Labounty MHP 350, MHP, MHP 200 Operating And Maintenance Manual

MHP SERIES
MOBILE HYDRAULIC PULVERIZER
CE Operating and Maintenance Manual
Part Number 514990
4/2019 Ver. 7
PREFACE
This manual contains information for the safe and proper operation and maintenance of the LaBounty MHP Mobile Hydraulic Pulverizer. Read the entire manual before the initial start-up of the attachment. It is important to know the correct operating procedures of the attachment and all safety precautions to prevent the possibility of property damage and personal injury.
The LaBounty attachment has been designed and manufactured with high quality materials and care in workmanship. The instructions in this manual have been prepared to ensure that, when followed properly, the
attachment will provide efcient and reliable service. Continuing product development and improvement may have caused changes in the attachment that are not reected in this manual. If a question arises regarding
the operation or maintenance of the attachment, contact a LaBounty dealer for the most current information available.
This operator’s manual must accompany the attachment at all times and be readily available to the operator.
MANUAL REPLACEMENT
Should this manual become damaged, lost or additional copies are required, immediately contact any authorized LaBounty dealer. You may also download a PDF copy at www.stanleyinfrastructure.com.
REGISTRATION FORM
The Warranty Registration Form must be lled out by the dealer or customer and returned to LaBounty
indicating the date the machine went into service.
POSSIBLE VARIATIONS
LaBounty cannot anticipate every possible circumstance that might involve a potential hazard, as the owner’s requirements and equipment may vary. Therefore, the warnings in this publication and on the product may not be all-inclusive and you must ensure that the procedure, application, work method and operating technique is safe for you, and others, before operation.
PUBLIC NOTICE
LaBounty reserves the right to make changes and improvements to its products and technical literature, at any time, without public notice or obligation. LaBounty also reserves the right to discontinue manufacturing any product at its discretion, at any time.
WARRANTY
All work or repairs to be considered for warranty reimbursement must be authorized by the LaBounty Service
Department before work is started. Any alterations, modications or repairs performed before authorization by
the LaBounty Service Department will render all warranty reimbursement consideration null and void without exception. Improper operation or improperly performed maintenance may render any warranty null and void.
2 MHP Operating & Maintenance Manual
TABLE OF CONTENTS
Safety ................................................................................. 4
Operational Safety ........................................................................5
Decals & Terms .............................................................................7
Installation ......................................................................... 8
Third Member Installation..............................................................8
Hydraulic Installation .....................................................................9
Operation ........................................................................... 10
Technical Specications ................................................................11
Attachment Controls......................................................................11
Bleed the Hydraulic Cylinder .........................................................12
Operating Tips ...............................................................................12
Maintenance ...................................................................... 13
Swift-Lock Teeth Maintenance ......................................................15
Lubrication.....................................................................................16
Inspect / Torque Bolts ....................................................................17
Check for End Play .......................................................................17
Blade Maintenance .......................................................................18
Build Up & Wear Plates .................................................................19
Checking and Replacing Wear Plates ...........................................19
Hydraulic Maintenance..................................................................21
MHP Hydraulic Schematic ............................................................21
Inspect the Thrust Washer ............................................................22
Troubleshooting ............................................................... 25
MHP Operating & Maintenance Manual 3

SAFETY

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
This safety alert and signal word indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
This signal word indicates a situation which, if not avoided, will result in damage to the equipment.
Always observe safety symbols. They are included for your safety and for the protection of the tool.
Your safety and the safety of others is a direct result of how you operate and maintain your equipment. Read and understand this manual and other safety information provided with the base machine and be sure that you understand all controls and operating instructions before attempting to operate this equipment. Failure to follow the safety precautions can result in personal injury, death or property damage.
Carefully read all safety messages in this manual and on your equipment safety decals. Keep safety decals in good condition. Replace missing or damaged safety decals.
Because LaBounty cannot foresee all hazardous circumstances, the precautions listed in this manual and on the equipment are not all-inclusive. If a procedure, method, tool or part is
not specically recommended by LaBounty, determine whether it is safe for you and others,
and that the equipment will not be damaged or made unsafe as a result of your decision to implement it.
The basic rules are summarized in this section of the manual. They also appear throughout
the manual along with additional specic rules for safety and operation.
4 MHP Operating & Maintenance Manual

OPERATIONAL SAFETY

DO NOT close the attachment on a structure and
reverse the excavator in an attempt to pull down material.
If the attachment is not functioning properly, shut down the machine, follow proper lockout / tag out procedures and follow proper repair procedures.
NEVER operate equipment without the original safety guards in place.
Ensure that the cab is equipped with the proper safety guards for LaBounty applications. The cab MUST be equipped with an approved Falling Object Protection Structure (FOPS). The FOPS must meet the requirements of SAE standard
J1356. A transparent, shatter-resistant shield
covering the front of the cab, is also required. Contact your base machine equipment dealer or manufacturer for more information on the availability of FOPS. Lack of proper FOPS may result in injury or death.
NEVER operate the excavator without a proper restraint (seat belt) system in place. Doing so can create loss of control or ejection from cab.
NEVER operate the equipment while under the
inuence of drugs, alcohol or other substances
that inhibit mental abilities or reaction time.
Avoid tipping. The attachment will alter the lift capacities of the base machine. DO NOT overload the excavator or serious injury could result. Lift capacities will vary if the base machine is not on level ground. Lifting incorrectly can cause severe injury or machine damage. Use the recommended excavator counterweight. Use short slings and lift the load only as high as necessary.
Use of this tool on certain materials could generate dust potentially containing a variety of hazardous substances, such as, asbestos, silica or lead. Inhalation of dust containing these, or other hazardous substances could result in serious injury, cancer or death. Protect yourself and those around you. Research and understand the materials you are processing. Follow safety procedures and comply with all applicable national, state or provisional health and safety regulations relating to them. If appropriate, arrange for the safe disposal of the materials by a
qualied person.
DO NOT process material with the attachment over the operator’s cab. Doing so will result in severe personal injury or death from falling debris.
DO NOT attempt to process brittle materials, such as axles and railroad rail. DO NOT process any material in a position that may propel it toward the operator, other workers, buildings or equipment.
Clear all persons and equipment from the area of operation and machine movement. NEVER move loads over people or equipment. When viewing the operation of the attachment, maintain a safe distance of at least 75 feet (23 meters).
NEVER approach power lines with any part of the machine. Keep clear at a minimum of 15 feet (5 meters).
Disassembly of any pin-connected attachment can be hazardous. NEVER remove any pin unless the attachment is on the ground and blocked up. Serious injury or death could result. Metal
chips or debris may y when a connecting pin is
struck. Use a brass drift when striking pins and always wear protective clothing and proper eye
protection. Pins may y when struck with force
to drive them in or out. Always keep people clear when removing or installing pins.
DO NOT allow riders on the machine. Riders are subject to serious injuries, such as being struck by foreign objects or being thrown off the machine. Riders also distract and obstruct the operator, resulting in the machine being operated in an
MHP Operating & Maintenance Manual 5
OPERATIONAL SAFETY
unsafe manner. NEVER use the attachment as a work platform or personnel carrier.
DO NOT modify LaBounty equipment without factory authorization. This equipment is designed
to do a specic job and alterations could result in
injury.
ALWAYS lower the boom to the ground before leaving the cab. If it is necessary to work on an attachment off the ground, securely support the machine and attachment. DO NOT support the machine on cinder blocks, hollow tiles or props that may crumble under continuous load. DO NOT rely on a cylinder to hold the attachment in the air. If a control is moved or hydraulic pressure is otherwise released, the attachment may drop. DO NOT work under a machine that is supported only by a jack.
Hydraulic oil becomes hot during operation. DO NOT come in contact with hot hydraulic oil as it could cause severe burns. Wear adequate protective clothing and safety equipment.
Keep clear of potential pinch points, including the moving upper jaw, cylinder connections, bucket linkages and other moving parts.
DO NOT tamper with hydraulic lines or components while they are pressurized. Escaping
uid under pressure can penetrate the skin,
causing serious injury. Keep hands and body
away from pinholes and nozzles which eject uids
under high pressure. Use a piece of cardboard to search for leaks. If ANY uid is injected into the skin, seek immediate medical assistance.
DO NOT weld on any structural member unless
specically authorized by LaBounty.
ALWAYS wear close-tting clothing and safety
equipment appropriate to the job. Safety equipment should be worn at all times when viewing, operating or maintaining the attachment. Safety equipment includes eye protection, hard hat, steel toe shoes, gloves, hearing protection and respirator.
6 MHP Operating & Maintenance Manual

DECALS & TERMS

Keep 75 feet (23m)
away when operating
MODEL DESCRIPTION
MHP series Mobile Hydraulic Pulverizers are designed for quiet, controlled demolition and recycling of concrete
structures. MHP uses crushing teeth to efciently separate rebar from concrete.
DECAL MAINTENANCE
Ensure safety decals are installed and visible. Keep decals clean and promptly replace decals that are damaged. Replacement decals are available through the LaBounty Service Department. Place replacement decals in the same position as the original decals.
PRESSURE RELIEF
WARNING DECAL
P/N 512572
Figure 1
U.S. PATENT NUMBERS EPO PATENT NUMBERS 5,474,242 7,240,869 435,702 5,531,007 7,487,930 737,107 5,992,023 7,578,461 1,682,299 7,322,273 7,832,130 1,789,225 8,146,256 8,104,384
STANLEY LABOUNTY
1538 Highway 2 1-800-522-5059 Two Harbors, MN 55616 www.stanleyhydraulic.com
FOREIGN PATENTS AND OTHER PATENTS PENDING
116404
PATENT PLATE
P/N 116404
Figure 2
ARM CONNECTION
LINK
CONNECTION
Top and front cab guarding required during any material processing application
CAB GUARD DECAL
P/N 503647
Figure 7
FRONT
CYLINDER
PIN
CYLINDER BLEED DECAL
P/N 512554
Figure 8
UPPER JAW
Two Harbors, MN 55616 tel: 1-800-522-5059 fax: 218-834-3879 www.stanleyhydraulics.com
Made in the U.S.A. with Global Materials
Attachment Model:
Serial Number:
Year of Manufacture:
Weight:
1538 Highway 2
MODEL/SERIAL NUMBER PLATE
P/N 511045
Figure 3
SAFE DISTANCE DECAL
P/N 503706
Figure 4
REAR
CYLINDER
PIN
SWIFT-LOCK
TEETH
REBAR
BLADE
LOWER TOOTH
PLATEN
MAIN PIVOT GROUP
SAFETY FIRST DECAL
P/N 503590
(INCLUDED WITH MANUALS)
Figure 5
GREASE DECAL (AT EACH FITTING)
P/N 116388
Figure 6
MHP Operating & Maintenance Manual 7

INSTALLATION

Use only approved rigging hardware rated for loads greater than the weight of MHP.
Hooking Points are for moving the attachment only. Do not lift other objects or use MHP in a cable-hung application.
1. Locate at, hard ground (e.g., concrete oor)
for installation. Lift and place the attachment on the ground as shown. Use blocking if
necessary.
2. Remove the excavator bucket. Follow the
manufacturer’s recommended procedure.
Note: When removing the excavator bucket, plug hydraulic hoses to prevent contamination.

THIRD MEMBER INSTALLATION

HOOKING POINTS FOR LIFTING
Figure 9
3. Remove the arm connection and link
connection pins, as shown in Figure 10.
4. Bring the excavator into position, carefully
lining up the stick tip with the MHP mounting bracket. Pin the stick tip to the MHP mounting bracket using the pin provided (see Figure 11).
5. Carefully extend the bucket cylinder to move
the bucket linkage. Position the link into the mounting bracket linkage connection.
Note: It may be necessary to use a lifting device (overhead hoist, forklift, etc.) to position the link.
6. Pin the linkage connection to the MHP bracket..
LINKAGE CONNECTION
THIRD MEMBER INSTALLATION
Figure 11
8 MHP Operating & Maintenance Manual
REMOVE ARM & LINK PINS
Figure 10
INSTALLATION

HYDRAULIC INSTALLATION

Note: Refer to “MHP Hydraulic Schematic” on page 21.
DO NOT install hydraulic lines while they are pressurized.
Escaping uid under pressure can penetrate the skin,
causing serious injury.
Hydraulic Circuit Requirements
Model Cylinder Circuit Connection
MHP 200
MHP 350
40-65 GPM (150-250 LPM)
4500-5500 PSI (310-380 Bar)
50-110 GPM (190-416 LPM)
4500-5500 PSI (310-380 Bar)
1. Connect hydraulic hoses from the base machine to the connections on MHP (Figure 12).
Note: Remember to cap all hydraulic hoses and ttings immediately to prevent contamination of the oil.
1” Code 62 Flange
1” Code 62 Flange
2. Check for any hydraulic oil leaks or interference.
Note: Hydraulics will need to be bled before putting into service (see “Bleed the Hydraulic Cylinder” on page 12).
HYDRAULIC CONNECTIONS
Figure 12
CYLINDER CIRCUIT
(1 ON EACH SIDE)
MHP Operating & Maintenance Manual 9
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