XPert Bulk Powder Enclosures &
XPert Bulk Powder Filtered Systems/Stations
Models
To receive important product updates,
complete your product registration card
online at register.labconco.com
Bulk Powder Enclosures
Bulk Powder Systems
Size
Access
Opening
Position
115V
230V
Size
Access
Opening
Position
115V
230V
5'
L
3963500
3963520
5'
L
3961500
3961520
C
3963501
3963521
C
3961501
3961521
R
3963502
3963522
R
3961502
3961522
6'
L
3963600
3963620
6'
L
3961600
3961620
C
3963601
3963621
C
3961601
3961621
R
3963602
3963622
R
3961602
3961622
8'
L
3963800
3963820
C
3963801
3963821
R
3963802
3963822
Bulk Powder Stations
Size
Access
Opening
Position
115V
230V
5'
L
3962500
3962520
C
3962501
3962521
R
3962502
3962522
6'
L
3962600
3962620
C
3962601
3962621
R
3962602
3962622
User’s Manual
Labconco Corporation
Please read the User’s Manual before operating the equipment.
8811 Prospect Avenue
Kansas City, MO 64132-2696
800-821-5525, 816-333-8811
Fax 816-363-0130
E-Mail Labconco@labconco.com
Home Page www.labconco.com
Copyright © 2005, 2007, 2014 Labconco Corporation. All rights reserved.
Warranty
Labconco provides a warranty on all parts and factory workmanship. The warranty includes areas of
defective material and workmanship, provided such defect results from normal and proper use of the
equipment. Glassware is not warranted from breakage when dropped or mishandled
The warranty for XPert™ Bulk Powder Enclosures, Systems or Stations will expire one year from date
of installation or two years from date of shipment from Labconco, whichever is sooner.
This limited warranty covers parts and labor, but not transportation and insurance charges. In the event
of a warranty claim, contact Labconco Corporation or the dealer who sold you the product. If the cause
is determined to be a manufacturing fault, the dealer or Labconco Corporation will repair or replace all
defective parts to restore the unit to operation. Under no circumstances shall Labconco Corporation be
liable for indirect, consequential, or special damages of any kind. This statement may be altered by a
specific published amendment. No individual has authorization to alter the provisions of this warranty
policy or its amendments. Lamps and filters are not covered by this warranty. Damage due to corrosion
or accidental breakage is not covered.
The information contained in this manual and the accompanying products are copyrighted and all rights
reserved by Labconco Corporation. Labconco Corporation reserves the right to make periodic design
changes without obligation to notify any person or entity of such change.
Returned or Damaged Goods
Do not return goods without the prior authorization from Labconco. Unauthorized returns will not be
accepted. If your shipment was damaged in transit, you must file a claim directly with the freight carrier.
Labconco Corporation and its dealers are not responsible for shipping damages.
The United States Interstate Commerce Commission rules require that claims be filed with the delivery
carrier within fifteen (15) days of delivery.
Limitation of Liability
The disposal and/or emission of substances used in connection with this equipment may be governed by
various federal, state, or local regulations. All users of this equipment are required to become familiar with
any regulations that apply in the user’s area concerning the dumping of waste materials in or upon water,
land, or air and to comply with such regulations. Labconco Corporation is held harmless with respect to
user’s compliance with such regulations.
Contacting Labconco Corporation
If you have questions that are not addressed in this manual, or if you need technical assistance, contact
Labconco’s Customer Service Department or Labconco’s Product Service Department at 1-800-821-5525
or 1-816-333-8811, between the hours of 7:00 a.m. and 6:00 p.m., Central Standard Time.
Part #3978600, Rev. C
ECO J174
ORIGINAL INSTRUCTIONS
TABLE OF CONTENTS
CHAPTER 1: INTRODUCTION 1
Typographical Conventions 1
CHAPTER 2: PREREQUISITES 3
Support, Vibration and Movement Requirements 4
Temperature Variation Requirements 4
Humidity and Static Electricity Requirements 4
Location and Air Current Requirements 5
Exhaust and Blower Requirements for Bulk Powder Enclosures 6
Exhaust and Blower Requirements for System/Station 7
Electrical Requirements 8
Space Requirements 8
CHAPTER 3: GETTING STARTED 9
Unpacking the Enclosure 10
Installing the Enclosure and Work Surface on the Lift Stand 10
Connecting to the Exhaust System 12
Connecting the Electrical Supply 16
Sealing the Upper Enclosure to the Work Surface 16
Validating the Bulk Powder Enclosure 16
CHAPTER 4: HIGH PERFORMANCE FEATURES AND
SAFETY PRECAUTIONS 17
High Performance Features 17
Safety Precautions 19
CHAPTER 5: USING YOUR ENCLOSURE 21
CHAPTER 6: MAINTAINING YOUR ENCLOSURE 25
Routine Maintenance Schedule 25
Programming the Guardian 1000 Digital Alarm 26
CHAPTER 7: ACCESSORIZING YOUR ENCLOSURE 28
Safety Sleeves 28
Retaining Bands 28
Retaining Rings 29
Fluorescent Light Kits 29
Exhaust Transition Adapters 29
Remote Blowers 30
Exhausters Dampers 31
FilterMate Portable Exhausters and Filters 32
HEPA and Trace Odor Control Filters 32
Canopy Connection 33
Additional Transport Cart 33
Shelf Kits 33
Hose Kits, Hoses and Hose Clamps 34
CHAPTER 8: TROUBLESHOOTING 35
APPENDIX A: REPLACEMENT PARTS 38
APPENDIX B: DIMENSIONS 40
APPENDIX C: SPECIFICATIONS 43
DECLARATION OF CONFORMITY 44
1
!
Chapter 1:
Introduction
Congratulations on your purchase of a Labconco XPert™ Bulk Powder Enclosure,
System or Station. Your high performance enclosure is designed to protect you by
providing superior containment while conserving energy at OSHA approved
velocities as low as 60 feet per minute. It is the result of Labconco’s more than 50
years of experience in manufacturing fume hoods and 30 years of experience in
manufacturing filtered enclosures.
The XPert Bulk Powder Enclosures, Systems, or Stations have been engineered to
provide maximum containment. They will effectively contain toxic, noxious, or
other harmful materials when properly installed. The XPerts offer many unique
features to enhance safety, performance, and energy savings. To take full
advantage of them, please acquaint yourself with this manual and keep it handy for
future reference. For specifics on the enclosure, consult the additional manual
shipped with the upper portion. If you are unfamiliar with how the XPert Bulk
Powder enclosures operate, please review Chapter 4: High Performance Features
and Safety Precautions before you begin working in the enclosure. Even if you are
an experienced user, please review Chapter 5: Using Your Enclosure, which
describes the features, so you can use the enclosure efficiently.
If the unit is not operated as specified in this manual it may
impair the protection provided by the unit.
Si l'unité n'est pas utilisée comme spécifié dans ce manuel il
peut diminuer la protection fournie par l'unité.
Typographical Conventions
Recognizing the following typographical conventions will help you understand and
use this manual:
Steps required to perform a task are presented in a numbered format.
Comments located in the margins provide suggestions, reminders, and
references.
Product Service 1-800-522-7658
Chapter 1: Introduction
2
!
!
Critical information is presented in boldface type in paragraphs that are
preceded by the exclamation icon. Failure to comply with the information
following an exclamation icon may result in injury to the user or permanent
damage to the enclosure.
Critical information is presented in boldface type in paragraphs that are
preceded by the wrench icon. A trained certifier or contractor should only
perform these operations. Failure to comply with the information following a
wrench icon may result in injury to the user or permanent damage to your
hood.
Important information is presented in capitalized type in paragraphs that are
preceded by the pointer icon. It is imperative that the information contained in
these paragraphs be thoroughly read and understood by the user.
CAUTION – See Manual. When this symbol is on the unit it indicates a
caution that is detailed in this manual.
ATTENTION - Voir manuel. Lorsque ce symbole est sur l'unité, il indique une
mise en garde qui est indiqué dans ce manuel.
Product Service 1-800-522-7658
3
Chapter 2:
Prerequisites
Before you install the enclosure, you need to prepare your site for installation.
Carefully examine the location where you intend to install it. You must be certain
that the area is level and of solid construction. A dedicated source of electrical
power should be located near the installation site to power the enclosure.
Additionally, the balance used inside the enclosure should be strategically placed
in the lab to avoid environmental influences.
Carefully read this chapter to learn the requirements for your installation site:
The support, vibration and movement requirements.
The temperature variation requirements.
The humidity and static electricity requirements.
The location and air current requirements.
The exhaust and blower requirements.
The electrical power requirements.
The space requirements.
Refer to Appendix B: Dimensions for XPert Bulk Powder Enclosures, Filtered
Systems and Filtered Stations.
Refer to Appendix C: Specifications for environmental conditions.
Product Service 1-800-522-7658
Chapter 2: Prerequisites
4
Support, Vibration and Movement Requirements
The XPert Bulk Powder Enclosures all come standard with a support stand, electric
lift and stainless steel work surface.
The ability for analytical balances to accommodate vibration varies with type and
brand. More advanced balances have improved vibration compensation; however
in the preparation of a balance enclosure site, please consider the following:
The corners of a building typically have less vibration than the center.
The work surface with the Bulk Powder Enclosure should not contain any
vibration-producing equipment, such as shakers or pumps.
Although the enclosure’s work surface is a very stable platform, adding a
marble slab with dampening pads is also an effective low cost means of
controlling vibration.
Temperature Variation Requirements
The extent the balance readings are influenced by temperature variations is a
function of the balance design. Most manufacturers would suggest that a
temperature drift of 1-2°C is generally tolerable. Only validation through your
Operational Qualification protocol can define what is acceptable. To minimize the
potential for temperature variations:
Never install balances near heating sources such as radiators and hot plates.
Avoid incandescent lighting of the enclosure where radiant heat produced will
raise temperatures. (See Chapter 7 for adding an accessory fluorescent light
kit to models without a light).
Do not place the enclosure in a location that would receive direct sunlight.
Humidity and Static Electricity Requirements
Electrostatics can be troublesome in a balance enclosure. It is important to
understand and, to the extent possible, control static charges. An electrostatic
charged vessel, sample or enclosure can apply forces and lead to errors in
weighing. The repulsion or attraction can be detected with micro, semi micro and
analytical balances. Static charges can also lead to particulates being attracted to
surfaces within the balance enclosure. Containment of harmful powders,
prevention of cross-contamination and clean up are all enhanced when static
attraction of powders is minimized. The construction of the XPert Bulk Powder
Enclosure avoids the use of plastics, which are highly insulative. The advantages
to the glass and epoxy-coated metal construction are twofold.
1. The enclosure does not contribute high electrostatic forces affecting the
precision of the balance.
2. The attraction and ultimate accumulation of powder (hazardous or
nuisance) are minimized on the inside of the enclosure.
Product Service 1-800-522-7658
Chapter 2: Prerequisites
5
Material
Surface Resistivity
Example
Conductive
0 105 per square
Skin, Metals
Static dissipative
105 109 per square
Glass
Antistatic
109 1012 per square
Polyethylene bag
Insulative
1012 per square
Acrylic, Packing foam, Styrofoam
!
To correct or ensure against electrostatic issues, the following additional measures
may be prescribed to improve weighing operations.
Maintain a humidity level between 45 and 60%. The ability to sustain this
humidity range can be challenging depending upon the regional climate and
HVAC system.
Ionizers in various forms (guns, bars and blowers) are effective ways to flood
an area with ions and essentially “neutralize” electrostatic electricity.
Background on Electrostatics or Static Electricity
Electrostatic charges on a surface such as the wall of a balance enclosure are not
created by moving air. Gases do not cause the charge. Impurities within the air
impinging upon surfaces dictate the polarity and magnitude of the charge. The
process, triboelectrification, occurs when the friction of the dust particles contact
the surface and electrons move across the interface.
The ability of a material to become polarized is a property known as permittivity.
On highly insulative materials like acrylic, ions or charged molecules are strongly
bound to the surface by polarization forces. The higher the force, the higher is the
permittivity value of the material. It is suggested that the use of high permittivity
materials, such as plastic, be avoided.
Since static electricity is a surface phenomenon, materials can also be classified by
their surface resistivity measured in ohms per square. The table below lists the
surface resistivity of various classes of material.
Surface Resistively Table
Location and Air Current Requirements
The XPert Bulk Powder Enclosure has been designed to contain hazardous
powders by negating typical cross drafts and movements within the opening. Air
movement does not affect most modern balances with draft shields. However, as a
precautionary measure of safety and a higher level of quality management, it is
recommended that the enclosure be placed in such an area to avoid:
High traffic areas where walking might cause an air disturbance or be a
nuisance to balance readings.
Overhead or wall HVAC diffusers, fans, radiators or other lab equipment
producing air currents.
Next to doorways or windows that may be opened.
Do not position the unit so that it is difficult to operate the main
disconnect device.
Ne placez pas l'appareil de sorte qu'il est difficile de faire
fonctionner le dispositif principal de déconnexion.
Product Service 1-800-522-7658
Chapter 2: Prerequisites
6
Enclosure
Width
Sash
Height
Model
Description
Face
Velocity
(fpm)
Exhaust
Volume
(CFM)
Static
Pressure
Loss (in H2O)
No. of
FilterMates
Required
Approx.
Noise Level
(dbA) at 80
fpm
5'
12"
5' XPert
Bulk
Powder
Enclosure
60
80
100
290
385
480
.20"
.35"
.54"
2
2
3
57-59
63-66
59-63
6'
12"
6' XPert
Bulk
Powder
Enclosure
60
80
100
350
465
580
.27"
.48"
.75"
2
3
3
57-61
59-62
63-67
8'
12"
8' XPert
Bulk
Powder
Enclosure
60
80
100
465
620
775
.15"
.27"
.42"
3
3
3
59-62
63-67
70-75
Exhaust and Blower Requirements for Bulk Powder
Enclosures
The exhaust connection has been designed to accept a 2" x 10" (5.1cm x 25.4cm)
nominal exhaust collar. Labconco offers accessory transition adapters for the top
exhaust connection to either a 5" dia. hose or 6" dia. duct. When using the
accessory FilterMate Portable Exhausters, it requires the 5" Transition Adapter
3912400 which is sold with the FilterMate. Multiple FilterMate Portable
Exhausters require the airflow to be properly balanced. The 5', 6' and 8' enclosures
require two or three FilterMate Portable Exhausters dependent on face velocity and
size. See the following chart and refer to Chapter 3 for installation startup. See
Chapter 7 for ordering any of these accessories, FilterMate Portable Exhausters or
remote blowers.
Only one exhaust connection is required for the 5' and 6' enclosures when
connecting to house exhaust. Two exhaust connections are required for the 8'
enclosure when connecting to house exhaust. A 3981600 Exhaust Transition (6" x
6" x 8") may be used for the 8' enclosure connected to house exhaust. Data for the
exhaust volume and enclosure static pressure loss is listed for each enclosure
model at face velocities of 60, 80 and 100 fpm.
Proper blower selection can be determined from these exhaust requirements and
the total system static pressure loss. The enclosure must be connected to either a
dedicated blower, a house exhaust system or dedicated filtered exhausters, such as
FilterMate Portable Exhausters. Labconco offers accessory remote blowers and
FilterMate Portable Exhausters listed in Chapter 7.
Product Service 1-800-522-7658
Chapter 2: Prerequisites
7
Enclosure
Width
Model Description
Face
Velocity
(fpm)
Exhaust
Volume
(CFM)
XPert Station
Initial Static
Pressure Loss with
HEPA Filter (in
H2O)
XPert System
Max.
Equivalent
Resistance of
10" Duct (ft)
XPert
System
Max.
External
Static
Pressure
XPert
System
Noise
Pressure
db(A)
5'
5' XPert Bulk Powder
Filtered Balance System
or Station
60
80
100
290
385
480
.38"-.46"
.55"-.67"
.72"-.85"
450
230
120
.22"
.20"
.15"
52-56
58-63
63-67
6'
6' XPert Bulk Powder
Filtered Balance System
or Station
60
80
100
350
465
580
.46"-.56"
.67"-.81"
.87"-1.03"
300
150
70
.20"
.18"
.13"
55-57
61-63
67-69
Exhaust and Blower Requirements
Bulk Powder Filtered System
The XPert Bulk Powder Filtered Balance System uses an integral motorized
impeller to draw room air past the operator and through the enclosure. This
contaminated air is then pulled through the rear perforated baffle and pushed
through the HEPA filter. The HEPA-filtered exhaust air is then forced out the top
of the enclosure. An optional carbon filter may be installed on the downstream side
of the HEPA filter located under the exhaust diffuser screen to protect against
nuisance odors.
The HEPA-filtered exhaust air can be re-circulated into the laboratory or exhausted
outside with the addition of the Thimble Exhaust Connection and remote blower
listed in Chapter 7.
Bulk Powder Filtered Station
The XPert Bulk Powder Filtered Balance Station does not include the motorized
impeller and must be exhausted to the outside by a remote blower. The remote
blower may be activated from the blower switch on the enclosure. See Electrical
Requirements in Chapter 2 and Electrical Supply Connections in Chapter 3. Only
one 10" dia. exhaust connection is required for the 5' and 6' XPert Filtered Balance
Stations to exhaust to the outside.
Data for the exhaust volume, noise pressure and enclosure static pressure loss is
listed for each filtered enclosure model at face velocities of 60, 80, and 100 fpm.
Proper blower selection may be determined from these exhaust requirements and
the total system static pressure loss. For outside exhaust, the enclosure must be
connected to either a dedicated blower or a house exhaust system.
Labconco offers accessory remote blowers listed in Chapter 7. Contact Labconco
for blower sizing assistance.
If the enclosure is connected directly to a house exhaust system, an adjustable
damper (or valve) must be installed to control the airflow properly. This is equally
important when a house exhaust system is controlling filtered enclosures. See
Chapter 7 for accessory Adjustable Damper ordering information.
Product Service 1-800-522-7658
Chapter 2: Prerequisites
8
!
If the enclosure is connected directly to a house exhaust system,
an adjustable damper (or valve) must be installed to control the
airflow properly. This is equally important when a house exhaust
system is controlling multiple filtered enclosures. See Chapter 7
for accessory adjustable damper ordering information.
Electrical Requirements
Standard duplex electrical receptacles rated for 115V, 12A or 230V, 6A should be
nearby for connecting the XPert Bulk Powder Enclosure. Other equipment, such as
a balance, can be connected to the four-plex electrical box located underneath the
stainless steel work surface. The four-plex electrical box has four outlets rated at
115V, 12 A or 230V, 6 A. The XPert Filtered System/Station or accessory
FilterMate Portable Exhausters can also be powered through the four-plex
electrical box for your convenience. The enclosures include iris pass-through to
allow electrical cords through the back of the enclosure without leaving a large
hole for contaminants to escape.
XPert Station Only
The remote blower for the XPert Filtered Balance Station may be connected to the
blower switch on the enclosure. The blower switch is connected to a relay with
wires that are terminated in the junction box behind the front panel. We
recommend a maximum amperage of 9 amps, 115V or 4.5 amps, 230V for this
circuit to the remote blower. Please refer to the wiring diagram on the unit.
Connect the blower wires inside the junction box to the remote blower per local
electrical codes.
Space Requirements
The dimensions for the different models are shown in Appendix B: Dimensions.
Leave 6-12" around the enclosure for proper airflow.
Product Service 1-800-522-7658
9
!
Chapter 3
Getting Started
Now that the site for your XPert Bulk Powder Enclosure is properly prepared, you
are ready to unpack, inspect, install, and validate your system. Read this chapter to
learn how to:
Unpack and move the enclosure.
Set up the enclosure with the support lift stand and work surface.
Connect to an exhaust system (if necessary).
Connect the electrical supply.
Set the face velocity.
Seal the enclosure to the work surface.
Arrange validation for the enclosure.
Depending upon which model you are installing, you may need common plumbing
and electrical installation tools in addition to wrenches, ratchets, sockets, a nut
driver set, a flat-blade screwdriver, a Phillips screwdriver, and a carpenter level to
complete the instructions in the chapter.
The upper portion of the enclosure models with attached work
surfaces weigh between 100 to 550 lbs. each (45 to 248 kg). The
lift stands weigh between 380 to 500 lbs. each (171 to 225 kg).
The shipping container allows for lifting with a mechanical lift
truck or floor jack. If you must lift manually, follow safe-lifting
guidelines. Do not lift by the front or side air foils.
Product Service 1-800-522-7658
Chapter 3: Getting Started
10
The United
States
Interstate
Commerce
Commission
rules require
that claims be
filed with the
delivery
carrier within
fifteen (15)
days of
delivery.
!
!
Unpacking the Enclosure
Carefully remove the crating and shrink-wrap on the enclosure and inspect it for
damage that may have occurred in transit. Your XPert Powder Enclosure, System,
or Station is shipped as three separate parts: the lift stand, the transfer cart and the
upper enclosure. If damaged, notify the delivery carrier immediately and retain the
entire shipment intact for inspection by the carrier.
DO NOT RETURN GOODS WITHOUT THE PRIOR
AUTHORIZATION OF LABCONCO. UNAUTHORIZED
RETURNS WILL NOT BE ACCEPTED.
IF ENCLOSURE WAS DAMAGED IN TRANSIT, YOU MUST
FILE A CLAIM DIRECTLY WITH THE FREIGHT CARRIER.
LABCONCO CORPORATION AND ITS DEALERS ARE NOT
RESPONSIBLE FOR SHIPPING DAMAGES.
Do not discard the packing material until you have checked all of the components
and tested the unit.
We recommend that you do not remove the enclosure from its shipping container
until it is ready to be placed into its final location. Move the unit by placing a flat,
low dolly under the shipping skid, or by using a floor jack.
Do not move the enclosure by tilting it onto a hand truck.
Installing the Enclosure and Work Surface on the
Lift Stand
Use caution when lifting or moving the upper enclosure or lift
stand. A hydraulic lift, electric lift or forklift is highly
recommended.
See Figure 3-1 for installation.
1. The lift stand has leveling feet to adjust the height. Be sure the lift stand
height will allow the transfer caddy to latch properly. The lower face of the
transfer cart’s square handle must be placed level with the lower side of the
2" sq. frame on the lift stand. This adjustment allows the transfer cart to
engage properly. (see Figure 3-1)
2. The stainless steel work surface and upper portion of the enclosure are
shipped as one unit and connected by fasteners. Slide both items as one unit
onto the lift stand. It is easy to do this by elevating both items with a
hydraulic lift table or forklift.
Product Service 1-800-522-7658
Chapter 3: Getting Started
11
3. Use the bolts and screws detailed below to secure the stainless steel
work surface to the lift stand from underneath; these bolts and screws
are provided and shipped with the XPert Bulk Powder. The work
surface has concealed fasteners for the bolts and screws located on the
underneath side. The long bolts are used to pass through the 2" sq. tubing
and the shorter fasteners are only used in the middle near the hole in the
work surface.
Fastening Hardware for Step 3:
1. 1880740, Quantity 8, Hex Bolt ¼-20 x 2.5
2. 1880708, Quantity 3, Hex Head Screw ¼-20 x 0.5
Product Service 1-800-522-7658
Chapter 3: Getting Started
12
Figure 3-2
XPert Bulk Powder with 6" Transition Adapter for Exhausting Outside
3912401, 6" Transition Adapter
!
Connecting to the Exhaust System (Optional on
XPert Filtered Balance System)
ATTENTION: The weight of the exhaust ductwork system
must be supported independently of the enclosure or damage
may occur.
The exhaust system should be installed by a qualified HVAC
contractor.
Product Service 1-800-522-7658
Chapter 3: Getting Started
13
Figure 3-3
XPert Bulk Enclosure connected to two FilterMate Portable Exhausters
3912400, 5" Transition Adapters
XPert Enclosure
The exhaust connection on the enclosure has been designed to accept a 2" x 10"
(5.1cm x 25.4cm) nominal transition adapter. See Chapter 7 for ordering
accessory transition adapters. Labconco manufactures transition adapters for top
exhaust. Labconco recommends that the 6" dia. Transition Adapter(3912401) be
used for house exhaust on all 5', 6' and 8' XPert Bulk Powder Enclosures.
Labconco recommends balancing the airflow when using multiple FilterMate
Portable Exhausters. For the 8' XPert Bulk Enclosures, Labconco recommends
using the 6x6x8 exhaust transition tee for exhausting to the outside. Review
Chapter 2 for exhaust prerequisites and review Chapter 7 for ordering blower
exhaust equipment. For your convenience several exhaust options are shown in
Figures 3-2 and 3-3. Consult Labconco Customer Service should you require help
sizing your blower for the exhaust volume and system static pressure loss.
Product Service 1-800-522-7658
Chapter 3: Getting Started
14
Figure 3-4
XPert Bulk Powder Filtered Station with Built-In HEPA Filter and
10" dia. Exhaust (Remote Blower Required)
!
To ensure compatibility, the selected exhaust duct material
should match the enclosures, procedures and chemical
applications.
XPert Filtered Balance Station
The exhaust connection on the XPert Filtered Balance Station has been designed to
accept 10" diameter ductwork for 5' and 6' models as shown in Figure 3-4. Review
Chapter 2 for exhaust prerequisites and review Chapter 7 for ordering blower,
damper, and ductwork exhaust equipment.
Product Service 1-800-522-7658
Chapter 3: Getting Started
15
Figure 3-5
XPert Bulk Powder Filtered System exhausted to room
(Includes built-in motorized impeller and HEPA filter)
XPert Filtered Balance System
The XPert Bulk Powder Filtered System normally exhausts to the room as shown
in Figure 3-5. See Chapter 7 for ordering an optional Canopy Connection for the
XPert Filtered Balance System. The Canopy Connection aids in connecting to a
remote blower or house exhaust for the removal of chemicals or applications
where a higher degree of powder and particulate removal is required.
Product Service 1-800-522-7658
Chapter 3: Getting Started
16
!
!
Connecting the Electrical Supply
A four-plex electrical box with four outlets is located under the stainless work
surface. It is rated at 115V, 12 amps or 230V, 6 amps. The four-plex electrical box
is a convenience for connecting the upper XPert Filtered Balance System or
Station, the main electrical hydraulic lift, accessory FilterMate Portable
Exhausters, airflow monitor, balance and other accessories. Simply connect the
electrical box power inlet to a standard duplex receptacle located nearby. Please
review Chapter 2 for electrical prerequisites. See Figure 3-1 for location.
All wiring for the building requires a licensed electrician and
should conform to all local codes.
Do not use any detachable power cord that is not adequately
rated for the unit.
Ne pas utliser un fil électrique amovible qui n’est pas du tension
nominale de l’appareil.
Setting the Face Velocity
The face velocity should be adjusted from 60 to 100 fpm for all weighing
operations. Consult your safety officer for airflow recommendations for your
applications. Refer to the manual for your particular model. Depending on your
specific model, face velocities can be set in numerous ways such as through the
remote blower, accessory FilterMate Portable Exhausters for the XPert Bulk
Powder Enclosure or through the built-in motorized impeller for the XPert Bulk
Powder System.
Sealing the Upper Enclosure to the Work Surface
When the upper enclosure has been set in place, ducted (if necessary) and wired, it
must be sealed at the work surface to prevent spilled materials from collecting
under the walls. A clear bead of silicone sealant is recommended to seal the
enclosure to the work surface. The sealant also provides support.
Validating the Bulk Powder Enclosure
The XPert Bulk Powder Enclosure has been tested at the factory per ASHRAE
110-1995. All enclosures achieve an “as manufactured rating” of less than 0.05
part per million (ppm) at 4 liters per minute (lmp); AM <0.05 (consult Labconco
for individual ratings). For additional validation, Labconco had independent testing
performed to validate the enclosures using sodium naproxen powder for
containment. For copies of these independent validation reports, contact Labconco.
Face velocity profiles and smoke testing should be performed
frequently per your organization’s quality system to ensure safe
performance.
Product Service 1-800-522-7658
17
Chapter 4:
High Performance Features and
Safety Precautions
The patented* XPert Bulk Powder Enclosure features the containment- enhancing
features of the XPert Balance Enclosure along with the ergonomic features of the
automatic hydraulic lift and transfer cart. The XPert Bulk Powder Enclosure
provides a revolutionary way to seal the source container to the stainless work
surface. The XPert Bulk Powder Enclosure is unique, providing unmatched
containment, safety and ergonomics all in one complete system.
High Performance Features
1. Barrier Containment Air Foils
The containment-enhancing and aerodynamic design of the upper sash foil,
side air foils and lower Clean Sweep air foil all prevent escape of powder
concentrations along the perimeter of the sash opening.
2. Rear Perforated Baffle
The rear perforated baffle promotes horizontal laminar air streams through
three zones that increasingly provide more airflow at the lower work
surface. This smooth airflow minimizes the forward air roll preventing
contaminated powders from moving toward the sash opening. The
concentrated powders are primarily removed on the first pass through the
chamber. The rear perforated baffle also pivots down for ease in cleaning.
3. Upper Dilution Air Supply
The upper dilution air supply constantly bathes the sash interior and
reduces stagnant air pockets in the upper interior of the enclosure thereby
reducing concentrated powders.
*U.S. Patent No. 6,461,233
Product Service 1-800-522-7658
Chapter 4: Performance Features and Safety Precautions
18
4. Transfer Cart with Transfer Plate
The transfer cart engages automatically to the lift stand and the transfer
plate lifts off the cart with the source container. The transfer cart does not
interfere with the weighing process because it is stored under the stand and
latched in place. The transfer cart and transfer plate keeps the container in
place and locates it properly.
5. Automated Lift
The automated lift securely lifts the transfer plate and source container to
the correct height. A photoelectric eye automatically stops the source
container below the work surface at the correct height where it is easy to
see and access the powder (12" travel and 350 pounds capacity).
6. Retaining Rings (Required Accessories)
Retaining rings are used to secure the inner source container bags to the
work surface. The retaining rings are available in various diameters up to
19.6" dia. A lower retaining ring may be used to secure the safety sleeve on
the source container when the inner source container bags are undersized.
7. Safety Sleeve
The safety sleeve is a disposable (or can be cleaned) polyethylene bag,
open on both ends, that secures the outer diameter of the source container
to the work surface. It provides an additional level of safety from spills
and/or residual powders inside the source container. The safety sleeve is
reusable and easily cleaned. It is attached to the source container and lower
retaining ring creating a seal between the work surface. Square or round
containers are easily fitted with the safety sleeve. See Chapter 5 for
illustrations.
8. Retaining Bands
The elastic retaining bands secure the safety sleeve and inner source bags
to the work surface. The retaining band also secures the safety sleeve to the
outer perimeter of the drum. These retaining bands are reusable and easily
cleaned. See Chapter 5 for illustrations.
9. Stainless Steel Work Surface with Trough
The easy-to-clean stainless steel work surface incorporates a front spill
trough to prevent escape of contaminants.
10. Increased Depth and Height
The XPert Bulk Powder Enclosure has a 30" interior depth and 32" interior
height for large equipment.
Product Service 1-800-522-7658
Chapter 4: Performance Features and Safety Precautions
19
!
11. HEPA Filtration
XPert Bulk Powder Systems include HEPA filtration with a built-in
motorized impeller. XPert Bulk Powder Stations have HEPA filtration and
require an external blower. XPert Bulk Powder Enclosures may be
connected to multiple FilterMate Portable Exhausters to provide HEPA
filtration. All HEPA filters include a true Bag–In/Bag–Out filter change
system.
12. Waste Chute
The waste chute provides convenient trash and glove disposal without
removing hands from the enclosure. Hazardous waste bags need to be a
minimum of 8-1/2" wide x 11" long and may be obtained from many
different sources.
13. Four-Plex Electrical Box (J-Box)
The four-plex electrical box (J-Box) with four electrical outlets allows the
user to conveniently plug-in electrical cords from one location underneath
the work surface. See Figure 3-1.
Safety Precautions
Although the enclosure has been engineered to maintain optimum
operator safety, caution should always be used while working. Prior to
using the enclosure, check to make sure that the exhaust blower and
air monitor is operating correctly and that air is entering the enclosure
at its specified face velocity. The airflow monitor alerts the user if
there is a problem with airflow.
Use good work techniques at all times. Clean up spills immediately.
(Clean enclosure interior according to protocol).
Do not overload the work surface with equipment or work material. A
safe operation of the enclosure is based upon having proper airflow
through the structure. Do not place large, bulky objects directly on the
work surface. Instead, elevate the object 1/4" - 3/4" to allow a flow of
air under the object and into the rear baffle exhaust slots. Ensure the
equipment is level and secured in place.
Blocking large portions of the rear baffle will change the airflow
pattern in the enclosure causing turbulence and poor containment. (Do
not store containers or supplies against the rear baffle, as this will
affect airflow.)
Always work with your hands as far back in the enclosure as possible.
It is best to keep all powders, chemicals and equipment behind the
lower air foil of the enclosure.
Do not work with chemicals in this enclosure without the exhaust
system running.
Product Service 1-800-522-7658
Chapter 4: Performance Features and Safety Precautions
20
Perchloric acid use in this enclosure is prohibited.
High-level radioisotope materials are prohibited in this enclosure.
Avoid cross drafts and limit traffic in front of the enclosure. Air
disturbances around the enclosure may draw contaminants out of the
work area.
A qualified technician should certify the XPert Bulk Powder
Enclosure, System or Station before its initial use. The enclosure
should be validated whenever it is relocated or serviced and at least
annually thereafter.
The use of safety goggles, protective clothing, sleeve covers, double
gloves and any other personal protective equipment recommended by
your safety officer should be used.
The sash should remain in the down position while performing
procedures in the enclosure.
Proper operation of the enclosure depends largely upon the operator’s
work habits. Consult the independent validation report.
Product Service 1-800-522-7658
21
Chapter 5:
Using Your Enclosure
Please see Figures 5-1 through 5-9 for using your XPert Bulk Powder Enclosure
effectively.
Planning
Thoroughly understand procedures and the equipment required before
beginning work.
Arrange for minimal disruptions, such as room traffic or entry into the
room while the enclosure is in use.
Start-up
Turn on exhaust system and light if so equipped.
Only raise the sash for loading the enclosure and then return sash to the
working position.
Allow the enclosure to operate for 1 minute prior to starting procedures.
Wear a long sleeved lab coat, sleeve covers and double gloves. Use
protective eyewear. Wear a protective mask if appropriate. Consult your
Safety Officer for additional personal protective equipment
recommendations.
Product Service 1-800-522-7658
Chapter 5: Using Your Enclosure
22
Figure 5-6 Figure 5-7
¼ turn fasteners
Source Container Lid
Figure 5-1
Retaining Band
Safety Sleeve
Stop
Figure 5-2
Electric Lift Switch
Cart Latch
Figure 5-3 Figure 5-4 Figure 5-5
Lower Retaining Ring
Upper Retaining
Ring
Loading Materials and Equipment
For hazardous powders, prepare the source container with the safety sleeve
and retaining band as shown in Figure 5-1 and 5-2.
Position all sizes against the stop.
Push cart into lift until it is latched. (Figure 5-2)
Raise and secure the top of the safety sleeve on the source container to the
work surface with a retaining band as shown in Figure 5-3, 5-4 and 5-5.
Select a retaining ring (up to 19.62" dia.), which is slightly larger than the
diameter of your container. Fasten the retaining ring to the work surface with
the 1/4 turn fasteners. Secure it with a retaining band as shown in Figure 5-6
and 5-7. If source lid is too large, remove before installing retaining ring.
Product Service 1-800-522-7658
Chapter 5: Using Your Enclosure
23
Figures 5-8
Inner Bag
Retaining
Band
Only load materials required for the procedure. Do not overload the
enclosure with obstructions that might disrupt airflow.
Large objects should not be placed close together and should be elevated at
least ¼" above the work surface to permit airflow to sweep under the
equipment.
Secure both inner bags of the source container to the retaining ring with
retaining bands as shown in Figure 5-8.
After loading and attaching the bags, wait 15 seconds to purge airborne
contaminants from the work area. Do not remove your hands from the
enclosure.
For small containers, install the access opening cover in place of the
retaining ring.
Work Techniques
Keep all materials behind the lower air foil, and perform all contaminated
operations as far to the rear of the work area as possible.
Segregate all clean and contaminated materials in the work area.
Avoid using techniques or procedures that disrupt the airflow pattern in the
enclosure.
Work Procedure
Carefully transfer powder from the source container with scoop properly
sized for the receiving container.
When the desired amount is reached, close the receiving containers and
place to the side. Repeat process for each. The user may either wipe
container and lid after each transfer or when all transfers are complete.
Product Service 1-800-522-7658
Chapter 5: Using Your Enclosure
24
Figures 5-9
Thumb
Screws
Unloading Materials and Clean Up
Objects in contact with contaminated material must be surface
decontaminated with an appropriate solvent before removal from the
enclosure.
The perforated baffle may be tilted down to clean behind it as shown in
Figure 5-9.
All open trays, weigh vessels or containers should be covered and wiped
down before being removed from the enclosure.
Wipe down work surface, retaining rings and bands.
Upon completion of work, the enclosure should be allowed to operate for
two minutes undisturbed, to purge airborne contaminants from the work
area.
With the pad soaked in a decontamination solution, a duster may be used to
access hard to reach places.
Shutdown
Return the perforated baffle to the up position and fasten with two
thumbscrews securely.
Turn off the exhaust system and light if
provided.
Product Service 1-800-522-7658
25
Chapter 6:
Maintaining Your Enclosure
Now that you have an understanding of how to work in the enclosure, we will
review the suggested routine maintenance schedule.
Only trained and experienced certification technicians should
perform some of the service operations after the enclosure has
been properly decontaminated.
DO NOT attempt to perform these operations if you are not
properly trained.
Routine Maintenance Schedule
Weekly
Clean the enclosure interior with a decontamination solution appropriate
for the application.
Operate the exhaust system noting the airflow velocity. Airflow alarm is
used for constant monitoring.
Monthly (or more often as required)
Verify the face velocity through the sash opening of the enclosure. (Use
calibrated thermal anemometer or other approved apparatus.)
Airflow alarm is provided for constant monitoring.
Using a cloth and glass cleaner, clean the exterior surfaces to remove any
accumulated dust and increase visibility.
Annually
Replace the fluorescent lamps as required.
Have the enclosure validated by a qualified certification technician.
Verify airflows and monitor calibration.
Check HEPA filter for loading.
Scan filters for leaks.
If exhausted remotely, check for proper damper operation and balancing.
Product Service 1-800-522-7658
Chapter 6: Maintaining Your Enclosure
26
Low Air Alarm
Set Point
(user defined)
Enclosure
Operating
Inflow Speed
Low Calibration
Set Point
(user defined)
High Calibration
Set Point
(user defined)
40 – 50 fpm
60 fpm
40 – 60 fpm
100 – 120 fpm
60 – 70 fpm
80 fpm
50 – 90 fpm
100 – 150 fpm
80 - 90 fpm
100 fpm
50 – 110 fpm
100 – 170 fpm
Programming the Guardian 1000 Digital Alarm
Set the desired face velocity of the enclosure with the sash in the down position
using an average face velocity of readings from a thermal anemometer.
a. 2 ft enclosure – 2 readings
b. 3 ft enclosure – 3 readings
c. 4 ft enclosure – 4 readings
Configure Alarm
To successfully calibrate the airflow monitor, it will be necessary to change the
face velocity by adjusting the airflow exhaust volume. The exhaust volume can be
adjusted using the speed control located behind the front panel on the XPert
Filtered System or on the back of the FilterMate. For the XPert Filtered Station,
the exhaust volume is adjusted through a damper in the building exhaust system.
The following inflow face velocity speeds are recommended to successfully
calibrate. To begin, determine what the low airflow, low warning airflow, normal
airflow, and high airflow shall be.
NOTE: ENTER button stores information
+/- Buttons allow for scrolling.
1. Push the ENTER button on the face of the alarm until the Set-Up Menu is
displayed.
2. Scroll to SET UP and hit ENTER.
3. The PASSWORD MENU displays (The Password is 0000). Press the
ENTER button repeatedly until the CAL CONFIG MENU is displayed.
4. In the CAL CONFIG MENU set for the following:
Product Service 1-800-522-7658
Chapter 6: Maintaining Your Enclosure
27
CALIBRATION CONFIG MENU
SETTINGS
DISPLAY UNITS
OFF
LOW AIR ALARM
SEE CHART ABOVE – LOW AIR ALARM
LOW AIR CUTOFF
OFF
LOW AIR CUTOFF
SEE CHART ABOVE – LOW AIR ALARM
WARNING AIR ALARM
SEE CHART ABOVE – LOW CALIBRATION SET
POINT
WARNING AIR RESET
3 FPM
HIGH AIR ALARM
OFF
HIGH AIR ALARM
SEE CHART ABOVE – HIGH CALIBRATION
LOWER AIR SAMPLE FLUCTUATIONS
3%
HIGHER AIR SAMPLE FLUCTUATIONS
3%
LOWER/HIGHER AIR SAMPLE
DIFFERENCE
10 FPM
WARN TO ALARM AIR TIME
10 SECONDS
ALARM TO WARN AIR TIME
3 SECOND
SHOW AIR FLOW
ON
SHOW TIME LINE OFF = DISPLAYS
BAR GRAPH
OFF
AUDIBLE ALARM
ENABLED
SENSOR DIFFERENCE
2%
5. To complete the CAL CONFIG, be sure to enter “DONE”. You are
returned to the Main Menu.
Calibrate Alarm
1. Scroll to CALIBRATE and hit ENTER.
2. The PASSWORD MENU displays (The Password is 0000). Press the
ENTER button repeatedly until the next menu is displayed.
3. Adjust the speed of the fan until the low airflow velocity is reached. Use
your thermal anemometer readings to determine the low air velocity.
4. Enter the value of your low airflow velocity using your +/- scroll keys. Be
sure the front panel is installed, if so equipped. Step out of the way, wait
approximately 30 seconds for air currents to settle and hit ENTER. The
airflow alarm will sample the airflow.
5. Adjust the speed of the fan until the high airflow velocity is reached using
the readings from the thermal anemometer. Then re-install the front panel,
if so equipped.
6. Enter the value of your high airflow velocities. Step out of the way, wait
approximately 30 seconds for air currents to settle and hit ENTER. The
airflow alarm will sample the airflow.
7. The set up menu is displayed. Select DONE and hit ENTER.
8. The main menu will be displayed. Select RUN and hit ENTER.
You have successfully configured and calibrated your Guardian 1000 Digital
Airflow Monitor.
Product Service 1-800-522-7658
28
Catalog #
Description
3981100
Pkg. of 100 Safety Sleeves
3981101
Pkg. of 500 Safety Sleeves
Catalog #
Description
3981200
Pkg. of 5 Retaining Bands
Chapter 7:
Accessorizing Your Enclosure
There are several ways to accessorize the XPert Bulk Powder Enclosure for your
individual requirements. These accessories include the addition of safety sleeves,
retaining bands, retaining rings, fluorescent light kits, exhaust transition adapters,
remote blowers, exhaust dampers, FilterMate Portable Exhausters, filters, canopy
connections, additional transport carts, shelf kits and ductwork hoses.
1. Safety Sleeves
Polyethylene safety sleeve is used to provide an extra barrier between the
source container and work surface (36" dia. x 18" long x .0015" thick). One
size fits all source containers.
2. Retaining Bands
Retaining bands are used to secure the safety sleeves and inner source
container bags to the retaining rings on the work surface. They fit all sizes and
can be discarded or cleaned and reused.
Product Service 1-800-522-7658
Chapter 7: Accessorizing Your Enclosure
29
Catalog #
Description
3981300
Retaining Ring 19.62" ID
3981301
Retaining Ring 17.50" ID
3981302
Retaining Ring 14.50" ID
3981303
Retaining Ring 11.50" ID
3981304
Access Opening Cover (Provides a solid work surface)
Catalog #
Description
3909200
18" W x 10.12" D x 3" H Light Kit, 115V 60Hz
3909201
18" W x 10.12" D x 3" H Light Kit, 230V 50Hz
Catalog #
Description
3912401
Upper Exhaust Transition, 6.03" ID, 6.09" OD Epoxy coated steel
3912400
Upper Exhaust Transition, 4.94" OD epoxy coated steel used to
connect FilterMates. Each FilterMate supplied with one.
3981600
Dual Exhaust Tee 6" x 6" x 8", for use on 8' models to convert
the two 6" exhaust outlets to one 8". Used in combination with
two 3912401 Upper Exhaust Transitions.
3. Retaining Rings
Retaining rings mount to the work surface to secure the inner source container
bags and/or safety sleeve. They are manufactured from type 304 stainless steel
and are easily cleaned. Ideally, the inner diameter of the retaining ring should
be slightly larger than the diameter of the source container to permit lid
removal in the enclosure and a minimum of 2" smaller than the source
container’s inner bag diameter.
4. Fluorescent Light Kits
A fluorescent task light rests on top of the enclosure; more than one may be
used. It is only for use on XPert Bulk Powder Enclosures. (XPert Bulk Powder
Filtered Systems and Stations already have a built-in fluorescent light).
5. Exhaust Transition Adapters
Exhaust transition adapters connect to the top of the XPert Bulk Powder
Enclosures without built-in HEPA filters. A dual exhaust connector is available
for connecting multiple exhaust connections (8" x 6" x 6" Tee) for the 8' units
since the 8' models use two exhaust outlets. See Chapter 3 for a view of these
exhaust transition adapters. Figure 3-2 and Figure 3-3.
Product Service 1-800-522-7658
Chapter 7: Accessorizing Your Enclosure
30
CFM @ Static Pressure-Inches of H2O
S.P.
0.0"
0.125"
0.25"
0.50"
0.75"
0.87"
CFM
595
560
515
420
300
167
Catalog #
Description for 6" inlet
Shipping Wt.
(lbs. /kg.)
Used with
4863500
Remote Blower, 115V, 60Hz, 4.4 amps
35/16
5' & 6' XPert
Bulk Powder
Enclosures at
60-80 fpm
4863501
Remote Blower, 115/230V, 50Hz,
5.6/2.8 amps
35/16
7053501
Explosion-Proof Remote Blower, 115V
60Hz, 4.4 amps
40/18
Catalog # Description for 10" inlet
Used with
7068200
Remote Blower, 115V, 60Hz, 4.4 amps
5', 6', & 8' XPert Bulk Powder
Enclosures
7068300
Explosion-Proof Remote Blower EP,
115V, 60Hz, 4.5 amps
CFM @ Static Pressure-Inches of H2O
S.P.
.25"
.38"
.50"
.62"
.75"
CFM @
RPM
540 @ 800
720 @ 950
410 @ 800
760 @
1050
350 @ 870
710 @ 1060
390 @ 970
620 @
1060
430 @
1060
6. Remote Blowers
The Remote Blower has a ¼ hp direct drive motor and corrosion-resistant
phenolic coated steel housing and wheel with blower inlet of 6.00" ID. Outlet
dimensions are 4.25" x 7.38" OD.
Dimensions of 4863500, 4863501 and 7053501 Blowers
Product Service 1-800-522-7658
Chapter 7: Accessorizing Your Enclosure
31
Catalog #
Description
3924000
6" Epoxy Coated Steel In-Line adjustable damper
4724200
6" PVC In-line adjustable damper
4741300
8" PVC In-line adjustable damper
5983400
10" PVC In-line adjustable damper
Dimension
Models 70682003 and 7068300
A
7.16"
B
7.00"
C
8.13"
D
6.81"
E
9.25"
Inlet
10.87 ID
Outlet
5.5" x 10.00" W
Wheel
9.19" x 4.25" W
Dimensions of 7068200 and 7068300 Blowers
7. Exhaust Dampers
Exhaust dampers allow adjustments to maintain proper airflow for roofmounted blowers or house exhaust systems and can be located anywhere in the
exhaust.
Product Service 1-800-522-7658
Chapter 7: Accessorizing Your Enclosure
32
Catalog #
Voltage
Filter
Exhaust Connection
Exhaust Airflow (cfm)
3970000
115 Volt/60 Hz
HEPA
None
280
3970001
115 Volt/60 Hz
Carbon
None
280
3970002
115 Volt/60 Hz
HEPA
Thimble to outside
280
3970003
115 Volt/60 Hz
HEPA/Carbon
None
220
3970004
115 Volt/60 Hz
Carbon/Carbon
None
220
3970020
230 Volt/50 Hz
HEPA
None
280
3970021
230 Volt/50 Hz
Carbon
None
280
3970022
230 Volt/50 Hz
HEPA
Thimble to outside
280
3970023
230 Volt/50 Hz
HEPA/Carbon
None
220
3970024
230 Volt/50 Hz
Carbon/Carbon
None
220
Filter Classification
Part #
Contains
Organic
3923400
12.0 lbs. activated carbon
Formaldehyde
3923401
14.0 lbs. impregnated carbon
Ammonia
3923402
16.0 lbs. impregnated carbon
8. FilterMate Portable Exhausters and Filters
For filtered exhaust, Labconco offers FilterMate Portable Exhausters capable
of exhausting up to 280 cfm of HEPA filtered air or up to 220 cfm of
combination HEPA/Carbon filtered air when connected to enclosure.
When using multiple FilterMates, airflow face velocity must be balanced.
HEPA Filter for FilterMate
Part #3707900 is 99.99% efficient on particles 0.3 micron.
Bag for FilterMate
Bag #3776002 helps contain hazardous particulate matter during filter
changing operations.
Carbon Filter for FilterMate
Provides granular activated carbon or impregnated carbon to adsorb or treat
chemical vapors.
9. HEPA and Trace Odor Control Filters for XPert Filtered Balance
Systems/Stations
HEPA filters remove 99.99% of 0.3-micron particles.
Trace odor control filters remove odors from organics,
formaldehyde or ammonia/amines.
Product Service 1-800-522-7658
Chapter 7: Accessorizing Your Enclosure
33
Catalog #
Description
3707903
Filter, HEPA 18 x 24 x 3.3 (Two required for 5' unit)
3776006
Bag for 18 x 24 x 3.3 (Two required for 5' unit))
3707901
Filter, HEPA 18 x 30 x 3.3 (Two required for 6' unit)
3776004
Bag for 18 x 30 x 3.3 HEPA (Two required for 6' unit))
3981400
Trace Odor Carbon, Organic 18 x 24 x 1 (Two required for 5' unit)
3981401
Trace Odor Carbon, Formaldehyde 18 x 24 x 1 (Two required for 5' unit)
3981402
Trace Odor Carbon, Ammonia 18 x 24 x 1 (Two required for 5' unit)
3937300
Trace Odor Carbon, Organic 18 x 30 x 1 (Two required for 6' unit)
3937301
Trace Odor Carbon, Formaldehyde 18 x 30 x 1 (Two required for 6' unit)
3937302
Trace Odor Carbon, Ammonia 18 x 30 x 1 (Two required for 6' unit)
Catalog #
Description
3924403
5' x 10" Canopy Connection
3924404
6' x 10" Canopy Connection
Catalog #
Description
3961300
Transport cart for source container
Catalog #
Description
3925000
Utility Shelf Kit includes three shelves for printer, weigh spatulas and
miscellaneous brushes and can be used to secure the source container lid.
3927700
Bottle Holder
3927800
Tissue Holder
10. Canopy Connections
Canopy Connection is sealed to the top of XPert Filtered Balance System so
exhaust can be routed outside the building. The Canopy is sealed with silicone
sealant to prevent leaks.
11. Additional Transport Cart
One transport cart comes standard with all XPert Bulk Powder Enclosures,
Systems or Stations. It may be beneficial to add a second one for source
container retrieval.
12. Shelf Kits
Various shelf kits are available to hold items inside the enclosure. The shelf
kits also aid in securing the source container lid against the sidewall of the
enclosure. All shelves hang from the rear baffle slots.
Product Service 1-800-522-7658
Chapter 7: Accessorizing Your Enclosure
34
Catalog #
Description
4868600
8 Feet of 5" ID gray flexible polypropylene hose (included with FilterMate).
General-purpose chemical resistant hose suitable in pharmaceutical
applications.
1921000
5" T-Bolt Hose Clamp (two included with FilterMate)
3927500
8 Feet of 5" ID clear smooth bore static dissipation hose with two hose
clamps. Suitable in clean rooms or pharmaceutical applications.
3927600
8 Feet of 6" ID black thermoplastic hose with two 6.09" ID cuffs. Includes
two 6" hose clamps. Suitable for connection to house exhaust in
pharmaceutical applications.
1921500
6" T-Bolt Hose Clamp
13. Hose Kits, Hoses, and Hose Clamps
Product Service 1-800-522-7658
35
PROBLEM
CAUSE
CORRECTIVE ACTION
Contamination outside
of enclosure
Improper user techniques for the
enclosure.
See “Using your Enclosure” Chapter 5 and
“Safety Precautions” Chapter 4 sections in the
manual.
Restriction of the baffle air slots or
blockage of the exhaust outlet.
Remove obstruction to ensure that all air slots
and the exhaust outlet are unobstructed.
External factors are disrupting the
enclosure airflow patterns or acting as
a source of contamination.
See “Location Requirements” Chapter 2,
“Certifying the Enclosure” Chapter 3, and “Safety
Precautions” Chapter 4 sections of this manual.
Enclosure has improper face velocity.
Have enclosure certified and check exhaust
system. Check HEPA filters for loading. Adjust
enclosure speed control. Enclosure should have
an average face velocity of 60-100 fpm for
weighing procedures.
Blower won’t operate
Unit not plugged into outlet.
Plug the enclosure into appropriate electrical
service.
Circuit breaker(s) or Ground Fault
Interrupter.
Reset circuit breaker.
Blower wiring is disconnected.
Inspect blower wiring.
Blower switch is defective.
Replace switch.
Motorized impeller or blower is
defective.
Replace motorized impeller or blower.
Low face velocity or
poor containment of
contaminants
Enclosure sash not closed.
Close sash to the lowest position.
HEPA filter clogged.
Replace HEPA filter or increase speed.
Carbon filter loaded with chemicals.
Replace carbon filter.
Blower and lights won’t
operate
Unit not plugged into outlet.
Plug enclosure into appropriate electrical
service.
Circuit breaker(s) tripped.
Reset or replace circuit breaker.
Chapter 8:
Troubleshooting
Refer to the following table if your XPert Bulk Powder Enclosure, System or
Station fails to operate properly. If the suggested corrective actions do not solve
your problem, contact Labconco for additional assistance.
Product Service 1-800-522-7658
Chapter 8: Troubleshooting
36
PROBLEM
CAUSE
CORRECTIVE ACTION
Lights do not work
Lamp not installed properly.
Inspect lamp installation.
Lamp wiring disconnected.
Inspect lamp wiring.
Defective lamp.
Replace lamp.
Light switch is defective.
Replace light switch.
Defective electronic ballast.
Replace ballast.
Airflow monitor
malfunction
No power.
No lights.
No display.
Power supply is not plugged into proper voltage; plug in power
supply. Verify that airflow monitor interface cables are
connected. Check fuses on FilterMate or accessory light.
No audible alarm.
Alarm has been temporarily silenced using “test/reset” or “enter”
buttons.
Wrong alarm set point.
Airflow monitor was not properly adjusted. Repeat calibration
steps outlined in the User’s Manual.
Constant audible alarm.
Check airflow and calibration of airflow monitor.
Continuous alarm.
Check the face velocity of the enclosure as the airflow of the
system may have changed. If face velocity is correct, calibrate
the airflow monitor as outlined in the User’s Manual.
Monitor alarms; air way to
airflow monitor sensor is
blocked by insects, dust or
debris.
Lightly clean the airway with clean air. Be careful not to touch
sensitive electrical components.
Audible disable will not stay
ON.
An alarm condition must be continuously present before the
audible alarm can be silenced. If flow conditions fluctuate near
the alarm set point, the airflow monitor will automatically reset it.
Action should be taken to bring the enclosure airflow into proper
operating parameters or adjust the alarm set point lower.
Lift won’t operate
or malfunctions
No power.
Lift motor is not connected to a proper outlet. Connect the plug
into the four-plex electrical box located under work surface.
Intermittent operation.
Allow lift system’s thermal override to cool for 10 minutes then
adjust height.
Photoelectric eye
malfunctions.
Either adjust photoelectric eye sensitivity or replace
photoelectrical eye if it malfunctions. See replacement parts.
Hydraulic lines pinched
Replace entire lift system. See replacement parts.
Product Service 1-800-522-7658
Chapter 8: Troubleshooting
37
Customer Name
Model Number
Date Installed
Serial Number
Unit Location
Date
Comments
Service Operating Record Log
Product Service 1-800-522-7658
38
Item
Qty.
Part Number
Description
1 1 3961300
Transfer Cart (entire cart)
2 1 3963900
Transfer Plate on Cart
3 1 3962800
Catch Plate on Transfer Cart
4 1 3963000
Pull Handle
5A 1 3964100
115V Hydraulic Lift System, 350 pounds, 12" travel
5B 1 3964101
230V Hydraulic Lift System, 350 pounds, 12" travel
5C 1 3975205
Wiring Harness, Lift
6
1
3995900/3995600
Photoelectric Eye Assembly
7A 1 3978200
Electric Switch
7B 1 3975204
Switch Wire Harness
7C 1 3977500
Cap, Switch
8A 1 1305800
115V, Inlet Cord to Central Location J-Box (not shown)
8B 1 1305900
230V, Inlet Cord to Central Location J-Box (not shown)
9A 1 1327207
Circuit Breaker, 15A (not shown)
9B 2 1327208
Circuit Breaker, 8A (not shown)
10 1 3964000
Latch, Lift (to latch transfer cart)
11A 1 3975202
Wiring Harness, 115V Main (not shown)
11B 1 3975203
Wiring Harness, 230V Main (not shown)
Appendix A:
Replacement Parts
The following illustrations indicate the replacement parts.
Product Service 1-800-522-7658
Appendix A: Replacement Parts
39
5 1 4 3 2
10
7
6
8, 9, 10 and 11 not shown
Figure A-1
Replacement Parts
Product Service 1-800-522-7658
40
Appendix B:
Dimensions
See the following dimensions for all XPert Bulk Powder models.
Figure B-1
XPert Bulk Powder Enclosure
Product Service 1-800-522-7658
41
XPert Bulk Powder Filtered System
Appendix B: Dimensions
Figure B-2
Product Service 1-800-522-7658
Appendix B: Dimensions
42
XPert Bulk Powder Filtered Station
Figure B-3
Product Service 1-800-522-7658
43
Appendix C:
Specifications
Environmental Conditions
Indoor use only.
Maximum altitude: 6562 feet (2000 meters).
Ambient temperature range: 41° to 104°F (5° to 40°C).
Maximum relative humidity: 80% for temperatures up to 88°F (31°C),
decreasing linearly to 50% relative humidity at 104°F (40°C).
Main supply voltage fluctuations not to exceed ±10% of the nominal
voltage.
Transient over-voltages according to Installation Categories II (Over-
voltage Categories per IEC 1010). Temporary voltage spikes on the AC
input line that may be as high as 1500V for 115V models and 2500V for
230V models are allowed.
Used in an environment of Pollution degrees 2 (i.e., where normally only
non-conductive atmospheres are present). Occasionally, however, a
temporary conductivity caused by condensation must be expected, in
accordance with IEC 664.
Product Service 1-800-522-7658
44
Product Service 1-800-522-7658
Loading...