Kuppersbusch 630, IGVS 649.1, IGV 659.1, IG 669.1, IG 659.1 Technical Information

...
Page 1
KÜPPERSBUSCH
After-Sales Service
Technical Information
Dishwasher Series 630
Models: IGVS 649.1
IGVS 659.1 IG S 669.1 IGSS 644.1 IGSS 659.1
Page 2
Contents
1. GENERAL PRODUCT INFORMATION............. .. .. .. .. ................ .. .. .. .. ...............3
1.1 Intelligent washing technology .................................................................. 3
1.2 Operation and handling............... .............................................................. 5
1.3 Improved installation and connection.................................... .................... 7
1.4 Further techni cal inn ovatio ns..................... .............. .. .. .. .............. .. .. .. ..... 1 1
1.5 Technical Data......................................................................................... 17
2. GENERAL TECHNICAL DESCRIPTION............... .. .. .. .. .. ................ .. .. .. .. ....... 20
2.1 Structure.................................................................................................. 20
2.2 Housing parts..................... .. .. .. .............. .. .. .. .............. .. .. .. .............. .. .. .. ... 20
2.3 Rinse container ....................................................................................... 20
2.4 Inner door................................................................................................ 20
2.5 Tub .......................................................................................................... 23
2.6 Door spring adjuster .................... .. .. .............. .. .. .. .............. .. .. .. .............. .24
2.7 Height adjustmen t.......... .. .. .............. .. .. .. .............. .. .. .. .............. .. .. .. .........24
2.8 Spray system...........................................................................................25
2.9 Wash and pump syste m............... ............ .. .. . . .. .. . . .. .. . . .. .. . . .. .. . . .. .. . . .. .. . . .. .. .25
3. FUNCTION DESCRIPTION............................................................................. 29
3.1 Water inlet for models with heat exchanger and electronic control........29
3.2 Aqua Stop system................ .............. .. .. .............. .. ............................ .. ... 29
3.3 Safety function.........................................................................................29
3.4 Water inlet with heat exchanger prefill (VF1)
(models with electronic control only) ....................................................... 29
3.5 Explanation of wash commands.............................................................. 30
3.6 Water inlet without heat exchanger......................................................... 32
3.7 Regenerating with heat exchanger ......................................................... 32
3.8 Regenerating without heat exchanger .................................................... 32
3.9 Level sensor system for fill level..............................................................33
3.10 Safety level .............................................................................................33
3.11 Aqua Sensor .................... .. .............. .. .. .. .............. .. .. .. .............. .. .. .. .........40
3.12 Dispenser detergent/rinse aid ................................................................. 41
3.13 Operating panels.....................................................................................42
4. PROGRAMS/BUTTON FUNCTIONS E1 CONTROL ..................................... 42
5. FEATURES......................................................................................................43
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Technical Information
Dishwasher Series 630
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Page 3
6. CONSUMPTION VALUES................ .. .. .. .............. .. .. .. .............. .. .. .. .............. .. .44
6.1 Electronic with heat exchanger................................................................44
6.2 Electronic without heat exchanger...........................................................44
7. SPECIAL PROGRAMS E1 CONTROL ...........................................................45
7.1 Button functions F-control with one 7-segment display...........................46
7.2 Button functions E-control and V-control
with two 7-segment displays....................................................................47
7.3 Special program "Function check", with heat exchanger ........................48
7.4 Customer Service check program - electronic dishwashers....................50
7.5 Check program with heat exchanger.......................................................51
7.6 Starting the Customer Service program ..................................................53
7.7 Fault numbers..........................................................................................53
7.8 Storage of fault numbers..........................................................................54
7.9 Remaining cycle time display...................................................................54
7.10 Operation - wash program .......................................................................54
7.11 Program sequence............ .. .. .............. .. .. .. .............. .. .. .. .............. .. .. .. .......55
7.12 Adjustment of regeneration steps............................................................62
8. POSSIBLE FAULT DISPLAYS AND EXPLANATION OF THE
NTC CHARACTERISTIC CURVE....................................................................64
8.1 Wiring diagrams.................................... .. .. .. .............. .. .. .. .............. .. .. .. .....64
8.2 Indications in the display and of the LEDs for electronic controls
with one 7-segment display .....................................................................65
8.3 Calling the Customer Service or function program................. .. .. .. .. .. .. .. .. .66
8.4 NTC characteristic curve..........................................................................67
9. WIRING DIAGRAMS............. .. .. .............. .. .. .. .............. .. .. .. .............. .. .. .. ...........68
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Technical Information
Dishwasher Series 630
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1. GENERAL PRODUCT INFORMATION
1.1 Intelligent washing technology
In the dishwasher series 630 all top and middle class dishwasher models are equipped with an electronic control. Advantage for use: the appliances provide a number of functions during which
the dishwasher "decides" itself. Thus the appliances are enabled to optimally fulfill their main task, i. e. to wash and dry dishes that are more or less heavily dirtied while consuming the lowest possible amount of water, current and chemicals. This performance is supported by the following features:
Aqua Sensor
Regeneration electronic
Optimally differentiated wash programs
Warm water detection
The Aqua Sensor
The essential component of the "Intelligent washing technology" is the Aqua Sensor: an optical measuring system to measure the turbidity of the wash water. The Aqua Sensor consists of an infrared light barrier located in the wash water circuit between recirculation pump and spray arms. This light barrier serves to detect the contamination of the water by substances that have come off like grease, oil, protein.
The Aqua Sensor is activated in all programs that contain a prewash cycle. If the wash water is still "clean" at the end of the prewash cycle, i. e. the turbidity does not exceed a determined limit value, the wash water will be used for the subsequent wash cycle. If the water is more heavily contaminated, it will be drained and replaced by fresh water from the water supply. In this way the water consumption in case of standard dirtying of the dis hes is reduced by 4.5 ltrs. S aving is always realised, if the water has not been heavily dirtied during the prewash cyle, i. e. "has not yet fulfilled its task". This applies to moderately dirtied dishes and to dishes to which the dirt sticks such heavily that it could not be removed during prewash. Also in this case clean water is not unnecessarily drained. A comparable system for optical checking of the water contamination has so far not been used by any competitor in Europe. In general, the Aqua Sensor is included in the standard equipment of appliances with 5 programs and more (see appliance range and features).
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Regeneration electronic
By means of the regeneration electronic the new dishwashers may regulate the consumption of water and salt as required.
In contrast to mechanical dishwashers where a regeneration process is generally performed in any wash program (regeneration of the softening system by means of a salt solution), the electronic controls this regeneration process in accordance with the actual requirement. By means of the water hardness preset at the dishwasher (see p. 13 - Softening system) the electronic counts the number of wash baths that can be performed until the softening sy stem is "ex hausted". The number of the actually performed wash baths is considered accordingly. When the highest-possible number is reached, the regeneration process will be started.
Depending on the water hardness and the selected wash program regeneration may be performed after every (31-50 dH) or only after the 30th wash program (0-3 dH). The regeneration electronic is factory-set to level 5, i. e. 17-21 dH. W ith this presetting, regeneration is performed after 12 wash baths, i. e. 3 standard programs (see p. 13 - Softening system). The advantage of this feature is that only the amount of water and salt actually required for the respective water hardness will be used for regeneration. The average salt consumption for each wash program is reduced by approx. 30% from 25 g to 18 g.
The regeneration electronic is included in the standard equipment of dishwasher models with electronic control.
Warm water detection
The electronic control reacts to the connection conditions of the appliance and thus enables the unlimited use of all dishwasher models, with or without heat exchanger, in case of warm water connection.
If the control recognises that the appliance has been connected to warm water supply (if the
measured temperature of the inlet water during the rinse cycle exceeds 45 °C), the heat exchanger will not be filled for the drying cycle. In order to ensure the temperature difference required for condensation, the temperature will be increased to 70 °C during the rinse cycle and thus the inherent heat of the dishes increased.
Smooth temperature transmissions due to heat exchanger
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1.2 Operation and handling
The design of the new dishwasher series 630 is especially characterised by easy operation and activation of the most frequently used operating elements. Daily handling of the new dishwasher s is convenient and user-friendly thanks to easily comprehensible operating sequences requiring only little force. The most important elements are:
Selection of all functions via short-stroke buttons
Remaining cycle time display
Detergent metering chamber
Filter system
Door brake
Depending on the equipment, delayed program start can be selected on some dishwasher models. This start time preselection is possible up to 24 hour s in Top electronic models and up to 9 hours in Comfort electronic models.
Also after the program sequence has been started changing to another program or operating mode is still possible by pressing the respective button twice. This safety feature prev ents unintentional changing during a running program. In case of an intentional program change, the running program is interrupted and the sequence continued at the respective point in the newly selected program. As soon as "0" is displayed in the figure panel, the dishwasher has returned to the initial position and can be newly started.
Remaining cyle time display
In case of dishwashers equipped with Top electronic the user is informed on the stage of the running wash program: the remaining cycle time until program end (in minutes) is displayed on the operating panel.
The remaining cycle time display is newly calculated and thus updated several times during the program sequence. It mainly depends on the following factors: quantity and type of the dishes, temperature of the inlet water as well as degree of dirtying of the dishes. For the initial calculation after switching on of the dishwasher, always the values of the preceeding pogram are used. The less the above-mentioned factors deviate, the less corrections are made as compared to the time displayed first. The required correction amounts to approx. 10 minutes in the least favour able case. The display is quartz-controlled and thus also reliable in case of deviations of the mains frequency.
In case of dishwashers equipped with Comfort electronic the program sequence display is performed by means of an LED "bar", which indicates the individual phases of the wash program (basically comparable to the program "indicator" of the previous series).
F
Remaining cyle time display Sequence display
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Filter system
The filter system consists of 3 parts: coarse, fine and micro-filter. The coarse and micro filter may be taken out by means of of a joint handle, the fine filter is separately located in the container bottom.
Due to the surface increased by 30 % and the permanent cleaning during the wash cycle by means of a special nozzle at the underside of the bottom spray arm, the fine filter has to be checked for clogging only twice per year.
Furthermore, the newly designed coarse filter serves for improved self-cleaning. It is open towards the drain pump and allows all foreign matters to pass thr ough that may be bor ne by the dr ain pump. In this way it is ensured that the filter s ystem will not be clogged by left-overs of food. All larger matters of dirt that cannot be transported by the drain pump are collected in the collection groove of the coarse filter from where they can be easily removed.
Filter system
Door brake
In contrast to the dishwasher models of the previous series the door does not automatically fall down but remains in any desired position. This feature allows to open the door only half the way, e. g., when charging the upper basket or during filling of the detergent chamber and thus enables the user to close the door without bending down.
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1.3 Improved installation and connection
Erection, installation and connection have been considerably facilitated for the dishwasher models of the new series thus enabling the kitchen fitter and plumber to intergrate our dishwashers more quickly and more easily into the kitchen. The following items are to be especially noted:
Aqua Stop
Installation reserve in the appliance height
Adjustments from the front
Infinite panel adaptation
Aqua Stop
Above all, the installation and handling of the Aqua Stop system has been facilitated by a number of improvements. Inlet and outlet hose are separated from each other in any dishwasher model in order to be more flexible in case of unfavourably located water connections. The Aqua Stop housing is smaller althouhg its operativeness remains unchanged. In this way, installation thorugh the bottom cupboards of the kitchen is facilitated .
A significant a dvantage of t he new Aqua S top is that it can be installe d in any desired pos ition, also at an angle, hori zonally or, in extr eme cases, overhe ad. Besides that, the minimum height for the inlet connection (0.3 m above the installation surface of the appliance) needs no longer to be observed.
To this end, the valve system has been changed: the pneumatic valve in the Aqua Stop housing has been replace d by a second magne tic valve. As the valves are dir ectly located on the water tap and are c losed in d e-energiz ed condit ion, safety can be continually ensured i ndependent of the mains. The Aqua Stop guarantee is of course also fully granted for the new dishwasher models.
Furthermore, the discharge hose can be installed at any location on the dishwashers of the new series, as the verti cal instal lati on tha t has been req uir ed so far is no longe r nece ssar y due to the "hose bend". This has been rea lised by a vertic al installation and ventilation of the water outlet already in the dishwasher itself. With respect to the appliance, it is thus ensured that no malfunctions like emptying of the appliance or penetration of dirty water from clogged drain pipes may occur.
In order to extend the inlet hose, acc. part no. 485 may be installed at the new dishwasher models. The di scha rge h ose ca n be ex tended by means of a commerc ial plastic hose to max. 4 m, if required .
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Installation reserve in the appliance height
To faciliate the installation the body height of all appliances of the new series, including stand-alone and built-under models suitable for decoration, is reduced by 10 mm (see p. 18 - Installation dimensions). This ensures, especially in case of replacement, easy installation also with narrow niche conditions, e. g. unlevel ground, carpet, subsequently layed flooring materials. Furthermore, the appliances can thus also be installed in kitchens with special niche dimensions (heights between 810 and 820 mm).
Adjustments from the front
The height of the rear foot as well as the prestr ess of the door springs (weight compensation of furniture fronts) can be adjusted from the front at all intergrated and fully integrated dishwasher models of the new series.
Adjustment of door springs and rear foot
Thus the appliance needs not to be repeatedly inserted and pulled out for alignment and adjustment. All adjustments may be performed by means of the s crews loc ated in the base after the appliance has been inserted into the niche.
At the same time, the design of the door springs has been changed in s uch a way that they are suitable for furniture fronts of max. 10.5 kg in case of built-in appliances.
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Infinite panel adaptation
In order to adapt the panel height to the drawer dimensions of the kitchen furniture a set of cover strips with infinitely adjustable height is used for integrated appliances. This set consists of 4 strips with a height of 8 mm each, which may be each telescoped into each other up to 3 mm. By means of the complete set, a height difference of up to 32 mm may thus be compensated. The strips may be assembled and disassembled without tool.
An exception are all appliances equipped with stainless steel operation panel. For these models 3 stainless strips are supplied, which may be used alternatively.
Spare part no. 42 67 44 up to 17.5 mm
42 66 11 up to 27.5 mm 42 66 10 up to 37.5 mm
Two further stainless steel strips may be supplied as accessory: Spare part no. 42 67 45 up to 47.5 mm
42 67 46 up to 57.5 mm
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Appliance heights of 82 and 87 cm
In the kitchens, increased worktop heights tend to gain more and more acceptance for ergonomical reasons. Today 55% of the new kitchens in Germany are already equipped with worktop heights of 91 cm and more. In Scandinavia, Great Britain and the Netherlands the proporotions of these height dimensions are significantly higher.
Especially for those "high" kitchens, a further innovation is provided: dishwashers with a height increased by 5 cm which ensure optimal utilisation of the available space. In contrast to dishwashers with "normal" height these "extra-large" dishwashers offer an increased internal height of 5 cm. These dishwashers are suitable for all kitchens with a niche height of at least 86 cm and a body size (niche height minus base height) between 70 and 72 cm. In comparison with that: The "normal" appliances are suitable for body sizes of 65 to 72 cm, with the minimum niche dimension amounting to 81 cm.
In order to select the ideal appliance for a certain kitchen it is thus important to know the base height in addition to the existing niche height, as the application of the dishwasher is determined by the difference between them.
Niche height in mm
810 820 830 840 850 860 870 880 890 900 910 920
90
②❼
100
②② ❼❼
110
②②② ❼❼❼
120
②②②② ❼❼❼❼
130
②②②②②❼❼❼❼❼
140
②②②②②②❼❼❼❼❼❼
150
②②②②②②❼②❼❼❼❼❼❼
160
②②②②②②❼②❼❼❼❼❼❼
170
②②②②②②❼❼❼❼❼❼
180
②②②②②❼❼❼❼❼
190
②②②② ❼❼❼❼
200
②②② ❼❼❼
210
②② ❼❼
220
②❼
dishwasher 82 cm dishwasher 87 cm
Possible installations in case of a niche height of 87 cm
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1.4 Further technical innovations
In the following chapters further innovations of the dishwasher series 630 are summarized and explained. These modifications have also resulted in improved operation, performance, quality and optical aspects of the appliance.
1.4.1 Wash system
The wash system of the dishwashers has been further developed with the aim to achieve an optimal cleaning result with the lowest possible consumption of water and energy. The following appliance components contribute to reach this aim:
Heat exchanger
The heat exchanger, which is still an exc lusive feature of Küppersbusch appliances, is also offered in the new series. The heat exchanger offers a multitude of operating advantages like economical, hygienic drying, gentle temperature guidance, no penetration of steam when the door is opened after the program end. The heat exchanger is, above all, installed in top class dishwashers, partially also in middle class appliances . Due to the warm water detection of the electronic sys tem a good drying performance is also achieved in case of warm water connection.
Spray arms
An obvious characteristic feature of the new series is represented by the curved "wave-type spray arms" that are exclusively installed in Küppersbusch dishwashers. The advantage of this design is an improved spraying of the entire dishwasher interior, i. e. no more "dead angles" that are not reached by the spray arms. All pieces of the dishes are thus reached by the spraying jets and cleaned accordingly.
Both spray arms of the new dishwasher series - also the lower arm - are made of plastic. This enables a more precise design and more exact alignment of the spraying nozzles as well as a lower weight which results in a faster rotation of the spray arms and thus an improved distribution of the water.
Water guidance
The entire water guidance from the pump casing to the spray arms and the top spray has been newly designed and is now located in the inside of the rinse container. This leads to a reduction of the inactive water quantity and thus to an improved washing result.
The water guidance to the upper spray arm is also new. The spray arm is connected to the supply by means of a movable coupling and directly mounted at the upper basket. For this reason, no more space-consuming funnel is required for any appliance. Thanks to this new coupling, height adjustment and even removal of the upper basket with spray arm is now also possible without funnel. In the latter case, the entire internal space of the appliance (51 or 56 cm, respectively) is then available, for example for washing baking trays.
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Flow heater
All appliances of whatever class belonging to the dishwasher series 630 are equipped with an integrated flow heater to heat the water. Thus the new generation does not include appliances with visible tubular heating any more. The complete range of advantages provided by the flow heater (increased internal height, no damaging of plastic dishes, no carbonisation of remaining food) is only
provided in Küppersbusch appliances.
1.4.2 Dish baskets
In the new series two different types of dish baskets are used: standard baskets and universal baskets.
The standard baskets are identical with those of the series 624 (dishwashers with heat exchanger). The upper basket is suitable for up to 4 rows of glasses or cups and one row of small plates. The lower basket is equipped with two rows of plates designed as fixed or removable inserts, depending on the model (see "Appliance range and equipment"). In case of the appliances with removable inserts the special accessory "Special glass basket" may be used.
The universal baskets are already known from the series 624 ( upper basket dishwashers). They offer variable charging of the upper and lower basket and allow location of 6 standard dishes including all parts like pots, bowls and pans only in the upper basket. The universal baskets are included in the standard equipment of all upper basket dishwashers.
Furthermore, the new dishwasher models allow adjustment of the basket height for the upper basket appliances which means a further improv ement of the flexible charging. The heights are fac­tory-set to 26 cm at the top and 25 cm at the bottom. If required, this setting can be changed to 21 cm at the top and 30 cm at the bottom. Thus, these appliances are also suitable for pieces of dishes up to a height of 30 cm (if arranged at an angle even up to 33 cm). Adjustment of the upper basket has been facilitated: the basket is simply lifted of the guide rails and inserted in the second height position.
The standard baskets are generally supplied with 21 cm top height and 30 cm bottom height. No adjustment is possible here. The heights of the "high" appliance types amount to 26 cm at the top and 30 cm at the bottom, no adjustment possible.
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The heights of all appliance types are summarised in the following table:
Height 82 cm Height 87 cm
Standard
baskets
Universal
baskets
Standard
baskets
Universal
baskets
Height upper basket
- arranged at an angle
21 26
29
26
29
26
29
Height lower ba sket
- arranged at an angle
30
33
25
28
30
33
30
33
Adjustable to: Height upper basket
- arranged at an angle
21
Height lower ba sket
- arranged at an angle
30
33
1.4.3 Softening system
The filling capacity of the salt container of the new dishwasher models amounts to 1.5 kg and is sufficient for approx. 70 standard wash cycles with a water hardness of 5. After lighting up of the salt refill indicator approx. 5 wash cycles can still be peformed before the salt container is completely empty. The operation of the softening system depends on the respective control.
1.4.4 Noise
The appliances of the new series are equipped with 2 noise insulating stages: 48 dB and 45 dB. These values always apply to the sound power dB (re 1 pW) for a built-under appliance.
Apart from some exceptions, all electronic appliances will be equipped with 48 dB. This v alue is so low that it is not audible compared to the normal noise level in the r oom. This equipment enables us to offer a large variety of low-noise dishwashers.
1.4.5 Turbo drying
The electronic appliances of the new dishwasher series enable the operator, if desired, to select a more intensive drying function which, of course, results in an increased energy consumption.
In order to program this turbo drying, switch the dishwasher on while keeping the button
"Heavy-load 65°" depressed. The preset value "0" (= turbo drying off) will then be indicated in the 7-segment display. The function is actually activated by pressing the button "Heavy-load 65°" once again. The value "1" (= turbo drying on) will be displayed. After switching off the appliance, the new value is stored.
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1.4.6 Connection value
All dishwashers of the new series have a heating capacity of 2150 W and thus a connection value of 2300 W; therefore a fuse protection of at least 10 A is required. Due to this feature, all dishwashers may also be used at locations where no 16 A protection is available in the future. Special low-protection variants, as are partially existing today, are no longer required.
1.4.7 Rinse aid metering chamber
The location, filling, metering adjustment and refill indicator of the rinse aid chamber have been taken over from the acutal dishwasher models. Only the lid has been modified; it is now fixed to the cabinet. Thus loss or misplacement of the lid is avoided.
The filling capacity of the rinse aid chamber amounts to 110 ml; in position 3, 3 ml are added per wash program. Thus approx. 25 rinse cycles may be performed until the refill indicator lights up.
1.4.8 Ventilation
The inner container of the new dishwashers has no openings in the top, lateral and rear wall. The only outlet for the produced steam is located in the inner door, integrated in the refill assembly for detergent and rinse aid. The steam condenses in a separate channel in the inner door and is recirculated below the door to the container bottom. In this way, the penetration of the steam towards the top which results in the risk of a damaging of the worktops in this area is avoided.
1.4.9 Operating safety
All appliances (except fully integrated appliances) are equipped with a safety device in case of opening during the program sequence, i. e. a direct circuit-breaker which is operated when the door opener is activated. When the appliance is opened, it will be immediately switched off via the mains switch. After closing the door and switching on again, the program will be continued at the same point. Besides that, all upper basket dishwashers are equipped with a child-proof loc k located in the door handle to protect the appliance from being switched on unintentionally. When the child-proof lock has been activated, the appliance can only be opened by pressing an additional pin in the handle recess. If not required, the child-proof lock can be deactivated by means of a ballpen or equivalent.
1.4.10 Salt refilling
The refilling of regeneration salt in the container bottom has been facilitated by shifting the filling opening towards the front. Furthermore, a salt funnel is supplied with all appliances.
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1.4.11 Feet and skids
The feet are made of plastic with extended foot plates in order to avoid damaging of flooring materials. Stand-alone appliances and appliance suitable for decoration are equipped with four, built-in appliances with three feet (two at the front, one at the rear in the middle) that ensure stable standing on any ground.
The skids for easier sliding of the appliance into the furniture niche are integrated in the bottom tub. In this way the installation of the appliances is even more faciliated.
1.4.12 Mounting at the kitchen furniture
For mounting the built-under appliances (suitable for decoration, integrated and fully integrated) at the kitchen furniture two metal brackets to be inserted into the force sensors at the top of the appliance are supplied. Each of the metal brackets has two fastening locations. In case mounting at the worktop is not possible (e. g. stone or granite worktops), these brackets may als o be used for lateral mounting at the furniture body.
In order to protect kitchen worktops against being damaged by emerging steam, for example when opening the door during the program sequence, all built-under appliances are supplied with a s team protection foil to be mounted at the underside of the worktop.
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1.4.13 Child-proof lock
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1.5 Technical Data
1.5.1 Consumption values
Electronic with heat exchanger
Programs 2 x 6
Prog.
5
Prog.
2 x 4 Prog.
Water
(ltr.)
Current
(kWh)
Time
(min.)
Pots 70 °C upper basket
x 18 / 23*
14 / 18*
1,7 / 1,8* 1,2 / 1,3*
99 90
Heavy-load 65 °C upper basket
x x
xxx18 / 23*
14 / 18*
1,4 1,1
95 85
Normal 55 °C upper basket
x x
xxx14 / 18*
11 / 14*
1,2 0,9
90 82
Eco 55 °C upper basket
x x
xxx16
13
1,2 0,9
90 81
Glasses 40 °C upper basket
x x
14 11
0,9 0,7
58 52
Quick upper basket
x x
xxx12
10
1,0 0,8
30 25
* thanks to Aqua Sensor low value in case of standard dirtying
Electronic without heat exchanger
Program 5
Prog.
4
Prog.
Water
(ltr.)
Current
(kWh)
Time
(min.) Heavy-load 65 °C x x 23 1,6 95 Normal 55 °C x x 18 1,4 90 Eco 55 °C x x 16 1,4 90 Glasses 40 °C x 14 1,1 58 Quick x x 12 1,0 30
Mechanic
Program 5
Prog.
4
Prog.
Water
(ltr.)
Current
(kWh)
Time
(min.) Heavy-load 65 °C x x 25 1,6 95 Normal 65 °C x 20 1,5 95 Normal 55 °C x 20 1,4 92 Eco 55°C x 16 1,4 88 Energy saving x 17 1,3 75 Quick x 12 1,0 45
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1.5.2 Installation dimensions
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1.5.3 Connection dimensions
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2. GENERAL TECHNICAL DESCRIPTION
2.1 Structure
2.2 Housing parts
The lower edges of the side walls are inserted into the tub. Attachment is via 2 screws each at the front and rear of the appliance. The outer door, which is screwed to the inner door, is attached belo w th e a c c ess pa nel with brac ke ts in t he su ppor t. For sta nd-al one m odel s, t he ta ble t op is a tt ached at the four supports. Built-under models have a divid ed, heig ht-ad justa ble oute r doo r for diff erent base s.
2.3 Rinse container
The bitumen coated stainless steel inner container has a U- channel around the door area which is welded to the container. The welded rear wall is also double stacked on all four sides with the container. These doubled and lock-seamed connections provide rigid and safe container edges. The specially formed supports at the upper container corners, to which the housing parts are also attached, absorb the load and clamping forces. The softening system is screwed down to the container bottom. The heat exchanger with integrated water i nlet is att ache d at the le ft co ntai ner wall with tw o rails . The connection between heat exchanger, softening system and level sensor system is made via hoseless plug connections.
2.4 Inner door
The dispenser assembly is locked into the stainless st eel inner door, which is als o bitumen c oa te d . The surge water seal is screwed to the inner door using the seal rail and snapped onto the container edge. The edges of the inner door are doubled and lock-seamed for no sharp edges. The container is vented through the housing of the dispenser assembly. A steam condensation tube fitted into the housing between the inner and outer doors passes condensates during the heating cycles or expansion peaks back into the container. The control, mains switch, displays and door latch are attached to the support which is screwed to the inner door.
The access panel is fixed on the support.
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RINSE CONTAINER
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2.5 Tub
The plastic tub contains the pump system with flow heater, pump casing, drain and recirculation pump, the level and safety system, as well as the float for shutting off when water is in the tub. The drain and Aqua Stop hoses are brought in separately at the rear left of the tub. The electrical connection with main filter is at the right rear.
The rear wall of the tub is formed such that it serves both as a support and attachment member for the rinse container. The front support and attachment is made using the extended hinge plates of the door hinges in the tub, which are screwed to the U-frame of the container.
TUB
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2.6 Door spring adjuster
The adjusting assembly consists of the tension spring, the cable, spring adjuster and adjusting screw. The te nsi on s pr ing s ar e at ta c he d b el ow th e t ub at the rear wall u s in g b r ack e ts . The tension cable is fed to the hinge plate over the spring adjuster, angled and hung into the hinge lever of the door.
DOOR HINGE WITH TENSION SPRING
2.7 Height adjustment
The integrable and built-under models have two adjusting feet in front and a rear foot which is adjustable for height from the front. The stand-alone models have four identical adjusting feet, the front ones in the base.
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2.8 Spray system
The rotary spray system cons ists of three spray levels , the lower and upper spray arm and a top spray .
The water supply to the upper spray arm and the top spray is brought through the inlet pipe atta ched to t he inside of the co ntainer r ear wall . This pip e is conne cted by a direct connection with the flow heater under the pump casing at one of its two outlets.
The upp e r sp r a y a rm i s di r e ct l y f as t e n ed w ith its in l et p ip e to t he u pp e r ba s k e t . The connection to the inlet pipe is thro ugh a var i ab le cou pl in g. In mo dels w it h h ei gh t adj ust ab le uppe r basket, the water entry is adapted to the spray arm using this variable coupling.
The connection to the inlet pipe is through a variable coupling. In models with height adjustable upper basket, the water en tr y is adap te d to t he sp r ay ar m u sin g this var i ab le co up li ng .
The lower spray arm with its bearing is connected directly through the pump casing at the second outlet of the flo w heat er.
The valve for the upper basket wash cycle is located in this outlet.
2.9 Wash and pump system
The switching mechanism with the permanent magnet and actuator is attached beneath the flow heater. The recirculation and drain pump as well as the flow heater are attached to the pump casing using plug connections. The flow heater is additionally screwed to the pump casing for pressure resistance.
The pump casing is covered by the area fine filter. With the combined coarse and micro-filter, the fine filter is attached to the floor of the pump casing using a bayonette mount. The washing liquid accumulating in the pump casing is drawn by the recirculation pump and pressed into the flow heater. At the appropriate pressure a flange membrane actuates the pressure switch for the heater A series connected temperature controller with a turn-off temperature of 85 °C prevents
overheating. This temperature switch is combined with an NTC resistor (Negative Temperature Coefficient)
(otherwise 55/88 °C) into a single component, and is only used in models with electronic control. The NTC surface has direct contact with the wash liquid. At the outlet of the flow heater is the Aqua
sensor with its sensor in the flow current of the wash liquid for detecting turbidity of the water. With the drain pump directly attached to the pump casing, the impeller and the check valve are accessible after removing the cover in the rinse container.
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SPRAY SYSTEM
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WASH AND PUMP SYSTEM
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FILTER SYSTEM
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3. FUNCTION DESCRIPTION
3.1 Water inlet for models with heat exchanger and electronic control
3.2 Aqua Stop system
The system consists of two series connected electrical solenoids, the fill solenoid and the safety so le no id . The s olenoid combin ation is enclo sed in a housin g and attached at the water inlet ju nction. From the sole n oid, the supply line is led to the integrated water inlet by the heat exchanger , and the electrical control line for the solenoids is led into the tub through a leak water tube attached to the solenoid housing.
3.3 Safety function
All leaks inside the appliance are collected in the tub, including leaks in the fill and safety solenoid and the water supply line, which are led to the tub through the leak water tube. At a preset level in the tub, the float actuates a switch lever for the safety switch on the level sensor, which electr ically shuts off the fill and safety solenoid. Simultaneously the drain pump is turned on, the wash liquid is removed from the rinse container, and the pump runs continuously.
Note: In models with electronic controls, the electronic system is turned off by a safety switch.
3.4 Water inlet with heat exchanger prefill (V F1) (models with electronic control only)
After the fill solenoid is opened, the water flows to the integrated inlet over the fr ee flow line into the softener and then as softened water into the heat exchanger. After the regeneration chamber is filled the water flows through the overflow channel into the thredtle cup of the level sensor. The pressure buildup in the pressure socket c auses the level switch to open the heat ex changer drain valve.
The electronic determines the time between the open command of the fill solenoid and the closing of the level switch (f1). From this time the additional fill time of the fill solenoid is calculated. At each first filling of a wash cycle, 200 ml more water than the normal amount is filled. With this water amount, for the first fill of the wash cycle the water loss is c ompensated which is caused by the wetting of the dry dishes. Redation of the recirculation pump is ensured and in the following fill operations water is saved. The recirculation pump is turned on time-delayed, the drain valve stays open until the heat exchanger is fully emptied.
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3.5 Explanation of wash commands
3.5.1 Filling process for models with heat exchanger (HE)
3.5.2 Filling process for models without heat exchanger (HE)
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FILL SYSTEM WITH HEAT EXCHANGER AND WATER SOFTENER
WATER INLET SOFTENING
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3.6 Water inlet without heat exchanger
After the fill sole noid op en s, w ater flo ws t o the in te gra te d i nl et acro ss th e fr ee fl ow li ne in to th e re ge ne rat io n chamber. After the regeneration chamber is filled, the water flows over the overflow channel through the softener, then as soft water into the level sensor and pump casing. After the static level is reached, the output signal from the level pressure sensor is picked up the by the electroni c s and t h e r e c irculation pump is turned on. When the rerecirculation pump starts, the level pressure switch is reset. Dynamic filling continues until the level switch is activated again, which means the wash level has been reached.
3.7 Regenerating with heat exchanger
The water quantities of the wash cycles which have already run are registered by the electronic and determine the timing for regenerating of the softener. Before each regeneration step the electronic system checks whether the capacity of the softener is still sufficient for a complete normal program sequence. If not, another regeneration is done. During regeneration the regenerating valve on the softener is opened. The reservoired quantity of water flows across the valve into the salt container , is enriched with salt, and flows as brine through the softener into the pump casing. To increase the effect, another 360 ml are cycled. To this end the fill s olenoid is actuated for a short time with open drain valve. To clear the dissolved hard ening agents, the softe ner is r insed through in two pha ses during the drying cycle.
3.8 Regenerating without heat exchanger
The water quantities of the wash cycles which have already run are registered by the electronics and determine the timing for regenerating of the softener. Before each regeneration step the electronics checks whether the capacity of the softener is still suffic ient for a complete normal cycle. If not, another regeneration is done. In regenerating the regenerating valve on the softener is opened. The reservoired quantity of water flows across the valve into the salt reservoir container, is enriched with salt, and flows as brine through the softener into the pump casing. To increase the effect, another 360 ml are added. To this end the fill solenoid is actuated for a short time with open drain val ve. To c lear the dissolv ed hardening agents, the softener is rinsed through in two phases at the beginning of the ne xt cycle.
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3.9 Level sensor system for fill level
After the heat exchanger and re generation chambe r are filled, the water flows over the drain chann el into the level sensor housing to the level pressure chamber. The throttle cup under the pressure chamber ensures that the level pressure chamber is filled first, until the corresponding pressure for actuating the level switch is reached. The overflow water flows directly into the pump casing.
3.10 Safety level
If the fill solenoid does not shut off, filling continues until the level in the safety level chamber is reac hed and the flo at act uate s t he s afet y switch. The safety level chamber is wired ahead of the level chamber and is located between the level chamber and the drain to the pump casing.
The safety switch is used to turn the fill and safety solenoid off and the drain pump on.
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FILL SYSTEM WITH HEAT EXCHANGER AND WATER SOFTENER
REGENERATING
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FILL SYSTEM WITHOUT HEAT EXCHANGER WITH WATER SOFTENER
WATER INLET REGENERATING
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FILL SYSTEM WITHOUT HEAT EXCHANGER WITH WATER SOFTENER
WATER INLET SOFTENING
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NORMAL LEVEL
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SAFETY LEVEL: OVERFILLING
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SAFETY LEVEL: TUB
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3.11 Aqua Sensor
The infrared LED and the phototransistor are located in a U-shaped, light-passing housing opposite each other on a circuit board. The infrared diode sends its infrared light through the water which passes between it and the phototransistor, whereby light which reaches the phototransistor switches it on.
If the water is excessively cloudy, the light intensity is not sufficient to switch the phototransistor. The absence of a voltage signal is detected by the microcomputer, and the required water change is carried out for cycles which include a prewash.
If the water remains clear enough, it is kept in the rinse container for use in the wash cycle.
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3.12 Dispenser detergent/rinse aid
The release mechanism is controlled by a thermoactuator. The first actuation causes the cover of the detergent dispenser to open, and at the same time the
release tab ratchets into the switch detent of the rinse aid lever, so that the next operation of the actuator causes the metering plunger of the rinse aid to lift.
When repairs or inspections of the applianc e are done, the release mechanism must be reset to the initial position by closing and opening the cover.
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3.13 Operating panels
Built-under appliance/integrable
Fully-integrated appliance
4. PROGRAMS/BUTTON FUNCTIONS E1 CONTROL
2-
baskets
Upper
basket
Intensive70Heavy-
load
65
Normal
ECO
Energy
saving
55
Fine
40
Quick
30
S1 S2 S3 S4 S5 S6
Program interrupt Press S2 + S4 for approx. 3 seconds
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5. FEATURES
Control
E26 E24 E15 F15 F14 M4 R
Models
S/D/I S/I/V S/D/I/V S S/I/V S/D/I S/D/I
No. of programs
2 x 6 2 x 4 5 5 4 4 3
Upper basket
XX—————
Basket inserts
—— 2 2 ———
Drying cycle (heat exchanger / specific heat)
WWWE E E E
Aqua Sensor / autom. water saving device
X/X X/X X/X —/X —/X —/— —/—
Remaining cycle time display, two-digit 7 segment display
X X X ————
Program sequence, one-digit 7 segment display
———X X——
Program sequence printed
—————X X
Time preselection via 7-segment display
X—*X**————
Water hardness range setting
electronic 0 - 7
XXXXX——
mechanical as usual 0 - 3
—————X X
Buttons / knobs
10 / 0 7 / 0 7 / 0 6 / 0 5 / 0 5 / 1 1 / 1
Operating pa nel wording
text symbols symbols symbols symbols symbols symbols
LED - for the selected program
64554——
LED - salt indication
XXXXXX—
LED - rinse aid indication
XXXX———
Consumption values water / current Noise of built-under appliance in dB (re 1 pW)
48 48 48 48 48 51 54
* fully integrated with time preselection ** integrated without time preselection
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6. CONSUMPTION VALUES
6.1 Electronic with heat exchanger
Water*
calculated quantity Indica ti on
Current**
calculated quantity Indication
Time
calculated quantity Indication
Itr. kWh min.
Pots 70 °C 23,5 25,0 23 1,83 1,9 1,8 95 99 99 Heavy-load 65 °C 23,5 23,3 23 1,62 1,7 1,4 92 95 95 Normal 55 °C 19,0 20,8 18 1,42 1,5 1,2 94 95 95 Normal 55 °C A-S 14,5 14,8 14 Normal 55 °C (Upper basket) 14 1,08 0,9 Normal 55 °C (Upper basket, A-S) 11 ECO 55 °C 16,5 17,0 16 1,38 1,5 1,2 90 90 95 ECO 55 °C (Upper basket) 12,2 12 1,04 0,9 Glasses 40 °C 14,5 15,0 14 0,91 1,0 0,9 58 58 Quick 11,35 12,0 12 0,96 1 45 44 30 A-S = Aqua Sensor * =
Indications refer to 17° dH ** Indications correspoding to good
drying cycle (70 °C Rinse)
6.2 Electronic without heat exchanger
Water*
calculated quantity Indication
Current**
calculated quantity Indication
Time
calculated qua n ti ty Indication
Itr. kWh min.
Pots 70 °C 26 23 1,9 2 99 Heavy-load 65 °C 23 1,7 1,6 95 Normal 55 °C 18 1,4 95 Normal 55 °C, A-S 14 Normal 55 °C (Upper basket) 14 1,1 Normal 55 °C (Upper basket, A-S) 11 ECO 55 °C 18,5 16 1,5 1,4 95 ECO 55 °C (Upper basket) 12 1,1 Glasses 40 °C 14 0,9 58 Quick 12 12 1 30 A-S = Aqua Sensor *
Indications refer to 17°dH ** Indications correspondi ng to go od
drying cycle (70° RInse)
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7. SPECIAL PROGRAMS E1 CONTROL
Special cycle Call up Display
Hardness range S3 + HS
Setting: "0" to "7" with button S3 To save: HV off
L3 blinks Display: current setting
Function check S2 + S3 + HV
Start: S2 + S3
L2 + L3 blink Display shows : 20 ,21 Overrun detected / cod e variant as long as both buttons are pressed Display fault no . se e be low
Customer serv ice S2 + S4 + HV
Start: S2 + S4
L2 + L4 blink Display shows : 20 ,21 Overrun detected / cod e variant as long as both buttons are pressed
Display fault no . se e be low
Special - Dry S2 + HV
Setting: "0" or "1" with button S2 To store: HV off
L2 blinks Display: current setting
Test (continuous running) S2 + S3 + S4 + HV
Start: Cycle Select within 4 seconds
LEDs of the last run program blink For manufacturing only Program is restarted after a 20 min. bre ak
Electrical safety test (high-voltage)
S3 + S4 + HV L3 + L4 blink
Buzzer (VI only) S4 + HV
Setting: "0" or "1" with button S4 To save: HV off
L4 blinks Display: current setting
Display information for special program "function check" and "customer service": 1 Turbidity sensor defective 2 Heating fault 4 Filling fault 8 NTC fault For multiple faults, the values are correspondingly added.
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7.1 Button functions F-control with one 7-segment display
Program buttons Function
S1 S2 S3 S4 S5 S6
Time
preselection
2-basket washing
Up. basket
washing
Encoder
plug
---
001
Heavy-load
002
Normal
003
ECO
004
Glasses
005
Quick
no no no without
---
001
Heavy-load
002
Normal
003
ECO
005
Quick
no no no red
---
001
Heavy-load
002
Normal
003
ECO
004
Glasses
--- no no no without
---
001
Heavy-load
002
Normal
003
ECO
005
Quick
--- yes no no red
---
001
Heavy-load
002
Normal
003
ECO
006
Prewash
--- no no no blue
---
001
Heavy-load
002
Normal
003
ECO
006
Prewash
--- yes no no blue
---
001
Heavy-load
002
Normal
003
ECO
004
Glasses
005
Quick
yes no no without
---
001
Heavy-load
002
Normal
003
ECO
005
Quick
006
Prewash
yes no no red
000
Pots
001
Heavy-load
002
Normal
003
ECO
004
Glasses
005
Quick
no no no without
---
001
Heavy-load
002
Normal
003
ECO
004
Glasses
--- yes no no without
000
Pots
001
Heavy-load
002
Normal
003
ECO
005
Quick
005
Quick
yes no no without
---
001
Heavy-load
002
Normal
003
ECO
005
Quick
006
Prewash
no no no red
000
Pots
001
Heavy-load
002
Normal
003
ECO
005
Quick
006
Prewash
yes no no red
---
001
Heavy-load
002
Normal
003
ECO
005
Quick
--- no no yes red
---
001
Heavy-load
002
Normal
003
ECO
005
Quick
--- yes no yes red
000
Pots
002
Normal
003
ECO
005
Quick
--- --- no no no red
000
Pots
001
Heavy-load
002
Normal
003
ECO
004
Glasses
005
Quick
yes no yes without
---
001
Heavy-load
002
Normal
003
ECO
--- --- no no yes without
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7.2 Button functions
E-control and V-control with two 7-segment displays
Program buttons Function
S1 S2 S3 S4 S5 S6
Time
preselection
2-basket washing
Up. basket
washing
Encoder
plug
000
Pots
001
Heavy-load
002
Normal
003
ECO
004
Glasses
005
Quick
yes yes yes without
000
Pots
001
Heavy-load
002
Normal
003
ECO
005
Quick
yes yes yes red
000
Pots
001
Heavy-load
002
Normal
003
ECO
005
Quick
--- yes no no red
000
Pots
001
Heavy-load
002
Normal
003
ECO
005
Quick
--- no no no red
---
001
Heavy-load
002
Normal
003
ECO
005
Quick
--- yes yes yes red
---
001
Heavy-load
002
Normal
003
ECO
005
Quick
--- no yes yes red
---
001
Heavy-load
002
Normal
003
ECO
005
Quick
--- no no no red
000
Pots
001
Heavy-load
002
Normal
003
ECO
006
Prewash
--- yes no no blue
000
Pots
001
Heavy-load
002
Normal
003
ECO
005
Quick
006
Prewash
yes no no red
000
Pots
001
Heavy-load
002
Normal
003
ECO
005
Quick
006
Prewash
yes yes yes red
000
Pots
001
Heavy-load
002
Normal
003
ECO
004
Glasses
005
Quick
yes no no without
---
001
Heavy-load
002
Normal
003
ECO
005
Quick
006
Prewash
yes no no red
Built-under appliance - integrable
Fully-integrated appliance
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7.3 Special program "Function check", with heat exchanger
Abbreviation Index
Type of action
Function
Temperature Time (sec.) Sensor
P = Pump 0 6 P+OK 5 VF = Prefill 1 23 TR1+TR2+OK F = Fill 2 5 VF+Z+OK F1 U = Recirculate 3 0 F+OK H = Heat 4 3 U+VF F1 Z = Dispense 5 9 U+P 30 R = Regenerate 6 6 P 30 D = Rinse 7 0 F A = Drain 8 13 U+H+Z 90 TR1+TR2 = Calibrating
turbidity sensor
9 14 U+H+R 60
10 25 H 5 11 12 U+H 55 °C
12 12 U+H 90 13 9 U+P 15 14 7 P+H 45
If buttons S2 and S3 are pressed while the appliance is turned on at the mains switch, the special program "function check" will start.
The following is displayed on the panel:
- LED L2 and L3 blink.
- As long as both buttons, S2 and S3, are kept pressed after starting - provided that the overrun check is successful - a designator for the vari ant code is displ ayed, e. g. 20 = Varia nt 0, 21 = Variant 1, etc.
- Pressing one of the program buttons causes the associated LED to come on.
- Pressing S3 causes in addition the display and the refill LEDs to come on.
- Pressing the time preselection button causes the minutes LED to come on.
- Pressing buttons S2 and S3 causes the function check program to start. Time preselection is not possible here.
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The following fault numbers may be displayed:
Fault no. One 7-segment display Two 7-segment displays
0 There is no fault There is no fault 1 Aqua Sensor system fault
Note: Fault display also if there is no sensor
Aqua Sensor system fault
2 Heating fault Heating fault 3 Combined fault: fault 1 + fault 2 Combined fault: fault 1 + fault 2 4 Filling fault Filling fault 5 Combined fault: fault 1 + fault 4 Combined fault: fault 1 + fault 4 8 NTC fault NTC fault
9 Combined fault: fault 1 + fault 8 Combined fault: fault 1 + fault 8 12 --- Combined fault: fault 4 + fault 8 13 --- Combined fault: fault 1 + fault 4 + fault 8
c Combined fault: fault 4 + fault 8 ---
d Combined fault: fault 1 + fault 4 + fault 8 ---
F Filling fault (from FD 7610 on)
(is only displayed in the normal program sequence)
Filling fault (from FD 7710 on) is only displayed in the normal program sequence
The upper basket function is selected for the complete program sequence. Pressing S3 allows you to skip to the nex t program step (
exception:
during the filling process, only
pressing the fill button F1 is effective).
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7.4 Customer Service check program - electronic dishwashers
The new dishwasher series corresponds to the state-of-the-art. It is not only characterised by the completely new design structure but also by the great number of technical details with respect to function and control. Special importance has been attached above all to even higher quality standards. The customer service is requested to participate in maintaining this quality standard in case of failures by quick reaction and expertise. Any special matters are to be communicated to the department VKS-H by written information and return of the relevant components.
IMPORTANT! Reset the electronic after any customer service call.
- Switch on the mains switch.
- Press buttons S2 and S4 approx. 3 seconds (display: 0).
- Wait until the drain pump switches off (approx. 1 min.).
- Switch off the mains switch.
7.4.1 Button designations, e. g.
70 °C = S1, 55 °C = S4
Heavy-load 65 °C = S2, 40 °C = S5 Normal 55 °C = S3, 30 °C = S6
Note: Independent of the number of control buttons (acc. to model), the check program is always
started by simultaneously pressing button 65 °C and the next but one button.
7.4.2 Starting the check program
- Keep button S2 and S4 depressed.
- Switch on the mains switch. Note: If the buttons are depressed, the model no. of the electronic will be indicated in the display
(e. g. 20, 21..., important as reference in case of queries).
- LEDs of buttons S2 and S4 flash.
7.4.3 LED check
- Press the associated button - LED lights up.
- If button S3 is pressed, the display and the LEDs of the refill indicators will light up.
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7.5 Check program with heat exchanger
Abbreviation Index
Type of
action
Function
Temperature Time (sec.) Sensor
P= Pump 0 6 P 30 VF = Prefill 1 23 TR1+TR2 F= Fill 2 2 VF F1 U = Recirculate 3 0 F H = Heat 4 13 U+H+Z 120 Z = Dispense 5 12 U+H 65 °C
R = Regenerate 6 14 U+H+R 120 D = Rinse 7 6 P 60 A = Drain 8 22 D+A 60 TR1+TR2 = Calibrating
turbidity sensor
97 P+A 30
If buttons S2 and S4 are pressed while the appliance is turned on at the mains switch, the special program function check will start.
The following is displayed on the panel:
- LEDs L2 and L4 blink.
- As long as both buttons, S2 and S4, are kept pressed after starting - provided that the overrun check is successful - a designator for the variant code is displayed, for example 20 = Variant 0, 21 = Variant 1, etc.
- Pressing one of the buttons causes the associated LED to come on.
- Pressing S3 causes in addition the display and the fault LEDs to come on.
- Pressing the time preselection button causes the minutes LED to come on.
Pressing buttons S2 and S4 causes the function check program to start. Time preselection is not possible here. The function check program is terminated by switching off the appliance via the mains switch.
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The following fault numbers may be displayed:
Fault no. One 7-segment display Two 7-segment displays
0 There is no fault There is no fault 1 Aqua Sensor system fault
Note: Fault display also when there is no sensor
Aqua Sensor system fault
2 Heating fault Heating fault 3 Combined fault: Fault 1 + Fault 2 Combined fault: Fault 1 + Fault 2 4 Filling fault Filling fault 5 Combined fault: Fault 1 + Fault 4 Combined fault: Fault 1 + Fault 4 8 NTC fault NTC fault
9 Combined fault: Fault 1 + Fault 8 Combined fault: Fault 1 + Fault 8 12 --- Combined fault: Fault 4 + Fault 8 13 --- Combined fault: Fault 1 + Fault 4 + Fault 8
c Combined fault: Fault 4 + Fault 8 ---
d Combined fault: Fault 1 + Fault 4 + Fault 8 ---
F Filling fault (from FD 7610 on)
(is only displayed in the normal program sequence)
Filling fault (from FD 7710 on) (is only displayed in the normal filling sequence
The upper basket function is selected for the entire program sequence. Pressing S3 allows you to skip to the next program step (
exception
: during the filling process, only pressing the fill button F 1 is
effective).
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7.6 Starting the Customer Service program
- Start by simultaneously pressing the buttons S2 and S4 once again. CAUTION! A figure between 0 and 15 is indidated in the display (0 = no fault).
The electronic system checks 4 functions and indicates faults that have occurred with the respective fault numbers in the display. The fault numbers are displayed as follows:
1 Aqua Sensor defective 2 Heating fault 4 Filling fault (time fault or hardware fault) 8 NTC fault
For multiple faults, the values are added on!
The fault display is only extinguished after a repair, if a complete function check has been performed afterwards, e. g. in case of a heating fault after the temperature has been reached.
The figure 1 which is indicated in the display shortly after the start (approx. 5 sec) is no fault no. but rather caused by the calibration process of the Aqua Sensor.
The individual check positions are automatically switched. Note: Keeping the button S3 depressed enables steps to be skipped, e. g. the step out of the
heating position. The skipped functions are displayed as fault number.
7.7 Fault numbers
Fault no. 1: Aqua Sensor
Failure during the calibration process at the Aqua Sensor, or no Aqua Sensor available
- electrical defect
- sensor contaminated / calcified
- contact fault
Fault no. 2: Heating fault
The max. heating time of 60 min. has been exceeded.
- heating defective
- pressure switch has no function
- 85° C thermo has no passage (electr. defect, temperature is exceeded)
- heating without voltage
- contact fault The wash time in case of a defective heating amounts to 75 to 300 min. depending on the program.
Fault no. 4: Filling fault
The max. filling time of 10 min. has been exceeded.
- no water supply
- poor water pressure
- Aqua Stop valve defective
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CAUTION! This step cannot be skipped by means of button 3. In case of intermittent filling and
draining (electronic can be switched off during draining depending on the model) check the level switch.
Fault no. 8: NTC fault
The NTC resistance is beyond the tolerance range.
- resistance with water temperature 25° +/- 8° ~ 48 KOhm
- resistance with water temperature 60° +/- 6° ~ 11 KOhm
- contact fault
- line interruption
- etc. CAUTION! The NTC resistance value for the indication of the fault no. is checked in cold condition.
The NTC controlled heating steps stored in the program are skipped and the selected temperature will not be reached.
7.8 Storage of fault numbers
The electronic AKO 546 304 (art. no. 1 738 300 130) stores the fault numbers only at the end of a terminated wash program. If the appliance is switched off by the customer beforehand (mains switch, door switch, power failure) no fault will be stored.
7.9 Remaining cycle time display
The remaining cycle time display is self-learning and calculates the expected washing time remaining up to the program end. The remaining cycle time is calculated during the program sequence after each heating phase. A new time calculation is also performed in case of a change of the wash program and in case of a program interruption (mains switch, door switch, power failure). If the washing time is longer than calculated due to failures or defects, "1" is persistently indicated in the display. After the last draining cycle at the program end the display changes over to "0".
7.10 Operation - wash program
In order to change the wash program the newly selected program button has to be pressed twice depending on the appliance type. This also applies for changing over between one-basket and two­basket operation and vice versa. The changed selection is immediately confirmed by lighting up of the respective LED. Re-programming within the electronic is only performed after changing of a program section, e. g. after switchover from the prewash to the wash program.
Depending on the model the filling fault is indicated in the display by an "F" (e. g. if the water tap is closed).
The fault display is extinguished when the fili switch F1 is activated.
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7.11 Program sequence
Legend
TR 1 + TR 2 Calibrating turbidity sensor TR 1 Measure turbidity. If the value lies above
the threshold, the next drain step and following fill step are not carried out. If the turbidity is below nominal, the cycle continues without interruption.
KW = Cold water connection Do not carry out for cold water connection. P = Pump Drain pump on. WW = Warm water connection Do not carry out for warm water connection. R = Regenerating Regenerating valve on. PA = Break Break step, all consumers are switched off. D = Rinse Filling valve on for the programmed time. H = Heat Heater on. If a heating step lasts longer
than 60 min., it is then cancelled and the program advances to the next cycle.
VF = Prefill Filling valve on. F = Fill Filling valve on. U = Recirculation Recirculation pump on. Z = Dispense Actuator on. A = Drain
ONR = Overrun in case of non-regeneration OTS = Overrun Turbidity Sensor
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7.11.1 Intensive program / Pots 70 °C, with heat exchanger
Index
Type of
action
Function Temperature Time (Sec.) Sensor ON R OTS
Prewash 1.0
06P 15 1 23 TR1+TR2 22VF F1 30F 4 12 U+H 40 °C
5 12 U+H 60 6 10 U 180 7 10 U 120 8 16 U+TR 30
93VF+U F1 X 10 9 U+P 30 X 11 6 P 30 X
Wash 1.0
02VF F1 X
10F X
2 13 U+H+Z max. 55 °C 120
3 12 U+H 65 °C
4 12 U+H 60
5 10 U 120
6 10 U 120
7 3 U+VF F1
8 10 U 120
9 9 U+P 30 10 6 P 30
Intermediate
wash
1.0
02VF F1
10F
210U 60
3 3 U+VF F1
4 10 U 180
59P+U 30
66P 30
72VF F1
80F
910U 60 10 3 U+VF F1 11 10 U 180 12 9 P+U 30 13 6 P 30
Rinse 1.0
02VF F1
10F
2 14 U+H+R max. 55 °C 120 X
3 12 U+H max. 55 °C 120
4 24 U+H+D max. 55 °C 5 X
D = add 200 ml water 5 12 U+H 55 °C 6 13 U+H+Z max. 60 °C 120 7 12 U+H 65 °C 8 12 U+H 60 910U 0
10 10 U 30 11 12 U+H 30 12 15 U+H+KW 120
Drying 1.0
0 18 PA 600 1 18 PA 120 27P+A 30 X
D = 1.5l water rinse 3 26 P+A+D 43 X 427A 30 X
D = 2l water rinse 522A+D 55 X 67P+A 45 74VF+WW F1 86P 15
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7.11.2 Heavy-load program 65 °C, with heat exchanger
Index
Type of
action
Function Temperature Time (Sec.) Sensor ON R OTS
Prewash 2.0
06P 15 1 23 TR1+TR2 22VF F1 30F 4 10 U 360 5 10 U 120 6 16 U+TR1 30 73VF+U F1 X 8 9 U+P 30 X 96P 30 X
Wash 1.1
02VF F1 X 10F X 2 13 U+H+Z max. 55 °C 120
3 12 U+H 65 °C 4 12 U+H 0 5 10 U 120 6 10 U 120 7 3 U+VF F1 8 10 U 120 9 9 U+P 30
10 6 P 30
Intermediate
wash
1.0
02VF F1 10F 210U 60 3 3 U+VF F1 4 10 U 180 59P+U 30 66P 30 72VF F1 80F
910U 60 10 3 U+VF F1 11 10 U 180 12 9 P+U 30 13 6 P 30
Rinse 1.1
02VF F1
10F
2 14 U+H+R max. 55 °C 120 X
3 12 U+H max. 55 °C 120
4 24 U+H+D max. 55 °C 5 X
D = add 200 ml water 5 12 U+H 55 °C 6 13 U+H+Z max. 60 °C 120 7 12 U+H 65 °C 8 12 U+H 60 910U 0
10 10 U 30 11 12 U+H 30 12 15 U+H+KW 120
Drying 1.0
0 18 PA 600 1 18 PA 120 27P+A 30 X
D = 1.5 l water rinse 3 26 P+A+D 43 X 427A 30 X 522A+D 55 X
D = 2 l water rinse 67P+A 45 74VF+WW F1 86P 15
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7.11.3 Normal program ECO, with heat exchanger
Index
Type of
action
Function Temperature Time (Sec.) Sensor ONR OTS
Prewash 2.1
06P 15 1 23 TR1+TR2 22VF F1 30F 4 10 U 360 5 10 U 240 6 16 U+TR1 30 73VF+U F1 X 8 9 U+P 30 X 96P 30 X
Wash 2.0
02VF F1 X 10F X 2 13 U+H+Z max. 55 °C 120
3 12 U+H 55 °C 4 12 U+H 0 5 10 U 720 6 10 U 120 7 3 U+VF F1 8 10 U 180 9 9 U+P 30
10 6 P 30
Intermed.
wash
2.0
02VF F1 10F 2 10 U 120 3 3 U+VF F1 4 10 U 240 59P+U 30 66P 30
Rinse 1.1
02VF F1 10F 2 14 U+H+R max. 55 °C 120 X 3 12 U+H max. 55 °C 120 4 24 U+H+D max. 55 °C 5 X
D = add 200 ml water 5 12 U+H 55 °C 6 13 U+H+Z max. 60 °C 120 7 12 U+H 65 °C 8 12 U+H 60 910U 0
10 10 U 30 11 12 U+H 30 12 15 U+H+KW 120
Drying 1.0
0 18 PA 600 1 18 PA 120 27P+A 30 X 3 26 P+A+D 43 X
D = 1.5 l water rinse 427A 30 X 522A+D 55 X
D = 2 l water rinse 67P+A 45 74VF+WW F1 86P 15
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7.11.4 Energy saving program 55 °C, with heat exchanger
Index
Type of
action
Function Temperature Time (Sec.) Sensor ONR OTS
Prew.
3.0
06P 15
Wash 3.0
02VF F1 10F X 2 10 U 480 3 13 U+H+Z max. 55°C 120
4 12 U+H 55°C 5 12 U+H 0 6 10 U 600 7 10 U 120 8 3 U+VF F1
9 10 U 180 10 9 U+P 30 11 6 P 30
Intermediate
wash
3.0
0 28 A+U+D 15
16P 30
22VF F1
30F
410U 60
53U*VF F1
6 10 U 120
710U 0
8 10 U 240
9 9 U+P 30 10 6 P 30 11 28 A+U+D 15 12 6 P 45
Rinse 1.1
02VF F1
10F
2 14 U+H+R max. 55 °C 120 X
3 12 U+H max. 55 °C 120
4 24 U+H+D max. 55 °C 5 X
D = add 200 ml water 5 12 U+H 55 °C 6 13 U+H+Z max. 60 °C 120 7 12 U+H 65 °C 8 12 U+H 60 910U 0
10 10 U 30 11 12 U+H 30 12 15 U+H+KW 120
Drying 1.0
0 18 PA 600 1 18 PA 120 27P+A 30 X 3 26 P+A+D 43 X
D = 1.5 l water rinse 427A 30 X 522A+D 55 X
D = 2 l water rinse 67P+A 45 74VF+WW F1 86P 15
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7.11.5 Fine program 40 °C, with heat exchanger
Index
Type of
action
Function Temperature Time (Sec.) Sensor ONR OTS
Prew.
3.0
06P 15
Wash 4.0
02VF F1 10F X 2 13 U+H+Z max. 40 °C 120
3 12 U+H 40 °C 4 12 U+H 0 5 10 U 180 6 10 U 120 7 3 U+VF F1 8 10 U 180 9 9 U+P 30
10 6 P 30
Intermed.
wash
2.1
02VF F1 10F 2 10 U 120 3 3 U+VF F1 4 10 U 120 59P+U 30 66P 30
Rinse 2.0
02VF F1 10F 2 14 U+H+R max. 55 °C 120 X 3 12 U+H max. 55 °C 120 4 24 U+H+D max. 55 °C 5 X
D = add 200 ml water 5 12 U+H 55 °C 6 13 U+H+Z max. 55 °C 120 7 12 U+H 0 810U 0 910U 30
10 12 U+H 30 11 15 U+H+KW 120
Drying 1.0
0 18 PA 600 1 18 PA 120 27P+A 30 X 3 26 P+A+D 43 X
D = 1.5 l water rinse 427A 30 X 522A+D 55 X
D = 2 l water rinse 67P+A 45 74VF+WW F1 86P 15
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7.11.6 Quick program 30 °C, with heat exchanger
Index
Type of
action
Function Temperature Time (Sec.) Sensor ONR OTS
Prew.
3.0
06P 15
Wash 5.0
02VF F1 10F X 2 13 U+H+Z max. 30 °C 120
3 12 U+H 30 °C 4 12 U+H 0 5 10 U 180 6 10 U 120 7 3 U+VF F1 8 10 U 180 9 9 U+P 30
10 6 P 30
Intermed.
wash
4.0
02VF F1 122d+a 25 2 10 U 120 3 3 U+VF F1 410U 0 59P+U 30 66P 30
Rinse 1.1
02VF F1 10F 2 14 U+H+R max. 55 °C 120 X 3 12 U+H max. 55 °C 120 4 24 U+H+D max. 55 °C 5 X
Add 200 ml water 5 12 U+H 55 °C 6 13 U+H+Z max. 60 °C 120 7 12 U+H 65 °C 8 12 U+H 60 910U 0
10 10 U 30 11 12 U+H 30 12 15 U+H+KW 120
Drying 2.0
018PA 0 17PA 30 X 2 26 P+A+D 43 X
D = 1.5 l water rinse 327A 30 X 422A+D 55 X
D = 2 l water rinse 57P+A 45 64VF+WW F1 76P 15
7.11.7 Prewash program, with heat exchanger
Index
Type of
action
Function Temperature Time (Sec.) Sensor ONR
OTS
Prewash 4.0
06P 15 12VF F1 20F 3 10 U 360 4 10 U 240 53VF+U F1 6 9 U+P 30
76P 30
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7.12 Adjustment of regeneration steps
RWH range
Number of wash cycles between
regenerations
Softener capacity Settings
[°d] [ I ]
0 ... 3 30 540 0
4 .. 6 15 270 1
7 .. 9 8 144 2 10 .. 12 6 108 3 13 .. 16 4 72 4 17 .. 21 3 54 5 = factory setting 22 .. 30 2 36 6 31 .. 50 1 18 7
Hold "Normal" [ 9 ] button down and turn on mains switch [ 1 ] , then release button. The LED of the "Normal" button and the factory-set value "5" flash in the digit display. Each time the button is pressed, the se t value increases by one; once "7" is reached, the display
returns to "0". Turn off mains switch [ 1 ]. The set value is stored in the appliance.
In all models with electronic control, regeneration of the water softener is activated electronically as needed (see "Intelligent washing technology").
Thi s results in different consumption values of water and salt dependin g o n t he ac tu al wa t er ha rd ne ss . All water consumption values indicated in our catalogues, PI tables, etc. are based on a water
hardness of 14°dH.
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The salt consumption values are summarised in the following table:
Water hardness (°dH) Water hardness (mmol/l) Setting Degree Salt used per cycle (g)
0 - 3 0 - 0,6 0 0 4 - 6 0,7 - 1,1 1 4
7 - 9 1,2 - 1,6 2 7 10 - 12 1,7 - 2,1 3 9 13 - 16 2,2 - 2,5 4 14 17 - 21 2,6 - 3,7 5 18 22 - 30 3,8 - 5,4 6 27 31 - 50 5,5 - 8,9 7 54
To set the water hardness range (0 - 7), turn the appliance on while pressing the "Normal 55°C" button. A preset value of "5" will then appear in the display.
To change this preset value, press the "Normal 55 °C" button repeatedly. After the appliance is tur­ned off, this new value will be retained.
In mechanically controlled models, regeneration of the water softener is carried out during each wash program. Water hardness is set in steps between 0 - 3, using the switch located in the salt refill opening in the container bottom.
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8. POSSIBLE FAULT DISPLAYS AND EXPLANATION OF THE NTC CHARACTERISTIC CURVE
8.1 Wiring diagrams
IG 634.1 SO-60/0331
SO-60/0372 SO-60/0333
IG 644.1 SO-60/0353
SO-60/0352 SO-60/0391 SO-60/0343
up to FD 7704 up to FD 7705
IG 659.1 SO-60/0358
SO-60/0347 SO-60/0387 SO-60/0343
up to FD 7704 up to FD 7705
IG 669.1 SO-60/0358
SO-60/0351 SO-60/0384 SO-60/0343
up to FD 7703 up to FD 7704
IGV 659.1 SO-60/0356
SO-60/0361 SO-60/0388 SO-60/0343
up to FD 7704 up to FD 7705
VKS-H
Technical Information
Dishwasher Series 630
H7-410-03-01
Responsible: Rutz Tel.: (0209) 401-733 Fax: (0209) 401-743 Date: 30.09.1998
For internal use only 64
Page 66
8.2 Indications in the display and of the LEDs for electronic controls with one 7-segment display
WASH PROGRAM
In the normal program sequence, i. e. dishwasher switched on by means of the mains switch without pressing an additional button.
The upper basket LED lights up, if the upper basket function has been selected.
The refill LEDs light up if refilling is required. Caution! With hardness set to 0, the salt refill LED will not light at all.
A program LED lights.
When pressing the time preselection button figures 0-9 may be displ ayed in th e 7- segm ent di splay. "0" is extinguished after 4 seconds.
During the prog r am se qu en ce on e si ng le bar of the 7-segment display is lit.
The upper one is lit during prewash and wash, the medium on e during inter­mediate wash and r inse, the lower one during dry­ing.
At the program end ""0" will be displayed.
If a filling fault occurs during the filling process (see fault 4) "F" is d ispl ayed in t he 7-s egm ent di spla y. If the filling level is reached during this process but not detected, the ap pliance switche s from filling to pumping and vice versa. If no filling is perfor med, the applianc e is out of operation u ntil the level is reached. As long as "F" is displayed, the filling valve must be activated. (Buzzing).
CHECK PROGRAM
In the special program "Customer Service check
program", i. e. the buttons HEAVY-LOAD 65 °C and ECO are presse d up on sw itch ing on t he mains swit ch .
As long as the buttons HEAVY-LOAD 65 °C and ECO are kept depre ss ed , the en co di ng is ind ic at ed in the 7-segment display. Display 0-7, depending on the encoder plug. 0 means without encoding plug. Up to now appliances encoded 0, 1 and 2 have been manufactured.
The LEDs of the programs HEAVY-LOAD 65 °C and ECO blink to indicate the special program "Customer Service check program".
If the buttons are released, the mode "button mirrowing" is active, i. e. the LED of the assigned button will light, if the respective button is pressed. This does not apply for the button of the normal program. If this button is pressed in "button mirrowing", not only the program LED Normal will light, but also the refill LEDs and all segments of the 7-segment display, i. e. "8".
If the buttons HEAVY-LOAD 65 °C and ECO are again simultaneously pressed, the program cycle of the special program "Customer Service check program" is started. The following characters are indicated in the 7-segment display as listed: 0,1,2,3,4,5,6,7,8,9,A,b,c,d,E,F
The end of the "C ustomer Service ch eck progr am" is not indicated. Note: See "Customer Service check program". The Customer Service check program is only performed with the upper basket washing function, i. e. in case of appliances with heat exchanger and without shut-off valve for the lower spray arm washing is performed with the water amount for upper basket washing (3.6 l) during 2-basket operation.
VKS-H
Technical Information
Dishwasher Series 630
H7-410-03-01
Responsible: Rutz Tel.: (0209) 401-733 Fax: (0209) 401-743 Date: 30.09.1998
65 For internal use only
Page 67
8.3 Calling the Customer Service or function program
Electronic with one 7-segment display
0 = There is no fault 1 = Fault 1, Turbidity sensor fault 2 = Fault 2, Heating fault 3 = Combined fault:, Fault 1+2=3 4 = Fault 4, Filling fault 5 = Combined fault:, Fault 1+4=5 6 = Combined fault:, Fault 2+4=6** 7 = Combined fault:, Fault 1+2+4=7** 8 = Fault 8, NTC fault 9 = Combined fault:, Fault 1+8 = 9 A = Combined fault:, Fault 2+8 =A** b = Combined fault:, Fault 1+2+8 =b** c = Combined fault:, Fault 4+8 = c d = Combined fault:, Fault 1+4+8 =d E = Combined fault:, Fault 2+4+8 =E** F = Combined fault:, Fault 1+2+4+8 =E**
The combined faults marked ** exclude each other.
Electronic with two 7-segment displays
0 = There is no fault 1 = Fault 1, Turbidity sensor fault 2 = Fault 2, Heating fault 3 = Combined fault:, Fault 1+2=3 4 = Fault 4, Filling fault 5 = Combined fault:, Fault 1+4=5 6 = Combined fault:, Fault 2+4=6** 7 = Combined fault:, Fault 1+2+4=7** 8 = Fault 8, NTC fault 9 = Combined fault:, Fault 1+8 = 9 A = Combined fault:, Fault 2+8 =A** b = Combined fault:, Fault 1+2+8 =b** c = Combined fault:, Fault 4+8 = c d = Combined fault:, Fault 1+4+8 =d E = Combined fault:, Fault 2+4+8 =E** F = Combined fault:, Fault 1+2+4+8 =E**
The combined faults marked ** exclude each other.
Fault 1, Turbidity sensor system defective
The turbidity sensor is checked after the first pump step, i.e. it is de­cided after the first pump step whether fault 1 is displayed or not.
Possible causes:
- no turbidity sensor available
- turbidity sensor not calibrated (turbidity sensor defective)
- connection or plug fault
- electronic component for turbidity sensor evaluation defective electronic defective
Fault 2, Heating fault If the final temperature is not reached after 60 min. fault no. 2 will be displayed. Possible causes:
- heating defective
- pressure switch defective
- thermal switch 85° defective (always open)
- no water in appliance
- heating relay or electronic control defective
- connection or plug fault
- recirculation pump partially inoperative, motor circuit-breaker triggers
Note:
In case of a defective heating the washing time amounts to 75 to 300 minutes depending on the program.
Fault 4, Filling fault If the filling level is not reached after 6 minutes, fault no. 4 will be displayed. Possible causes:
- water tap closed
- filling valve defective
- connection or plug fault
- electronic component of filling switch detection defective
- filling valve control on electronic defective
- poor water pressure
Fault 8, NTC fault
If the resistance value of the NTC temperature detector located in the safety thermostat exceeds or falls below certain limit values (e. g. in case of shortcircuit of the NTC or interruption of the connection lines) fault no. 8 is displayed 8.
Possible causes:
- water in thermostat switch with NTC
- connection or plug fault
- thermostat switch with NTC defective (see check values)
- electronic component for temperature evalution defective
NTC check values:
10°C approx. 97.9 KW 25°C approx. 48.4 K 30°C approx. 38.5 K 40°C approx. 25.0 K 50°C approx. 16.5 K 60°C approx. 11.0 K 65°C approx. 9.1 K 70°C approx. 7.1 K
VKS-H
Technical Information
Dishwasher Series 630
H7-410-03-01
Responsible: Rutz Tel.: (0209) 401-733 Fax: (0209) 401-743 Date: 30.09.1998
For internal use only 66
Page 68
8.4 NTC characteristic curve
VKS-H
Technical Information
Dishwasher Series 630
H7-410-03-01
Responsible: Rutz Tel.: (0209) 401-733 Fax: (0209) 401-743 Date: 30.09.1998
67 For internal use only
Page 69
9. WIRING DIAGRAMS
see the following pages
VKS-H
Technical Information
Dishwasher Series 630
H7-410-03-01
Responsible: Rutz Tel.: (0209) 401-733 Fax: (0209) 401-743 Date: 30.09.1998
For internal use only 68
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