Labconco 4865060 User Manual

User’s Manual
XPert Filtered Balance Enclosures &
XVS Ventilation Stations
Protector
Models
®
XVS Ventilation Stations
3930200, 3930201, 3930202, 3930221, 3930222,
2'
3930230, 3930231, 3930232, 3930241, 3930242
3930300, 3930301, 3930302, 3930321, 3930322,
3'
3930330, 3930331, 3930332, 3930341, 3930342
3930400, 3930401, 3930402, 3930421, 3930422,
4'
3930430, 3930431, 3930432, 3930441, 3930442
3971500, 3971501, 3971502, 3971521, 3971522,
5'
3971530, 3971531, 3971532, 3971541, 3971542 3971560, 3971561, 3971562, 3971571, 3971572
3971600, 3971601, 3971602, 3971621, 3971622,
6'
3971630, 3971631, 3971632, 3971641, 3971642, 3971660, 3971661, 3971662, 3971671, 3971672
3971800, 3971801, 3971802, 3971821, 3971822
8'
3971830, 3971831, 3971832, 3971841, 3971842 3971860, 3971861, 3971862, 3971871, 3971872
4862010, 4862011, 4862012, 4862021, 4862022,
2'
4862030, 4862031, 4862032, 4862041, 4862042
4863010, 4863011, 4863012, 4863021, 4863022,
3'
4863030, 4863031, 4863032, 4863041, 4863042
4864010, 4864011, 4864012, 4864021, 4864022,
4'
4864030, 4864031, 4864032, 4864041, 4864042
4865010, 4865011, 4865012, 4865021, 4865022, 4865030, 4865031, 4865032, 4865041, 4865042, 5' 4865060, 4865061, 4865062, 4865071, 4865072
6' 4866010, 4866011, 4866012, 4866021, 4866022,
4866030, 4866031, 4866032, 4866041, 4866042, 4866060, 4866061, 4866062, 4866071, 4866072
4868010, 4868011, 4868012, 4868021, 4868022,
8'
4868030, 4868031, 4868032, 4868041, 4868042, 4868060, 4868061, 4868062, 4868071, 4868072
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complete your product registration card
online at register.labconco.com
Please read the User’s Manual before operating the equipment.
Labconco Corporation 8811 Prospect Avenue Kansas City, MO 64132-2696 800-821-5525, 816-333-8811 Fax 816-363-0130 E-Mail Labconco@labconco.com Home Page www.labconco.com
Copyright © 2004, 2007, 2009, 2010 Labconco Corporation. All rights reserved.
The information contained in this manual and the accompanying products are copyrighted and all rights reserved by Labconco Corporation. Labconco Corporation reserves the right to make periodic design changes without obligation to notify any person or entity of such change.
Warranty
Labconco provides a warranty on all parts and factory workmanship. The warranty includes areas of defective material and workmanship, provided such defect results from normal and proper use of the equipment.
The warranty for all Labconco products will expire one year from date of installation or two years from date of shipment from Labconco, whichever is sooner, except the following;
Purifier® Logic™ Biological Safety Cabinets and PuriCare® Lab Animal Research Stations
carry a three-year warranty from date of installation or four years from date of shipment from Labconco, whichever is sooner.
SteamScrubber® & FlaskScrubber® Glassware Washers carry a two-year warranty from
date of installation or three years from date of shipment from Labconco, whichever is sooner.
Blood Drawing Chairs carry a ten year warranty.
Carts carry a lifetime warranty.
Glassware is not warranted from breakage when dropped or mishandled.
This limited warranty covers parts and labor, but not transportation and insurance charges. In the event of a warranty claim, contact Labconco Corporation or the dealer who sold you the product. If the cause is determined to be a manufacturing fault, the dealer or Labconco Corporation will repair or replace all defective parts to restore the unit to operation. Under no circumstances shall Labconco Corporation be liable for indirect, consequential, or special damages of any kind. This statement may be altered by a specific published amendment. No individual has authorization to alter the provisions of this warranty policy or its amendments. Lamps and filters are not covered by this warranty. Damage due to corrosion or accidental breakage is not covered.
Returned or Damaged Goods
Do not return goods without the prior authorization from Labconco. Unauthorized returns will not be accepted. If your shipment was damaged in transit, you must file a claim directly with the freight carrier. Labconco Corporation and its dealers are not responsible for shipping damages.
The United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen (15) days of delivery.
Limitation of Liability
The disposal and/or emission of substances used in connection with this equipment may be governed by various federal, state, or local regulations. All users of this equipment are required to become familiar with any regulations that apply in the user’s area concerning the dumping of waste materials in or upon water, land, or air and to comply with such regulations. Labconco Corporation is held harmless with respect to user’s compliance with such regulations.
Contacting Labconco Corporation
If you have questions that are not addressed in this manual, or if you need technical assistance, contact Labconco’s Customer Service Department or Labconco’s Product Service Department at 1-800-821­5525 or 1-816-333-8811, between the hours of 7:00 a.m. and 6:00 p.m., Central Standard Time.
Part #3901000, Rev. F
ECO F773
T
AABBLLEE
T
CHAPTER 1: INTRODUCTION 1
CHAPTER 2: PREREQUISITES 2
Support, Vibration and Movement Requirements 3 Temperature Variation Requirements 3 Humidity and Static Electricity Requirements 4 Location and Air Current Requirements 5 Exhaust and Blower Requirements 6 Remote Blowers (Roof Mounted) 7 FilterMate Portable Exhausters 8 Electrical Requirements 9 Space Requirements 9
CHAPTER 3: GETTING STARTED 10 Unpacking the Enclosure 11 Install the Enclosure on a Supporting Structure & Work Surface 11 Connecting to the Vented Enclosure Exhaust System 13 Connecting the Electrical Supply 17 Sealing the Vented Enclosure to the Work Surface 17 Validating the Vented Enclosure 17
CHAPTER 4: HIGH PERFORMANCE FEATURES AND SAFETY PRECAUTIONS 18
High Performance Features 18 Safety Precautions 24
CHAPTER 5: USING YOUR ENCLOSURE 25
O
O
FF
C
C
OONNTTEENNTTSS
CHAPTER 6: MAINTAINING YOUR ENCLOSURE 27
Routine Maintenance Schedule 28 Guardian 500 Airflow Monitor Kit No. 3944700 or 3944701 28
Guardian 500 Component Identification 29 Guardian 500 Installation Procedure 30 Guardian 500 Calibration Procedure 32 Guardian 500 Alarm Activation 32
Guardian Digital 1000 Kit No. 3908800 or 3908801 34
Guardian Digital 1000 Operation 34 Guardian Digital 1000 Installation Procedure 34 Guardian Digital 1000 Calibration 37 Digital 1000 Alternate Calibration Procedure – Constant Volume Conditions 38
CHAPTER 7: ACCESSORIZING YOUR ENCLOSURE 41 Work Surfaces 43 Guardian Digital Airflow Monitor or Guardian 500 43 Fluorescent Light Kit 43 Exhaust Transition Adapters & Dual Exhaust Connectors 44 Remote Blowers 44 Exhaust Dampers 45 FilterMate Portable Exhausters and Filters 45 Storage Cabinets 46 Utility Shelf Kit 47 Hose, Hose Clamps and Hose Kits 47
CHAPTER 8: TROUBLESHOOTING 48
APPENDIX A: REPLACEMENT PARTS 49
APPENDIX B: DIMENSIONS 52
APPENDIX C: SPECIFICATIONS 53
APPENDIX D: BALANCE STABILITY 54
DECLARATION OF CONFORMITY 55
CChhaapptteerr 11:: IInnttrroodduuccttiioonn
Congratulations on your purchase of a Labconco XPert™ Balance Enclosure or Protector® XVS™ Ventilation Station. Your high performance enclosure is designed to protect you by providing superior containment while conserving energy at OSHA approved “low flow” velocities as low as 60 feet per minute. It is the result of Labconco’s more than 50 years experience in manufacturing fume hoods.
The XPert Balance Enclosure or Protector XVS Ventilation Station has been engineered to provide maximum containment. It will effectively contain toxic, noxious, or other harmful materials when properly installed. The XPert or XVS offers many unique features to enhance safety, performance, and energy savings. To take full advantage of them, please acquaint yourself with this manual and keep it handy for future reference. If you are unfamiliar with how high performance vented enclosures operate, please review Chapter 4: High Performance Features and Safety Precautions before you begin working in the enclosure. Even if you are an experienced user, please review Chapter 5: Using Your Vented Enclosure, which describes the XPert or XVS features so that you can use the vented enclosure efficiently.
3' XPert Filtered Balance Enclosure 3930302 is shown with Black Solid Epoxy Work Surface 3908401 and Protector Standard Storage Cabinet 9900100. Work Surface, base cabinet, blower and ductwork or FilterMate Portable Exhauster must be ordered separately.
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CChhaapptteerr 22:: PPrreerreeqquuiissiitteess
Before you install the vented enclosure, you need to prepare your site for installation. Carefully examine the location where you intend to install the vented enclosure. You must be certain that the area is level and of solid construction. In addition, a dedicated source of electrical power should be located near the installation site to power the accessory FilterMate Portable Exhauster, balance or other apparatus. Additionally, a balance should be strategically placed in the lab to provide efficient workflow.
Carefully read this chapter to learn the requirements for your installation site:
The support, vibration and movement requirements.
The temperature variation requirements.
The humidity and static electricity requirements.
The location and air current requirements.
The exhaust and blower requirements.
The electrical power requirements.
The space requirements.
Refer to Appendix B: XPert/XVS Dimensions for complete enclosure dimensions.
Refer to Appendix C: XPert/XVS Specifications for complete vented enclosure electrical and environmental conditions, specifications and requirements.
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Chapter 2: Prerequisites
Support, Vibration and Movement Requirements
At a minimum, the supporting structure usually consists of a base cabinet and chemically resistant work surface.
XPert and XVS:
When setting up a chemical station not used for weighing powders, a
mobile stand or cart is allowable.
The ability for analytical balances to accommodate vibration varies with type and brand. More advanced balances have improved reliability, however in the preparation of a balance enclosure site, please consider the following:
Avoid tubular stands or carts that have the potential of moving when
touched.
Work surfaces should be of a thick rigid material that remains stable
when buttons are pressed. An epoxy benchtop or accessory work surface is a minimum requirement.
A bench that is rigidly mounted to the floor or fixed to the wall, but not
both, may be appropriate.
The corners of a building typically have less vibration than the center.
The bench with the balance enclosure should not contain any vibration-
producing equipment, such as shakers or pumps.
Marble, granite or epoxy balance tables are generally recommended by
the manufacturers of analytical and microbalances. (See the installation instructions in Chapter 3).
Marble slabs within the balance enclosure with dampening pads are also
an effective low cost means of controlling vibration.
Temperature Variation Requirements
XPert:
The extent the balance readings are influenced by temperature variations is a function of the balance design. Most manufacturers would suggest that a temperature drift of 1-2°C is generally tolerable. Only validation through your Operational Qualification protocol can define what is acceptable. To minimize the potential for temperature variations:
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Chapter 2: Prerequisites
Never install balances near heating sources such as radiators and hot
plates.
Avoid incandescent lighting of the enclosure where radiant heat
produced will raise temperatures. (See Chapter 7 for adding an accessory fluorescent light kit).
Do not place the balance and enclosure on a bench that would receive
direct sunlight.
Humidity and Static Electricity Requirements
XPert:
Electrostatics can be troublesome in a balance enclosure. It is important to understand and, to the extent possible, control static charges. An electrostatic charged vessel, sample or enclosure can apply forces and lead to errors in weighing. The repulsion or attraction can be detected with micro, semi micro and analytical balances. Static charges can also lead to particulates being attracted to surfaces within the balance enclosure. Containment of harmful powders, prevention of cross-contamination and clean up is all enhanced when static attraction of powders is minimized. The construction of the XPert Balance Enclosure avoids the use of plastics, which are highly insulative. The advantages to the glass and epoxy-coated metal construction are twofold.
1. The enclosure does not contribute high electrostatic forces affecting
the precision of the balance.
2. The attraction and ultimate accumulation of powders, (hazardous or
nuisance), are minimized on the inside of the enclosure.
To correct or ensure against electrostatic issues, the following additional measures may be prescribed to improve weighing operations.
Maintain a humidity level between 45 and 60%. The ability to sustain
this humidity range can be challenging depending upon the regional climate and HVAC system.
Ionizers in various forms (guns, bars and blowers) are effective ways to
flood an area with ions and essentially “neutralize” electrostatic electricity.
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Chapter 2: Prerequisites
Background on Electrostatics or Static Electricity
Electrostatic charges on a surface such as the wall of a balance enclosure are not created by moving air. Gases do not cause the charge. Impurities within the air impinging upon surfaces dictate the polarity and magnitude of the charge. The process, triboelectrification, occurs when the friction of the dust particles contact the surface and electrons move across the interface.
The ability of a material to become polarized is a property known as permittivity. On highly insulative materials like acrylic, ions or charged molecules are strongly bound to the surface by polarization forces. The higher the force, the higher is the permittivity value of the material. It is suggested that the use of high permittivity materials, such as plastic be avoided.
Since static electricity is a surface phenomenon, materials can also be classified by their surface resistivity measured in ohms per square. The table below lists the surface resistivity of various classes of material.
Surface Resistivity Table
Material Surface Resistivity Example Conductive Static dissipative Antistatic Insulative
5
0 10 10 10 10
Ω per square
5
109 Ω per square
9
1012 Ω per square
12
Ω per square
Skin, Metals Glass Polyethylene bag Acrylic, Packing foam, Styrofoam
Location and Air Current Requirements
The XPert Balance Enclosure and XVS Ventilation Station both have been designed to contain hazards by negating typical cross drafts and movements within the opening. Air movement does not affect most modern balances with draft shields. However, as a precautionary measure of safety and a higher level of quality management, it is recommended that the enclosure be placed in such an area to avoid:
High traffic areas where walking might cause an air disturbance or be a
nuisance to balance readings.
Overhead or wall HVAC diffusers, fans, radiators or other lab equipment
producing air currents.
Next to doorways or windows that may be opened.
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Enclosure
Width
2'
3'
4'
2'
3'
4'
5'
6'
8'
5'
6'
8'
Chapter 2: Prerequisites
Exhaust and Blower Requirements
The exhaust connection has been designed to accept a 2" x 10" (5.1cm x
25.4cm) nominal exhaust collar. The enclosure has two possible exhaust connections with either the top exhaust open and the bottom exhaust closed or vise versa. The bottom exhaust connection is primarily used in installations where the hose or ductwork needs to be concealed. Labconco offers accessory transition adapters for the top or bottom exhaust connection to either a 5" hose or 6" duct. See Chapter 7 for ordering any of these accessories. For house exhaust, only one exhaust connection is required for the 2' through 6' enclosures and two exhaust connections are required on the 8' enclosure. Data for the exhaust volume and enclosure static pressure loss are listed for each enclosure model at face velocities of 60, 80 and 100 fpm. When using the accessory FilterMate Portable Exhausters, it requires the 5" Transition Adapter 3912400, which is sold with the FilterMate. Multiple FilterMate Portable Exhausters require the airflow to be properly balanced. The 5', 6' and 8' enclosures require two or three FilterMate Portable Exhausters dependent on face velocity and size.
Enclosure
Height Model Description
22.75"
8" Sash
22.75"
8" Sash
22.75" 8"
32"
10" Sash
32"
10" Sash
32"
10" Sash
22.75"
8" Sash
22.75"
8" Sash
22.75"
8" Sash
32"
12" Sash
32"
12" Sash
32"
12" Sash
2' XPert/2' XVS
3' XPert/3' XVS
4' XPert/4' XVS
Tall 2' XPert/2' XVS
Tall 3' XPert/3' XVS
Tall 4' XPert/4' XVS
5' XPert
6' XPert
8' XPert
Tall 5' XPert
Tall 6' XPert
Tall 8' XPert
Face
Velocity
(fpm)
60 80
100
60 80
100
60 80
100
60 80
100
60 80
100
60 80
100
60 80
100
60 80
100
60 80
100
60 80
100
60 80
100
60 80
100
Exhaust
Volume
(CFM)
70
95 120 110 145 185 150 200 250
90 120 150 140 185 230 185 250 310 190 250 315 230 305 380 310 410 510 290 385 480 350 465 580 465 620 775
Static Pressure
Loss (in w.g.)
.02" .03" .05" .04" .06" .10" .06" .10" .16" .03" .05" .08" .06" .10" .15" .09" .16" .24" .08" .15" .23" .12" .21" .32" .07" .12" .18" .20” .35" .54" .27" .48" .75" .15" .27” .42"
Number of
FilterMates
Required
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
N/A
1 1 2 1 2 2 2 2 3 2 2 3 2 3 3 3 3 3
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Chapter 2: Prerequisites
Proper blower selection can be determined from these exhaust requirements and the total system static pressure loss. The enclosure must be connected to a dedicated blower, a house exhaust system or a dedicated filtered exhauster, such as a Labconco FilterMate. When using multiple FilterMates, the airflow must be balanced.
Labconco offers accessory remote blowers listed next and in Chapter 7.
Remote Blowers (Roof-Mounted)
A). 1/4 hp direct drive. Corrosion-resistant epoxy-coated steel housing and wheel. Blower inlet is 6" ID. Outlet dimensions are a rectangular 4.25" x
7.38" OD. See dimensional data in Chapter 7.
CFM @ Static Pressure – Inches of H2O
S.P. 0.0" 0.125" 0.25" 0.50" 0.75" 0.87" CFM 595 560 515 420 300 167
Shipping
Catalog # Description
4863500 Remote Blower, 115 volts, 60 Hz, 4.4 amps 35/16 4863501 Remote Blower, 115/230 volts, 50 Hz, 5.6/2.8 amps 35/16 7053501 Explosion-Proof Remote Blower, 115 volts, 60 Hz,
4.4 amps
B). 1/4 hp or 1/3 hp belt drive with adjustable sheave to change RPM. Corrosion-resistant epoxy-coated steel housing and wheel. Blower inlet is
10.87" ID. Outlet dimensions are a rectangular 5.5" x 10" OD. See dimensional data in Chapter 7.
Catalog # HP Description CFM@RPM Ranges at Static Pressure (in H20)
Std. EP .25" .38" .50" .62" .75" .88" 1.00"
7068200
7068300
7068400
7068500
Remote Blower,
1/4
115V, 60 Hz,
4.4 A Explosion Proof
1/4
Blower 115V, 60 Hz, 4.5 A Remote Blower,
1/3
115V, 60 Hz,
6.1 A Explosion Proof
1/3
Blower, 115V, 60 Hz, 6.4 A
540@800 410@800 350@870 390@970 430@1060
720@950 760@1050 710@1060 620@1060
760@1050 710@1060 620@1060 430@1060 460@1150 500@1220
850@1130 825@1160 790@1190 770@1220 740@1260 640@1260
If the enclosure is connected directly to a house exhaust system, an adjustable damper (or valve) must be installed to control the airflow properly. This is equally important when a house exhaust system is controlling multiple balance enclosures or ventilation stations. See Chapter 7 for ordering an accessory adjustable damper.
Wt. lbs./kg
40/18
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Chapter 2: Prerequisites
FilterMate Portable Exhausters (Filtered Room Exhaust or Outside)
For filtered exhauster selection, Labconco offers FilterMate Portable Exhausters capable of exhausting up to 280 cfm of HEPA filtered air or up to 220 cfm of combination HEPA/Carbon filtered air. These airflows are possible when connected to the enclosure with 8' of 5" diameter hose. HEPA and Carbon filters are available and detailed below, as well as in Chapter 7. For airflows greater than these listed use multiple FilterMates. Labconco offers FilterMate Portable Exhausters listed below and in Chapter 7.
FilterMate Portable Exhausters
Catalog
Number
3970000 115 Volt/60 Hz HEPA 280 None 3970001 115 Volt/60 Hz Carbon 280 None
3970002 115 Volt/60 Hz HEPA 280 3970003 115 Volt/60 Hz HEPA/Carbon 220 None 3970004 115 Volt/60 Hz Carbon/Carbon 220 None 3970020 230 Volt/50 Hz HEPA 280 None 3970021 230 Volt/50 Hz Carbon 280 None
3970022 230 Volt/50 Hz HEPA 280 3970023 230 Volt/50 Hz HEPA/Carbon 220 None 3970024 230 Volt/50 Hz Carbon/Carbon 220 None
Voltage Filter
Exhaust
Airflow (cfm)
Exhaust
Connection
Canopy to
outside
Canopy to
outside
If the outlet of the FilterMate Exhauster is connected to the house exhaust system it is recommended that 3970002 (115 Volt) or 3970022 (230 Volt) be ordered as a thimble connection is built into the exhaust with a 6" nominal exhaust.
HEPA Filter
Part #3707900 is 99.99% efficient for particles 0.3 micron.
HEPA Filter with Bag-In/Bag-Out Bag
Part #3779002. Helps contain particulate matter during filter changing operations.
Carbon Filters
Provides granular activated carbon or treated carbon.
Filter Classification Part # Carbon lbs. Organic Vapors 3923400 12# activated Formaldehyde 3923401 14# treated Ammonia 3923402 16# treated
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Chapter 2: Prerequisites
Electrical Requirements
Standard duplex electrical receptacles should be nearby for connecting the FilterMate Portable Exhauster, an airflow monitor, accessory fluorescent light or other equipment, such as a balance for weighing operations. For your convenience both the accessory FilterMate and accessory fluorescent light kit have auxiliary outlet receptacles. It is recommended that the airflow monitor be connected directly to the auxiliary switched outlet on the rear of the FilterMate so the airflow monitor is ON when the blower is ON. The FilterMate auxiliary switched outlet is rated for 8 amps. For other blower exhaust systems, it is recommended that the airflow monitor be switched by the same circuit as the blower exhaust. If this is not possible, then the airflow monitor may be connected to the switched auxiliary outlet on the accessory fluorescent light kit. The fluorescent light kit auxiliary outlet can be used for any accessory under 8 amps.
Space Requirements
The dimensions for the different models are shown in Appendix B: Enclosure Dimensions.
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CChhaapptteerr 33::
Geettttiinngg SSttaarrtteedd
G
Now that the site for your XPert or XVS vented enclosure is properly prepared, you are ready to unpack, inspect, install, and validate your system. Read this chapter to learn how to:
Unpack and move the enclosure.
Set up the enclosure with the proper supporting structure and work
surface.
Connect to an exhaust system.
Connect the electrical supply.
Seal the enclosure to the work surface.
Arrange validation for the enclosure.
Depending upon which model you are installing, you may need common plumbing and electrical installation tools in addition to 5/16", 3/8", 7/16", and 1/2" wrenches, ratchets, sockets, a nut driver set, a flat-blade screwdriver, a Phillips screwdriver, and a carpenter level to complete the instructions in the chapter.
Note: The enclosure models weigh between 50 to 200 lbs. each (22 to 90 kg). The shipping container allows for lifting with a mechanical lift truck or floor jack. if you must lift the enclosure manually, follow safe-
lifting guidelines.
Do not lift by the front Air Foil.
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Chapter 3: Getting Started
Unpacking the Enclosure
Carefully remove the shrink-wrap or carton on the enclosure and inspect it for damage that may have occurred in transit. If damaged, notify the delivery carrier immediately and retain the entire shipment intact for inspection by the carrier.
Do not return goods without the prior authorization of Labconco.
Unauthorized returns will not be accepted.
If enclosure was damaged in transit, you must file a claim directly
with the freight carrier. Labconco Corporation and its dealers are not responsible for shipping damages.
The United States Interstate Commerce Commission rules require that
claims be filed with the delivery carrier within fifteen (15) days of delivery.
Do not discard the packing material until you have checked all of the
components and tested the unit.
We recommend that you do not remove the enclosure from its
shipping container until it is ready to be placed into its final location. Move the unit by placing a flat, low dolly under the shipping skid, or by using a floor jack.
NOTE: DO NOT MOVE THE ENCLOSURE BY TILTING IT ONTO A HAND TRUCK.
Install the Enclosure on a Supporting Structure and Work Surface
Note: Use caution when lifting or moving the enclosure.
When installing the enclosure onto a work surface or benchtop, ensure that the structure can safely support the combined weight of the enclosure and any related equipment. The work surface should be at least as wide as the enclosure to properly support it. The front of the enclosure should be aligned within 1/8" of the front of the work surface. Mounting holes are provided in the Labconco accessory work surfaces to secure the enclosure.
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Chapter 3: Getting Started
Work Surface Specifications
The work surface should be smooth, rigid, and durable, such as a chemically resistant epoxy resin or stainless steel. The surface should be non-porous and resistant to the acids, solvents and chemicals used in conjunction with the XPert or XVS enclosure. The work surface should also contain a dished recessed area for containing primary spills.
Work Surface and Vented Enclosure Installation
1. Level the base cabinets and the work surface. Work surface should be
placed flush with the front of the base cabinet as shown in Figure 3-1.
2. Position the work surface in its intended location and with the front of
the work surface, (wide flange or spill trough), towards you.
3. Secure the work surface to the base cabinet with a structural adhesive
or silicone sealant.
4. Insert the supplied mounting screws in the four holes for epoxy work
surfaces. For stainless steel work surfaces use #10-24 x 3/8" hex machine screws. (Labconco P/N 1885806). Allow a minimum of 1/8" clearance under the head of the screw for positioning the enclosure.
5. Place the enclosure on the work surface and slide the rear flange and
front air foil flanges under the mounting screw heads.
6. Tighten the four screws to complete the installation.
Airflow monitor moved forward per Chapter 6.
Figure 3-1 Side View of Typical Installation
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Chapter 3: Getting Started
Connecting to the Vented Enclosure Exhaust System
WARNING: The weight of the exhaust ductwork system must be supported independently of the enclosure superstructure or damage may occur.
The exhaust system should be installed by a qualified HVAC contractor.
The exhaust connection on the 2' through 6' enclosures has been designed to accept a 2" x 10" (5.1cm x 25.4cm) nominal transition adapter. The 8' enclosure has two 2" x 10" connections. See Chapter 7 for ordering accessory transition adapters. Labconco manufactures transition adapters for either top or bottom exhaust and for both 5" dia. hose or 6" dia. duct. Review Chapter 2 for remote blower and FilterMate Portable Exhauster exhaust prerequisites and review Chapter 7 for ordering blower exhaust equipment. For your convenience several exhaust options are shown in Figures 3-2, 3-3, 3-4 and 3-5. Consult Labconco Customer Service should you require help sizing your blower for the exhaust volume and system static pressure loss.
To ensure compatibility, the selected exhaust duct material should match the enclosures, procedures and chemical applications.
Figure 3-2 Top Connection to Outside Exhaust
6.03" ID Exhaust Transition Adapter
Airflow monitor moved forward per Chapter 6.
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Chapter 3: Getting Started
Airflow monitor moved forward per Chapter 6.
Front View and Side View of Concealed Bottom Connection to Outside Exhaust
Figure 3-3
To Outside
Exhaust
14
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