Labconco 4865060 User Manual

User’s Manual

XPert™ Filtered Balance Enclosures &

XPert Balance Enclosures

XVS Ventilation Stations

Protector

Models

®

XVS™ Ventilation Stations

3930200, 3930201, 3930202, 3930221, 3930222,

2'

3930230, 3930231, 3930232, 3930241, 3930242

3930300, 3930301, 3930302, 3930321, 3930322,

3'

3930330, 3930331, 3930332, 3930341, 3930342

3930400, 3930401, 3930402, 3930421, 3930422,

4'

3930430, 3930431, 3930432, 3930441, 3930442

3971500, 3971501, 3971502, 3971521, 3971522,

5'

3971530, 3971531, 3971532, 3971541, 3971542
3971560, 3971561, 3971562, 3971571, 3971572

3971600, 3971601, 3971602, 3971621, 3971622,

6'

3971630, 3971631, 3971632, 3971641, 3971642,
3971660, 3971661, 3971662, 3971671, 3971672

3971800, 3971801, 3971802, 3971821, 3971822

8'

3971830, 3971831, 3971832, 3971841, 3971842
3971860, 3971861, 3971862, 3971871, 3971872

4862010, 4862011, 4862012, 4862021, 4862022,

2'

4862030, 4862031, 4862032, 4862041, 4862042

4863010, 4863011, 4863012, 4863021, 4863022,

3'

4863030, 4863031, 4863032, 4863041, 4863042

4864010, 4864011, 4864012, 4864021, 4864022,

4'

4864030, 4864031, 4864032, 4864041, 4864042

4865010, 4865011, 4865012, 4865021, 4865022,
4865030, 4865031, 4865032, 4865041, 4865042, 5'
4865060, 4865061, 4865062, 4865071, 4865072

6' 4866010, 4866011, 4866012, 4866021, 4866022,

4866030, 4866031, 4866032, 4866041, 4866042,
4866060, 4866061, 4866062, 4866071, 4866072

4868010, 4868011, 4868012, 4868021, 4868022,

8'

4868030, 4868031, 4868032, 4868041, 4868042,
4868060, 4868061, 4868062, 4868071, 4868072

To receive important product updates,

complete your product registration card

online at register.labconco.com

Please read the User’s Manual before operating the equipment.

Labconco Corporation
8811 Prospect Avenue
Kansas City, MO 64132-2696
800-821-5525, 816-333-8811
Fax [phone]
E-Mail [e-mail]
Home Page www.labconco.com

Copyright © 2004, 2007, 2009, 2010 Labconco Corporation. All rights reserved.

The information contained in this manual and the accompanying products are copyrighted and all
rights reserved by Labconco Corporation. Labconco Corporation reserves the right to make periodic
design changes without obligation to notify any person or entity of such change.

Warranty

Labconco provides a warranty on all parts and factory workmanship. The warranty includes areas of
defective material and workmanship, provided such defect results from normal and proper use of the
equipment.

The warranty for all Labconco products will expire one year from date of installation or two years
from date of shipment from Labconco, whichever is sooner, except the following;

• Purifier® Logic™ Biological Safety Cabinets and PuriCare® Lab Animal Research Stations

carry a three-year warranty from date of installation or four years from date of shipment from
Labconco, whichever is sooner.

• SteamScrubber® & FlaskScrubber® Glassware Washers carry a two-year warranty from

date of installation or three years from date of shipment from Labconco, whichever is sooner.

• Blood Drawing Chairs carry a ten year warranty.

• Carts carry a lifetime warranty.

• Glassware is not warranted from breakage when dropped or mishandled.

This limited warranty covers parts and labor, but not transportation and insurance charges. In the
event of a warranty claim, contact Labconco Corporation or the dealer who sold you the product. If
the cause is determined to be a manufacturing fault, the dealer or Labconco Corporation will repair or
replace all defective parts to restore the unit to operation. Under no circumstances shall Labconco
Corporation be liable for indirect, consequential, or special damages of any kind. This statement may
be altered by a specific published amendment. No individual has authorization to alter the provisions
of this warranty policy or its amendments. Lamps and filters are not covered by this warranty.
Damage due to corrosion or accidental breakage is not covered.

Returned or Damaged Goods

Do not return goods without the prior authorization from Labconco. Unauthorized returns will not be
accepted. If your shipment was damaged in transit, you must file a claim directly with the freight
carrier. Labconco Corporation and its dealers are not responsible for shipping damages.

The United States Interstate Commerce Commission rules require that claims be filed with the
delivery carrier within fifteen (15) days of delivery.

Limitation of Liability

The disposal and/or emission of substances used in connection with this equipment may be governed
by various federal, state, or local regulations. All users of this equipment are required to become
familiar with any regulations that apply in the user’s area concerning the dumping of waste materials
in or upon water, land, or air and to comply with such regulations. Labconco Corporation is held
harmless with respect to user’s compliance with such regulations.

Contacting Labconco Corporation

If you have questions that are not addressed in this manual, or if you need technical assistance, contact
Labconco’s Customer Service Department or Labconco’s Product Service Department at 1-800-821­5525 or 1-816-333-8811, between the hours of 7:00 a.m. and 6:00 p.m., Central Standard Time.

Part #3901000, Rev. F

ECO F773

T

AABBLLEE

T

CHAPTER 1: INTRODUCTION 1

CHAPTER 2: PREREQUISITES 2

Support, Vibration and Movement Requirements 3
Temperature Variation Requirements 3
Humidity and Static Electricity Requirements 4
Location and Air Current Requirements 5
Exhaust and Blower Requirements 6
Remote Blowers (Roof Mounted) 7
FilterMate Portable Exhausters 8
Electrical Requirements 9
Space Requirements 9

CHAPTER 3: GETTING STARTED 10
Unpacking the Enclosure 11
Install the Enclosure on a Supporting Structure & Work Surface 11
Connecting to the Vented Enclosure Exhaust System 13
Connecting the Electrical Supply 17
Sealing the Vented Enclosure to the Work Surface 17
Validating the Vented Enclosure 17

CHAPTER 4: HIGH PERFORMANCE FEATURES AND
SAFETY PRECAUTIONS 18

High Performance Features 18
Safety Precautions 24

CHAPTER 5: USING YOUR ENCLOSURE 25

O

O

FF

C

C

OONNTTEENNTTSS

CHAPTER 6: MAINTAINING YOUR ENCLOSURE 27

Routine Maintenance Schedule 28
Guardian 500 Airflow Monitor Kit No. 3944700 or 3944701 28

Guardian 500 Component Identification 29
Guardian 500 Installation Procedure 30
Guardian 500 Calibration Procedure 32
Guardian 500 Alarm Activation 32

Guardian Digital 1000 Kit No. 3908800 or 3908801 34

Guardian Digital 1000 Operation 34
Guardian Digital 1000 Installation Procedure 34
Guardian Digital 1000 Calibration 37
Digital 1000 Alternate Calibration Procedure – Constant
Volume Conditions 38

CHAPTER 7: ACCESSORIZING YOUR ENCLOSURE 41
Work Surfaces 43
Guardian Digital Airflow Monitor or Guardian 500 43
Fluorescent Light Kit 43
Exhaust Transition Adapters & Dual Exhaust Connectors 44
Remote Blowers 44
Exhaust Dampers 45
FilterMate Portable Exhausters and Filters 45
Storage Cabinets 46
Utility Shelf Kit 47
Hose, Hose Clamps and Hose Kits 47

CHAPTER 8: TROUBLESHOOTING 48

APPENDIX A: REPLACEMENT PARTS 49

APPENDIX B: DIMENSIONS 52

APPENDIX C: SPECIFICATIONS 53

APPENDIX D: BALANCE STABILITY 54

DECLARATION OF CONFORMITY 55

CChhaapptteerr 11::
IInnttrroodduuccttiioonn

Congratulations on your purchase of a Labconco XPert™ Balance Enclosure
or Protector® XVS™ Ventilation Station. Your high performance enclosure
is designed to protect you by providing superior containment while
conserving energy at OSHA approved “low flow” velocities as low as 60 feet
per minute. It is the result of Labconco’s more than 50 years experience in
manufacturing fume hoods.

The XPert Balance Enclosure or Protector XVS Ventilation Station has been
engineered to provide maximum containment. It will effectively contain
toxic, noxious, or other harmful materials when properly installed. The
XPert or XVS offers many unique features to enhance safety, performance,
and energy savings. To take full advantage of them, please acquaint yourself
with this manual and keep it handy for future reference. If you are unfamiliar
with how high performance vented enclosures operate, please review Chapter
4: High Performance Features and Safety Precautions before you begin
working in the enclosure. Even if you are an experienced user, please review
Chapter 5: Using Your Vented Enclosure, which describes the XPert or XVS
features so that you can use the vented enclosure efficiently.

3' XPert Filtered Balance Enclosure 3930302
is shown with Black Solid Epoxy Work Surface
3908401 and Protector Standard Storage
Cabinet 9900100. Work Surface, base cabinet,
blower and ductwork or FilterMate Portable
Exhauster must be ordered separately.

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1

CChhaapptteerr 22::
PPrreerreeqquuiissiitteess

Before you install the vented enclosure, you need to prepare your site for
installation. Carefully examine the location where you intend to install the
vented enclosure. You must be certain that the area is level and of solid
construction. In addition, a dedicated source of electrical power should be
located near the installation site to power the accessory FilterMate Portable
Exhauster, balance or other apparatus. Additionally, a balance should be
strategically placed in the lab to provide efficient workflow.

Carefully read this chapter to learn the requirements for your installation site:

• The support, vibration and movement requirements.

• The temperature variation requirements.

• The humidity and static electricity requirements.

• The location and air current requirements.

• The exhaust and blower requirements.

• The electrical power requirements.

• The space requirements.

Refer to Appendix B: XPert/XVS Dimensions for complete enclosure
dimensions.

Refer to Appendix C: XPert/XVS Specifications for complete vented
enclosure electrical and environmental conditions, specifications and
requirements.

2

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Chapter 2: Prerequisites

Support, Vibration and Movement Requirements

At a minimum, the supporting structure usually consists of a base cabinet and
chemically resistant work surface.

XPert and XVS:

• When setting up a chemical station not used for weighing powders, a

mobile stand or cart is allowable.

The ability for analytical balances to accommodate vibration varies with type
and brand. More advanced balances have improved reliability, however in
the preparation of a balance enclosure site, please consider the following:

• Avoid tubular stands or carts that have the potential of moving when

touched.

• Work surfaces should be of a thick rigid material that remains stable

when buttons are pressed. An epoxy benchtop or accessory work surface
is a minimum requirement.

• A bench that is rigidly mounted to the floor or fixed to the wall, but not

both, may be appropriate.

• The corners of a building typically have less vibration than the center.

• The bench with the balance enclosure should not contain any vibration-

producing equipment, such as shakers or pumps.

• Marble, granite or epoxy balance tables are generally recommended by

the manufacturers of analytical and microbalances. (See the installation
instructions in Chapter 3).

• Marble slabs within the balance enclosure with dampening pads are also

an effective low cost means of controlling vibration.

Temperature Variation Requirements

XPert:

The extent the balance readings are influenced by temperature variations is a
function of the balance design. Most manufacturers would suggest that a
temperature drift of 1-2°C is generally tolerable. Only validation through
your Operational Qualification protocol can define what is acceptable. To
minimize the potential for temperature variations:

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3

Chapter 2: Prerequisites

• Never install balances near heating sources such as radiators and hot

plates.

• Avoid incandescent lighting of the enclosure where radiant heat

produced will raise temperatures. (See Chapter 7 for adding an
accessory fluorescent light kit).

• Do not place the balance and enclosure on a bench that would receive

direct sunlight.

Humidity and Static Electricity Requirements

XPert:

Electrostatics can be troublesome in a balance enclosure. It is important to
understand and, to the extent possible, control static charges. An electrostatic
charged vessel, sample or enclosure can apply forces and lead to errors in
weighing. The repulsion or attraction can be detected with micro, semi micro
and analytical balances. Static charges can also lead to particulates being
attracted to surfaces within the balance enclosure. Containment of harmful
powders, prevention of cross-contamination and clean up is all enhanced
when static attraction of powders is minimized. The construction of the
XPert Balance Enclosure avoids the use of plastics, which are highly
insulative. The advantages to the glass and epoxy-coated metal construction
are twofold.

1. The enclosure does not contribute high electrostatic forces affecting

the precision of the balance.

2. The attraction and ultimate accumulation of powders, (hazardous or

nuisance), are minimized on the inside of the enclosure.

To correct or ensure against electrostatic issues, the following additional
measures may be prescribed to improve weighing operations.

• Maintain a humidity level between 45 and 60%. The ability to sustain

this humidity range can be challenging depending upon the regional
climate and HVAC system.

• Ionizers in various forms (guns, bars and blowers) are effective ways to

flood an area with ions and essentially “neutralize” electrostatic
electricity.

4

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Chapter 2: Prerequisites

Background on Electrostatics or Static Electricity

Electrostatic charges on a surface such as the wall of a balance enclosure are
not created by moving air. Gases do not cause the charge. Impurities within
the air impinging upon surfaces dictate the polarity and magnitude of the
charge. The process, triboelectrification, occurs when the friction of the dust
particles contact the surface and electrons move across the interface.

The ability of a material to become polarized is a property known as
permittivity. On highly insulative materials like acrylic, ions or charged
molecules are strongly bound to the surface by polarization forces. The
higher the force, the higher is the permittivity value of the material. It is
suggested that the use of high permittivity materials, such as plastic be
avoided.

Since static electricity is a surface phenomenon, materials can also be
classified by their surface resistivity measured in ohms per square. The table
below lists the surface resistivity of various classes of material.

Surface Resistivity Table

Material Surface Resistivity Example
Conductive
Static dissipative
Antistatic
Insulative

5

0 → 10
10
10
10

Ω per square

5

→ 109 Ω per square

9

→ 1012 Ω per square

12

Ω per square→

Skin, Metals
Glass
Polyethylene bag
Acrylic, Packing foam, Styrofoam

Location and Air Current Requirements

The XPert Balance Enclosure and XVS Ventilation Station both have been
designed to contain hazards by negating typical cross drafts and movements
within the opening. Air movement does not affect most modern balances
with draft shields. However, as a precautionary measure of safety and a
higher level of quality management, it is recommended that the enclosure be
placed in such an area to avoid:

• High traffic areas where walking might cause an air disturbance or be a

nuisance to balance readings.

• Overhead or wall HVAC diffusers, fans, radiators or other lab equipment

producing air currents.

• Next to doorways or windows that may be opened.

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5

Enclosure

Width

2'

3'

4'

2'

3'

4'

5'

6'

8'

5'

6'

8'

Chapter 2: Prerequisites

Exhaust and Blower Requirements

The exhaust connection has been designed to accept a 2" x 10" (5.1cm x

25.4cm) nominal exhaust collar. The enclosure has two possible exhaust
connections with either the top exhaust open and the bottom exhaust closed
or vise versa. The bottom exhaust connection is primarily used in
installations where the hose or ductwork needs to be concealed. Labconco
offers accessory transition adapters for the top or bottom exhaust connection
to either a 5" hose or 6" duct. See Chapter 7 for ordering any of these
accessories. For house exhaust, only one exhaust connection is required for
the 2' through 6' enclosures and two exhaust connections are required on the
8' enclosure. Data for the exhaust volume and enclosure static pressure loss
are listed for each enclosure model at face velocities of 60, 80 and 100 fpm.
When using the accessory FilterMate Portable Exhausters, it requires the 5"
Transition Adapter 3912400, which is sold with the FilterMate. Multiple
FilterMate Portable Exhausters require the airflow to be properly balanced.
The 5', 6' and 8' enclosures require two or three FilterMate Portable
Exhausters dependent on face velocity and size.

Enclosure

Height Model Description

22.75"

8" Sash

22.75"

8" Sash

22.75"
8"

32"

10" Sash

32"

10" Sash

32"

10" Sash

22.75"

8" Sash

22.75"

8" Sash

22.75"

8" Sash

32"

12" Sash

32"

12" Sash

32"

12" Sash

2' XPert/2' XVS

3' XPert/3' XVS

4' XPert/4' XVS

Tall 2' XPert/2' XVS

Tall 3' XPert/3' XVS

Tall 4' XPert/4' XVS

5' XPert

6' XPert

8' XPert

Tall 5' XPert

Tall 6' XPert

Tall 8' XPert

Face

Velocity

(fpm)

60
80

100

60
80

100

60
80

100

60
80

100

60
80

100

60
80

100

60
80

100

60
80

100

60
80

100

60
80

100

60
80

100

60
80

100

Exhaust

Volume

(CFM)

70

95
120
110
145
185
150
200
250

90
120
150
140
185
230
185
250
310
190
250
315
230
305
380
310
410
510
290
385
480
350
465
580
465
620
775

Static Pressure

Loss (in w.g.)

.02"
.03"
.05"
.04"
.06"
.10"
.06"
.10"
.16"
.03"
.05"
.08"
.06"
.10"
.15"
.09"
.16"
.24"
.08"
.15"
.23"
.12"
.21"
.32"
.07"
.12"
.18"
.20”
.35"
.54"
.27"
.48"
.75"
.15"
.27”
.42"

Number of

FilterMates

Required

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

N/A

1
1
2
1
2
2
2
2
3
2
2
3
2
3
3
3
3
3

6

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Chapter 2: Prerequisites

Proper blower selection can be determined from these exhaust requirements
and the total system static pressure loss. The enclosure must be connected to
a dedicated blower, a house exhaust system or a dedicated filtered exhauster,
such as a Labconco FilterMate. When using multiple FilterMates, the airflow
must be balanced.

Labconco offers accessory remote blowers listed next and in Chapter 7.

Remote Blowers (Roof-Mounted)

A). 1/4 hp direct drive. Corrosion-resistant epoxy-coated steel housing and
wheel. Blower inlet is 6" ID. Outlet dimensions are a rectangular 4.25" x

7.38" OD. See dimensional data in Chapter 7.

CFM @ Static Pressure – Inches of H2O

S.P. 0.0" 0.125" 0.25" 0.50" 0.75" 0.87"
CFM 595 560 515 420 300 167

Shipping

Catalog # Description

4863500 Remote Blower, 115 volts, 60 Hz, 4.4 amps 35/16
4863501 Remote Blower, 115/230 volts, 50 Hz, 5.6/2.8 amps 35/16
7053501 Explosion-Proof Remote Blower, 115 volts, 60 Hz,

4.4 amps

B). 1/4 hp or 1/3 hp belt drive with adjustable sheave to change RPM.
Corrosion-resistant epoxy-coated steel housing and wheel. Blower inlet is

10.87" ID. Outlet dimensions are a rectangular 5.5" x 10" OD. See
dimensional data in Chapter 7.

Catalog # HP Description CFM@RPM Ranges at Static Pressure (in H20)

Std. EP .25" .38" .50" .62" .75" .88" 1.00"

7068200

7068300

7068400

7068500

Remote Blower,

1/4

115V, 60 Hz,

4.4 A
Explosion Proof

1/4

Blower 115V,
60 Hz, 4.5 A
Remote Blower,

1/3

115V, 60 Hz,

6.1 A
Explosion Proof

1/3

Blower, 115V,
60 Hz, 6.4 A

540@800 410@800 350@870 390@970 430@1060

720@950 760@1050 710@1060 620@1060

760@1050 710@1060 620@1060 430@1060 460@1150 500@1220

850@1130 825@1160 790@1190 770@1220 740@1260 640@1260

If the enclosure is connected directly to a house exhaust system, an adjustable
damper (or valve) must be installed to control the airflow properly. This is
equally important when a house exhaust system is controlling multiple
balance enclosures or ventilation stations. See Chapter 7 for ordering an
accessory adjustable damper.

Wt. lbs./kg

40/18

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7

Chapter 2: Prerequisites

FilterMate Portable Exhausters (Filtered Room
Exhaust or Outside)

For filtered exhauster selection, Labconco offers FilterMate Portable
Exhausters capable of exhausting up to 280 cfm of HEPA filtered air or up to
220 cfm of combination HEPA/Carbon filtered air. These airflows are
possible when connected to the enclosure with 8' of 5" diameter hose. HEPA
and Carbon filters are available and detailed below, as well as in Chapter 7.
For airflows greater than these listed use multiple FilterMates. Labconco
offers FilterMate Portable Exhausters listed below and in Chapter 7.

FilterMate Portable Exhausters

Catalog

Number

3970000 115 Volt/60 Hz HEPA 280 None
3970001 115 Volt/60 Hz Carbon 280 None

3970002 115 Volt/60 Hz HEPA 280
3970003 115 Volt/60 Hz HEPA/Carbon 220 None
3970004 115 Volt/60 Hz Carbon/Carbon 220 None
3970020 230 Volt/50 Hz HEPA 280 None
3970021 230 Volt/50 Hz Carbon 280 None

3970022 230 Volt/50 Hz HEPA 280
3970023 230 Volt/50 Hz HEPA/Carbon 220 None
3970024 230 Volt/50 Hz Carbon/Carbon 220 None

Voltage Filter

Exhaust

Airflow (cfm)

Exhaust

Connection

Canopy to

outside

Canopy to

outside

If the outlet of the FilterMate Exhauster is connected to the house exhaust
system it is recommended that 3970002 (115 Volt) or 3970022 (230 Volt) be
ordered as a thimble connection is built into the exhaust with a 6" nominal
exhaust.

HEPA Filter

Part #3707900 is 99.99% efficient for particles 0.3 micron.

HEPA Filter with Bag-In/Bag-Out Bag

Part #3779002. Helps contain particulate matter during filter changing
operations.

Carbon Filters

Provides granular activated carbon or treated carbon.

Filter Classification Part # Carbon lbs.
Organic Vapors 3923400 12# activated
Formaldehyde 3923401 14# treated
Ammonia 3923402 16# treated

8

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Chapter 2: Prerequisites

Electrical Requirements

Standard duplex electrical receptacles should be nearby for connecting the
FilterMate Portable Exhauster, an airflow monitor, accessory fluorescent
light or other equipment, such as a balance for weighing operations. For your
convenience both the accessory FilterMate and accessory fluorescent light kit
have auxiliary outlet receptacles. It is recommended that the airflow monitor
be connected directly to the auxiliary switched outlet on the rear of the
FilterMate so the airflow monitor is ON when the blower is ON. The
FilterMate auxiliary switched outlet is rated for 8 amps. For other blower
exhaust systems, it is recommended that the airflow monitor be switched by
the same circuit as the blower exhaust. If this is not possible, then the airflow
monitor may be connected to the switched auxiliary outlet on the accessory
fluorescent light kit. The fluorescent light kit auxiliary outlet can be used for
any accessory under 8 amps.

Space Requirements

The dimensions for the different models are shown in Appendix B: Enclosure
Dimensions.

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9

CChhaapptteerr 33::

Geettttiinngg SSttaarrtteedd

G

Now that the site for your XPert or XVS vented enclosure is properly
prepared, you are ready to unpack, inspect, install, and validate your system.
Read this chapter to learn how to:

• Unpack and move the enclosure.

• Set up the enclosure with the proper supporting structure and work

surface.

• Connect to an exhaust system.

• Connect the electrical supply.

• Seal the enclosure to the work surface.

• Arrange validation for the enclosure.

Depending upon which model you are installing, you may need common
plumbing and electrical installation tools in addition to 5/16", 3/8", 7/16", and
1/2" wrenches, ratchets, sockets, a nut driver set, a flat-blade screwdriver, a
Phillips screwdriver, and a carpenter level to complete the instructions in the
chapter.

Note: The enclosure models weigh between 50 to 200 lbs. each (22 to 90
kg). The shipping container allows for lifting with a mechanical lift
truck or floor jack. if you must lift the enclosure manually, follow safe-

lifting guidelines.

Do not lift by the front Air Foil.

10

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Chapter 3: Getting Started

Unpacking the Enclosure

Carefully remove the shrink-wrap or carton on the enclosure and inspect it
for damage that may have occurred in transit. If damaged, notify the delivery
carrier immediately and retain the entire shipment intact for inspection by the
carrier.

• Do not return goods without the prior authorization of Labconco.

Unauthorized returns will not be accepted.

• If enclosure was damaged in transit, you must file a claim directly

with the freight carrier. Labconco Corporation and its dealers are not
responsible for shipping damages.

• The United States Interstate Commerce Commission rules require that

claims be filed with the delivery carrier within fifteen (15) days of
delivery.

• Do not discard the packing material until you have checked all of the

components and tested the unit.

• We recommend that you do not remove the enclosure from its

shipping container until it is ready to be placed into its final location.
Move the unit by placing a flat, low dolly under the shipping skid, or
by using a floor jack.

NOTE: DO NOT MOVE THE ENCLOSURE BY TILTING IT ONTO A
HAND TRUCK.

Install the Enclosure on a Supporting Structure
and Work Surface

Note: Use caution when lifting or moving the enclosure.

When installing the enclosure onto a work surface or benchtop, ensure that
the structure can safely support the combined weight of the enclosure and any
related equipment. The work surface should be at least as wide as the
enclosure to properly support it. The front of the enclosure should be aligned
within 1/8" of the front of the work surface. Mounting holes are provided in
the Labconco accessory work surfaces to secure the enclosure.

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11

Chapter 3: Getting Started

Work Surface Specifications

The work surface should be smooth, rigid, and durable, such as a chemically
resistant epoxy resin or stainless steel. The surface should be non-porous and
resistant to the acids, solvents and chemicals used in conjunction with the
XPert or XVS enclosure. The work surface should also contain a dished
recessed area for containing primary spills.

Work Surface and Vented Enclosure Installation

1. Level the base cabinets and the work surface. Work surface should be

placed flush with the front of the base cabinet as shown in Figure 3-1.

2. Position the work surface in its intended location and with the front of

the work surface, (wide flange or spill trough), towards you.

3. Secure the work surface to the base cabinet with a structural adhesive

or silicone sealant.

4. Insert the supplied mounting screws in the four holes for epoxy work

surfaces. For stainless steel work surfaces use #10-24 x 3/8" hex
machine screws. (Labconco P/N 1885806). Allow a minimum of 1/8"
clearance under the head of the screw for positioning the enclosure.

5. Place the enclosure on the work surface and slide the rear flange and

front air foil flanges under the mounting screw heads.

6. Tighten the four screws to complete the installation.

Airflow monitor moved
forward per Chapter 6.

Figure 3-1
Side View of Typical Installation

12

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Chapter 3: Getting Started

Connecting to the Vented Enclosure Exhaust
System

WARNING: The weight of the exhaust ductwork system must be
supported independently of the enclosure superstructure or damage may
occur.

The exhaust system should be installed by a qualified HVAC contractor.

The exhaust connection on the 2' through 6' enclosures has been designed to
accept a 2" x 10" (5.1cm x 25.4cm) nominal transition adapter. The 8'
enclosure has two 2" x 10" connections. See Chapter 7 for ordering
accessory transition adapters. Labconco manufactures transition adapters for
either top or bottom exhaust and for both 5" dia. hose or 6" dia. duct. Review
Chapter 2 for remote blower and FilterMate Portable Exhauster exhaust
prerequisites and review Chapter 7 for ordering blower exhaust equipment.
For your convenience several exhaust options are shown in Figures 3-2, 3-3,
3-4 and 3-5. Consult Labconco Customer Service should you require help
sizing your blower for the exhaust volume and system static pressure loss.

To ensure compatibility, the selected exhaust duct material should match the
enclosures, procedures and chemical applications.

Figure 3-2 Top Connection to Outside Exhaust

6.03" ID Exhaust
Transition Adapter

Airflow monitor moved
forward per Chapter 6.

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13

Chapter 3: Getting Started

Airflow monitor moved
forward per Chapter 6.

Front View and Side View of Concealed Bottom Connection to Outside Exhaust

Figure 3-3

To Outside

Exhaust

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Chapter 3: Getting Started

erMate

Exhaust Transition Adapter

Accessory Fluorescent Light

Accessory Airflow Monitor

(Moved forward
per Chapter 6)

5" ID Hose included
with Filt

FilterMate Portable
Exhauster

Top Connection to FilterMate Portable Exhauster Exhausted to Room

Figure 3-4

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15

Chapter 3: Getting Started

Airflow monitor moved
forward per Chapter 6.

To Outside Exhaust Via Thimble Connection (6" nominal)

Concealed Bottom Connection to FilterMate With Outside Thimble Exhaust Connection

Figure 3-5

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Chapter 3: Getting Started

Connecting the Electrical Supply

A standard duplex receptacle should be nearby for connecting the FilterMate
Portable Exhauster, airflow monitor and accessories. Please review Chapter
2 for electrical prerequisites.

ALL WIRING FOR THE BUILDING DUPLEX OUTLETS SHOULD
BE PERFORMED BY A LICENSED ELECTRICIAN AND
CONFORM TO ALL LOCAL CODES.

Sealing the Vented Enclosure to the Work
Surface

When the enclosure has been set in place, ducted and wired, it may be sealed
at the work surface to prevent spilled materials from collecting under the
walls. A bead of silicone sealant is recommended to seal the enclosure to the
work surface.

Validating the Vented Enclosure

The exhaust damper ductwork, exhaust blower or FilterMate gives you the
flexibility to change the airflow at the sash opening of your enclosure. To
determine the actual face velocity at the sash opening, airflow velocity
readings will need to be taken. This should be done across the sash opening
of the enclosure in accordance with the Industrial Ventilation Manual. (See
Appendix D) The “average face velocity” is achieved by taking readings in
two rows across the enclosure with the readings 6" from the ends and evenly
spaced every 12"; the first row is 3" down from the upper sash foil and the
second row is 3" up from the work surface. Labconco recommends an
average face velocity at the sash opening of 60 to 100 feet per minute for
high performance XPert and Protector XVS enclosures. Refer to Chapter 2
for proper airflow volumes for your particular model.

Your XPert or XVS enclosure has been tested at the factory per ASHRAE
110-1995. All enclosures achieve an “as manufactured rating” of less than

0.05 part per million (ppm) at 4 liters per minute (lpm); AM <0.05 (Consult
Labconco for individual ratings). For “field use” ASHRAE testing contact
Labconco for a certified on-site contractor. For additional validation,
Labconco had independent testing performed to validate the enclosures for
sodium naproxen powder containment. Labconco also had independent
ASHRAE testing performed to validate the enclosures for gas containment.
For copies of these independent validation reports, contact Labconco
Customer Service.

NOTE: Face velocity profiles and smoke testing should be performed
frequently per your organizations quality system to ensure safe
performance.

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17

CChhaapptteerr 44::
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aanndd SSaaffeettyy PPrre

High Performance Features:

The patented (U.S. Patent No. 6,461,233) XPert Balance Enclosure and
Protector XVS Ventilation Station are designed to meet the needs of the
laboratory scientist, and provide superior containment while conserving energy
at OSHA approved “low flow” velocities as low as 60 feet per minute. The
XPert/XVS Enclosure has been designed to effectively contain toxic, noxious,
or other harmful materials when properly installed and operated. What makes
the XPert/XVS Enclosure so unique is the revolutionary way it directs air into
and through the contaminated air chamber. Labconco engineered the
XPert/XVS to minimize the effects of turbulence. The containment enhancing
and aerodynamic designs of the upper sash foil, side air foils, lower air foil,
upper dilution air supply, and rear perforated baffle all work in concert to
produce horizontal airflow patterns that significantly reduce both powder and
chemical concentrations through the work area. These concentrations of
materials are predominantly removed on the “first pass” of airflow through the
chamber resulting in high performance containment.

maannccee FFeeaattuurreess

eccaauuttiioonnss

18

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2

6

3

Chapter 4: Performance Features and Safety Precautions

Airflow monitor
moved forward

4

14

12

per Chapter 6.

13

9

5

8

1

10

7

5

16

Figure 4-1

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19

Chapter 4: Performance Features and Safety Precautions

1. Aerodynamic Clean-Sweep™ Air Foil has a unique low profile

shape that allows air to sweep the work surface for maximum
containment. The Clean-Sweep™ openings create a constant
protective barrier from contaminants. In addition, should the operator
inadvertently block the airflow entering the airfoil, air continues to
pass under the air foil and through the Clean-Sweep openings. See
Figure 4-2.

Figure 4-2

2. Containment-Enhancing Upper Sash Foil includes a perforated air

passage directly atop the sash foil to bleed air into the hood chamber
and direct chemical and powder concentrations away from the sash
opening. The radiused sash foil sweeps airflow into the hood with
minimal turbulence. See Figure 4-3.

Figure 4-3

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Chapter 4: Performance Features and Safety Precautions

3. Upper Dilution Air Supply provides bypass air from above the work

area. This feature constantly bathes the sash interior with clean air and
reduces powders and chemical fumes along the sash plane, near the
critical breathing zone. Five to seven percent of the required air
volume is introduced through the upper dilution air supply to ensure
maximum containment. Additionally, the upper dilution air supply
reduces stagnant pockets of air in the upper interior. See Figure 4-4.

Figure 4-4

4. Zoned Rear Perforated Baffle directs horizontal laminar air streams

to the three-zoned sections of the perforated baffle in a single pass.
The three-zoned sections have increasingly more airflow at the
bottom that helps form the laminar airflow. This smooth horizontal
flow minimizes the potential for air to roll forward preventing
contamination from moving toward the sash opening. The
concentrations of materials are largely removed on the first pass
through the contaminated chamber. The zoned rear perforated baffle
may be removed or tilted down for cleaning. See Figure 4-5.

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21

Chapter 4: Performance Features and Safety Precautions

Figure 4-5

5. Side Entry Air Foils allow turbulence free air to enter the enclosure

from the sides and allow clean air to sweep the interior walls of the
enclosure.

6. Ergonomic Slope provides maximum visibility, and comfort reduces

glare, thereby minimizing operator fatigue.

7. Internal Depth of 23" provides necessary depth to support modern

balances and other auxiliary equipment without extending outside the
enclosure or resting on the lower air foil.

8. Two Enclosure Heights and Depths available as standard enclosures

in 22.75" or 32". Taller height XVS enclosures are typically used for
pipet operations, titration or taller auxiliary equipment. Unit depth of
29" is available on 2' through 8' enclosures and 35.5" depth is
available on 5', 6', and 8' enclosures.

9. Unique Flush Sash has a wiping seal to contain contaminants and

features a spring-loaded latch or gas spring for loading auxiliary
equipment. The sash pivots down for normal operation.

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Chapter 4: Performance Features and Safety Precautions

10. Electrical Pass through Iris allows electrical cords and data cords to

pass through the back of enclosure without leaving a large hole for
contaminants to escape. The unit ships with solid plugs and the iris
plugs are included with the instruction manual for your convenience.

11. Shipped fully assembled to eliminate the need for costly onsite

assembly. Accessories such as the exhaust transition connections,
work surfaces, airflow monitors and fluorescent light kits are easily
installed.

12. Accessory Exhaust Connections. The XPert/XVS enclosures

feature two exhaust locations: One is located on the top of the rear
plenum and the other is located on the bottom of the rear plenum.
Exhaust transition connectors are available for either a 6" OD outside
exhaust or a 5" ID hose; 5', 6' and 8' enclosures have multiple exhaust
connections. All exhaust transition connectors are reviewed in
Chapters 2 and 3 and accessories displayed for order in Chapter 7.

13. Accessory Guardian™ Airflow Monitors continuously monitor

airflow. An audio/visual alarm alerts the user to low airflow
conditions. The Guardian™ Digital Airflow Monitor also displays a
face velocity value, provides an RS232 output, a night setback mode
and several auxiliary relay ports. See Chapter 7 for ordering
information. See Chapter 6 for detailed information, installation, and
calibration.

14. Accessory Fluorescent Light Kits provide excellent illumination

with an auxiliary outlet plug for supplying power to auxiliary
equipment such as a balance or printer. See Chapter 7 for ordering
information.

15. Accessory Roof-Mounted Blower sized to provide adequate airflow

to XPert/XVS enclosures when used with an exhaust damper. See
Chapters 2, 3 and 7.

16. Accessory FilterMate Portable Exhauster provides up to 280 cfm

for HEPA filtration or up to 220 cfm for combination HEPA/Carbon
filtration when connected to XPert/XVS enclosures. Multiple
FilterMates must be balanced and can be used on 5', 6' and 8' units
with multiple exhaust connections. See Chapters 2, 3 and 7.

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23

Chapter 4: Performance Features and Safety Precautions

Safety Precautions

Although the enclosure has been engineered to maintain optimum
operator safety, caution should always be used while working. Prior to
using the enclosure, check to make sure that the exhaust blower is
operating and that air is entering the enclosure at its specified face
velocity. The use of an airflow monitor is recommended to alert the user
if there is a problem with airflow.

Use good housekeeping in the hood at all times. Clean up spills
immediately. Periodically clean enclosure interior.

Do not overload the work surface with apparatus or work material. The
safe operation of the enclosure is based upon having proper airflow
through the structure. Do not place large, bulky objects such as block
heaters, directly on the work surface. Instead, elevate the object 3/4" on
blocks to allow a flow of air under the object and into the rear baffle
exhaust slots. Ensure blocks are level and secured in place.

Blocking large portions of the rear baffle will change the airflow pattern
in the enclosure causing turbulence. (Do not store containers or supplies
against the rear baffle, as this will affect airflow).

Always work with your hands as far back in the enclosure as possible. It
is best to keep all powders, chemicals and apparatus inside the lower air
foil of the enclosure.

Do not work with chemicals in this enclosure without the exhaust system
running.

Perchloric acid use in this enclosure is prohibited.

High-level radioisotope materials are prohibited in this enclosure.

Avoid cross drafts and limit traffic in front of the enclosure. Air
disturbances created may draw contaminants out of the enclosure.

A qualified certification technician should test the XPert Balance
Enclosure or Protector XVS Ventilation Station before it is initially used.
The enclosure should be validated whenever it is relocated, serviced or at
least annually thereafter.

The use of safety goggles, protective clothing, gloves and any other
personal protective equipment recommended by your safety officer
should be used.

The sash should remain in the down position while using the enclosure.

Proper operation of the enclosure depends largely upon its location and
the operator’s work habits. Consult the references in Appendix D.

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CChhaapptteerr 55::
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EEnncclloossuurree oorr PPr
XXVVSS VVeennttiillaattiioonn SSttaattiioonn

Planning

• Thoroughly understand procedures and equipment required before

beginning work.

• Arrange for minimal disruptions, such as room traffic or entry into the

room while the enclosure is in use.

Start-up

• Turn on exhaust system and accessory light if so equipped.

• Only raise the sash for loading.

• Check the baffle air slots for obstructions.

• Allow the enclosure to operate unobstructed for 1 minute.

• Wear a long sleeved lab coat and rubber gloves. Use protective

eyewear. Wear a protective mask if appropriate. Consult your Safety
Officer for additional personal protective equipment
recommendations.

Loading Materials and Equipment

• Only load the materials required for the procedure. Do not overload

the enclosure.

• Do not obstruct the air foil, or rear baffle slots.

• Large objects should not be placed close together and should be

elevated above the work surface to permit airflow to sweep under the
equipment.

• After loading, wait one minute to purge airborne contaminants from

the work area.

rootteeccttoorr

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25

Chapter 5: Using your XPert or XVS Enclosure

Work Techniques

• Keep all materials inside the lower air foil, and perform all

contaminated operations as far to the rear of the work area as possible.

• Segregate all clean and contaminated materials in the work area.

• Avoid using techniques or procedures that disrupt the airflow patterns

of the enclosure.

Final Purging

• Upon completion of work, the enclosure should be allowed to operate

for two to three minutes undisturbed, to purge airborne contaminants
from the work area before shutting down the blower.

Unloading Materials and Equipment

• Objects in contact with contaminated material should be surface

decontaminated before removal from the enclosure.

• All open trays, weigh vessels or containers should be covered before

being removed from the enclosure.

Shutdown

• Turn off the exhaust system and accessory light if provided.

26

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CChhaapptteerr 66::

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M
BBaallaannccee EEnncclloossuurre
PPrrootteeccttoorr XXVVSS VVeennttiillaattiioonn
SSttaattiioonn

Now that you have an understanding of how to work in the enclosure, we will
review the suggested maintenance schedule and the common service
operations necessary to maintain your enclosure for peak performance.

Only trained and experienced certification technicians should perform
some of the service operations after the enclosure has been properly
decontaminated. DO NOT attempt to perform these operations if you are
not properly trained. The wrench icon precedes the service operations
that require qualified technicians.

e oorr

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27

Chapter 6: Maintaining your XPert or XVS Enclosure

Routine Maintenance Schedule

Weekly

• Clean the enclosure interior appropriate for the application.

• Operate the exhaust system, noting the airflow velocity through the

enclosure using a source of visible smoke. Airflow alarms are
recommended for constant monitoring.

Monthly (or more often as required)

• Determine the actual face velocity through the sash opening of the

enclosure where the average reading should be at the specified
velocity. (Use calibrated thermal anemometer or other approved
apparatus). Airflow alarms are recommended for constant
monitoring.

• Using a cloth and glass cleaner, clean the exterior surfaces of the

enclosure, particularly the front of the enclosure, to remove any
accumulated dust.

• The enclosure rear baffle should be checked for any blockage to

ensure that the enclosure is maintaining proper airflow.

• All weekly activities.

Annually

• Replace the fluorescent lamps on accessory light kit.

• Have the enclosure validated by a qualified certification technician.

See Validating the Vented Enclosure in Chapter 3.

• All monthly activities.

Guardian™ 500 Airflow Monitor Kit No. 3944700
or 3944701

The Guardian 500 Airflow Monitor is designed to continuously monitor airflow
through enclosures and fume hoods. This permanently installed device provides both
visual and audible alarms to alert the user of abnormal airflow conditions. A green
light on the front of the monitor indicates normal flow conditions. When flow
conditions lower than the set point are encountered, a flashing red light is activated
along with an audible alarm. To temporarily mute the audible alarm, press and
release the test/reset button. The Guardian 500 Airflow Monitor has a built-in sensor,
3 relay inputs and 1 relay output. The relay inputs can be configured for night
setback, external alarm, and sash high alarm. The night setback features disables the
alarm. The relay output is configured for Low Air Alarm.

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Chapter 6: Maintaining your XPert or XVS Enclosure

Guardian 500 Component Identification

1. Air Inlet A portion of the air coming into the enclosure passes
through the air inlet and across the flow sensors.

2. Normal Flow Indicator This green light indicates normal flow conditions.

3. Alarm Indicator This red light is activated approximately 10-30
seconds after the low flow set point is reached. Low
flow set points are 10-20 fpm below normal flow.

4. Mute Button If no alarm is present, this button will cause the red
lamp to light and the audible alarm to sound. If an
alarm is present, the button will silence the audible
alarm.

5. Adjustment for Alarm

Set Point

3

2

4

Component Identification

This potentiometer is used to set the low flow
indicators for the alarm. It is adjusted with a small
screwdriver.

1

5

Figure 6-1

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29

Chapter 6: Maintaining your XPert or XVS Enclosure

Guardian 500 Installation Procedure

1. The enclosure comes prepared to except the Guardian™ 500 Airflow

Monitor.

2. First remove the large 1.19" dia. gray hole plug. See Figure 2. See

Figure 3 only to reference internal assembly of the airflow monitor.
Locate the elbow, locknut, and washer and install it in the 1.19" dia.
hole per Figure 6-2 and Figure 6-3. The enclosure baffle pivots down
to install the elbow, washer and locknut.

3. Cut the 1" hose supplied with the kit to 15.5" approximate length and

install it between the airflow sensor and the elbow.

4. Secure the Guardian 500 Airflow Monitor to the enclosure with double

stick tape as shown in Figure 6-4. The airway passage between the
alarm module and the enclosure is now complete.

5. Locate the metal hose cover and install with double stick tape per

Figure 6-4.

6. Locate the power supply transformer. One end should already be

connected to the two-pin connector labeled 15 VDC on the back of the
alarm module and through the strain relief bushing. If disconnected,
then reconnect to power the airflow monitor. Plug the 115V power
supply into a standard 115V duplex receptacle, the back of the
accessory FilterMate portable exhauster or the back of the accessory
light. For 230V, plug into a standard receptacle with your specific
outlet plug. (It is recommended that the airflow monitor be

connected directly to the FilterMate switched auxiliary outlet so
the airflow monitor is powered at the same time.)

7. Installation is now complete.

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Chapter 6: Maintaining your XPert or XVS Enclosure

Remove Large 1.19"

Dia. Hole Plug

Install Elbow,

Locknut and

Washer

Hole Plug and Mounting Screws Location

Figure 6-2

Display

Guardian 500

Monitor

Guardian 500 Details

Product Service 1-800-522-7658

Figure 6-3

31

Chapter 6: Maintaining your XPert or XVS Enclosure

Guardian 500 Calibration Procedure

Each alarm module and enclosure/fume hood is unique and needs to be individually
calibrated in the field. The procedure for the adjustment is as follows:

1. Double check the installation to make sure that monitor and power supply are

properly installed.

2. Allow 10 minutes for the monitor to warm up once power has been connected.

3. Determine the low flow set point for your monitor. This is the value where

the monitor will first indicate a low flow condition. The red light will be on
for this value. Refer to your industrial hygiene officer for the proper low flow
set point or consult the table below.

4. Adjust your enclosure/fume hood airflow to the low flow set point as

previously determined. The exhaust flow can be lowered by adjusting the
speed control on the FilterMate or by using an adjustable damper on the
exhaust blower. Typical alarm conditions are set at face velocities of 10 to 20
feet per minute below the normal operating conditions due to supply air and
exhaust air fluctuations, as well as room air cross drafts. See note 8 if the low
airflow volume or sash opening cannot be adjusted.

5. Using a properly calibrated thermoanemometer, determine the velocity

through the face of the enclosure by taking a detailed velocity traverse.
Divide the face area into equal increments. One reading per square foot of
face area is normally recommended for an accurate traverse. Compute the
average velocity for this area.

6. If the red light alarm is on, slowly turn the adjustment screw counterclockwise

until the green light is activated. If the green light is on, slowly turn the
adjustment screw clockwise until the red light comes on. Slowly turn the
adjustment screw back until the red light is activated. It is important that
these adjustments be done in small increments, at intervals about 30 seconds
apart to allow for delayed reaction of the alarm itself. The alarm low flow set
point should now be set and the red light activated.

7. Readjust the enclosure airflow to its normal operating levels. The green light

should now be activated. Calibration is now complete.

Enclosure Operating In Flow Speed Alarm Condition Set Point Speed

100 fpm 80 - 90 fpm

80 fpm 60 - 70 fpm
60 fpm 40 - 50 fpm

8. Note: If the low airflow volume or sash opening cannot be adjusted, then a 1/4 to

1/3 of a turn counterclockwise can be adjusted to set the airflow alarm condition
at 10-25% below normal operating levels.

Guardian 500 Alarm Activation

The audio and visual alarm will activate approximately 10-30 seconds after an alarm condition
is detected. To temporarily mute the audible alarm, press and release the test/reset button.

NOTE: After an alarm condition has been detected, the red light will stay on. The
audible alarm will remain muted until airflow returns to normal levels.

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Chapter 6: Maintaining your XPert or XVS Enclosure

Enclosure

Accessory Light

Hose Cover

Monitor

Guardian 500 Installation

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Figure 6-4

33

Chapter 6: Maintaining your XPert or XVS Enclosure

Guardian™ Digital Kit No 3908800 or 3908801

Guardian Digital 1000 Operation

The Guardian Digital Airflow Monitor consists of the airflow sensor, the Alarm Unit
and the 15 VDC power supply. For 115V operation the alarm unit is powered by
plugging the power supply into the factory-prepared digital airflow monitor socket.
For 230V operation, the Alarm Unit is powered by plugging the power supply into a
building outlet. The alarm has “Enter”, “+”, and “-” buttons to program the monitor.
There is also a green LED “SAFE”, yellow LED “CAUTION”, and red LED
“LOW” with audible alarm for airflow conditions. The audible alarm can be
permanently muted if desired. The Guardian Digital 1000 Airflow Monitor displays
a face velocity value, provides an RS232 communications port to a PC or building
computer system, can be configured for external input connections such as night
setback or external alarm and provides up to three output relays that can be
configured. For complete detailed information, please refer to the separate
Labconco 1000 Alarm User’s Manual provided with the enclosure.

Guardian Digital 1000 Installation Procedure

1. The enclosure comes prepared to accept the Guardian Digital airflow

monitor system.

2. First remove the large 1.19" dia. gray hole plug. See Figure 6-5. See

Figure 6-6 only to reference internal assembly of the airflow monitor.
Locate the elbow, locknut, and washer and install it in the 1.19" dia.
hole per Figure 6-5 and Figure 6-6. The enclosure baffle pivots down
to install the elbow, washer and locknut.

3. Cut the 1" hose supplied with the kit to 10.5" approximate length and

install it between the airflow sensor and the elbow.

4. Secure the Guardian Digital alarm to the enclosure with double stick

tape as shown in Figure 6-7. The airway passage between the alarm
module and the enclosure is now complete.

5. Locate the metal hose cover and install with double stick tape per

Figure 6-6.

6. Locate the power supply transformer. One end should already be

connected to the two-pin connector labeled 15 VDC on the back of
the alarm module and through the strain relief bushing. If
disconnected, then reconnect to power the airflow monitor. Plug the
115V power supply into a standard 115V duplex receptacle, the back
of the accessory FilterMate portable exhauster or the back of the
accessory light. For 230V, plug into a standard receptacle with your
specific outlet plug. (It is recommended that the airflow monitor

be connected directly to the FilterMate switched auxiliary outlet
so the airflow monitor is powered at the same time.)

7. Installation is now complete.

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Chapter 6: Maintaining your XPert or XVS Enclosure

Remove Large 1.19"

Dia. Hole Plug

Install Elbow,

Locknut and

Washer

Hole Plug and Mounting Screws Location

Figure 6-5

Airflow

Sensor

Display Digital

1000 Monitor

Figure 6-6

Digital 1000 Airflow Monitor Details

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35

Chapter 6: Maintaining your XPert or XVS Enclosure

Accessory Light

Enclosure

Hose Cover

Monitor

36

Figure 6-7

Digital 1000 Airflow Monitor Installation

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Chapter 6: Maintaining your XPert or XVS Enclosure

Digital 1000 Calibration

1. Calibrate the airflow monitor according to the instruction manual that

comes with the kit. To successfully calibrate, it will be necessary to
change the face velocity by adjusting the airflow exhaust volume.
The exhaust volume can be adjusted with the speed control on the
FilterMate or by using an adjustable damper on the exhaust blower.
Typical calibration conditions are set at face velocity air sample
differences of at least 20 feet per minute. The airflow monitor is
factory set to be calibrated with a difference of at least 50 fpm and
can be changed by changing the “lower/higher air sample difference”.
The following suggested in flow face velocity speeds are
recommended to successfully calibrate. Typical low air alarms are set
10-20 fpm below operational speeds. Follow Step 2 below and
review the Labconco 1000 Alarm User’s Manual that comes with the
airflow monitor.

Low Air

Alarm

Set Point

40 - 50 fpm 60 fpm 40 - 60 fpm 100 – 120 fpm
60 - 70 fpm 80 fpm 50 - 90 fpm 100 – 150 fpm

80 – 90 fpm 100 fpm 50 – 110 fpm 100 – 170 fpm

2. Go to setup and then CAL CONFIG MENU and change the

“lower/higher air sample difference” to 20 fpm. This will allow you
to successfully calibrate with values of a minimum of 20 fpm
difference.

Enclosure

Operating In

flow Speed

Low

Calibration

Set Point

High

Calibration

Set Point

3. While in CAL CONFIG MENU, change the “sensor difference” from

10% to 3%.

4. While in CAL CONFIG MENU, adjust the red low air alarm to the

desired setting such as 55 fpm. Then adjust the yellow “CAUTION
or WARNING” to 59 fpm. Then adjust the “CAUTION or
WARNING” air reset to 3 fpm. This sets the alarm condition.

5. To complete the CAL CONFIGURATION, be sure to enter “DONE”.

6. To start the calibration mode, use the Labconco 1000 Manual and

enter “CALIBRATION” mode on the display from the SETUP menu.

7. Follow the instructions on the display and alter the low exhaust

volume with the speed control on the FilterMate or exhaust damper.
Measure the average face velocity and enter the low value on the
display. Be careful not to block the opening. The low exhaust
volume calibration will take about 5 seconds.

8. Now alter the high exhaust volume with the speed control on the

FilterMate or exhaust damper. Measure the average face velocity and
enter the high value on the display. The high value must be at least
20 fpm greater than the low value. The high exhaust volume
calibration will take about 5 seconds.

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Chapter 6: Maintaining your XPert or XVS Enclosure

9. Be sure to enter “DONE” after successfully completing the low and

high calibration set points.

10. Once calibration is completed, go to “RUN” and hit “ENTER”. The

value should read close to the high calibration set point.

11. To lower the face velocity to the operating point, simply alter the

exhaust volume with the speed control on the FilterMate or exhaust
damper. Then recheck the face velocity with an anemometer to
confirm the display on the digital airflow monitor.

Digital 1000 Alternate Calibration Procedure ­Constant Volume Conditions

1. To successfully calibrate, it will be necessary to change the face

velocity by opening and closing the enclosure’s sash. The airflow
monitor is factory set to be calibrated with a difference of at least 50
fpm and can be changed by adjusting the “lower/higher air sample
difference”. The in flow face velocity speeds provided in the chart
below are suggested to successfully calibrate the Digital 1000.

2. Before proceeding with calibration, it will first be necessary to

configure the airflow monitor. Go to the setup and then CAL
CONFIG MENU and adjust the “lower/higher air sample difference”
to 10 fpm. This will allow you to successfully calibrate with
minimum difference values of 10 fpm.

3. While in CAL CONFIG MENU, change the “sensor difference” from

10% to 3%.

4. While in CAL CONFIG MENU, adjust the red low alarm to the

desired setting (See the chart below for range and suggested settings).
Then adjust the yellow “CAUTION or WARNING” to the desired
setting (See the chart below for range and suggested settings). Then
adjust the “CAUTION or WARNING” air reset to 3 fpm. This sets
the alarm condition.

CAUTION WARNING

“YELLOW LED” Setting

Range

user defined

(fpm)

43 – 53 51 40 – 50 48 27 23 60 fpm
63 – 73 67 60 – 70 64 37 30 80 fpm

83 - 93 83 80 - 90 80 47 37 100 fpm

Suggested

Set Point

(fpm)

LOW ALARM

“RED LED”

Setting

Range

user defined

(fpm)

* Suggested

Set Point

(fpm)

Low Calibration

Set Point

Sash Open

(fpm)

8" Sash

Height

10" Sash

Height

High Calibration

Set Point

or Enclosure

Operating

Inflow Speed

Sash Closed

* Because of airflow fluctuations in a typical laboratory environment Labconco

suggests setting the “RED LED” low alarm set point to 20% below the enclosure’s
operating speed.

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Chapter 6: Maintaining your XPert or XVS Enclosure

5. To complete the CAL CONFIGURATION, be sure to enter “DONE”.

If needed, refer to the Configuration procedure provided on the
following page for additional details.

6. To start the calibration mode, enter “CALIBRATION” mode on the

display from the SETUP menu.

7. Follow the instructions on the display and simulate the low exhaust

volume by fully opening the sash. You may measure the average face
velocity for the low calibration set point or utilize the calculated value
provided in the chart above. The average face velocity for the low set
point is accurately measured by dividing the opening of the enclosure
into equal area grids consisting of at least 9 data collection points and
measuring the velocity at the center of each grid with a calibrated
thermo anemometer. Enter the low value on the display. Be careful
not to block the opening. The low exhaust volume calibration will
take about 5 seconds.

8. Now simulate the high exhaust volume by fully closing the sash to its

normal operating position. Measure the average face velocity for the
high calibration set point to confirm that the source of constant air
volume is providing the desired face velocity for the enclosure. The
average face velocity for the high set point is accurately measured by
dividing the opening of the enclosure into equal area grids consisting
of at least 3 data collection points and measuring the velocity at the
center of each grid with a calibrated thermo anemometer. Enter the
high value set point on the display. The high value must be at least 10
fpm greater than the low value. The high exhaust volume calibration
will take about 5 seconds.

9. Be sure to enter “DONE” after successfully completing the low and

high calibration set points.

10. Once calibration is completed, go to “RUN” and hit “ENTER”. The

value should read close to the high calibration set point.

11. With the sash fully open, the Digital 1000 monitor should go into

“RED LED” low air alarm if successfully calibrated.

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39

Chapter 6: Maintaining your XPert or XVS Enclosure

Note: Enter Button stores information and +/- Buttons allow for scrolling.

1. Push the “ENTER” Button on the face of the alarm until the “SET

UP” Menu is displayed.

2. Scroll to “SET UP” and hit “ENTER”.

3. The PASSWORD MENU displays (The Password is 0000). Press

the ENTER button repeatedly until the CAL CONFIG MENU is
displayed.

4. In the CAL CONFIG MENU set the following:

CALIBRATION - CONFIGURATION MENU SETTINGS

DISPLAY UNITS FPM

LOW AIR ALARM “RED LED”

LOW AIR CUTOFF OFF

WARNING AIR ALARM “YELLOW LED”

WARNING AIR RESET 3 FPM
HIGH AIR ALARM OFF
LOWER AIR SAMPLE FLUCTUATIONS OFF
HIGHER AIR FLUCTUATIONS 3%
LOWER / HIGHER AIR SAMPLE DIFFERENCE 3%
WARN TO ALARM AIR TIME 10 SECONDS
ALARM TO WARN AIR TIME 3 SECONDS
SHOW AIR FLOW ON
SHOW TIME LINE OFF = DISPLAYS BAR
GRAPH
AUDIBLE ALARM ENABLED
SENSOR DIFFERENCE 2%
SENSITIVITY 80%

* 48 FPM (60 fpm Operating inflow)
* 64 FPM (80 fpm Operating inflow)
* 80 FPM (100 fpm Operating inflow)

* 51 FPM (60 fpm Operating inflow)
* 67 FPM (80 fpm Operating inflow)
* 83 FPM (100 fpm Operating inflow)

OFF

* (Suggested Air Alarm Settings) Refer to the chart on the previous page for
a range of air velocity settings that may be used.

5. To complete the CAL CONFIG, be sure to enter “DONE”. You

are returned to the Main Menu.

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CChhaapptteerr 77::
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There are several ways to accessorize the enclosure for your individual
requirements. These include the addition of accessory work surfaces, airflow
monitors, fluorescent light kits, exhaust transition adapters, remote blowers,
exhaust dampers, FilterMate Portable Exhausters, filters, storage cabinets and
utility shelf kit.

urree oorr

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41

Chapter 7: Accessorizing your XPert or XVS Enclosure

Optional Equipment for the Enclosure

Figure 7-1

4

3

2

Airflow monitor moved
forward per Chapter 6.

5" ID
Hose

8

1

7

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Chapter 7: Accessorizing your XPert or XVS Enclosure

1. Work Surfaces

An optional work surface is available to attach to the enclosure.

Dished work surfaces are contoured to fit the dimensions of the XPert
Balance Enclosures and Protector XVS Ventilation Stations to contain
spills.

Catalog # Description Dimensions (W x D x H)
3908400 Black, 2-foot wide Epoxy 24" x 26.66" x 1"
3908401 Black, 3-foot wide Epoxy 36" x 26.66" x 1"
3908402 Black, 4-foot wide Epoxy 48" x 26.66" x 1"
3908403 Gray, 2-foot wide Epoxy 24" x 26.66" x 1"
3908404 Gray, 3-foot wide Epoxy 36" x 26.66" x 1"
3908405 Gray, 4-foot wide Epoxy 48" x 26.66" x 1"
3908406 Black, 5' x 26.7" Epoxy 60" x 26.7" x 1"
3908407 Black, 6' x 26.7" Epoxy 72" x 26.7" x 1"
3908408 Black, 8' x 26.7" Epoxy 96" x 26.7" x 1"
3908409 Black, 5' x 35.5" Epoxy 60" x 35.5" x 1"
3908410 Black, 6' x 35.5" Epoxy 72" x 35.5" x 1"
3908411 Black, 8' x 35.5" Epoxy 96" x 35.5" x 1"
3975500 5' Stainless w/ Trough 60" x 26.7" x 0.8"
3975501 5' (Deep) Stainless w/ Trough 60" x 35.5" x 0.8"
3975600 6' Stainless w/ Trough 72" x 26.7" x 0.8"
3975601 6' (Deep) Stainless w/ Trough 72" x 35.5" x 0.8"
3975800 8' Stainless w/ Trough 96" x 26.7" x 0.8"
3975801 8' (Deep) Stainless w/ Trough 96" x 35.5" x 0.8"

2. Guardian™ Digital 1000 Airflow Monitor or Guardian™ 500

Airflow Monitor

The Guardian Digital 1000 Airflow Monitor or Guardian 500 Airflow
Monitor allows you to continuously monitor airflow through the
enclosure. The rear exhaust plenum is factory prepared to mount either
monitor.

Catalog # Description
3944700 Guardian 500 Airflow Monitor, 115V, 60 Hz
3944701 Guardian 500 Airflow Monitor, 230V, 50 Hz
3908800 Guardian Digital 1000 Airflow Monitor 115V, 60 Hz
3908801 Guardian Digital 1000 Airflow Monitor 230V, 50 Hz

3. Fluorescent Light Kit

A fluorescent light, which rests on the top of the enclosure, is available.

Catalog # Description
3909200 18.25" W x 10.12"D x 3.00" H light kit, 115V, 60 Hz
3909201 18.25" W x 10.12"D x 3.00" H light kit, 230V, 50 Hz

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Chapter 7: Accessorizing your XPert or XVS Enclosure

4. Exhaust Transition Adapters and Dual Exhaust Connectors

A 2" x 10" adapter connects to the enclosure from either the top or the
bottom of the rear plenum so the duct can be routed either up or down,
respectively. The transition is available for either 5.00" I.D. hose or 6"
OD duct. The 5.00" I.D. hose upper connection is standard and included
with the FilterMate. Multiple Exhaust Connectors are used for multiple
FilterMates or connections for 8' exhaust outlets.

Catalog # Description Material

3912400 Upper connection, 5" Hose Coated Steel, Epoxy Coated Included with FilterMate
3912401 Upper connection, 6" Duct Coated Steel, Epoxy Coated
3912402 Lower connection, 5" Hose Coated Steel, Epoxy Coated
3912403 Lower connection, 6" Duct Coated Steel, Epoxy Coated
3981600 Dual Exhaust 8" x 6" x 6" Coated Steel, Epoxy Coated Use with 8' unit only to house exhaust

5. Remote Blowers

Has a 1/4 hp direct drive motor and corrosion-resistant epoxy-coated steel
housing and wheel with blower inlet of 6.00" ID. Outlet dimensions are

4.25" x 7.38" OD.

CFM @ Static Pressure-Inches of H2O

S.P. 0.0" 0.125" 0.25" 0.50" 0.75" 0.87"
CFM 595 560 515 420 300 167

Catalog # Description

4863500 Remote Blower, 115 V, 60 Hz. 4.4 amps 35/16
4863501 Remote Blower, 115/230 V, 50 Hz, 5.6/2.8 amps 35/16
7053501 Explosion-Proof Remote Blower, 115 V, 60 Hz, 4.4 amps 40/18

Shipping Wt.

(lbs./kg.)

1/4 hp or 1/3 hp belt drive with adjustable sheave to change RPM.
Corrosion-resistant epoxy-coated steel housing and wheel. Blower inlet is

10.87" ID. Outlet dimensions are a rectangular 5.5" x 10" OD. See
dimensional data in Chapter 7.

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Chapter 7: Accessorizing your XPert or XVS Enclosure

Catalog # HP Description CFM@RPM Ranges at Static Pressure (in H20)

Std. EP .25" .38" .50" .62" .75" .88" 1.00"

7068200

7068300 1/4

7068400 1/3

1/4

7068500 1/3

Remote
Blower, 115V,
60 Hz, 4.4 A
Explosion
Proof Blower
115V, 60 Hz,

4.5 A
Remote
Blower, 115V,
60 Hz, 6.1 A
Explosion
Proof Blower,
115V, 60 Hz,

6.4 A

540@800 410@800 350@870 390@970 430@1060

720@950 760@1050 710@1060 620@1060

760@1050 710@1060 620@1060 430@1060 460@1150 500@1220

850@1130 825@1160 790@1190 770@1220 740@1260 640@1260

6. Exhaust Dampers

Exhaust dampers allow an adjustment required to maintain proper airflow
for roof-mounted blowers or house exhaust systems.

Catalog # Description
3924000 6" Epoxy Coated Steel In-Line adjustable damper
4724200 6" PVC In-line adjustable damper
5983400 10" PVC In-line adjustable damper

7. FilterMate Portable Exhausters and Filters

For filtered exhaust, Labconco offers FilterMate Portable Exhausters
capable of exhausting up to 280 cfm of HEPA filtered air or up to 220
cfm of combination HEPA/Carbon filtered air when connected to the
enclosure. For additional exhaust volume, multiple FilterMates with
balanced airflow can be used.

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45

Chapter 7: Accessorizing your XPert or XVS Enclosure

Catalog # Voltage Filter Exhaust Connection

3970000 115 Volt/60 Hz HEPA None 280
3970001 115 Volt/60 Hz Carbon None 280
3970002 115 Volt/60 Hz HEPA Thimble to outside 280
3970003 115 Volt/60 Hz HEPA/Carbon None 220
3970004 115 Volt/60 Hz Carbon/Carbon None 220
3970020 230 Volt/50 Hz HEPA None 280
3970021 230 Volt/50 Hz Carbon None 280
3970022 230 Volt/50 Hz HEPA Thimble to outside 280
3970023 230 Volt/50 Hz HEPA/Carbon None 220
3970024 230 Volt/50 Hz Carbon/Carbon None 220

HEPA Filter

Part #3707900 is 99.99% efficient on particles 0.3 micron.

HEPA Filter Bag-In/Bag-Out Bag

Part #3776002 helps contain hazardous particulate matter during filter
changing operations.

Exhaust

Airflow

(cfm)

Carbon Filter

Provides granular activated carbon or impregnated carbon.

Filter Classification Part # x Pounds
Organic 3923400 12.0 lbs activated carbon
Formaldehyde 3923401 14.0 lbs impregnated carbon
Ammonia 3923402 16.0 lbs impregnated carbon

8. Storage Cabinets

Size/Description Dual Doors Right Hinge Left Hinge Dual Doors Right Hinge Left Hinge

48" 9902000 - - 9901000 - ­36" 9902100 - - 9901100 - ­30" 9902200 - - 9901200 - ­24" - 9902300 9902400 - 9901300 9901500
18" - - - - 9901400 9901600
12" - - - - - ­48" w/Self Closing Doors 9903000 - - - - ­36" w/Self Closing Doors 9903100 - - - - ­30" w/Self Closing Doors 9903200 - - - - ­24" w/Self Closing Doors - 9903300 9903400 - - ­24" ADA - 9906000 9906100 - 9905000 9905200
24" ADA w/Self Closing
Doors
18" ADA - - - - 9905100 9905300
12" ADA - - - - - -

SOLVENT ACID

- 9906200 9906300 - - -

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Chapter 7: Accessorizing your XPert or XVS Enclosure

Size/Description Dual Doors Right Hinge Left Hinge Dual Doors Right Hinge Left

48" 9900000 - - - - ­36" 9900100 - - - - ­30" 9900200 - - - - ­24" - 9900300 9900600 - - ­18" - 9900400 9900700 - 9907000 9907100
12" - 9900500 9900800 - - ­48" w/Self Closing Doors - - - - - ­36" w/Self Closing Doors - - - - - ­30" w/Self Closing Doors - - - - - ­24" w/Self Closing Doors - - - - - ­24" ADA - 9904000 9904300 - - ­24" ADA w/Self Closing Doors - - - - - ­18" ADA - 9904100 9904400 - - ­12" ADA - 9904200 9904500 - - -

STANDARD BASE VACUUM PUMP

Hinge

9. Utility Shelf Kit and Holders

Labconco offers a utility shelf kit part number 3925000 consisting of
three shelves to hold items inside the enclosure. One shelf may be used
for the printer, one shelf for spatulas and weigh brushes, and one
miscellaneous shelf. The shelves hang from slots in the rear baffle. The
printer shelf can be inverted and rest on top of the enclosure as an
alternate location.

The 3927700 Bottle Holder holds a squirt bottle and has a 3" diameter
opening.

The 3927800 Tissue Holder permits tissues to be dispensed from the bottom.

10. Hoses, Hose Clamps, and Hose Kits

Provides Alternatives for ducting.

Catalog # Description

8 Feet of 5" ID gray flexible polypropylene hose (included with

4868600

FilterMate). General-purpose chemical resistant hose suitable in
pharmaceutical applications.

1921000 5" T-Bolt Hose Clamp (two included with FilterMate)

3927500

8 Feet of 5" ID clear smooth bore static dissipation hose with two hose
clamps. Suitable in clean rooms or pharmaceutical applications.

8 Feet of 6" ID black thermoplastic hose with two 6.09" ID cuffs.

3927600

Include two 6" hose clamps. Suitable for connection to house exhaust
in pharmaceutical applications.

1921500 6'" T-Bolt Hose Clamp

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47

CChhaapptteerr 88::
TTrroouubblleesshhoooottiinngg

Refer to the following table if your XPert Balance Enclosure System or
Protector XVS Ventilation Station fails to operate properly. If the suggested
corrective actions do not solve your problem, contact Labconco for additional
assistance.

PROBLEM CAUSE CORRECTIVE ACTION

Contaminants
outside of enclosure

Restriction of the baffle air

External factors are

Airflow monitor
malfunction.

No audible alarm. Alarm has been temporarily silenced using “test/reset” or

Wrong alarm set point. Airflow monitor was not properly adjusted. Repeat

Constant audible alarm. Check airflow and calibration of airflow monitor.
Continuous alarm. Check the face velocity of the enclosure as the airflow of the

Monitor alarms; air way to

Audible disable will not stay

Improper user techniques
for the enclosure.

slots or blockage of the
exhaust outlet.

disrupting the enclosure
airflow patterns or acting as
a source of contamination.

Enclosure has improper face
velocity.

No power.
No lights.
No display.

airflow monitor sensor is
blocked by insects, dust or
debris.

ON

See “Certifying the Hood” Chapter 3 and “Safety
Precautions” Chapter 4 sections in the manual. (Ref.
Appendix D)

Remove obstruction to ensure that all air slots and the
exhaust outlet are unobstructed.

See “Location Requirements” Chapter 2, “Certifying the
Enclosure” Chapter 3, and “Safety Precautions” Chapter 4
sections of this manual. (Ref. Appendix D)

Have enclosure certified and check exhaust system. Check
FilterMate filters for loading. Adjust FilterMate speed
control. Enclosure should have average face velocity of 60­100 fpm.

Power supply is not plugged into proper voltage; plug in
power supply. Verify that airflow monitor interface cables
are connected. Check fuses on FilterMate or accessory light.

“enter” buttons.

calibration steps outlined in the airflow monitor manual.

system may have changed. If face velocity is correct,
calibrate the airflow monitor outlined in the Users Manual.
Lightly clean the airway with clean air. Be careful not to
touch sensitive electrical components.

An alarm condition must be continuously present before the
audible alarm can be silenced. If flow conditions fluctuate
near the alarm set point, the airflow monitor will
automatically reset itself. Action should be taken to bring
the enclosure airflow into proper operating parameters or
adjust the alarm set point lower.

48

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AAppppeennddiixx AA::
RReeppllaacceem

The following illustrations indicate the replacement parts.

Item Qty. Part Number Description

1A 1 3906500 Glass, Side Short
1B 1 3926500 Glass, Side Tall
1C 1 3976400 Glass, Side Deep
1D 1 3976401 Glass, Side Deep w/ hole
2A 1 3906800 Glass, Top 2'
2B 1 3906801 Glass, Top 3'
2C 1 3906802 Glass, Top 4'
2D 1 3906803 Glass, Top 5'
2E 1 3906804 Glass, Top 6'
2F 1 3906805 Glass, Top 8'
2G 1 3906806 Glass, Top 5' Deep
2H 1 3906807 Glass, Top 6' Deep

2I 1 3906808 Glass, Top 8' Deep
3A 1 3906100 Glass, Sash 2' Short
3B 1 3906101 Glass, Sash 3' Short
3C 1 3906102 Glass, Sash 4' Short
3D 1 3926100 Glass, Sash 2' Tall
3E 1 3926101 Glass, Sash 3' Tall
3F 1 3926102 Glass, Sash 4' Tall
3G 1 3967203 Glass, Sash 5'
3H 1 3967204 Glass, Sash 6'

3I 1 3967205 Glass, Sash 8'

3J 1 3967206 Glass, Sash 5' Tall
3K 1 3967207 Glass, Sash 6' Tall
3L 1 3967208 Glass, Sash 8' Tall
4A 1 3907600 Foil, Sash 2'
4B 1 3907601 Foil, Sash 3'
4C 1 3907602 Foil, Sash 4'
4D 1 3967100 Foil, Sash 5'
4E 1 3967101 Foil, Sash 6'
4F 1 3967102 Foil, Sash 8'

5 2.3 Ft. 6913700 Wiper, Sash
6A 1 3907500 Stop, Right Sash
6B 1 3907501 Stop, Left Sash
7A 1 1927403 Spring, Compression Sash Latch
7B 1 3906700 Latch Bracket
7C 1 6916500 Latch Sash
7D 2 1893206 Screw, #8-32 x .38 Phil, SS, Type F

meenntt PPaarrttss

Product Service 1-800-522-7658

49

Appendix A: Replacement Parts

Item Qty. Part Number Description

7E 1 3925300 Tall Latch Bracket

7F 1 6916501 Tall Latch Sash
7G 1 3974300 Gas Spring, 5', 20#
7H 1 3974301 Gas Spring, 6', 30#

7I 1 3974302 Gas Spring, 8' 40#
7J 1 3973200 Gas Spring, 5' Tall, 30#

7K 1 3973201 Gas Spring, 6' Tall, 40#

7L 1 3973202 Gas Spring, 8' Tall, 50#
8A 1 3986500 Sash Assembly 2'
8B 1 3986501 Sash Assembly 3'
8C 1 3986502 Sash Assembly 4'
8D 1 3987100 Sash Assembly Tall 2'

8E 1 3987104 Sash Assembly Tall 3'

8F 1 3987102 Sash Assembly Tall 4'
8G 1 3972300 Sash Assembly, 5'
8H 1 3972301 Sash Assembly, 6'

8I 1 3973202 Sash Assembly, 8'
8J 1 3977200 Sash Assembly, 5' Tall

8K 1 3977201 Sash Assembly, 6' Tall

8L 1 3977202 Sash Assembly, 8' Tall
9A 1 3907400 Bracket, Air Foil Right
9B 1 3907401 Bracket, Air Foil Left
9C 2 1932401 Washer, Shoulder Plastic
9D 2 1912108 Washer, .194 ID x .38 OD x .03 thick plastic

9E 2 1909217 Cap Nut #10-24 SS

10A 1 3905600 Air Foil 2'
10B 1 3905601 Air Foil 3'
10C 1 3905602 Air Foil 4'
10D 1 3969200 Air Foil 5'

10E 1 3969201 Air Foil 6'

10F 1 3969202 Air Foil 8'
11A 1 3905300 Header 2'
11B 1 3905301 Header 3'
11C 1 3905302 Header 4'
11D 1 3905303 Header 5'

11E 1 3905304 Header 6'

11F 1 3905305 Header 8'

12 1 3913100 Cover Plate, Exhaust (Top or Bottom)
13A 1 3912400 Upper Exhaust Transition 5" Hose
13B 1 3912401 Upper Exhaust Transition 6" Duct
13C 1 3912402 Lower Exhaust Transition 5" Hose
13D 1 3912403 Lower Exhaust Transition 6" Duct
14A 1 1934601 Bushing, Heyco with Flex Shutter 1.50 dia.
14B 1 1936800 Bushing, Heyco Closed 1.50 dia.
15A 2 7868402 Spacer Bushing
15B 2 1912108 Washer, .194 ID x .38 OD x .03 T. Plastic
15C 2 1889316 Screw, #10-24 x 1.00 PH. (SS)
16A 2 3915400 Side Air Foil, Short
16B 2 3915401 Side Air Foil, Tall
16C 4 1889912 Screw, 6-32 x .75 PH. Type F, Oval Head

17 1 1595619 Hole Plug, .500 dia. Gray

18 1 1595621 Hole Plug, 1.187 dia. Gray
19A 1 3901100 Label, Ventilation Station
19B 1 3901200 Label, Balance Enclosure

50

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Appendix A: Replacement Parts

2

Not Shown

7

Not Shown

8

16

19

13

Not Shown

12

Not Shown

17

18

9

10

4

15

3

1

6

5

14

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AAppppeennddiixx BB::

meennssiioonnss

DDiim

52

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AAppppeennddiixx CC::
SSppeecciiffiiccaattiioonnss

Environmental Conditions

• Indoor use only.

• Maximum altitude: 6562 feet (2000 meters).

• Ambient temperature range: 41° to 104°F (5° to 40°C).

• Maximum relative humidity: 80% for temperatures up to 88°F (31°C),

decreasing linearly to 50% relative humidity at 104°F (40°C).

• Main supply voltage fluctuations not to exceed ±10% of the nominal

voltage.

• Transient over-voltages according to Installation Categories II (Over-

voltage Categories per IEC 1010). Temporary voltage spikes on the
AC input line that may be as high as 1500V for 115V models and
2500V for 230V models are allowed.

• Used in an environment of Pollution degrees 2 (i.e., where normally

only non-conductive atmospheres are present). Occasionally,
however, a temporary conductivity caused by condensation must be
expected, in accordance with IEC 664.

Product Service 1-800-522-7658

53

AAppppeennddiixx DD::
BBaallaannccee SSttaabbiilliittyy

Chemir Analytical Services conducted balance stability tests on the XPert
Filtered Balance System mounted on a Solid Epoxy Work Surface. No
marble slab was used. The enclosure was tested while operating at three face
velocities – 0, 78 fpm (factory setting), and 100 fpm. Samples of 5 mg, 50
mg and 100 mg were weighed on an analytical balance located inside the
enclosure. Test results were excellent and confirm that the XPert Filtered
Balance System, including its built-in blower and the airflow through the
enclosure, caused no detectable instability to the balance. The weight of each
sample was stable to five decimal places.

Listed next are some hints on balance stability.

1. Balance is not calibrated (or at least not recently) – All balances

should be calibrated at least annually or after they have been shipped
or moved around frequently. If the balance has just been moved
around the lab, it probably will not require recalibration. Most new
balances have an internal mechanism that compensates for drift and
vibration. If in doubt, schedule recalibration.

2. Shield is not tight on the balance – If the balance shield is loose, air

can get into the weighing chamber and cause fluctuation in sensitive
weigh applications. In other words, air can get into the balance and
cause the weigh plate to fluctuate. The best way to address the
problem is to have the balance servicer fix the balance shield.

3. There is no shield on the balance – Sometimes open balances without

shields fluctuate. Try running the ventilated balance enclosure at
slower speeds such as 60-70 feet per minute, getting a shield placed
around the balance, or using a balance with a tight shield.

54

Product Service 1-800-522-7658

Application Council Directive(s): 73/23/EEC, 89/336/EEC, 2002/95/EC (ROHS),
2002/96/EC (WEEE)

Standard(s) to which conformity is declared: EN61010-1, EN61326-1

Manufacturer’s Name: Labconco Corporation

Manufacturer’s Address: 8811 Prospect Avenue
Kansas City, MO 64132 USA

Importer’s Name: See Shipping/Customs Documents

Importer’s Address: See Shipping/Customs Documents for your equipment

Type of Equipment: Laboratory Equipment XPert Bulk Powder Enclosures

Serial No.: Various – See Individual Declaration

Year of Manufacture: 2005 and subsequent

I, the undersigned, hereby declare that the equipment specified above conforms to the
above Directive(s) and Standard(s).

See individual Declaration of Conformity which will be signed by the importer for your
country.

Place: _______________________________________
(Signature)

Date: _______________________________________
(Full Name)

_______________________________________

(Position)

DECLARATION OF CONFORMITY

3963500, 3963600, 3963800 Series XPert Bulk Powder Enclosures
3961500, 3961600 Series, XPert Bulk Powder Filtered Systems
3962500, 3962600 Series XPert Bulk Powder Filtered Stations

Labconco P/N 3696044 Rev A

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55