Labconco Coated Steel, Fiberglass User Manual
User’s Manual
Labconco Coated Steel, Fiberglass
and PVC Blowers
Coated Steel Models
7068000, 7068100, 7068200, 7068300, 7068400, 7068500, 7068600,
7068700, 7068800, 7068900, 7069000, 7069100, 7069200, 7069300,
7069400, 7069500, 7069600, 7069700, 7071900
Fiberglass Models
7180000, 7180100, 7180200, 7180300, 7180400, 7180500, 7180600,
7180700, 7180800, 7180900, 7181000, 7181100, 7181200, 7181300,
7181400, 7181500, 7181600, 7181700, 7182000, 7182100, 7182200,
7182300
PVC Models
7183000, 7183100, 7183200
Labconco Corporation
HOME PAGE www.labconco.com
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8811 Prospect Avenue
Kansas City, MO 64132-2696
800-821-5525, 816-333-8811
FAX 816-363-0130
E-MAIL labconco@labconco.com
Copyright © 2002, 2007, 2010, 2014 Labconco Corporation. All rights reserved.
Warranty
Labconco provides a warranty on all parts and factory workmanship. The warranty includes areas of
defective material and workmanship, provided such defect results from normal and proper use of the
equipment. Glassware is not warranted from breakage when dropped or mishandled.
The warranty for Labconco Blowers will expire one year from date of installation or two years from
date of shipment from Labconco, whichever is sooner. Warranty is non-transferable and only applies
to the owner (organization) of record.
This limited warranty covers parts and labor, but not transportation and insurance charges. In the
event of a warranty claim, contact Labconco Corporation or the dealer who sold you the product. If
the cause is determined to be a manufacturing fault, the dealer or Labconco Corporation will repair or
replace all defective parts to restore the unit to operation. Under no circumstances shall Labconco
Corporation be liable for indirect, consequential, or special damages of any kind. This statement may
be altered by a specific published amendment. No individual has authorization to alter the provisions
of this warranty policy or its amendments. Lamps and filters are not covered by this warranty.
Damage due to corrosion or accidental breakage is not covered.
The information contained in this manual and the accompanying products are copyrighted and all rights
reserved by Labconco Corporation. Labconco Corporation reserves the right to make periodic design
changes without obligation to notify any person or entity of such change.
Returned or Damaged Goods
Do not return goods without the prior authorization from Labconco. Unauthorized returns will not be
accepted. If your shipment was damaged in transit, you must file a claim directly with the freight carrier.
Labconco Corporation and its dealers are not responsible for shipping damages.
The United States Interstate Commerce Commission rules require that claims be filed with the delivery
carrier within fifteen (15) days of delivery.
Limitation of Liability
The disposal and/or emission of substances used in connection with this equipment may be governed by
various federal, state, or local regulations. All users of this equipment are required to become familiar with
any regulations that apply in the user’s area concerning the dumping of waste materials in or upon water,
land, or air and to comply with such regulations. Labconco Corporation is held harmless with respect to
user’s compliance with such regulations.
Contacting Labconco Corporation
If you have questions that are not addressed in this manual, or if you need technical assistance, contact
Labconco’s Customer Service Department or Labconco’s Product Service Department at 1-800-821-5525
or 1-816-333-8811, between the hours of 7:00 a.m. and 6:00 p.m., Central Standard Time.
Part #7114000, Rev. H
ECO J469
TABLE OF CONTENTS
CHAPTER 1: INTRODUCTION 1
About This Manual 2
Typographical Conventions 3
CHAPTER 2: PREREQUISITES 5
Location Requirements 5
Mounting Support Requirements 6
Electrical Power Requirements 6
Space Requirements 6
CHAPTER 3: GETTING STARTED 7
Unpacking Your Blower 7
Install Blower on a Supporting Structure 8
Adjust Blower Outlet Orientation 8
Install Exhaust Run with Vibration Dampers 9
Connect Blower Inlet for Coated Steel Blowers 9
Connect Blower Inlet for Fiberglass Blowers 10
Connect Blower Inlet for PVC Blowers 10
Connect PVC Blower Drain 11
Connect to the Blower Outlet 11
For Coated Steel Blowers 11
For Fiberglass Blowers 12
For PVC Blowers 12
Connect to the Electrical Supply Source 12
Three-Phase Power 13
Install the Belt, Adjust Fan Speed and Confirm Performance 15
CHAPTER 4: PERFORMANCE DATA AND SAFETY
PRECAUTIONS 17
Specifications and Performance Data 17
Blower Curves 21
Safety Precautions 28
CHAPTER 5: USING YOUR BLOWER 29
CHAPTER 6: MAINTAINING YOUR BLOWER 31
Routine Maintenance 31
Motor 32
Bearings 32
V-Belt 32
Common Service Operations 32
Pillow Block Bearing Replacement 32
Motor Replacement 33
CHAPTER 7: MODIFYING YOUR BLOWER, CALCULATING
STATIC PRESSURE LOSS, AND BLOWER SIZING 35
Two Main Blower Modifications 35
Additional Modifications by Adding Ductwork Accessories 35
Blower Sizing Example 36
Sizes and Pressure Losses in Thermoplastic Duct 36
Thermoplastic Duct 37
Duct Couplings, Female 37
Duct Couplings, Male 38
Elbows 38
Thermoplastic Duct Reducers 38
Zero Pressure Weathercaps 39
Spiral Tube 39
Manual Duct Dampers 39
Flexible Duct Connections 39
Blower Transition Adaptors 40
Auxiliary-Air Transition Adaptor 40
T and Y Connections 40
Accessories for Basic 47 Hoods 41
Exhaust Transition Adaptor 41
Accessories for Perchloric Acid Applications 41
Wash Rings 41
Accessories for Pathogens, Organic Vapors and Odor
Control Applications 41
HEPA Filter Packs 41
Charcoal Filter Packs 41
Backdraft Dampers 42
Bird Screens 42
CHAPTER 8: TROUBLESHOOTING 43
APPENDIX A: BLOWER REPLACEMENT PARTS 45
APPENDIX B: BLOWER DIMENSIONS 57
APPENDIX C: BLOWER ENVIRONMENTAL CONDITIONS 61
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CHAPTER 1
INTRODUCTION
Congratulations on your purchase of a Labconco Blower. Your
Labconco Blower has been specifically engineered to meet the
demanding requirements of most laboratory ventilation situations.
The outside steel housing of the blower encloses the motor, shaft,
and bearings.
The contaminated air plenum of the Coated Steel Blower has a
protective phenolic coating. The Fiberglass Blower features a
fiberglass reinforced polyester housing and an injection molded
polypropylene impeller. The PVC Blower housing is formed out
of polyvinyl chloride (PVC) and the impeller wheel is injection
molded polyvinyl defloride (PVDF).
All blowers are available in both non-explosion proof and
explosion proof configurations. They feature cooling vents and
weathercovers that allow for unrestricted exterior roof mounting.
The blowers also feature forward curved impellers to ensure quiet
operation and optimum air delivery.
Your Labconco Blower offers many unique features to enhance
performance. To take full advantage of them, acquaint yourself
with this manual and keep it handy for future reference. If you are
unfamiliar with how blowers operate, review Chapter 4:
Performance Data and Safety Precautions before you begin
operating the blower. Even if you are experienced, review Chapter
5: Using your Blower.
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Chapter 1: Introduction
About This Manual
This manual will help you learn how to install, use, and maintain
your blower. Instructions for installing optional equipment on
your blower are also included.
Chapter 1: Introduction provides a brief overview of the blower,
explains the organization of the manual, and defines the
typographical conventions used in the manual.
Chapter 2: Prerequisites explains what you need to do to prepare
your site before you install your blower. Electrical and service
requirements are discussed.
Chapter 3: Getting Started contains the information you need to
properly unpack, inspect, install and certify your blower.
Chapter 4: Performance Data and Safety Precautions explains
how the blower operates and the appropriate precautions you
should take when using the blower.
Chapter 5: Using your Blower discusses basic operation.
Chapter 6: Maintaining Your Blower explains how to perform
routine maintenance on your blower.
Chapter 7: Modifying Your Blower, Calculating Static Pressure
Loss, and Blower Sizing explains how to modify the blower or add
ductwork accessories.
Chapter 8: Troubleshooting contains a table of situations you may
encounter while using your blower including the probable causes
of the problems and suggested corrective actions.
Appendix A: Blower Replacement Parts contains labeled diagrams
of all of the components of the blowers.
Appendix B: Blower Dimensions contains comprehensive diagrams
showing all of the dimensions for the various blowers.
Appendix C: Blower Environmental Conditions contains the
environmental conditions to operate the blower.
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Chapter 1: Introduction
!
CS
FRP
PVC
Typographical Conventions
Recognizing the following typographical conventions will help
you understand and use this manual:
Book, chapter, and section titles are shown in italic type (e.g.,
Chapter 3: Getting Started).
Steps required to perform a task are presented in a numbered
format.
Comments located in the margins provide suggestions,
reminders, and references.
Critical information is presented in boldface type in paragraphs
that are preceded by the exclamation icon. Failure to comply
with the information following an exclamation icon may result
in injury to the user or permanent damage to the Blower.
Critical information is presented in boldface type in paragraphs
that are preceded by the wrench icon. Only a trained certifier
or contractor should perform these operations. Failure to
comply with the information following a wrench icon may
result in injury to the user or permanent damage to your
Blower.
Important information is presented in capitalized type in
paragraphs that are preceded by the pointer icon. It is
imperative that the information contained in these paragraphs
be thoroughly read and understood by the user.
A letter icon precedes information that is specific to a
particular blower model. The CS icon indicates the text is
specific to the Coated Steel Blower.
The FRP icon indicates the text is specific to the Fiberglass
Blower.
The PVC icon indicates the text is specific to the PVC Blower.
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Chapter 1: Introduction
If you would like to review how blowers operate, or their
differentiating features go to Chapter 4: Performance Data and
Safety Precautions.
For information on the operational characteristics of the blower, go
to Chapter 5: Using your Blower.
If your blower is installed and you need to perform routine
maintenance on the blower, proceed to Chapter 6: Maintaining
Your Blower.
For information on making modifications to the configuration of
your blower, go to Chapter 7: Modifying Your Blower, Calculating
Static Pressure Loss, and Blower Sizing.
Refer to Chapter 8: Troubleshooting if you are experiencing
problems with your blower.
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CHAPTER 2
PREREQUISITES
Before you install your blower, you need to prepare your site for
installation. A dedicated source of electrical power must be
located near the installation site.
Carefully read this chapter to learn:
The location requirements for your installation site.
The mounting support requirements for your installation
site.
The electrical power requirements for your installation site.
The space requirements for your installation site.
Refer to Appendix B: Blower Dimensions for complete blower
dimensions.
Refer to Appendix C: Blower Environmental Conditions for
complete environmental conditions.
Location Requirements
In positioning your blower, care should be taken to make sure that
it is away from all other types of air handling equipment (intake
fans, air conditioning units, etc.). Your blower should also include
a minimum of 7 ft. of ducting above the roofline to generate proper
air dispersion of materials being exhausted through the blower.
Also consider the location of the blower inlet with respect to the
hood you are exhausting. Proper planning and layout are essential
in selecting a blower location.
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Chapter 2: Prerequisites
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Mounting Support Requirements
You must provide vibration isolators, vibration mounting pads,
and/or a roof curb support for proper mounting of the blower.
Vibration isolators or vibration mounting pads are available from
many sources such as a local industrial supply company.
Labconco recommends supporting the blower with 5/16" diameter
mounting hardware.
Electrical Power Requirements
The blower wiring should be terminated at the motor end plate and
wired according to the specific voltage and terminations on the
motor. Locate the specific wiring voltage for your blower motor in
the chart in Chapter 4: Performance Data and Safety Precautions.
Space Requirements
The dimensions for the different models are shown in Appendix B:
Blower Dimensions.
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The United States
Interstate Commerce
Commission rules
require that claims be
filed with the delivery
carrier within fifteen (15)
days of delivery.
CHAPTER 3
GETTING STARTED
Now you are ready to unpack, inspect, and install the blower.
Read this chapter to learn how to:
Unpack and move your blower.
Install the blower on a supporting structure.
Adjust the blower outlet orientation.
Install the exhaust run with vibration dampers.
Connect to the blower inlet.
Connect to the blower outlet.
Connect the electrical supply source.
Adjust the fan speed and confirm blower performance.
Connect the PVC Blower drain. (PVC Blowers only)
Unpacking Your Blower
Carefully remove the shipping carton from your blower. Inspect
the blower for damage that may have occurred in transit. If the
blower is damaged, notify the delivery carrier immediately and
retain the entire shipment intact for inspection by the carrier.
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Chapter 3: Getting Started
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DO NOT RETURN GOODS WITHOUT THE
PRIOR AUTHORIZATION OF LABCONCO.
UNAUTHORIZED RETURNS WILL NOT BE
ACCEPTED.
IF YOUR BLOWER WAS DAMAGED IN
TRANSIT, YOU MUST FILE A CLAIM
DIRECTLY WITH THE FREIGHT CARRIER.
LABCONCO CORPORATION AND ITS
DEALERS ARE NOT RESPONSIBLE FOR
SHIPPING DAMAGE.
Do not discard the packing material for your blower until you have
installed and tested the blower.
Install the Blower on a
Supporting Structure
Now that you have located your blower as instructed in Chapter 2:
Prerequisites, you are ready to mount the blower on a roof curb
support. Additionally, you may isolate the blower by mounting the
blower on either vibration isolators or vibration mounting pads,
which are available from a local industrial supply company. The
supporting structure is custom for each installation. Labconco
recommends supporting the blower with 5/16" diameter mounting
hardware. See Appendix B: Blower Dimensions for appropriate
mounting hole locations for your particular blower.
Adjust the Blower Outlet
Orientation
The housing on your blower can be rotated to facilitate your duct
run configuration. By rotating the blower housing, you will be
able to change the blower outlet location on your blower. The
Coated Steel Blowers can be rotated to one of eight different
positions and the Fiberglass or PVC Blowers can be rotated to one
of three different positions. See the drawings in Appendix A to
locate the parts to disassemble. To rotate the blower housing,
proceed as follows:
1. Remove the upper weathercover panel, which has louvers.
2. Once removed, you have complete access to the 8 fasteners
that hold your blower housing assembly in position.
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Chapter 3: Getting Started
!
CS
Removing these fasteners allows you to rotate the housing
to one of the other desired outlet positions. Then insert the
8 fasteners and secure the blower housing in that specific
position.
3. Reinstall the upper weathercover panel and you are ready
for operation.
CAUTION: Blower 7071900 must be installed
with outlet positioned for upward discharge.
This will ensure that the integral back draft
damper assembly will work properly. The
dampers close by gravity when the blower is
turned off and the blower needs to be in the
proper orientation for this to occur.
Install the Exhaust Run with
Vibration Dampers
Rubber isolation sleeves should be used in your exhaust duct run
prior to entering the blower inlet. These isolation sleeves dampen
vibration that is being generated by the blower and decrease noise
level at the fume hood. See the flexible duct connections listed in
Chapter 7.
Connect to the Blower Inlet for
Coated Steel Blowers
Coated Steel Blowers model numbers 7068000 through 7068700,
feature a 10-7/8" ID by 1-1/2" wide circular inlet ring. This inlet
ring is suitable for use with 10-inch diameter PVC ductwork. The
PVC ductwork itself will fit inside the inlet ring and should be
fastened by sheet metal screws through the inlet ring. A silicone
sealant should also be used to seal between the ductwork and the
blower inlet ring to prevent any air or moisture leakage.
Coated Steel Blowers, model numbers 7068800 through 7069700,
feature a 12-1/4" OD by 1-1/2" wide inlet ring, which is suitable
for use with 12-inch diameter PVC ductwork. The 12-inch
diameter PVC ductwork will fit over the inlet ring on the blower
and should be fastened in position by sheet metal screws into the
metal ring.
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Chapter 3: Getting Started
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FRP
PVC
Connect to the Blower Inlet for
Fiberglass Blowers
Fiberglass Blowers, model numbers 7180000 through 7180700,
feature a 10-3/8" OD inlet ring. This inlet ring is suitable for use
with 10-inch diameter PVC ductwork. The PVC ductwork will fit
outside the inlet ring and should be fastened by sheet metal screws
through the fiberglass inlet ring. A silicone sealant is to be used to
seal between the ductwork and the blower inlet ring to prevent air
or moisture leakage.
Fiberglass Blowers model numbers 7180800 through 7181700,
feature 12-3/8" OD inlet ring, which is suitable for use with 12inch diameter PVC ductwork. The 12-inch diameter PVC
ductwork will fit over the inlet ring on the blower and fastened by
sheet metal screws through the fiberglass inlet ring.
Fiberglass Blowers, model numbers 7182000 through 7182300,
feature a 15-5/8" OD inlet ring, which is suitable for use with 16inch diameter PVC ductwork. The 16-inch diameter PVC
ductwork will fit over the inlet ring on the blower and fastened by
sheet metal screws into the fiberglass inlet ring.
Connect to the Blower Inlet for
PVC Blowers
PVC Blower model number 7183000 features a 10-3/8" OD inlet
ring. This inlet ring is suitable for use with 10-inch diameter PVC
ductwork. The PVC ductwork will fit outside the inlet ring
through the PVC inlet ring. A silicone sealant should also be used
to seal between the ductwork and the blower inlet ring to prevent
air or moisture leakage.
PVC Blowers model numbers 7183100 and 7183200, feature a 123/8" OD inlet ring, which is suitable for use with 12-inch diameter
PVC ductwork. The 12-inch diameter PVC ductwork will fit over
the inlet ring on the blower and should be fastened in position by
sheet metal screws into the fiberglass ring.
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Chapter 3: Getting Started
PVC
!
!
CS
Connect the PVC Blower Drain
The PVC Blower has a 1/2" NPT drain connection in the bottom of
the housing. When this connection is used, it should be directed
into a proper drain or into the exhaust duct for proper disposal.
CAUTION: Draining the blower housing
directly onto the roof may cause damage to your
roof due to the corrosive chemicals exhausted.
Connect to the Blower Outlet
Before proceeding with the blower outlet connection, read the two
warnings listed below:
WARNING: Should your exhaust stack, on the
outlet side of the exhaust blower, extend over 7
feet, both guy wires and additional structural
supports are required to carry the weight of this
ductwork. The guy wires must be substantial
enough to support the exhaust stack against high
wind velocities.
WARNING: If the blower includes an integral
backdraft damper, do not interfere with or limit
the travel of the damper mechanism when
connecting exhaust ductwork.
For Coated Steel Blowers
Coated Steel Blowers model numbers 7068000 through 7068700,
include a 10" by 5-1/2" rectangular outlet. A rectangular to round
Transition Adaptor, Labconco part number 4722401, adapts the
outlet connection to accept 10-inch diameter PVC ductwork
Transition Adaptor. Labconco part number 4722400 adapts the
outlet on these blowers to accept 8-inch diameter PVC ductwork.
Coated Steel Blowers, model numbers 7068800 through 7069700
include a 13-1/2" by 7" rectangular outlet. Transition Adaptor,
Labconco part number 7003400, adapts the outlet of these blowers
to accept 12-inch diameter PVC ductwork.
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Chapter 3: Getting Started
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PVC
FRP
For Fiberglass Blowers
Fiberglass Blowers model numbers 7180000 through 7180700,
feature a 10-3/4" ID outlet connection. Ten-inch diameter
ductwork will slip into this connection and should be held by sheet
metal screws through the housing. Silicone sealant should be used
to seal any air leaks between the duct and blower outlet
connection.
Fiberglass Blowers model numbers 7180800 through 7181700,
feature a 12-3/4" ID outlet connection. Twelve-inch diameter
ductwork will slip into this connection and should be held by sheet
metal screws through the housing. Silicone sealant should be used
to seal any air leaks between the duct and blower outlet
connection.
Fiberglass Blowers model numbers 7182000 through 7182300,
feature a 16" ID outlet connection. Sixteen-inch diameter
ductwork will slip into this connection and should be held by sheet
metal screws through the housing. Silicone sealant should be used
to seal any air leaks between the duct and blower outlet
connection.
For PVC Blowers
PVC Blower, model number 7183000, features a 10-3/4" ID outlet
connection. Ten-inch diameter ductwork will slip into this
connection and should be held by sheet metal screws through the
housing. Silicone sealant should be used to seal any air leaks
between the duct and blower outlet connection.
PVC Blowers, model numbers 7183100 and 7183200, feature a 123/4" ID outlet connection. Twelve-inch diameter ductwork will
slip into this connection and should be held by sheet metal screws
through the housing. Silicone sealant should be used to seal any
air leaks between the duct and blower outlet connection.
Connect to the Electrical Supply
Source
The electrical connection for the Coated Steel Blower is made
directly at the motor. Remove the end plate from the motor and
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Chapter 3: Getting Started
!
wire directly to the exposed terminals inside the motor. A
knockout has also been provided on the side of the motor for this
purpose.
Access the motor by removing the top weathercover of the blower
base. This weathercover is held in position by machine screws,
and once they have been removed, you will have access to both the
motor and V-belt area of your blower.
CAUTION: Inspect the motor manufacturer’s
nameplate carefully prior to connecting your
electrical service for both the correct lead wire
orientation and motor rotation.
The blower base end panel is raised off the blower base to allow
for a continuous flow of cooling air through the motor cavity.
Slots and louvers have also been placed on both the front and back
of the blower base to provide airflow through this motor cavity.
Because the blower base end panel is shorter than the rest of the
base assembly, you will be able to run your electrical conduit
directly underneath this panel. No special cutouts or modifications
are necessary.
Three Phase Power
Most all Labconco Fume Hoods have a simple single-wire switch
for controlling single-phase power to a motor/blower. When a 3phase motor is required, all 3 phases must be switched ON or OFF.
To do this, the Labconco single wire switch can be used to control
a power relay (also called a contactor or motor starter), which uses
the switched Labconco power to control the switching ON (or
OFF) of all three phases at once. The drawing on the following
page shows such a setup.
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Chapter 3: Getting Started
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NOTE: WHEN THE WIRING FOR YOUR
BLOWER HAS BEEN COMPLETED, CHECK
FOR PROPER MOTOR ROTATION. THE
MOTOR SHOULD OPERATE IN A
CLOCKWISE ROTATION AS VIEWED FROM
THE SHAFT SIDE TO OBTAIN PROPER
ROTATION OF THE IMPELLER WHEEL.
WHEN IN OPERATION, THE IMPELLER
SHOULD ROTATE COUNTERCLOCKWISE
WHEN VIEWED FROM THE BLOWER INLET.
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Chapter 3: Getting Started
!
CAUTION: This blower contains
an electrical motor, which requires
proper electrical connection per
the National Electrical Code
(NEC) Section 430 to prevent
hazards. This NEC code and local
codes may require that a circuit
disconnect, overload protection,
and short circuit protection be
included in the installation. Please
consult the code or have the unit
connected by a licensed electrician.
Install the Belt, Adjust the Fan
Speed and Confirm the
Performance of your
Blower/Hood System
Labconco Exhaust Blowers leave the factory adjusted to their top
speed with the belt uninstalled. Frequently, they need to be
readjusted in the field to allow the hood to operate at the proper
face velocity, and to bring the motor current into its proper range.
In order to adjust the blower to the proper speed and install the
belt, refer to the diagrams in Appendix A Replacement Parts, and
follow the procedure below.
1. Ensure the blower is turned off at the roof disconnect.
2. Remove the top weather cover over the motor/drive
compartment.
3. Raise the gravity belt tightener, and remove the belt, tie
wraps, and cardboard under the motor. If no adjustment is
required then proceed to step 7.
4. Loosen the setscrew, with a standard hex key, on the outer
half of the adjustable sheave located on the motor shaft.
5. While holding the back half of the adjustable sheave, turn
the front half of the sheave counter-clockwise to widen the
space between the two halves of the sheave. This creates a
smaller sheave diameter, which lowers the fan speed.
There are a maximum of four turns of adjustment. Do not
allow the belt to ride down on the threaded mandrels of the
sheave.
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Chapter 3: Getting Started
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6. Once the sheave is adjusted to the correct spacing, secure
the set screw on the front half of the sheave.
7. Raise the motor up on the gravity belt tightener, and re-
install the belt on both sheaves.
8. Turn the blower back on at the roof disconnect.
9. Check the motor current with an ammeter to ensure it is in
its proper operating range. Consult Chapter 4 for amperage
specifications for your particular model.
10. Verify the hood face velocity is in its proper range. This
should be done across the sash opening of the hood in
accordance with the “Industrial Ventilation Manual”
section on laboratory hoods. Labconco recommends an
average face velocity of 60, 80, or 100 feet per minute.
Consult Labconco for proper airflows for your particular
model.
11. Replace the weather cover over the motor/drive
compartment.
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