LABEC CEMLS User Manual

INCUBATOR /OVEN / FURNACE – SELECTION GUIDE
STEP 1: What is the maximum operating temperature required?
The maximum operating temperature of the apparatus determines what type of equipment will best suit your application. In general:
Incubators operate up to 80°C
Ovens operate up to 500°C
Furnaces operate to temperatures above 500°C to 1800°C
It should be noted that while these temperature ranges represent the maximum recommended operating temperature for Labec equipment, they are somewhat conservative. This means that although an oven may have
a maximum operating temperature of 300°C, it can operate at this temperature for extended periods of time.
STEP 2: Size and Capacity
Two important factors in choosing an appropriate oven or furnace are its size and capacity.
• While it may seem very obvious, you should take into account and space restrictions in your workplace.
• Decide on the maximum sample size and the amount of materials that you want to heat at any one time to decide what capacity oven or furnace is most suited to your application. As a general rule, ovens work best when less than 50% full. To make this easy, we have provided both external, internal and chamber capacities for our entire ranges of
incubator, ovens and furnaces. We can also produce custom sizes on request.
STEP 3: Operation / Performance
Do you require rapid heating and high degrees of temperature uniformity? If so, you should choose an oven with fan forced heating. These types of ovens can heat faster than models without fan forced heating. The ow of heated air also improves recovery times (e.g. after opening the door), increased temperature uniformity across the chamber and provides better ventilation.
While fan forced heating is not available on our range of furnaces, we do offer a mufe furnaces with increased air ow for ashing or organic materials. If atmosphere control is important and operating
temperatures above 500°C are required, a tube furnace may be the solution. These can be made
multi-zoned to produce specic temperature gradients and can be easily adapted to controlled atmosphere applications (e.g. owing gases).
Remember, the placing of samples within an oven or incubator can affect the temperature uniformity
within the chamber, and sometimes event the temperature gradient through the samples.
Laboratory Equipment Pty Ltd email: sales@labec.com.au Ph: 02 9560 2 811 • Fax: 02 9560 61 31 • www.labec.com.au
2013
INCUBATOR /OVEN / FURNACE – SELECTION GUIDE
STEP 4: Control System and Data Collection
Do you require simple or complex heating schedules or do you just need your piece of equipment to maintain a constant temperature. All of our equipment use PID microprocessor controllers, however on some of our ovens we can provide controllers that simply maintain a given temperature, or others that can heat up to given temperature via a series or ramps and dwells. Some of the more sophisticated controllers use complex PID algorithms to control the temperature and can follow programmed heating schedules very accurately.
We can also equip most pieces of equipment with chart recorders so that you can check how the temperature varies according to your process without actually having to be there. Alternatively, some controllers can be hooked up to RS232/RS485 ports, so that they can
be connected directly to a data logger or computer to collect this information.
STEP 5: Special Requirements
While we have endeavoured to construct the interior linings of our ovens and incubators out of stainless steel to make cleaning easy and the interiors resistant to chemical attack, it may not always be the solution for all situations. For this reason, you should always let us know what you are intending to put in the oven or incubator before purchasing in case your process require any special construction materials.
Furnace linings are made from high alumina compositions, which are generally inert and hard wearing, although may be susceptible to chemical attack from certain species. Again, you should let us know what you are going to be heating in your furnace before purchasing to ensure you are getting the best furnace for your application.
When dealing with the heating of materials that produce vapours (e.g. water vapour etc), it may be an advantage to t an exhaust fan to remove these gases more efciently. You may also need to make
arrangements for during these gases out of your laboratory or locating the oven in a fume cupboard.
STEP 6: Options
After having chosen the right piece of equipment for your application, the addition of some options may make it more functional for your application, e.g:
• Extra shelves, especially if you are working with a large number of smaller samples.
• Viewing windows, useful for checking the progress of a process without upsetting the temperature within the chamber.
• Lights, for applications requiring UV or day night simulation.
STEP 7: Ordering
Now that you’ve decided exactly what you want, simply contact us by using the details below to obtain a quote or discuss any queries you may have.
Laboratory Equipment Pty Ltd email: sales@labec.com.au Ph: 02 9560 2 811 • Fax: 02 9560 61 31 • www.labec.com.au
2013
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