Labconco 48700-00 Instruction Manual

C

HHAAPPTTEERR

C

1

1

I

NNTTRROODDUUCCTTIIOON

I

Congratulations on your purchase of a Protector®
FilterMate Mobile Station™. Labconco manufactures
two models of the FilterMate Mobile Station™, one for
115V, 60 Hz operation and the other one for 230V,
50/60 Hz operation.

The Labconco Protector® FilterMate Mobile Station™
is an accessory for the Labconco Protector®
Ventilation Stations. The FilterMate Mobile Station™
provides HEPA, carbon or HEPA/carbon filtration for
the Ventilation Stations. When the FilterMate Mobile
Station™ is connected to the Ventilation Station the
enclosure conforms to ANSI/AIHA Z 9.5 – 1992, ETL
and ETL-C, ASHRAE 110-95, and NFPA-45 (except
carbon filters). In addition the 230V, 50/60 Hz model
carries the CE mark. Filter Cells are sold separately

This manual covers both the 115V and 230V models.

N

The FilterMate Mobile Station™ provides the
necessary CFM to an enclosure such as Labconco’s
Ventilation Station, Model Numbers 4862001, 4863001
and 4864001. When the FilterMate Mobile Station™ is
connected to a 3' Ventilation Station, Model Number
4863001, and a carbon or carbon/HEPA filter
combination is used in the FilterMate Mobile Station™
the Opening Reduction Kit, part number 4869000 is
required. The 2' and 4' models do not require
modifications. The Ventilation Station protects

Product Service 1-800-522-7658

1

Chapter 1: Introduction

the operator from specified vapors and/or particulates
released during chemical or biological procedures
performed within the enclosure. For biological work
the FilterMate Mobile Station™ must be equipped with
a HEPA filter, and is NOT to be used with biological
hazardous materials. For volatile material the unit must
be equipped with a carbon filter. As the air moves
through the enclosure, vapors or particulates emitted
within the enclosure are drawn through a rear baffle,
where they are mixed with and diluted by room air.

This contaminated air is then drawn into the FilterMate
Mobile Station™ where HEPA filters remove
particulates and vapors are adsorbed in activated or
impregnated carbon cells. It is recommended that the
unit be allowed to operate at low speeds when
particulates that are volatile or have volatiles adsorbed
onto their surfaces to prevent material bleed off from
the particulates into the air. Purified air is drawn from
the filters, through the fan and returned to the room.
Unlike laboratory fume hoods, which exhaust to the
outside, the FilterMate Mobile Station™ does not
exhaust tempered air from the room.

Each carbon filter cell has a working carbon portion
(75%) and a back-up carbon portion (25%). The
reserve portion gives the user ample time to complete
work in process before changing the filters. This early
warning system is accomplished by measuring the
concentration of contaminants at a given level in the
carbon bed by the use of gas sampling tubes. Sampling
tubes are supplied with the acid, ammonia and
formaldehyde filters. Sampling tubes for specific
organic vapors can be obtained from your laboratory
supply dealer. Impregnated carbon filters chemically
treat contaminants, allowing purified air to be
exhausted into the room. These impregnated filter cells
are designed in the same manner as the organic vapor
filter cell, each having a working portion and a reserve
of impregnated carbon. The reserve allows time to
change the filters when the working portion of carbon
becomes exhausted. Gas sampling tubes also can be
used to determine filter saturation with the impregnated
carbon filters.

2

Product Service 1-800-522-7658

The HEPA filter can be installed before or after the
carbon filters depending on the application. For non­hazardous biological applications the system is used
with HEPA filters only or installed in combination with
the carbon filter. Under normal operation, the HEPA
filters are installed before the carbon filters. For clean
room operation, the HEPA filters are installed after
carbon filters.

The FilterMate Mobile Station™ when connected to the
Protector® Ventilation Station allows the enclosure to
be used for weighing light powders. The FilterMate’s
built-in speed control is capable of reducing the face
velocity of the enclosure to 60 FPM, so that balances
are not disturbed. An ON/OFF foot switch is provided
to conveniently pause the air intake to reduce air
currents when the final weight is taken. See page 33.

Figure 1 shows the FilterMate Mobile Station™
connected to a 3' Ventilation Station with the provided
clamps and connecting duct. Cabinet, work surface,
and Protector Ventilation Station are not included.

Chapter 1: Introduction

Product Service 1-800-522-7658

Figure 1

3

Chapter 1: Introduction

About This Manual

This manual is designed to help you learn how to
install, use, and maintain your Protector FilterMate.
Instructions for performing routine maintenance and
making minor modifications to your Protector
FilterMate are also included.

Chapter 1: Introduction provides a brief overview of
the Protector FilterMate, explains the organization of
the manual, and defines the typographical conventions
used in the manual.

Chapter 2: Prerequisites explains what you need to do
to prepare your site before you install your Protector
FilterMate.

Chapter 3: Getting Started contains the information
you need to properly unpack, inspect, install, and test
your Protector FilterMate.

Chapter 4: Using Your Protector FilterMate discusses
the basic operation of your Protector FilterMate.

Chapter 5: Maintaining Your Protector FilterMate

explains how to perform routine maintenance on your
Protector FilterMate.

Chapter 6: Modifying Your Protector FilterMate

Chapter 7: Troubleshooting contains a table of

problems you may encounter while using your
Protector FilterMate, including the probable causes of
the problems, and suggested corrective actions.

Appendix A: Protector FilterMate Components and
Replacement Parts contains labeled diagrams of all of

the replacement parts and components for the Protector
FilterMate.

Appendix B: Protector FilterMate Specifications

contain electrical specifications, environmental
conditions, dimensions and wiring diagram.

Appendix C: Protector FilterMate Resources.

4

Product Service 1-800-522-7658

Typographical Conventions

Recognizing the following typographical conventions
will help you understand and use this manual:

• Book, chapter, and section titles are shown in italic

type (e.g., Chapter 3: Getting Started).

• Steps required to perform a task are presented in a

numbered format.

• Comments located in the margins provide

suggestions, reminders, and references.

• Critical information is presented in boldface type in

paragraphs that are preceded by the exclamation
icon. Failure to comply with the information

following an exclamation icon may result in
injury to the user or permanent damage to your
Protector FilterMate.

• Important information is presented in capitalized

type in paragraphs that are preceded by the pointer
icon. It is imperative that the information

contained in these paragraphs be thoroughly
read and understood by the user.

Chapter 1: Introduction

!

☞

Product Service 1-800-522-7658

5

Chapter 1: Introduction

6

Product Service 1-800-522-7658

C

HHAAPPTTEERR

C

2

2

P

RREERREEQQUUIISSIITTEES

P

Before you install your Protector FilterMate and
Ventilation Station, you need to prepare your site for
installation. Carefully examine the location where you
intend to install your Protector FilterMate and
Ventilation Station. You must be certain that the area is
reasonably level and of solid construction. An
electrical source must be located near the installation
site.

Carefully read this chapter to learn:

• removal from carton.

• the electrical supply requirements.

Refer to Appendix B: Protector FilterMate
Specifications for complete FilterMate electrical,

dimensions, environmental conditions, specifications
and requirements.

S

Electrical Requirements

The 115V Protector FilterMate requires 4 amps while
the 230V models require 2 amps. 230V model is
shipped without a plug. The customer must install the
appropriate plug used in their installation.

CAUTION: This equipment must be

!

Product Service 1-800-522-7658

grounded (earthed).

7

Chapter 2: Prerequisites

Ground Fault Interrupter

WHEN CONNECTING THE

☞

PROTECTOR FILTERMATE TO A
GROUND FAULT INTERRUPTER
CIRCUIT (GFIC), ENSURE THAT
THE CIRCUIT IS RATED FOR 15­AMP LOAD AND IS FUNCTIONING
CORRECTLY. CONNECTION OF
THE FILTERING SYSTEM TO A
LOWER CAPACITY OR DEFECTIVE
GFIC MAY RESULT IN EXCESSIVE
ACTIVATION OF THE GFIC,
CUTTING POWER TO THE
FILTERMATE WHILE IT IS
OPERATING.

Location and Preparation

When the Protector FilterMate is connected to a
Ventilation Station, the station should be located away
from drafts, traffic patterns, doors, fans, ventilation
registers, fume hoods, and any other air handling device
that could disrupt its airflow patterns. All windows in
the room adjacent to the Ventilation Station should be
closed.

Air Exchanges – Accumulation of vapor contaminants
from the exhaust of the Protector FilterMate can only
occur when the Rate of Generation exceeds the Rate of
Room Exhaust. For a saturated filter the following
mathematical equation can be used:

Inlet Vapor Concentration (PPM) x Protector
FilterMate Airflow in CFM < TWA (PPM) x Room
Exhaust (CFM)

By equating both sides of the equation, the unknown
will be the maximum allowed inlet concentration, not to
exceed the TWA (Time Weighted Average) for the
chemical.

8

Product Service 1-800-522-7658

Your Next Step

After you have determined that the location for your
Protector FilterMate and Ventilation Station
accommodates the installation and operational
requirements, you are ready to unpack and install your
Protector FilterMate and Ventilation Station. Proceed
to Chapter 3: Getting Started.

Chapter 2: Prerequisites

Product Service 1-800-522-7658

9

Chapter 2: Prerequisites

10

Product Service 1-800-522-7658

C

HHAAPPTTEERR

C

3

3

G

EETTTTIINNGG

G

Now that the site for your Protector FilterMate and
Ventilation Station is properly prepared, you are ready
to unpack, inspect, install, and test your Protector
FilterMate. Read this chapter to learn how to:

• unpack and move your Protector FilterMate

and Ventilation Station. Refer to
Ventilation Station Manual for instructions.

• set up your Protector FilterMate and

Ventilation Station.

• install filter housing latches.

• connect duct and transition piece.

• install filters.

• connect the electrical supply source to your

Protector FilterMate.

• set the face velocity.

Tools required are; flat bladed and Phillips screwdriver,
drill and 1/8" drill bit. A small flat bladed screwdriver
is required to adjust speed control. An anemometer is
required to adjust the face velocity for the Ventilation
Station.

S

S

TTAARRTTEED

D

Product Service 1-800-522-7658

11

Chapter 3: Getting Started

Unpacking Your Protector FilterMate

The United States Interstate
Commerce Commission rules
require that claims be filed with
the delivery carrier within fifteen
(15) days of delivery.

Carefully unpack your Protector FilterMate and inspect
it for damage that may have occurred in transit. Refer
to the Ventilation Station for unpacking instructions. If
your Protector FilterMate is damaged, notify the
delivery carrier immediately and retain the entire
shipment intact for inspection by the carrier.

DO NOT RETURN GOODS

☞

☞

WITHOUT THE PRIOR
AUTHORIZATION OF LABCONCO.
UNAUTHORIZED RETURNS WILL
NOT BE ACCEPTED.

IF YOUR PROTECTOR
FILTERMATE WAS DAMAGED IN
TRANSIT, YOU MUST FILE A
CLAIM DIRECTLY WITH THE
FREIGHT CARRIER. LABCONCO
CORPORATION AND ITS DEALERS
ARE NOT RESPONSIBLE FOR
SHIPPING DAMAGES.

Do not discard the carton or packing material for your
FilterMate until you have checked all of the
components, installed, and tested the FilterMate.

Protector FilterMate Components

As previously mentioned Labconco manufactures two
models of FilterMate Systems. A 115V/60 Hz and a
230V/50/60 Hz. Your shipment will contain the
following

Catalog # Protector FilterMate Description

4870000
or

4870001 Protector FilterMate System 230V/50/60 Hz

Protector FilterMate System 115V/60 Hz

12

Product Service 1-800-522-7658

Plus the Following:

Part # Component Description

4868600 Duct Hose
1967000 Two (2) Clamps
4870300 Bracket/Latch Assembly
6924900 Syringe Kit
1337100 Power Cord (115 Volt only)
1334100 Power Cord (230 Volt only)
4869700 User’s Manual

Setting Up Your Protector FilterMate

After you verify the Protector FilterMate components;
move to the location where you want to install it. Then
follow the steps listed below if connecting to a
Ventilation Station.

Chapter 3: Getting Started

• If a Protector Ventilation Station has been

purchased, place it on a suitable work
surface. There should be no gaps between
the work surface and the bottom of the
Ventilation Station.

• Locate the FilterMate on the floor within

approximately 3' of the Ventilation Station.
On the Ventilation Station remove three
screws holding the top slot cover located in
the center of the plenum and the two top
screws holding the back cover. Insert the
transition piece into the slot with the open
end pointing towards the FilterMate.

• Drill 2-1/8" holes into the transition piece

through the two existing holes where the
two top screws were removed. Replace
screws.

• Place black duct hose over the transition

piece and clamp securely with one of the
two hose clamps provided. Place the other

Product Service 1-800-522-7658

13

Chapter 3: Getting Started

end over the inlet port of the FilterMate and
clamp securely.

• The FilterMate can be positioned for easy

foot switch operation. Refer to Figure 1 on
page 3 for location of transition piece, hose
clamps, and duct hose.

• Install the Bracket/Latch Assembly as

shown in Figure 2. The Bracket/Latch and
hardware is contained in a plastic bag that
has been taped to the inside of the Plenum.
For Bracket/Latch installation choose the set
of holes that fits filter(s) you plan to use and
attach with the screws and washers
provided. The two holes located closest to
the floor are used when a HEPA filter only
is installed. The middle holes are for carbon
filter only and the upper most holes are used
when using a combination of carbon/HEPA
filters.

Upper Holes

Middle Holes

Lower Holes

Bracket/Latch
Assembly

Figure 2

Figure 2

14

Product Service 1-800-522-7658

• If a 3' Ventilation Station is to be connected

to a FilterMate containing a carbon or
carbon/HEPA filter combination, the
Opening Reduction Kit part number
4869000 must be installed on the Ventilation
Station to achieve proper face velocity.

Installation of Color­Smart™ Filter Cells and
HEPA Filters

Color-Smart Carbon Filter Cells and HEPA
Filters are ordered and shipped separately.

!

DO NOT attempt to operate without
proper filters.

Chapter 3: Getting Started

☞

Begin installation by first removing filter
housing.

Install the correct filter for the application.
Color-coding is given on each filter to match
NIOSH Respirator recommendations.

CAUTION SHOULD BE USED WHEN
INSTALLING AND REMOVING FILTERS
FROM THE UNIT. FILTER CELLS
WEIGH APPROXIMATELY 40 LBS.
(18.1 Kg.). INSTALLATION AND
REMOVAL CAN BE BEST
ACCOMPLISHED BY REMOVING THE
FILTER HOUSING AND PLACING THE
APPROPRIATE FILTER INTO THE
FILTER COMPARTMENT. FILTERS ARE
INSTALLED WITH THE GASKET SIDE
DOWN. THE CARBON FILTER IS ALSO
INSTALLED WITH THE SAMPLING
PORT ON THE SIDE OF THE
FILTERMATE THAT CONTAINS THE
SAMPLING PORTS.

When combination HEPA and carbon filters are
required, install the HEPA above or below the carbon
filters depending on the application. All filters are

Product Service 1-800-522-7658

15

Chapter 3: Getting Started

installed with the gaskets facing down. Place one filter
squarely on the other and make sure that all sides of
both filters are even with each other. When installing
or replacing the sealed HEPA filter cell catalog
#6933202 follow instructions shipped with the filter.

DO NOT slide one filter on the gasket of the

☞

☞

other filter. Refer to Figure 2.

IMPORTANT NOTE: INSTALL ALL
FILTERS WITH THE GASKET DOWN.
FAILURE TO DO SO WILL DECREASE
THE PERFORMANCE OF THE SYSTEM
AND CONTAINMENT MAY NOT BE
ACHIEVED. CARBON FILTERS ARE
INSTALLED GASKET DOWN AND THE
SAMPLING PORT POINTS TOWARDS
THE FOOT SWITCH.

Replacing the Filter

CAUTION: The carbon filter cells
weigh approximately 40 pounds (18.l

!

Kg) each and may require 2 people for
installation.

When handling the HEPA filter, use
care not to allow hands to contact
filter media. The glass micro filter
pleats are extremely fragile. Any
slight contact can puncture the pleats
and destroy filtering capability.

Used HEPA and carbon filters should
be treated as Hazardous Waste. Refer
to disposal instructions included with
each HEPA filter.

16

Product Service 1-800-522-7658

HEPA Filter

Gasket

Chapter 3: Getting Started

Carbon Filter

Figure 3

Gasket

Product Service 1-800-522-7658

17