LABEC AA-17S User Manual

INSTRUCTION MANUAL
Laboratory Equipment Pty Ltd email: sales@labec.com.au Ph: 02 9560 2 811 • Fax: 02 9560 61 3 1
www.labec.com.au
2014
SEA Series Steam Sterilizers
User Registration
On the serial number plate at back of the machine, you may find the unit's model number, serial and reference number. Please double check the numbers and fill in the form with and quote the reference number, when you are in contact with your distributors:
Model Serial number Reference number
* * Before operating the sterilizer, please read carefully all safety cautions and instructions for operation. This operation manual will help you understand all functions of Runyes sterilizer as far as possible.
Please follow carefully the instructions in this operation's manual while servicing and maint aining the units. * Please keep the manual safe for your future references. * Should error occur during operation of the machine, please get in touch with your local distributor, or us for your best qualified services and assistance.
Operation manual
Important information on Safety
SEA Series Steam Sterilizers
Stability
Smother!!!
Heaviness!!!
1.Please check the voltage according to the nameplate before plug the power cord, Don't use electricaloutlets other than the correct voltage. Otherwise it might cause fire or electric shock.
2.Don't wet your hand before plugging or unplugging the power cord.
3.Don't place your sterilizer on an unstable table top, moving desk,tilted and shaking surface
4.Please don't cover or block the door, ventilation or radiation openings on the sterilizer.
5.Please don't put heavy stuff or liquid containers that might spill on the top of the machine.
6.Please unplug the power cord when the machine isn't used for a long while or when you travel etc.
Operation manual
Contents
SEA Series Steam Sterilizers
1.Description & Usage
2.Specifications
....................................................................................2
.........................................................................1
3.Installation.........................................................................................3
4.Control panel............ .........................................................................5
5.Operation...........................................................................................6
6.Printer installation and USB.............................................................9
7.System setup......................................................................................10
8.Draining filter cleaning....................................................................12
9.Service & Maintainance.....................................................................13
10.Transport & Storage.........................................................................15
11.Warranty..........................................................................................16
12.Accessories.....................................................................................16
13.Appendix........... ............................................................................17
Appendix 1 Working mode chart.........................................................17
Appendix 2 Error code chart...............................................................17
YUN working chart..............................................................................18
YUN circuit connection chart..............................................................19
YUN piping..........................................................................................20
14.Trouble shooting.............................................................................21
15.Important information.....................................................................22
Operation manual
SEA Series Steam Sterilizers
1.Description & Usage
Runyes design and make pressurized steam autoclaves especially to meet the needs for sterilization of instruments and devices in clinics,departments in a hospital and laboratories. Operators include doctors or his/her assistance under doctors supervisions.The autoclave is computerized, user friendly and easy to operate. Its real time display shows all data during the sterilization cycle. The software program provides auto diagnose, protection against over heating or over pressurizing, and thus ensures reliability of the sterilization results. Build- in condenser water collecting system prevents discharge of waste steam and keeps the machine clean and safe.
YUN-22L YUN-17L Steam sterilizers
YUN uses the advanced technology of 1 time pre -vacuum and vacuum drying. It enables the hot steam to penetrate in thin tube and porous material. This product is suitable for dentistry, ophthalmology, surgical surgical instruments, dressing theatres and laboratories to sterilize dental and and other 135 autoclavable stuffs.
Used water tank
Water tank
Door handle
Water tank connection
Used water tank connection
Fig 1-1
Power switch
Printer
Fuse
Operation manual
1
SEA Series Steam Sterilizers
2.Specifications
Chamber inner dimensions (Diameter x Depth)..............................................................22L:247mm x 450mm
17L:247mm x 355mm
Power supply
Sterilizing temperature /pressure
............................................................................134 / 2.0 2.3 Bar(Under standard atmospheric pressure
Cautions
Note: Temperature/Pressure here means the chamber temperature and pressure during the phase of sterilization.
The value varies under different atmospheric pressure.
.........................................................................................................according to the nameplate
..........................121 /(0.9 1.3 Bar(Under standard atmospheric pressure
Power fuse
Water tank capacity
................................................................................................................T15A 22L T12A 17L
.........................................................................................................................................3.5L
Environment temperature................................................................................+5 +40
Relative Humidity Range.....................................................................................30% 75%
Figures
Last cycle/ Up
Menu / Cancel
OK
Tips Standard atmospheric pressure: It the atmospheric pressure at sea level. It refers to 1 Standard atmospheric pressure. The value is 0.1Mpa=1000Hpa=1.0 Bar. Atmospheric pressure decreases by higher altitude. An increase of altitude of 1000 mcters mill resuct in a decreace of ATM PR .of approximately BAF. decreases by about.
Fast / Down
Start
Water leakage connection
Caution & Warning
B type device
Grounded correctly
Operation manual
2
SEA Series Steam Sterilizers
3.Installation
The Autoclave should be installed in a drafty place allowing minimum of 10 cm space at all sides and 20 cm at the top. The ventilation openings at the side of the machine should not be blocked. The Autoclave should be placed on a leveled counter top. The dimension of machine as the following figure:
440
460
585
585
440
Fig 3-1
Caution
If the front of the machine is lower than the back the control will display E3 (E3 means it does not dry completely)
Operation manual
3
Preparation before using
We installed the draining filter before the device leaving factory.
(fig 3-2). Clean the draining filter once per month. You can see
the instructions of how to clean it according to page 12.
SEA Series Steam Sterilizers
Fig3-2
Before using the device, you should make electrical connections by using the power cord that comes with the unit. Insert the hollowed end of the power cord in to the inlet of the machine and plug the other end on a power outlet. Caution: The power supply can afford 1800VA load. Ok, you can turn on the autocalve now.
Fig3-3
Caution
The power supply must be can afford (22L) 2300W or (17L) 1800W.
Tips: Before starting the Autoclave, please check on the local atmospheric pressure. If the pressure is lower than 0.095 Mpa or the Altitude is higher than 500 meters, you will need to contact your distributor who should reconfigure the controller in the device.
Operation manual
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4.Control panel
1.LCD screen Figure 4-1
Letter row 1 Working state, show temperature and pressure data Menu state, show menu row or page layout name Ready to work state: show sterilizer cycle name
Letter row Working state, show pressure curve Menu state, show menu row Ready to work state, show selected cycle parameter
2
1
SEA Series Steam Sterilizers
Letter row 1
Letter row 2
Letter row 3
Letter row 4
Letter row Working state, show pressure curve Menu state, show menu row Ready to work state, show selected cycle parameter
Letter row Show key help information4
3
5 2
2.Menu/ C key
Menu/Cancel key. Press the key to enter menu then the device ready to work. Menu state means cancel key, Working state means exit key.
Fig4-1
3.Confirm key
Menu state means OK, others keys means invalidation.
4.Quick key
Fast/Down key. It means quick sterilization cycle then the device ready to work. It means down key then the device at menu state.
5.START/STOP key
Start key. It will start sterilization cycle then it display key information
6.STEP Key
Last cycle/ Up key. Last cycle is validation any time. It means up key then the device at menu state.
6
3
4
Caution
In case of faults, please contact your distributor or the manufacture immediately.
Operation manual
5
5.Operation
Please connect the power cord before you start the operation. Press the main power switch at right lower corner of the front panel. The power switch light turns on indicating that electric power is connected. The screen no display, automatically examine. 1 s later, enter to ready to work state after automatically examine. LCD display as fig5-1 shows.
SEA Series Steam Sterilizers
RUNYES
-Created by love
Pls Select a cycle
Fig5-1
5.1 Select cycle
Press Menu/C key, enter cycle select page layout (Look at fig 5-2). It has 7 types cycle select, display in three page layouts. Press STEP key and QUICK key to select the cycle you need. Press OK key for confirmation, and exit cycle select.
S Cycle
134-S- 4Min-10Min
Keep warming
Fig5-2
5.2 Fill water
Turn on the power switch, select cycle, press OK key, if the water level is lower than the lowest level, It will enter to this page layout (Look at fig5-3) with alarming sounds. You should add water now. Open the tank cover at the top of sterilizer, fill water when you hear alarming sounds, it means water tank full. Please stop to fill water.
134-B-4Min-10Min
Notice
Refilling
Fig5-3
Operation manual
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5.3 START cycle
Close the door after loaded the instruments, press START key. 0.5S later, electrical lock will work, with “KA” sounds. If the electrical lock did not achieve expect position will show door fault. It will start sterilization cycle after locked the door successfully. Look at fig 5-4. During sterilization cycle, press MENU/C key for 3S, it will exit cycle.If you want to stop the cycle before drying cycle, it shall need another 3 min to do drying cycle. During this cycle, press MENU/C key again, it will exit drying cycle. If press MENU /C key during drying cycle between normal cycle, it will exit cycle directly.
SEA Series Steam Sterilizers
Fig5-4
Caution
To ensure sterilizer's on the safe side, when water level low alarm sounds. Please be advised fill water first. When you fill the water, please don't forget to let used water out.
5.4 Sterilization end
After sterilization, the display will show as fig 5-5 and with alarming sounds, then you can open the door, unload the I nstruments been sterilized. At mean time, print our the sterilization process. If the printer closed, no sterilization process printed. According to “System setupYou could know how to close the printer.
0.05 Bar 83.5 C
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Fig5-5
Caution
Always use the tray holder to load or unload the tray with instruments in it in order to avoid burning injuries.
Operation manual
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SEA Series Steam Sterilizers
5.5 the instrument rack should be put inside the boiler as the following diagrammatic sketch shows
The first way: fig1,fig2
Fig1
The second way:clockwise rotate the instrument rack by 90 based on the first way fig3,fig4
Fig3 Fig4
notes: the circle stamped angle is upalong
Fig2
Operation manual
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SEA Series Steam Sterilizers
6.Printer installation and USB
Due to the requirement of customer, Runyes sterilizer can adopt prescriptive printer. Connect the printe to the sterilizer with cables according to fig 6-1. Switch on the power, two lights on the printer panel will goes on, means printer has been installed correctly. According to system setup you can setup whether you need print the process or not.
Sterilization
Records
Date:06.04.20 Cycle:00001 C.N.:134 Wrap
-B-:18m 10m C.S.T:23:15:16 Vp1: 23:21:55
0.0 035.7 Pp1: 23:23:57
-.6 033.4 Pp2: 23:23:57
0.1 098.4 Pp2: 23:34:09
-.5 081.7 Pp3: 23:34:09
0.1 104.4 Pp3: 23:41:51
-.6 079.9 H.S.T.:23:50:24 Min:2.1 135.5 Min:2.0 134.6 Ave:2.0 135.0 H.E.T.:00:08:27 D.S.T.:00:10:44
0.2 109.2 C.E.T.:00:10:45 Result:Passed Operator:
Thanks for using RUNYES Products
Fig 6-2
Print information explaining
Date
Date:
Cycle:Cycle Times
Cycle name
C.N C.S.T Vp1 Vp2 Vp31 Pp1 Pp2 Pp31 H.S.T: Max Min Ave
temperature of chamber
H.E.T: D.S.T C.E.T Result: Operator:
Cycle start time
Pressure strengthen
Vacuum
Sterilization start time
Max. Min and average pressure or
Sterilization end time
Drying cycle start time Cycle end time
Result
Operator, you can sign your name if it needed.
Fig6-1
Caution
Runyes sterilizer only can select printer of Chinese character offered by Runyes.
Operation manual
9
7.System setup
When the device on the ready to work state, press MENU/C key for 3 S will enter to system setup, see fig 7 -1. It has 4 options for select. Press STEP key and QUICK key to select,Press OK key to enter sub-menu to setup system.
Option1 Date setup
With 3 sub-menus (fig 7 - 2). Press STEP and QUICK key to select. Press OK key enter this sub-menu. Press STEP and QUICK key to setup the valve. Press OK key to save the setup and back to upper level of menu. Press MENU/C key back to upper level of menu directly.
.
SEA Series Steam Sterilizers
DATE TIME PRINTER LANGUAGE
Fig7-1
DATE SETUP
YEAR
MONTH
DAY
Option2: Time setup
With 2 sub-menus(fig 7 -3). Press STEP and QUICK to select sub-menu. Press OK key to enter this sub-menu. Press STEP and QUICK key to setup valve. Press OK key to save the setup and back to upper level of sub - menu. Press MENU / C key back to upper level of menu directly.
Option3: Printer setup
Press STEP and QUICK key to select on or off. Press OK key to save the setup and back the upper level of menu. Press MENU/C back to upper level menu directly. As fig 7-4.
Fig7-2
TIME SETUP
HOUR MIN
Fig7-3
PRINTER SETUP
ON OFF
Fig7-4
Operation manual
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Option 4: Language setup
With 2 sub-menus(fig 7-5). Press STEP and QUICK key to select language. Press OK key to save the setup and back to upper level of menu. Press MENU/C key back to upper level of menu directly.
Option 5: time setup
It is designed to setup or extend the sterilization time, ranging from 0~3 minutes, can meet different needs.
SEA Series Steam Sterilizers
LANGUAGE SETUP
CHINESE(S) ENGLISH
Fig7-5
time setup
00
Option 6: temperature setup
It is designed to correct the disparity between displayed temperature and real one, ranging from -2~+3.
Caution
After whole cycle, show curves as fig 7 - 8, and with alarming sounds. Now, you can open the door, unload the sterilized instruments. At mean time, run printing cycle. If printer off, it will not print out. Please see system setup to know how to turn off printer.
Fig7-6
temperature setup
00
Fig7-7
0.05 Bar 83.5 C
THE END
OPEN DOOR 36:57
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Fig7-8
Operation manual
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SEA Series Steam Sterilizers
8.Cleaning the draining filter
After a long time use, maybe some small impurity will deposit on the draining filter. It will affect vacuum and drying. All the impurity come from the oil or dirt or dust of instrument which need sterilization, also maybe comes from the water. In order to prolong the life of the draining filter, please note the following items.
Caution
Use eligible distilled water, the instruments should be cleaned before sterilization. If the instruments has oil or other impurity, please be advised package the instruments using special sterilization package and sealed. Keeping sterilizer's chamber clean.
If draining filter plug up, you can solve according to fig 8-1.
1 find the water filter.
3 pull out the filter from the connection..
2 rotate off the filter screw.
Fig8-1
4 take off the black rubberwhich on the filter clean orchange a new one as you need.
5 after you clean or change a new filter shim,plug in the water filter back on the chamber connection.Notice: please put the black rubber down and touch the chamber and rotate tighten the screw nut.
Operation manual
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SEA Series Steam Sterilizers
9.Service and Maintainance
Clean the water tank every week by using medical disinfectant. First drain the distilled water out, using cotton fabric with medical disinfectant to scour the tank wall, then clean it use distilled water. Clean the sterilizer chamber every month by using alcohol.
9.1 how to clean the water tank.
9.1.1 Please clean the sterilizer water tank and waste water tank regularly.
1 Empty the tanks water, please refer to item 10.2 draining the water.
2 Open the tank cover board, you can use screw driver to loose the five
screws just as fig9-1 indication
Fig9-1
3 pull up the water tank cover board by one hand,just, as fig9-2 indication.
4 Pull up the tank cover completely and you can disassembly the tank cover.
Refer fig9-3 indication.
5 Now you can start to clean the tank, use cotton to dip in some alcohol or
medical disinfectant to scour the tank wall,wash it by distilled water, then
empty the tank and and dry the tank.
6) After you cleaning the tank, assembly the tank cover and tighten the screws.
9.2 Change fuse fig9-4
Fig9-4
Fig9-2
Fig9-3
1). Switch off the power.
2). Unscrew the fuse holder with a screw driver counter clockwise.
3). Pull the fuse holder out with your fingers.
4). Make sure to replace the cooked fuse with a correct fuse.
5). Put back the fuse holder and screw it on clockwise with a screw driver.
Operation manual
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SEA Series Steam Sterilizers
9.3 Clean the sealing ring regularly
After using the sterilizer for a period, the scale and impurity will leave at the surface of sealing cover of the sterilizer, it will affect the performance of sealing. The sealing cover surfaces need to be cleaned. Clean the sealing ring and sealing cover by using cotton fabric with distiller water, see fig 9-5 ,9-6. If the sterilizer leak air after been cleaned, You shall take the sealing ring off, clean it. If the sealing ring broken, you should replace it with a new one.l
Fig9-5
Fig9-6
9.4 Change of the seal
You will need a flat screw driver without a sharp tip. Pay attention about head of the flat screw driver.
The install step according to Fig 9-4.
Fig9-7
1 Hold the edge of the seal with one hand and insert the screw driver beneath the seal with your
other hand and then pull out the seal slowly.
2 Once a section of the seal is out, you may pull the whole seal out slowly with both of your hands.
You can now clean the seal groove and the seal. If the seal is broken or damaged, you must replace it with a new one.
3 After the groove and the seal are cleaned, you may remount the seal back in place Caution: The seal
should be mounted evenly inside the groove with first 4 positioning points in place. You may use your hand to press the seal in place evenly.
4 Attention: When inserting the seal, the inner edge might evaginate. You may use a screw driver to
press the edge down in the groove.
Operation manual
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SEA Series Steam Sterilizers
10.Transport & Storage
10.1 Preparation for transportation and storage.
Power the machine off, unplug the power cord and let the chamber cool down
10.2 Draining water
Draining of water from water tank and used water tank. Connect the water tube to the outlet.And un screw the outlet-screw anti-clockwise the outlet-screw, according to (Fit10-1) Used water tank will drain water after turn the draining knob open according to .(Fig 10-2)
Fig10-1 Fig10-2
10.3 The autoclave should be transported and stored in the follow conditions:
Temperature:
Humidity: 85%
Atmospheric pressure: 500HPa 1060HPa
-40 +55
Caution:
Don't drag the machine while moving.
Operation manual
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SEA Series Steam Sterilizers
11.Warranty
The manufacturer provides a warranty for repair at not change to the customer for two years after the invoice date with presentation of the invoice. Following are the disclaimers:
1 Damage due to improper moving, installing and operating the machine; 2 Damage due to dismantling the machine by unauthorized personal; 3 Unable to present the purchasing invoice or the invoice is altered;. 4 Inappropriate operation on the machine without following the operator's manua;l 5 Damage caused by power surge, fire or other external matters.
12.Accessories
See Fig12-1
1
2
3 4
5
Fig 12-1
6
7 8
9
10
1 Tray..............................................1sets
2 Power cord...................................1pcs
3 Main board fuse...........................1pcs
4 Drain water pipe..........................1pcs
5 Tray holder..................................1pcs
6 Sealing ring.................................1pcs
7 Fuse.............................................2pcs
8 O ring of draining water.............2pcs
9 Level in strumeat.........................1pcs
10 Door knob .................................1pcs
Operation manual
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13.Appendix.
Form 1 Work mode chart
SEA Series Steam Sterilizers
S cycle
Sterilizing temperature
Sterilizing pressure
Class
Pre-heating
Vaeuuning time
Admission time
Sterilizing time
Drying time
Quick drying time
Total time
134 134 134
2.10 2.10 2.10 1.10
S S
0-7min 0-7min 0-7min 0-7min 0-7min
4min 4min 4min 4min
5min 5min 5min 5min 5min
4min
10min 10min 10min 10min
5min 5min 5min 5min
30(25)min
Form 2 Error code chart
Item
Error
18min S cycle
18min
44(39)min
Unwrappd
cycle
S
4min
30(25)min
Condition
Work mode
chart
121
S S
16min
42(37)min
B&Dtest
134
2.10
3.5min
1min
13.5min
Solution
Vacuum test
4min 4min
Keep pressure 10min
15min
Clean test
Clean 20min
Dry
10min
31min
sensor error
1
super pressure
2
super temperature
3
constant temperature
4
fails
block of steam pipe
5
6
failure of the door
Steam generator over
7
temperature
heating overtime
8
pressurization
9
overtime
evaluated temperature>250 c
o
evaluated pressure>2.6Bar
chamber temperature>160 c
o
chamber temperature >+3C<-1C
reduced pressure<0.2Bar after 20seconds
door opens while operation
Steam generator measures>230C
pre-heating>20 min
steam input>40 min
examine sensor
Examine inner temperature sensor or pressure sensor
examine outer temperature sensor
Return parameter autoadjus programm
Examine the steam output valve or vacuum valve
examine the door switch
Check steam generator temperature sensor
examine the electronic connection of heat ring and heat stick
examine the steam input pipe
Operation manual
17
2.02.0
( bar)( bar)
1.01.0
0.50.5
PressurePressure
00
-1.0-1.0
SEA Series Steam Sterilizers
134 sterilization cycle working chart
TimeTime
1-2 Pre-heating 2-3 Pre-vacuum 3-4 Sterilization 4-5 Exhausting 5-6 Drying 6-7 Balance period 1-7 sterilization
121 seerilization cycle working chart
( Bar)( Bar)
2.02.0
1.01.0
PressurePressure
0 0
-1.0-1.0
1-2 Pre-heating 2-3Pre-vacuum 3-4 Sterilization 4-5 Exhausting 5-6 Drying 6-7 Balance period 1-7 sterilization
TimeTime
Yun working chart
Operation manual
18
Pressure sensor
SEA Series Steam Sterilizers
Inner temperature sensor
Outer temperature sensor
Steam generator temperature sensor
Keyboard
Printer output
Electrical lock switch line
Used water tank
High water level
Lower water level
Door switch
LCD connector
Electrical lock
Two way three position valve
Exhaust valve
Admission valve
Drain water valve
Exhaust valve
(RY-B38)Tranformer10v5A (input)
(RY-B38)Tranformaer21v (input)
(RY-B38)Transformer 10V1.5A (input)
Fan
Connect fill seam pump
Chamber henting elements
Vacuum pump
Steam generator heating pipe
L
N
L
N
N
L
Anti­interfereace
Switch
Magnet ning
23L 15AFuse 18L 12AFuse
Yun circuit connection chart
Operation manual
19
Dressare seasor
Exhaust solenoiel valve
nornrally open
Drainging water soleroid valve
nornolly open
SEA Series Steam Sterilizers
Safety valve
Enters the steam solenoid valve
Moisture separator
Vacuum pump
Two way three position valve
Chamber
Used water tank
Steam solenoid valve
Enters the steam pump
Water pump
Air filter
Water tank
Draing water connector
Yun piping
Fill water connector
Operation manual
20
SEA Series Steam Sterilizers
14.Trouble shooting
1.During venting or drying, the thump sounds. It means that the Condensed water collector is full. You must drain the water from the collector.
2.During a cycle, a banging sounds and large steam leaks from the chamber door and displays E6 code. Please verify whether the door knob is properly turned and locked. If the steam leaks at the beginning of a cycle, you need to change the seal according to instructions at page 14.
3.When a cycle completes, there are water drops on the instruments. You may correct the problems by:
1). Please check the drain filter.
2). Reduce the load of the instrument in the chamber, especially the porous and dressing and other water absorbent materials.
3). You may also wait for a while at the end of a cycle Ed for better drying result. The autoclave will continue heating the chamber until you open the door.
Operation manual
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SEA Series Steam Sterilizers
15.Important information
1.The autoclave must be installed on a leveled counter top.
2.When operated at a higher elevation of more than 500 meters,the machine must be reprogrammed. Please get in touch with your distributor for instructions.
3.Distilled water must be used for prolonging the life of the machine.
4.The radiation openings in the machine must not be blocked or covered.
5.Instruments should be placed on the tray allowing space between one another and thus allowing steam to pass through.
6.Condensed water collector must be emptied from time to time.It should be emptied when refilling the water reservoir.(Draining of the collector can be followed as peritem 10.2)
7.To avoid burning injuries, power off the machine and let it cool down before replacing the seal.
8.No dragging when the machine is moving.
9.Power connection must be grounded properly.
10.Must be provided enough power.(1800W)
11.While the temperature of outside is lower, please pre-heating the machine without instruments for 30minutes before sterilize.
Operation manual
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