Lab companion IL3-15, IL3-25 Operation Manual

OPERATION MAUNAL
IL3 series
Model : IL3-15 / IL3-25
Manual No. : 220412L002 Version : 0.0
Before using this product, read this entire Operator's Manual carefully. Users should follow all of the Operational Guidelines contained in this Manual and take all necessary safety precautions while using this product. Failure to follow these guidelines could result in potentially irreparable bodily harm and/or property damage.
Jeio Tech Co., Ltd. is committed to customer service both during and after the sale. If you have questions concerning the operation of your unit or the information in this manual, contact our Sales Department. If your unit fails to operate properly, or if you have questions concerning spare parts or Service Contracts, contact our Service Department.
Quality Management System
Jeio Tech Co, Ltd. is dedicated to providing world-best product quality and customer satisfaction. To ensure we maintain this commitment we have developed and implemented a total quality program, which conforms to the requirements according to DIN
http://www.jeiotech.com
EN ISO 9001:2000 for the design, development, production, sales and servicing of biotechnology, environmental chemical engineering related products, and reliable measuring equipment for electric and electronics (ovens, incubators, constant temperature humidity chambers, constant temperature baths, refrigerating bath circulators, heat exchangers and shakers).
Disclaimer
Jeio Tech Co., Ltd. is committed to a continuing program of product development and improvement, and reserves the right to change information, such as specifications, appearance, and dimensions, described in this document without notice.
Copyright
No part of this manual may be reproduced or transmitted in any form or by any means, including photocopying, recording, or using information storage and retrieval systems, for any purpose other than the purchaser's own use, without the express written permission of Jeio Tech Co., Ltd.
©2016. All Rights Reserved. Jeio Tech Co., Ltd.
Any other product names and services identified in this manual are trademarks or registered trademarks of their respective owners. No such use, or the use of any trade name, is intended to convey endorsement or other affiliation with Jeio Tech Co., Ltd
Table of Content
1.0 Safety ..................................................................................................................................................................................................... 1
1.1 How to use the Manual .................................................................................................................................
1.1.1 Introduction ............................................................................................................................................................................... 2
1.1.2 Chapter summary ................................................................................................................................................................... 2
1.2 Responsibility ................................................................................................................................................
1.2.2 Responsibility of the users ................................................................................................................................................... 3
1.2.3 Preventative Maintenance .................................................................................................................................................... 4
1.3 Symbols used in this Manual ........................................................................................................................
1.3.1 Signal word panels ................................................................................................................................................................. 4
1.3.2 Safety symbols .......................................................................................................................................................................... 5
1.3.3 Non-safety symbols ................................................................................................................................................................ 7
1.4 Where to Locate Safety Labels on product. ..................................................................................................
1.5 Precautions for your product ...................................................................................................................... 7
1.5.1 Warning statements ............................................................................................................................................................... 8
1.5.2 Caution statement ................................................................................................................................................................... 9
2.0 Functional Description ................................................................................................................................................................... 11
2.1 Introductions ............................................................................................................................................... 12
2.2 Features .....................................................................................................................
2.3 Structure ..................................................................................................................................................... 13
3.0 Installation .......................................................................................................................................................................................... 15
3.1 Components ............................................................................................................................................... 16
3.2 Environmental setting ................................................................................................................................. 17
3.3 Preparing before installation ..................................................................................................................... 17
3.4 Power Supply ............................................................................................................................................. 18
3.5 Operation ................................................................................................................................................... 19
3.5.1 Confirmation in advance .................................................................................................................................................. 19
3.5.2 End operation of the equipment .................................................................................................................................... 19
4.0 Operation ........................................................................................................................................................................................... 20
4.1 Function of control panel ............................................................................................................................ 21
4.2 Control structure ........................................................................................................................................ 22
............................... 12
4.3 Basic operation .......................................................................................................................................... 23
4.3.1 Operation ............................................................................................................................................................................... 23
4.3.2 Temperature control ........................................................................................................................................................... 23
4.3.3 Controller Lock .................................................................................................................................................................... 24
4.4 TIMER Function ........................................................................................................................................ 24
4.4.1 TIMER ON setting
4.4.2 TIMER OFF Setting ........................................................................................................................................................... 25
4.4.3 Terminate TIMER ................................................................................................................................................................ 25
4.5 Configuration ............................................................................................................................................. 25
4.6 System Configuration ................................................................................................................................ 26
4.6.1 Auto Tune .............................................................................................................................................................................. 27
.............................................................................................................................................................. 24
4.6.2 Temp Calibration ................................................................................................................................................................. 29
4.6.3 Temp Deviation .................................................................................................................................................................... 31
4.7 Warning and Fault Messages ....................................................................................................................... 32
4.7.1 Warning .................................................................................................................................................................................. 32
4.7.2 Fault ......................................................................................................................................................................................... 33
4.7.3 Other notifications .............................................................................................................................................................. 34
4.8 Safety ............................................................................................................................................................ 35
4.8.1 Over Temperature Protection –Electronic temperature limiter ........................................................................... 35
4.8.2 Current Protection ............................................................................................................................................................. 36
4.8.3 Door Switch .......................................................................................................................................................................... 36
5.0 Maintenance ..................................................................................................................................................................................... 37
5.1 Inspection Cycle ............................................................................................................................................. 38
5.2 Cleaning ........................................................................................................................................................ 38
5.2.1 Cleaning the product ......................................................................................................................................................... 38
5.2.3 Accessories ........................................................................................................................................................................... 3 8
5.3 Move ............................................................................................................................................................. 39
6.0 Troubleshooting ............................................................................................................................................................................... 40
6.1 Malfunction Check list ...................................................................................................
................................. 41
7.0 Jeiotech Software ........................................................................................................................................................................... 43
7.1 Installing Monitoring Program ........................................................................................................................ 44
8.0 Appendix ............................................................................................................................................................................................. 46
8.1 Technical Specifications................................................................................................................................ 47
8.2 Disposal of instrument .................................................................................................................................. 48
8.3 Warranty ....................................................................................................................................................... 49
9.3.1 Terms of Warranty Service .............................................................................................................................................. 49
9.3.2 Warranty exception ............................................................................................................................................................ 49
9.3.3 How to request service .................................................................................................................................................... 49
8.4 Technical Assistance ..................................................................................................................................... 50
1.0 Safety
Manual NO. 220412L002 Version : 0.0
1.1 How to use the Manual
1.1.1 Introduction
This manual is intended for individuals requiring information about the use of product. Use this manual as a guide and reference for installing, operating, and maintaining your Jeio Tech product. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity
This manual covers only light corrective maintenance. No installation, service procedure or other maintenance should be undertaken without first contacting a service technician, nor should be carried out by someone other than a service technician with specific experience with laboratory equipment and electricity
1.1.2 Chapter summary
The safety chapter guides users to use the product with the best caution to prevent any possible accident. Make sure to read the chapter before use.
The Functional Description chapter outlines models covered, standard features, and safety features. Additional sections within the manual provide instructions for installation, pre­operational procedures, operation, preventive maintenance, and corrective maintenance.
The Installation chapter includes required data for receiving, unpacking, inspecting, and setup of the unit.
The Operation chapter includes a description of controller features, key name, and product operation information.
The Maintenance chapter includes a description of product cleaning, moving, storage.
The Troubleshooting chapter serves as a guide for identification of most common problems. Potential problems are listed, along with possible causes and related solutions.
The accessories chapter includes all the attachable accessories’ information.
The software chapter provides information for installing monitoring program, communication protocol.
The Appendix contains technical specifications, warranty and Jeio Tech technical support contact information.
1.2 Responsibility
This unit has been designed to ensure maximum safety of the user, when used under normal conditions and in compliance with instructions during operation.
All users are required to run the device according to this manual. The user of the device should be fully aware of the safety rules marked on the equipment and all the attention • Warning • Risk on the manual should be complied.
©2016. All Rights Reserved. Jeio Tech Co., Ltd
1.2.1 General Liability
In any case, safety is the first priority. The owner of the machine, user, and/or maintenance personnel must be fully aware of the safety which is the most important part of our everyday business.
If you are concern about the loss in efficiency, remember that accidental impact is always negative for the effectiveness of covering human resources and property.
Effective safety program is the most obvious way of increasing efficiency and productivity.
Ensuring and maintaining the safety of the equipment by checking it daily in addition to the regular maintenance of the unit is a shortcut to improving the productivity.
The users must read this manual describing the functions and safety points of each part as a guided for safe operation.
1.2.2 Responsibility of the users
Users are most well- known for the machine's performance and the limit because they are the ones running the machine most of the time. The safety of the user's maybe be easily be forgotten by the needs of efficiency or familiarity of using the device for a long time.
Precautions with regards to safety in the manual, or by other displayed safety information do not protect the users from injury while they are using the device.
Always read the safety instructions and run the unit safely. In addition, the potential for dangerous situations always should be reported immediately to colleagues and superiors.
< Things to read >
• Do not touch any part of the body to the dangerous part of the device.
• Check the voltage, phase and capacity of the power supply and connect properly.
• Do not operate or service, adjust the device until you receive adequate training or are fully aware of the capabilities of the device.
• Remove unnecessary things, sample, or chemicals from this unit.
• When the unit does not operate normally or are neglected from use for a long time check all the settings before operating the equipment.
• Make sure that the unit is operating normally when you move the equipment, or re-use after a long period.
• Stop operating immediately and report to the managers when you find the following states;
- Unsafe operation and status
- Shorts
- Improper maintenance
• When you operating the machine, do not wear loose clothing or jewelry, tie long hair or use hair cap.
• Always keep the equipment clean and peripheral areas, and check if there is a problem with the product or for missing parts.
Manual NO. 220412L002 Version : 0.0
• When not in use, turn off the power switch or cut off the power to the instrument by disconnecting the power plug.
1.2.3 Preventative Maintenance
Proper maintenance is essential for safety. The maintenance personnel must be aware of the importance of safety in maintenance of the equipment for effectiveness of the unit.
Before removing or adjusting parts of the device, shut off all the electrical supply, remove accessories. The unit must display a warning that it is working.
Please ensure that the device is properly connected to a grounded outlet. After repair and maintenance, check the work performed and clean tools.
Do not apply the power to the unit until all workers clean the area. The device must be checked if there are no problems with the unit before operating the machine.
1.3 Symbols used in this Manual
The following signal word panels, safety symbols and non-safety symbols are used to alert you to potential personal injury hazards or information of importance. Obey all safety messages that follow these symbols to avoid possible personal injury or death.
1.3.1 Signal word panels
Signal word panels are a method for calling attention to a safety messages or property damage messages and designate a degree or level of hazard seriousness. It consists of three elements: a safety alert symbol, a signal word and a contrasting rectangular background. The following signal word panels are in accordance with ANSI Z535.4-2007 and ISO 3864 standards.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury
Indicates a property damage message..
©2016. All Rights Reserved. Jeio Tech Co., Ltd
1.3.2 Safety symbols
Mandatory
Read Manual. Wear gloves.
Wear a face mask.
Prohibition
No direct sunlight.
No corrosive fluids or cleaners.
Wear eye protection.
No high frequency noise.
No water.
Manual NO. 220412L002 Version : 0.0
Warning
Foot crush. Hand crush or pinch.
Lifting hazard.
Electrical shock.
Sharp points. Hot surface.
Safety Alert Symbol General caution.
Do not take the device apart deliberately.
Flammable or fire could be caused.
Crush hazard.
©2016. All Rights Reserved. Jeio Tech Co., Ltd
1.3.3 Non-safety symbols
The following graphic representations are intended to convey a message without words or to bring your attention to important information about the use of the Product or a feature.
Permissible ambient temperature
Relative humidity
Altitude
Earth Ground
1.4 Where to Locate Safety Labels on product.
The safety labels are attached to the product important information about potential hazards and how to avoid them. All users must read this operating instruction carefully to operate the product properly. The following illustrations show where the safety labels should be attached to the product until service of the product is discontinued. If the safety labels are damaged, please contact your local Jeio Tech office or distributor to request new labels.
1.5 Precautions for your product
Our product is designed to provide safe and reliable operation when installed and operated within design specifications. Make sure you read and understand all instructions and safety precautions listed in this manual before installing or operating your unit. If you have any questions concerning the operation of your unit or the information in this manual, contact our Sales Department. To avoid possible personal injury or equipment damage when installing, operating, or maintaining this product, use good judgment and follow these safe practices:
Manual NO. 220412L002 Version : 0.0
1.5.1 Warning statements
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury
Observe all warning labels.
DO NOT remove warning labels.
Check the voltage, phase and capacity of the power supply and connect properly.
Power supply must be properly grounded. : Abnormal grounded connection causes serious damage. Grounded connection must not be on the water pipe and gas pipe.
Do not insert multiple plugs into the outlet at the same time. : In case of over current, possible to cable burning, product damage, and fire.
DO NOT operate equipment with damaged line cords.
DO NOT handle or touch electrical cord and electrical parts with wet hands.
DO NOT move the product during operation.
DO NOT use the machine near environments where explosion can occur due to organic evaporating gases.
Do not install the product near environments where flammable gas may leak.
Do not use the machine at places where moisture is high and flooding can be happened.
Do not install the product near gas pipe or water pipe.
Do not use the machine near environments where explosion can occur due to organic evaporating gases.
DO NOT use product in environments that contain industrial oil smoke and metallic dust.
Do not install the oven near high- frequency machine. (High-frequency welder, High-frequency sewing machine, large capacity SCR control)
Do not put explosive and flammable chemicals (Alcohol, Benzene, and etc.) into the chamber.
Do not put any liquid container on product. In case of liquid leaking, the liquid is caused product damage.
Do not expose the product to direct sunlight
Do not expose the product to direct heat sources.
DO NOT let moisture, organic solvents, dust, and corrosive gas enter the control panel.
DO NOT operate the Product when there is strange sound, smell and smoke coming from the unit.
©2016. All Rights Reserved. Jeio Tech Co., Ltd
DO NOT operate damaged or leaking unit.
DO NOT disassemble, fix or change the Product other than for those items described in this operating manual.
In case of inner electronic components service, only the person who is qualified can handle the problem.
1.5.2 Caution statement
Indicates a hazardous situation which, if not
avoided, may result in minor or moderate injury.
Please install on the sturdy surface laboratory which is set safety facility and make sure horizontal align correctly.
Do not let the product take any strong shock or vibration.
Caution that the artificial heart pulsars, magnetic data devices, or magnet bar are possible to affect the product operating. Do not move the product by holding the door.
DO NOT operate product and immediately disconnect the main power supply and request service when water may be in the unit.
After use, be sure to turn off the main power switch and unplug the power cord after.
Do not put heavy things on the power line. Do not put the machine on the line.
Installation power outlet near instrument and may be convenient.
Do not sprinkle insecticide or flammable spray on the product.
Please power off while product cleaning.
Do not pour water directly on the outside of product.
Do not clean product by solvent and harsh detergents, please use neutral detergent and smooth cloths.
Manual NO. 220412L002 Version : 0.0
Do not inject any flammable objects, and conductive objects outside of product hole or vent.
Wear safety gloves and be careful burn from the residual heat from the product.
Do not install near other laboratory instrument, electrical devices, or power terminal.
In case of inner electronic components service, only the person who is qualified can handle the problem.
Safety symbols are graphic representations—of a hazard, a hazardous situation, a precaution to avoid a hazard, a result of not avoiding a hazard, or any combination of these messages— intended to convey a message without the use of words. The following safety symbols are used in this manual.
10
©2016. All Rights Reserved. Jeio Tech Co., Ltd
2.0 Functional Description
Manual NO. 220412L002 Version : 0.0
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