?
are both in locked position.
Make sure both pins are firmly held in place.
Part #: 90405 77
Note:The rear loading bucket safety pin is located near the
curb side tailgate hinge. The front loading bucket safety pin is located near the upper corner of the front body wall. To access the front loadin g bucket pin, th e
Page 87
operator has to cross body partition(s) using partition
Body partition door
door(s).
8. When service is completed, remove the safety pins and completely lower the loading bucket.
78 Part #: 90405
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Loading Bucket Partition Adjustment
1
2
Small partition (over rear wheel)
The loading bucket is equipped with “readily movable” partitions. The bottom lock is held by a vertical pin going through the bottom of the bucket while two side pins hold them at the top.
Loading bucket partitions adjustment procedure:
1. Pull the handle.
2. Rotate the partition towards the right to release the top side pin.
3. Slide up the partition to free the bottom pin.
4. Move it to the desired position.
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Page 89
Note: Multiple partitions configuration requires the bo dy to
Multiple partitions configuration
?
be divided according to the number of partitions in the bucket (up to seven partitions).
Note:Align the body and loading bucket partitions so that
no cross contamination can occur when unloading the side bucket.
Body Partitions Adjustment
The Labrie TOP SELECT™ can be equipped with up to seven (7) air-operated opening body partitions, giving eight (8) adjustable compartments for recyclable materials.
Body partition adjustment procedure:
1. Make sure the body is empty before performing this procedure.
2. Open the tailgate and set the tailgate safety prop.
3. Apply the lockout/tagout procedure before entering the body to adjust partition.
4. Enter the body.
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5. Slide off the partition’s top locking pin.
Upper locking mechanism
1- Pull the lever (manual operation)
Block the lever
Locking mechanism
Locking mechanism in unlocked position
6. Release floor locking pins using the manual release system located in the body.
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Note:If the partition needs to be moved a long distance, it
?
Partition pneumatic hose
Partition pneumatic hose disconnected
may be necessary to disconnect the partition pneumatic hose (located on the roof) and plug it into another pneumatic coupler. Each partition (if more than one) has its own pneumatic hose. There may be more than one coupler for a partition. In this case, the couplers are connected to the same control (cab console).
82 Part #: 90405
7. Slide the partition to desired position.
8. Lock both top and bottom pins.
9. Repeat this procedure for each partition.
Page 92
Loading Corrective Actions
Recycling box supports
If the loading bucket does not cycle:
1. Ensure the hydraulic system is engaged (PTO switch to On).
2. Check bucket selector switch (for units equipped with two buckets).
3. Use another loading bucket joystick (if more than one installed).
4. Is the loading bucket joystick equipped with a deadman button? If so, make sure to press and hold this button to operate the loading bucket.
5. Check around the loading bucket for any obstruction preventing it to move freely.
6. Make sure the load is not too heavy (refer to “Loading Bucket Specifications” on page 72).
7. Check fuses and breakers in the console.
8. Report your findings to the maintenance personnel.
LOADING RECYCLING BOXES
Use the appropriate recycling box support while sorting the different materials.
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LOADING ROLLER CARTS
Recycling box
TOP SELECT™ loading bucket can also load roller carts, using an optional automatic latching system.
In order to secure roller carts to the loading system, an optional automatic latching system located at the bottom of the bucket will grab the roller cart as the bucket starts to move up.
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Roller Cart Latching Procedure
American style roller cart
Upper latching support
Lower latching mechanism
?
To latch a roller cart on the loading bucket: Note:Some units are equipped with more than one latch in
order to allow multiple roller cart collection.
Part #: 90405 85
Page 95
1. Push the automatic latching system pin, which is located
1
2
?
between the cab and the body.
2. Turn the pin counterclockwise about a ¼ turn. This activates the automatic latching system.
3. Bring the roller cart against the loading bucket.
86 Part #: 90405
4. Slowly raise the bucket(s) and make sure all lower latches are properly locked.
Note:When lifting the loading bucket, the upper lip of the
cart(s) has to be properly locked in the upper latch of the loading bucket.
5. Complete the unloading if the latches are all safely locked.
Page 96
6. Once the roller cart(s) have been emptied, lower the
CAUTION
DANGER
CAUTION
DANGER
loading bucket. The lower latch will unlock as soon as the cart reaches the ground..
ALWAYS BE CAUTIOUS AND WATCH FOR AN IMPROPRELY
ATTACHED
NEVER TRY TOSHAKETHE LOADING BUCKET WHILE
DUMPING
MAKE SURE THE ROOF IS CLEAR OF ANY OBSTACLE.
CART THAT COULD FALL OFF.
.
THE MAXIMUM LOAD ALLOWED IN EACH ROLLER CART
SHOULD MAY MECHANISM DAMAGED PEOPLE
NOT EXCEED 250 POUNDS. OVERLOADED CARTS
BE DAMAGED AND MAY ALSO DAMAGE THE LATCHING
AND LOADING BUCKET. WHEN EITHER ARE
, THE CART MAY FALL AND SERIOUSLY INJURE
.
Part #: 90405 87
Page 97
BODY UNLOADING PROCEDURE
CAUTION
Tailgate safety pin
?
?
1. Drive the vehicle to the desired site.
2. Ensure the vehicle is on safe, stable and level ground.
3. Check for overhead clearance before opening the tailgate and raising the body.
THE OVERHEAD CLEARANCE VARIES ACCORDING TO THE
BODY
VOLUME. PLEASE REFER TO THE SAFETY DECAL
LOCATED BODY
4. Remove tailgate safety pin.
IN THE CAB IN ORDER TO KNOW THE EXACT
HEIGHT WHEN COMPLETELY RAISED.
5. Fully raise the tailgate.
6. Raise the body. The material will slide out.
Note:As you raise the body, you can throttle up the engine
to raise it completely up faster. Do not accelerate the engine for the last section of the hoist to prevent a sharp stop at the end of the cylinder extension.
7. Move the vehicle forward slowly to prevent the material from pilling up under the tailgate.
Note:This is the only time you can move the truck with the
body in the raised position. Do it very cautiously and cover the shortest distance possible.
8. Lower the body.
9. Close the tailgate before moving.
10. Move the truck to the next dumping site.
88 Part #: 90405
Page 98
11. Release the second partition and repeat the procedure.
WARNING
WARNING
Tailgate safety prop
Foot step
Grab handle
12. Perform the same procedure for all partitions.
13. When unloading is completed, lower the body and lock the partitions back in place.
14. The operator has to go inside the body to make sure that all partitions are locked in place. Use the grab han dle and the foot step to enter the body.
Part #: 90405 89
15. Put the tailgate safety pin back in place.
NEVER BACK UP WITH THE TRUCK WHILE THE BODY IS
RAISED
.
DO NOT MOVE TO THE NEXT DUMPING SITE WITH THE
BODY
RAISED OR TAILGATE OPEN. THE TRUCK COULD TILT
SIDEWAYS
.
Page 99
CAUTION
NEVER RAISE THE BODY WHEN THE TAILGATE IS CLOSED. T
HE ICC BUMPER WILL NOT CLEAR THE GROUND.
Unloading Corrective Actions
If the body does not raise:
1. Make sure the hydraulic system is engaged (PTO switch On).
2. Check fuses inside the console.
3. Make sure the air pressure has reached 70 PSI.
4. Contact your maintenance facility if there is no change.
5. The tag axle (if equipped) has not been lowered.
6. The air suspension (if equipped) has not been dropped (refer to “Body Raise Allowed Indicator (Optional)” on page 62).
Emergency Unloading Action
If the truck starts to sink on one side as you unload:
1. Stop all movement of the equipment.
2. Start or continue lowering the body.
3. If the equipment does not stop sinking, stay inside the cab and brace yourself.
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Page 100
MAXIMIZER OPERATION
Use the position marker for proper alignment
Follow these instructions in order to gain maximum performance of the Maximizer option.
Initial Set Up For Body Partitions
Set the bucket partitions and Maximizer to obtain your best­known volume distribution before starting recyclable collection (e.g. 60% paper and 40% comingle). The paper compartment has to be at the back of the unit. Paper at the front will not unload properly.
If you don’t know the volume distribution, fully extend the Maximizer toward the front of the unit and adjust the bucket partition accordingly. Readjust as needed during collection.
Align the partition and the Maximizer so that no cross contamination can occur when unloading the side bucket. If needed, a small bucket partition is provided to be installed over the rear wheel.
Using the Maximizer
Do not operate the Maximizer until the compartment is nearly full or when bulky items, like cardboard, get in the way of the side bucket when dumping, or if material piles up unevenly to one side. At this point, cycle the Maximizer in both directions using the full mechanical stroke. Then relocate the Maximizer to its original position. This should increase the density of the material in both compartments and allows more volume for more collection.
Repeat these instructions until one compartment is completely full. At that point you may have to change the partition set up to allow more room for a specific material. Pursue collection and
Part #: 90405 91
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