Operator Manual
Top Select
TM
Maintenance Manual
TOP SELECT™
OPERATOR MANUAL
5/1/09 PART NUMBER: #90405
Table of Contents
Introduction
Liability ..................................................................................................... 1
Introducing the TOP SELECT™ ................................................................ 1
To contact Labrie Plus ............................................................................ 2
Chapter 1 Safety
Safety is Everyone’s Business .............................................................. 3
Employer Responsibility ........................................................................ 4
Employee Responsibility ........................................................................ 4
General Safety ......................................................................................... 5
Do ............................................................................................. 5
Don’t ......................................................................................... 6
Safety Precautions .................................................................. 7
Fire extinguisher ..................................................................................... 9
Safety Kits ................................................................................................ 9
Safety Decals Location ......................................................................... 10
Danger, Warning and Caution Decals ................................. 10
Location Of Decals On The Body ........................................ 10
Location Of Decals On Tailgate ........................................... 11
Location Of Decals Inside Cab (Inter) ................................. 12
Location Of Decals Inside Cab (M2) .................................... 14
Location Of Decals On Console .......................................... 16
Illustration of Decals ............................................................. 17
Part #: 90405 iii
Safety features ....................................................................................... 36
Global Motion Sensors (optional) ....................................... 36
Troubleshooting and Maintenance ....................................................37
Back Up Alarm ...................................................................... 38
Body Safety Prop .................................................................. 39
Setting the Body Safety Prop .............................................................39
Tailgate Safety Prop ............................................................. 40
Setting the Tailgate Safety Prop .........................................................40
Camera System (optional) .................................................... 42
Prior to Start Up ..................................................................................... 42
Cleanliness ............................................................................................ 43
Lockout/Tagout Procedure ................................................................... 43
Shut Down Procedure ........................................................................... 44
Driving the vehicle ................................................................................ 44
Driving Speed ........................................................................ 45
Right-Hand Side Driving Position ....................................... 45
Chapter 2 Controls and Indicators
Brake System ......................................................................................... 47
Parking Brake ........................................................................ 47
Temporary Handbrake .......................................................... 47
Pump Switch .......................................................................................... 48
Emergency Stop Control ...................................................................... 49
Auto-Neutral Switch .............................................................................. 49
Over Speed Protection Mode ............................................................... 51
Automatic Engine Speed-Up ................................................................ 51
iv Part #: 90405
Dashboard Optional Indicators ............................................................ 51
Tailgate Control ..................................................................................... 53
Loading Bucket Control ........................................................................ 54
Loading Bucket Rear Control .............................................. 55
Loading Bucket Selector ...................................................... 56
Hoist Control .......................................................................................... 57
Body Partition Controls ........................................................................ 57
Maximizer Control (Optional) ............................................................... 58
Maximizer Partition Control ................................................. 58
Light Controls ........................................................................................ 59
Work Lights Switch (optional) ............................................. 59
Flashing Lights Switch (optional) ....................................... 59
Strobe Light Switch (optional) ............................................. 59
Light Bar Control (optional) ................................................. 59
Warning Lights ...................................................................................... 60
Neutral Light Indicator (Green) .... . ....................................... 60
Temporary Handbrake Light (Red) ...................................... 60
PTO Light (Red) ..................................................................... 61
Auto-Neutral Light (Red) ...................................................... 61
Tailgate, Roof Or Body Raised Warning Light (Red) ......... 61
Tailgate Fully Opened Light (Optional) ............................... 62
Body Raise Allowed Indicator (Optional) ........................... 62
Part #: 90405 v
Chapter 3 Operating the TOP SELECT™
Daily Inspection ..................................................................................... 63
Approaching the Vehicle ...................................................... 63
Visual inspection .................................................................. 64
Starting the Vehicle .............................................................. 64
Cab Driving Control Inspection ........................................... 65
Cab Door Opening Procedure ............................................. 66
Body Inspection Procedure ................................................. 67
Inspection Sheet Example ................................................... 69
Loading and Unloading ........................................................................ 70
Planning Your Route ............................................................ 70
Standard Collection Procedure ........................................... 70
For Cabs Equipped With an Extension ........................ ......................70
For Cabs That Are Not Equipped With A Curb Side Extension .......71
Loading Bucket ..................................................................... 72
Loading Bucket Specifications ...........................................................72
Safety While Using the Loading Bucket ............................................73
Bucket Loading Procedure ....... ... .... ... ...... ... .... ... ... ... .... ... ... ... ... .... ... ...74
Loading Bucket Safety Pins ................................................................75
Loading Bucket Partition Adjustment ................................................79
Body Partitions Adjustment ...................... ... .... ... ... ... .... ......................80
Loading Corrective Actions ................................................................83
Loading Recycling Boxes ..................................................................... 83
Loading Roller Carts ............................................................................. 84
Roller Cart Latching Procedure ........................................... 85
vi Part #: 90405
Body Unloading Procedure .................................................................. 88
Unloading Corrective Actions ............................................. 90
Emergency Unloading Action .............................................. 90
Maximizer Operation ............................................................................. 91
Initial Set Up For Body Partitions ........................................ 91
Using the Maximizer ............................................................. 91
Unloading Rear Compartment ............................................. 92
Unloading Front Compartment ............................................ 94
End of the Day Cleaning ....................................................................... 96
Body Weekly Cleaning ......................................................... 96
Loading Bucket Weekly Cleaning ....................................... 97
Chassis Weekly Cleaning ..................................................... 98
Maximizer Cleaning Procedure ............................................ 98
Hydraulic Oil Leak ............................................................................... 100
Part #: 90405 vii
viii Part #: 90405
INTRODUCTION
WARNING
LIABILITY
Labrie Environmental Group assumes no liability for any
incidental, consequential or other liability from the use of this
information. All risks and damages, incidental or otherwise,
arising from use or misuse of the information contained herein
are entirely the responsibility of the user. Although careful
precaution has been taken in the preparation of this material, we
assume no responsibility for errors or omissions.
INTRODUCING THE TOP SELECT™
The TOP SELECT™ has been developped based on years of
experience and a wise choice of componenents. Everything has
been foreseen to achieve excellent reliability, while keeping
construction simple yet robust.
THE TOP SELECT™ UNITS MUST BE OPERATED BY ONLY
ONE PERSON.
Part #: 90405 1
TO CONTACT LABRIE PLUS
IMPORTANT
Address 3630 Stearns Drive
Oshkosh, WI 54904
Toll free: 1-800-231-2771
Telephone: 1-920-233-2770
General Fax:1-920-232-2498
Sales Fax: 1-920-232-2498
Parts, service and warranty
(during business hours, 7 am through 7 pm Central Standard
Time)
T echnical support service
(24 hours)
Web Site: www.labriegroup.com
E-mail: sales@labriegroup.com
FOR TECHNICAL SUPPORT AND PARTS ORDERING, THE
SERIAL
THEREFORE, LABRIE ENVIRONMENTAL GROUP
RECOMMENDS
FOUND
CAB
NUMBER OF YOUR VEHICLE IS REQUIRED,
TO KEEP RECORD OF THE INFORMATION
ON THE VIN PLATE WHICH IS LOCATED IN THE
.
2 Part #: 90405
SAFETY
DANGER
WARNING
CAUTION
CAUTION
Safety is always of prime importance when operating any type
of equipment. All operators working with this unit must be aware
of the safety practices and features detailed in this section.
SAFETY IS EVERYONE’S BUSINESS
Personnel are not to use the equipment if they are not well
acquainted with the operations as well as all the safety
precautions of such operations.
INDICATES AN IMMINENTLY HAZARDOUS SITUATION
WHICH
OR
, IF NOT AVOIDED, WILL RESULT IN SERIOUS INJURY
DEATH.
INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,
IF NOT AVOIDED, COULD RESULT IN SERIOUS INJURY OR
DEATH
INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,
IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE
INJURY
INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,
IF NOT AVOIDED, MAY RESULT IN PROPERTY DAMAGE.
.
.
Part #: 90405 3
EMPLOYER RESPONSIBILITY
It is the employer’s responsibility to be familiar with and ensure
that operation is in accordance with safety requirements and
codes including all applicable regulations, including the
Occupational Safety and Health Act (OSHA) and the American
National Standards Institute (ANSI).
It is also the employer’s responsibility to properly maintain all
mobile equipment to meet all provincial/state and federal safety
standards. The employer also has the following responsibilities:
1. Supply adequate instructions and training for the safe use
of the vehicle before assigning the employee to such
equipment.
2. The employer must keep the vehicle maintained and
properly adjusted to meet the manufacturer’s standards
and recommendations. If any doubt, contact the
manufacturer or an authorized representative.
3. The employer must keep a record of any breakdowns or
malfunctions of the vehicle, as well as records of
inspections and maintenance.
4. Any present or potential breakdown or malfunctions that
can affect the safe usage of the vehicle must be repaired
before the vehicle is back in service again.
5. Ensure the unit is equipped with appropriate lighting.
6. Monitor the employees operation of equipment on a
regular basis and take appropriate action to ensure proper
and safe use of the equipment.
7. Make sure that the back up alarm works properly while the
vehicle is in reverse, while the body is rising or while the
tailgate is opening.
8. Regularly unit inspection, including all safety equipment.
EMPLOYEE RESPONSIBILITY
1. Learn the safe operating procedures for the unit, and
consult your supervisor if any procedure is unclear. The
employee must also enforce all of the safety requirement s
supplied by the employer (for mobile equipment).
2. Use the unit as per manufacturer’s guidelines only.
4 Part #: 90405
3. Perform routine daily unit inspections.
4. Equipment is to be operated only after having received
proper instructions and training.
5. The employee has the responsibility to report any damage
CAUTION
?
or malfunction of the vehicle to his employer or his
supervisor immediately. The employer will then take the
necessary measures prior to the re-operation of the
vehicle to insure its safe operation.
6. Do not operate this equipment if there are any signs of
damage or incomplete repairs.
7. The employee must make sure that there is no one near
the vehicle before activating any of the controls and must
be prepared to stop operation in case of danger
DO NOT USE DAMAGED EQUIPMENT.
.
GENERAL SAFETY
DO
1. Inspect the body and all systems at the beginning of each
day.
2. Check the area is clear of any people or possible
instructions.
Note:Small children are especially difficult to see. Be
extremely cautious in areas with small children.
3. Wear gloves, safety glasses, safety boots and any other
safety equipment when loading.
4. Check mirrors, windows, lights and monitor equipment to
ensure they are clean and adjusted properly.
5. Check for explosive trash, for example, paint cans and
fluorescent light tubes.
6. Be cautious while driving with an unevenly distributed
load.
7. Inspect for overhead hazards, that is, power lines, prior to
hoisting body or using loading bucket.
8. Use the body safety prop when servicing under the body.
9. Use the tailgate safety prop before entering the area
between the main body and tailgate.
Part #: 90405 5
10. Obey all warning and operation decals.
DON’T
1. Do not operate any unit while under the influence of
alcohol, narcotics or other intoxicants.
2. Do not talk on a cell phone and/or listen to loud music
while driving. Cell phones and a loud radio can be a
distraction that can have fatal consequences.
3. Do not wear jewelry or loose clothing.
4. Do not leave the unit before it is brought to a complete
stop and work brake or parking brake is applied.
5. Do not enter the main body unless the engine is shut off,
the key is removed and there is an out of service tag on
the steering wheel. Refer to the lockout/tagout procedure.
6. Do not hoist the body on uneven ground.
7. Do not back up the truck when the body is raised.
8. Do not drive with the tailgate fully open other than to dump
recycling at the transfer station.
9. Do not use body safety prop to prop a loaded body.
6 Part #: 90405
SAFETY PRECAUTIONS
DANGER
1. Do not operate this vehicle before having read and
completely understood this manual and the safety labels
on the vehicle. Maintenance personnel must also read
and understand the Maintenance Manual for this vehicle
(and the maintenance related information in this manual).
In case of any doubt, see your supervisor for clarification.
2. The T
3. At the beginning of every working day, inspect the body
4. Do not operate this equipment if there are any signs of
5. Report any doubts and any equipment safety service
6. Verify that the mirrors, brakes, accelerator pedal, steering
7. For right-hand side operation during collection, the
8. Do not leave the driving position until the vehicle is
9. When the vehicle is parked, the parking brake must be
OP SELECT™ units must be operated by only one
person.
and any system that might endanger the safety of the
public and/or the operator.
damage or incomplete repairs.
requirements to your supervisor.
wheel and turn signals are in good working order.
maximum speed, if permitted, is 32 km/h (20 mph). Keep
both hands on the steering wheel at all times for better
control.
completely stopped and the temporary handbrake (if
equipped) or the parking brake is applied.
applied.
Part #: 90405 7
10. For any work, cleaning or inspecting being done between
the body and the chassis or under the tailgate, the body
safety prop MUST be used. The vehicle must also be on
level ground.
11. Watch and be sure that there are no people at the rear of
the vehicle when opening and closing the tailgate(s) and/
or when raising the body.
12. Do not try to repair anything behind the Maximizer when it
is working or when the engine is still running. Personnel
authorized to get into the hopper MUST first complete the
lockout/tagout procedures required by the employer.
WARNING
WEAR SAFETY GLASSES, GLOVES AND PROTECTIVE
WARNING
WARNING
WARNING
WARNING
FOOTWEAR
DO NOT CLIMB INTO BODY COMPARTMENTS USING THE
SIDE
BUCKET.
MAKE SURE THAT ALL PEOPLE OR ANY OBSTRUCTIONS
ARE
SUFFICIENTLY CLEARED FROM THE LOADING BUCKET
BEFORE
UNIT
AND/OR PROPERTY DAMAGES, PERSONAL INJURY OR
DEATH
AT ALL TIMES.
MOVING IT. FAILURE TO DO SO MAY RESULT IN
.
DO NOT STAND ANYWHERE NEAR THE MAXIMIZER WHEN IT
IS
WORKING OR WHEN THE HYDRAULIC PUMP IS RUNNING.
MAKE SURE THERE IS ENOUGH CLEARANCE BETWEEN
RAISED
SIDE
THE
THROUGH
WITH
FROM
CONTAINER AND OVERHEAD POWER LINES. THE
BUCKET MUST NOT COME IN DIRECT CONTACT WITH
ELECTRICAL CABLES FOR THE POWER TO GO
THE UNIT. IF THE UNIT COMES IN CONTACT
A POWER LINE, STAY IN THE CAB AND KEEP AWAY
ANY METAL PARTS.
8 Part #: 90405
WARNING
PRIOR TO CHANGING DRIVING POSITION, STOP THE
VEHICLE
PUSH
MIRRORS
NEW
, APPLY PARKING BRAKE, PUSH EMERGENCY
BUTTON AND STOP THE ENGINE. PROPERLY ADJUST
AND SET DRIVING CONTROL SWITCHES TO THE
DRIVING POSITION BEFORE STARTING THE ENGINE.
FIRE EXTINGUISHER
The fire extinguisher provided is 5 lbs (minimum capacity). It
must be checked regularly by qualified personnel.
It is suggested that at least one ABC type fire extinguisher be
easily accessible from each side of the truck, inside or outside
the cab.
SAFETY KITS
A first aid kit, a flare kit and a triangle kit are provided with the
truck.
Part #: 90405 9
SAFETY DECALS LOCATION
?
?
47554
47340
47422
43817
47290
47292
47264
47262
47260
43952
47394
43756
43868
47352
43864
47268
15490
(Maximizer logo)
15489 (TOP
SELECT™ logo)
47264
47324
47394
43868
9479
47374
47352
47350
47286
43816
47324*
* Height depends on truck configuration. Decals may vary.
DANGER, WARNING AND CAUTION DECALS
See accompanying illustrations for the location and content of safety decals.
Note:Decals may change depending on the special features in stalled on the unit, the type
of body and the cab configuration.
Pay careful attention to all safety decals and warnings while working in and around the T
S
ELECT™. Keep your decals clean and in good condition at all times.
OP
• Notes and warnings on these decals must be obeyed at all times.
• These decals must be in place at all times. Report any damaged or missing decals to
the proper authority.
• Replacement decals can be ordered from Labrie Plus.
Note:The following list is for reference only . It is no t exhaustive. T o get more details abo ut
your safety decals, please call Labrie Plus.
LOCATION OF DECALS ON THE BODY
10 Part #: 90405
LOCATION OF DECALS ON TAILGATE
32307
47266
47266
47274
Part #: 90405 11
LOCATION OF DECALS INSIDE CAB (INTER)
Right-hand side cab extension
Temporary handbrake control
43794
43982
43786
43850
47603
47426
32311
43790
43858
47276
43796
or
47394
or
47396
or
43956*
43986
or
47398
or
47400
or
47514*
43798
47440
47284
43792
43972
(not
shown)
* Height depends on truck configuration. Decals may vary.
12 Part #: 90405
LOCATION OF DECALS INSIDE CAB (INTER), CONTINUED
43864
43866OR43890
Part #: 90405 13
LOCATION OF DECALS INSIDE CAB (M2)
47426
32311
43790
43850
43786
47296
43972
47603
47276
43858
43944
43798
43856
43986
43952
43868
43794
97838
Right-hand side cab extension
Temporary handbrake control
43792
14 Part #: 90405
LOCATION OF DECALS INSIDE CAB (M2), CONTINUED
43864
43866 OR 43890
(optional)
Part #: 90405 15
LOCATION OF DECALS ON CONSOLE
43870 or 43872
(for L-H side
driving position)
43868
43900
43952
43876
43888
43874
43906
43880
43862
43878
47451
(optional)
47370 (when
equipped with
two loading
buckets)
47284
43796
or
43956
or
47394
or
47396*
104539
47398
or
47400
or
43986
or
47514*
47296
47440
* Height depends on truck configuration. Decals may vary.
16 Part #: 90405
32307 or
32308 or
32311
9479
ILLUSTRATION OF DECALS
Part #: 90405 17
43790
43786
43760
18 Part #: 90405
43794
43796
43792
43798
Part #: 90405 19
43816
43817
43850
20 Part #: 90405
43858
43862
43864 43866
43868
43856
Part #: 90405 21
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