Labnet Spectrafuge 16M User Manual

C0160
Spectrafuge 16M Microcentrifuge
User Manual
C0160-100V C0160-230V
Lit Code: M00001 Rev 2 August 2016
About This Manual
This manual is designed to as sist you in the optimal usage of your Labnet 16M Microcentrifuge. The manual is available in English, French, German, Italian, Portuguese, and Spanish on our website at:
www.labnetinternational.com/document-center
Safety Precautions NEVER use the centrifuge in any manner not specified in these instruct ions. NEVER operate the centrifuge without a rotor properly attached to the shaft. NEVER fill tubes while they are in the rotor. L iquid spillage may harm unit. NEVER put hands in the rotor area unless the rotor is completely stopped. NEVER move the centrifuge while the rotor is spinning. NEVER use solvents or flammables near this or other electrical equipment. NEVER centrifuge flammable, explosive or corrosive materials NEVER centrifuge hazardous materials outside of a hood or proper containment
facility ALWAYS load the rotor symmetrically. Each tube should be counterba lanced by
another tube of the same type and weight
ALWAYS locate the centrifuge within easy access to an electrical outlet. ALWAYS use only microcentrifuge tubes made from plastic and designed to
withstand centrifugal forces of at least 16,000 x g.
Table of Contents
General Information 1 Description
Safety Precautions Technical Data Accessories supplied with unit
Installation 2 Unpacking the centrifuge
Required space Installing the centrifuge
Rotor and Rotor Maintenance 2 Rotors and accessories
Rotor maintenance Mounting and securing the angle rotors Removing the rotor Overloading rotors
Operation 5 Closing the lid
Lid release Lid lock Speed selection Selection of operating time and momentary operation
Service and Maintenance 7 Service
Cleaning Disinfection Replacing fuses
Troubleshooting 8 Where to call
Determination of g-values
Relative Centrifugal Force 9 Symbols and Conventions 10 Warranty 11
General Information:
This manual provides important safety information for the Spectrafuge 16M laboratory microcentrifuge. It should be kept near the centrifuge for quick and easy reference.
Description
The Spectrafuge 16M is a small benchtop centrifuge designed for separati on of various research samples. The motor is brushless and requires no routine maintenance. The Spectrafuge 16M is supplied with an 18 x 1.5ml rotor for micro samples. Adapters are available for tubes smaller than 1.5ml. The Spectrafuge 16M reaches speeds of up to 14,000rpm/16,000 x g.
Safety precautions
Note: All users of the centrifuge must read the Safety Precautions section of this manual before attempting to operate the unit!
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
Do not operate the centrifuge if any of the following conditions exist:
-The centrifuge has not been installed properly
-The centrifuge is partially dismantled
-Service has been attempted by unauthorized or unqualified personnel
-The rotor has not been insta lled securely on the motor shaft
-Rotors and accessor ies no t belonging to the standard range are being used without permission being obtained from the manufacturer to use such rotors and/or accessories in the centrifuge Exception: Microcentr ifuge tubes made of plastic, normally available in the laboratory.
-The centrifuge is located in an explosive atmosphere
-Materials to be centrifuged are combustible and/or explosive
-Materials to be centrifuged are chemically reactive
-The rotor load is not properly balanced
Technical data
Dimensions
Width 8.25 inches Depth 8.9 inches
Height 7.6 inches Maximum speed 14,000rpm Maximum RCF 16,000 x g Maximum volume 18 x 1.5/2.0ml Admiss. density 1.2kg/dm3 Electrical/fuse rating 120V~, 50-60Hz, 1.0A/2.5AT
230V~, 50-60Hz, 0.6A/1.25AT
1
Accessories supplied with centrifuge
Each unit is supplied with 1 instruction manual and 1 power cord. Some models are supplied with a rotor screw wrench.
Installation
Unpacking the centrifuge
Before unpacking the centrifuge, inspect the outside of the carton for any shipping damage. The centrifuge is delivered in a carton with protective cushions. Remove the centrifuge from the carton. Retain the carton and cushions until it has been established that the centrifuge is working properly. Inspect the centrifuge for any v isible signs of shipping damage. Shipping damage is the responsibility of the transportation carrier. Any claims for damage must be filed within 48 hours. The accessories supplied with the centrifuge should be kept with the instruction manual near the centrifuge’s place of installation.
Required space
The centrifuge should be installed on a rigid, even surface such as a stable laboratory bench, cabinet, etc. To guarantee sufficient ventilation, ensure that the centrifuge has at least 15cm (6 inches) of free space on all sides, including the rear. The centrifuge should not be located in areas subject to excessive heat such as in direct sunlight or near radiators or the exhaust of a compressor, as a buildup of heat may occur within the chamber.
Installation
Make certain that the timer is set to the off position. Before operating the centrifuge, check that the power source corresponds to that on the manufacturer’s rating label, then connect the power cord to the centrifuge and the power source.
ATTENTION: The timer must be in the OFF position before connecting the power cord. Failing to place the timer in the off position may result in damage to the centrifuge and injury to personnel.
Rotors and rotor maintena nce
Rotors and accessories
The following accessories are available for the Spectrafuge 16M :
Angle rotor for 18 x 1.5ml tubes
Order no. Included with unit Tube measurem ent 1.5ml (10 x 40mm) Max. speed 14,000rpm Centrifuging radius 7.3cm RCF (g-value) 16,000 x g
2
Adapter for 0.5ml tubes
Order no. C1205 Tube measurem ent 8 x 30mm Max. speed 14,000rpm Centrifuging radius 6.6cm RCF (g-value) 14,462 x g
Adapter for 0.4ml tubes
Order no. C1206 Tube measurem ent 6 x 47mm Max. speed 14,000rpm Centrifuging radius 7.3cm RCF (g-value) 16,000 x g
Adapter for 0.2ml tubes
Order no. C1222 Tube measurem ent 6 x 21mm Max. speed 14,000rpm Centrifuging radius 6.1cm RCF (g-value) 13,366 x g
Rotor maintenance
The rotor should be cleaned thoroughly after each use. Thorough cleaning must be performed when spinning samples containing phenol or phenol chloroform. Periodically inspect the rotor for dents, dings, scratches, discoloration and cracks. If any damage to the rotor is found, discontinue use of the rotor immediately and replace.
Mounting and securing the angle rotor
Remove the rotor screw from the motor shaft by turning the screw counterclockwise. Clean the motor shaft and the rotor mounting hole (see figures 1&2). Place the rotor on the motor shaft ensuring that the cross-pin (figure 1) aligns correctly with the rotor slot (see figure 2). Note: Figures 1 and 2 are located on the following page. Reinstall the rotor screw on the motor shaft by turning it clockwise. Hold the rotor with one hand and hand-tighten the rotor screw. Use an adjustable or 1/4 inch wrench (some units are supplied with a wrench) to tighten the screw When loading the rotor, refer to figure 3 (located on page 5). Loading in the pattern ind icated will ensure a balanced load. Tubes to be loaded should be filled equally by eye. The difference in the weight between the tubes should not exceed 0.1 gram. A partially loaded rotor may be centrifuged if the loading scheme for balancin g a rotor given in figure 3 is followed.
3
Figure 1. Chamber and motor shaft
Figure 2. Bottom of angle rotor
Figure 3. Loading the rotor
4
Removing the rotor
Using an adjustable or 1/4 inch wrench (some units are supplied with a wrench) loosen the screw and remove the rotor retaining screw/washer assembly by turning it counterc lockwise. Lift the rotor directly upward in a straight vertical motion. Caution: Be sure to secure the rotor screw and tighten with a wrench before further operation.
Overloading rotors
The maximum load of the r otor and the maximum speed have been established by the manufacturer. Do not attempt to exceed these values. The maximum speed of the rotor has been measured for liquids having a hom ogeneous density of 1.2g/ml or less. In order to centrifuge liquids with a higher density it is necessary to reduce the speed. Failure to reduce the speed may result in damage to the rotor and centrifuge. The revised maximum speed can be calculated with the following formula:
Reduced speed (n
) x max speed (n
red
max
)
Example: Where the density of the liquid is 1.7, the new maximum speed would be calculated as follows:
n
= x 14,000 = 9,882 rpm
red
If in doubt concerning maximum speeds, please contact the manufacturer for assistance.
Operation
ATTENTION: Never attempt to operate the centrifuge with rotor s or adapters that show signs of corrosion or mech anical damage. Never centrifuge strongly corrosive materials that may damage the
rotors or accessories. Closing the lid
After the rotor has been proper ly secured and loaded, close the ce ntrifuge lid, making sure that the interlock has been engaged.
Figure 4. Spectrafuge 16M Control panel layout
5
Lid release
Once the run has been completed and the rotor come to a stop, the lid will open automatically. If the lid does not open automatically, press the lid button. Note that the lid button will not operate while the rotor is spinning.
WARNING: Do not attempt to open the lid of any centrifuge until the rotor has come to a compl ete stop.
In the event of a power failure or malfunction, it may be necessary to open the lid manually.
1. Disconnect the power cord from the wall socket.
2. Remove the plastic plug, located on the left side of the unit, below the quick button.
3. Pull the cord (attached to the plug) to open the lid lock manually.
Lid lock
The centrifuge can be started only with the lid securely closed. When the rotor begins to accelerate, the lid l ock indicator light turns on and the lid button becomes inoperable. Do not attempt to open the lid until the lid lock indicator turns off. At the end of the run, the lid will automatically open.
Speed selection
The speed (rpm) can be selected to 14,000rpm with the knob labeled “speed”. The scale is directly proportional to the speed - a setting of 9 corresponds to 9,000rpm, a setting of 13 corresponds to a speed of 13,000rpm, etc.
Selection of operating time and momentary operation
Operation of the centrifuge begins when the timer knob is turned clockwise to set a run time. For run times less than 5 minutes, turn the knob clockwise past the halfway point and then coun terclockwise to the desired time. For run times longer than 5 minutes, turn the knob clockwise to the desired time.
When the preselected time expires, the centrifuge will stop automatically. To stop the centrifuge prior to the expiration of set time, turn the timer knob to the zero position.
The centrifuge may be operated manually by pressing and holding the quick button. The centrifuge will continue to run as long as the button is depressed.
Some models are equipped with a timer that includes a hold position. Continuous operation of these models may be achieved by turning the timer knob firmly to the left. The centrifuge will continue to operate until the knob is turned to the zero position.
Note: The timer knob may be turned in either direction during operation of the centrifuge without damage to the timer mechanism.
6
Serv ice and Maintenance
Centrifuge service
The brushless motor in the Spectrafuge 16M requires no routine maintenance. Any required service should be performed by authorized, qualified personnel only. Repairs performed by unauthorized personnel may void the warranty.
Cleaning the centrifuge
Always keep the centrifuge housing, rotor chamber, rotor and rotor accessories clean. All parts should be wiped down periodically with a soft cloth. For more thorough cleaning, use a neutral cleaning agent (pH between 6 and 8) applied with a soft cloth. Excessive amounts of liquid should be avoided. Liquid should not come into contact with the motor. After cleaning, ensure that all parts are dried thoroughly by hand or in a warm air cabinet (maximum temperature 50ºC).
Cleaning the rotor
The rotor should be cleaned after each use. When spinning 8 samples containing phenol or phenol chloroform, the rotor should be cleaned immediately after use.
Disinfection
Should a spill of infectious materials occur within the rotor or chamber, the unit should be disinfected. This should be performed by qualified personnel with proper protective equipment.
Replacing fuses
Check the fuse when it is recom mended in the Troubleshooting Guide located in this manual. The fuse holder is located in the power inlet on the rear of the unit. Disconnect the power cord from the power inlet. Open the fuse holder drawer by inserting a small screwdriver under the tab and prying it open. Remove the innermost (operative) fuse from its retaining tabs and replace the fuse if necessary. A spare fuse is located in the outermost chamber of the fuse drawer. Replace only with a fuse of exactly the same value as the original. (Fuse type may be found in the Technical data section of this manual.)
7
Troubl eshooting Guid e
Please refer to this gu ide before calling for service.
Centrifuge will not start
Possible reason: No power supply Solution: Check that power is being supplied to the outlet
Check that the power cord is plugged into both the wall outlet and the back of the centrifuge Check that power cord is not damaged
Possible reason: Blown fuse Solution: Check fuse and replace if necessary
Lid lock will not release
Possible reason: Defective lid lock Solution: Open manually and have unit serviced
Possible reason: No power from PC board Solution: Call for service
Possible reason: Lid lock is jammed Solution: Call for service
Possible reason: Centrifuge is not receiving power Solution: See “Centrifuge will not start”
Centrifuge cannot be started, although power is on
Possible reason: Lid not closed correctly Solution: Close lid correctly Possible reason: No speed or time has been selected Solution: Set speed and/or time
Where to call
Should you have any questions about the Spectrafuge 16M or its accessories, please call Labnet’s Customer Service Department at 732 417- 0700. Customer Service is staffed from 8:30am to 5:30pm, EST, Monday through Friday. Our 24 hour fax number is 732 417-1750. Inquiries may also be sent via our electronic mailbox at labnetinfo@corning.com.
Should your Spectrafuge 16M require service, please call Labnet’s Technical Services Department at 732 417-0700. Our Service Department is staffed from 8:30am to 5:00pm, EST, Monday through Friday. Our 24 hour fax number is 732 417-1750. Electronic mail may be sent to labnetinfo@corning.com.
Please have the unit’s serial number (located on the back panel of the instrument) available when calling. Should an item require return to Labnet for service, a repair return authorization (RA) number must first be received from Labnet. Items sent without an RA number will not be accepted.
8
Determination of g-values
The centrifuging radius of the 1.5ml rotor is 7.3cm. See the “Rotor and accessories” section for the correct radius when using adapters and smaller tubes. The “Relative Centrifugal Force” chart can be used to determine g-values.
To use this chart, find the radius value on the radius scale. Place the edge of a ruler on the value. Place the right side edge of the ruler on the speed scale at the desired speed. The estimated RCF can then be read from the RCF scale where the ruler edge passes through it. This chart can also be used to determine the proper speed for th e desired RCF value.
9
Symbols and Conventions:
The following chart is an illustrated glossary of the symbols that may be used in this manual or on the product.
The electrical warning indicates the presence of a potential hazard which could result in electric al shock.
CAUTION This symbol ref ers you to important operating and maint enance (servicing) instructions within the product Instruction Manual. Failure to heed this informati on may present a risk of damage or injury to persons or equipment.
This symbol identifies a Protective Earth (PE) terminal, which is provided for connection of the supply system’s protective earth (gr een or green/yellow) conductor.
EQUIPMENT DISPOS AL-EUROPEAN REGULATIONS
According to Directive 2012/19/EU of the European Parliament and of the Council of 4 July 2012 on waste electrical and electronic equipment (WEEE), Labnet Spectrafuge 16M Centrifuge is marked with the crossed-out wheeled bin and must not be disposed of with domestic waste.
Consequently, the buyer shall follow the instructions for reuse and recycling of waste electronic and electrical equipment (WEEE) provided with the products and available at the following link: www.corning.com/weee
10
LIMITED WARRANTY
Labnet International Inc. warrants that this product will be free from defects in material and workmanship for a period of one (1) year from date of purchase. This warranty is valid only if the product is used for its intended purpose and within the guidelines specified in the supplied instruction manual.
Should this product require service, contact Labnet’s Service department at 732-417­0700 to receive a return authorization number and shipping instructions. Products received without proper authorization will be returned. All items returned for service should be sent postage prepaid in the original packaging or other suitable carton, padded to avoid damage. Labnet International Inc. will not be responsible for damage incurred by improper packaging. Labnet may elect for onsite service for larger equipment.
This warranty does not cover damage caused by accident, neglect, misuse, improper service, natural forces or other causes not arising from defects in original material or workmanship. This warranty does not cover motor brushes, fuses, light bulbs, batteries or damage to paint or finish. Claims for transit damage should be filed with the transportation carrier.
ALL WARRANTIES INCLUDING THE IMPLIED W ARRANTY OF MERCHANTABILITY AND FITNESS FOR A P ARTICULAR PURPOSE ARE LIMITED IN DURATION O F 12 MONTHS FROM THE ORIGINAL DATE OF PURCHASE.
LABNET’S SOLE OBLIGATION UNDER THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT, AT LABNET INTERNATIONAL INC.’S. DISCRETION, OF A DEFECTIVE PRODUCT. LABNET INTERNATIONAL, INC. IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE, COMMERCIAL LOSS OR ANY OTHER DAMAGES RESULTING FROM THE USE OF THIS PRODUCT.
Some states do not allow limitation on the length of implied warranties or the exclusion or limitation of incidental or consequential damages. This warranty gives you specific legal rights. You may have other rights which vary from state to state.
No individual may accept for, or on behalf of Labnet International Inc., any other obligation of liability, or extend the period of this warranty.
Please register your product online at:
www.labnetinternational.com
Warranty/Disclaimer: Unless otherwise specified, all products are for research use only . Not intended for use in diagnostic or therapeutic procedures. Labnet International makes no claims regarding the performance of these products for clinical or diagnostic applications.
11
NOTES
31 Mayfield Ave. Edison, NJ 08837 P: +732-417-0700 F: +732-417-1750 Toll Free: 888-522-6381
labnetinfo@corning.com
www.labnetinternational.com
9299560000
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