Kärcher В80W User Manual

B 80 W Bp B 80 W Bp Dose B 80 W Bp Fleet B 80 W Bp Dose Colruyt
59643610 08/17
2
Please read and comply with
these original instructions prior to the initial operation of your appliance and store them for later use or subsequent own­ers.

Contents

Safety instructions . . . . . . . . . . EN 1
Function. . . . . . . . . . . . . . . . . . EN 1
Proper use . . . . . . . . . . . . . . . . EN 1
Environmental protection. . . . . EN 1
Warranty . . . . . . . . . . . . . . . . . EN 1
Operating and Functional Ele-
ments. . . . . . . . . . . . . . . . . . . . EN 2
Before Startup . . . . . . . . . . . . . EN 3
Operation. . . . . . . . . . . . . . . . . EN 4
Shutting Down the Appliance . EN 5
Grey Intelligent Key . . . . . . . . . EN 5
Transport . . . . . . . . . . . . . . . . . EN 5
Storage . . . . . . . . . . . . . . . . . . EN 5
Care and maintenance . . . . . . EN 5
Frost protection . . . . . . . . . . . . EN 8
Faults. . . . . . . . . . . . . . . . . . . . EN 9
Accessories . . . . . . . . . . . . . . . EN 10
Technical specifications. . . . . . EN 11
EU Declaration of Conformity . EN 11 Accessories and Spare Parts . EN 11

Safety instructions

Before using the appliance for the first time, read and observe these operating instruc­tions and the accompanying brochure: Safety information for brush cleaning units and spray-extraction units, No.
5.956-251.0. Do not use the appliance on inclines.
The appliance may only be operated when the hood and all lids are closed. Remove the Intelligent Key (emergency stop) to take all functions out of opera­tion immediately.

Safety Devices

Safety devices serve to protect the user and must not be rendered in operational or their functions bypassed.

Drive lever

If the drive lever is released, the travel drive and the brush drive shuts off.

Emergency stop buttons (only for B 80 W Bp Dose Colruyt)

Press emergency-stop switch to immedi­ately switch off all functions of the machine.

Hazard levels

DANGER
Pointer to immediate danger, which leads to severe injuries or death.
WARNING
Pointer to a possibly dangerous situation, which can lead to severe injuries or death.
CAUTION
Pointer to a possibly dangerous situation, which can lead to minor injuries.
ATTENTION
Pointer to a possibly dangerous situation, which can lead to property damage.

Function

The scrubber vacuum is used for wet cleaning or polishing of level floors. – You can adjust the machine to suit the
cleaning task by modifying the settings for water quantity, contact pressure of the brushes, detergent quantity and driving speed.
– The appliance is equipped with a fresh
water and a wastewater reservoir (80 li­tres each). These allow an effective cleaning with a long usage life.
– Depending on the selected cleaning
head, the working width of the B 80 is between 650 mm and 750 mm.
– This appliance is equipped with a travel
drive, drive motor and brush drive that are driven by four batteries.
– The charger is already installed. Batter-
ies can be selected according to the configuration (see Chapter "Recom­mended batteries“)
Note:
The appliance can be equipped with vari­ous accessories depending on the cleaning task. Please request our catalogue or visit us on the Internet at www.kaercher.com.

Proper use

Use this appliance only as directed in these operating instructions. – This appliance is suited for the commer-
cial use, e.g. in hotels, schools, hospi­tals, factories, shops, offices, and rental companies.
– The appliance may only be used for the
cleaning of hard surfaces that are not sensitive to moisture and polishing op­erations.
– The appliance is not suited for the
cleaning of frozen grounds (e.g. in cold stores).
– The appliance may only be equipped
with original accessories and spare parts.
– The appliance is not suited for the use
in potentially explosive environments.
– The machine should not be used to
suck in inflammable gases, undiluted acids or solvents. This includes petrol, thinning agents or hot oil that can form an explosive mix­ture when it comes in contact with sucked air. Do not use acetone, undilut­ed acids and solvents as they are ag­gressive towards the materials from which the appliance is made. The appliance has been developed for cleaning floors - floors inside rooms and roofed areas. With respect to other ap­plications the usage of alternative brushes must be checked.
WARNING
Do not use the appliance on inclines.

Environmental protection

The packaging materials are re­cyclable. Please do not throw packaging in the domestic waste but pass it on for recycling.
Old units contain valuable recy­clable materials. Batteries, oil and similar substances may not be released into the environment. Therefore please dispose of old units through suitable collection systems.
Notes about the ingredients (REACH)
You will find current information about the ingredients at:
www.kaercher.com/REACH

Warranty

The warranty terms published by our com­petent sales company are applicable in each country. We will repair potential fail­ures of your accessory within the warranty period free of charge, provided that such failure is caused by faulty material or de­fects in fabrication. In the event of a warran­ty claim please contact your dealer or the nearest authorized Customer Service cent­er. Please submit the proof of purchase.
3EN

Operating and Functional Elements

1 Parking brake 2 Rotary handle to incline the vacuum bar 3 Height adjustment of suction bar 4 Wing nuts for fastening the vacuum bar 5 Suction hose 6 Vacuum bar * 7 Connecting cable for charger 8 Storage compartment for mains cable 9 Emergency stop buttons (only for B 80
W Bp Dose Colruyt) 10 Driving lever 11 Operator console 12 Storage surface for cleaning set "Home
base box“ 13 Cover waste water tank 14 Holding rail for home base 15 Recessed grip 16 Cleaning head (illustration is symbolic)
*
Brush rollers (BR model) Disk brushes
(BD model) * 17 Waste container (only BR) 18 Battery pole fuse 19 Battery * 20 Automatic fill of fresh water reservoir
(option) 21 Fresh water level display 22 Fresh water tank 23 Lock of the fresh water reservoir with fil-
ter 24 Homebase - accessories holder * 25 Coarse dirt sieve

Illustration of scrubbing vacuum

26 Drain hose for wastewater with dosing
unit 27 Push handle 28 Lock of waste water tank 29 Flexible lock of rinsing system (option) 30 Wastewater reservoir rinsing system
(option) 31 Float 32 Fluff filter 33 Waste water tank 34 Suction hose for detergent (only DOSE
model) 35 Detergent bottle (only DOSE model) 36 Fresh water reservoir filler neck
* not included in the delivery

Colour coding

– The operating elements for the cleaning
process are yellow. – The controls for the maintenance and
service are light gray.

Operator console

3
1
1 Rotating button for drive speed 2 Intelligent Key
yellow - operator
grey - supervisor 3 Display 4 Program selection switch 5 Info button 6 Water quantity regulator
2
4
5
6
4 EN
- 2

Program selection switch

4
3
2
1
1 OFF
Device is switched off
2 Transport mode
Driving to the Place of Use.
3 Eco mode
Wet clean the floor (with reduced brush speed) and vacuum up wastewater (with reduced suction).
4 Normal mode
Wet clean the floor and vacuum up dirt water.
5 Increased brush contact pressure
Wet clean the floor (with increased brush contact pressure) and vacuum up dirt water.
6 Intense mode
Wet clean the floor and allow the deter­gent to react.
7 Vacuum mode
Suck in the dirt fleet.
8 Polishing mode
Polishing the floor without the applica­tion of liquid.
5
6
7
8

Before Startup

Installing the Brushes

BD model

The disc brush must be installed before the initial operation (see "Maintenance work").

BR model

The brushes are mounted.

Install batteries

Install the batteries (see "Care and Mainte­nance/Install and connect batteries").

Setting the charging marker line

Prior to the initial startup, following a ser­vice reset or when switching to another bat­tery type, you must adjust the charging marker line.
Use the Grey Intelligent Key.Setting the charging marker line (see
Chapter "Grey Intelligent Key/Setting the charging marker line“.

Using batteries made by other manufacturers

We recommend using our batteries as de­scribed in chapter "Care and Maintenance/ Recommended batteries".
Note:
When using other batteries (e.g. batteries from other manufacturers), the total dis-
charge protection level for the respective battery must be reset by the Kärcher after­sales service.

Charging battery

Note:
The device is equipped with a safety mech­anism to prevent total discharge, i.e. when the permissible minimum capacity is reached, the brush motor and the turbine are switched off. Drive the machine directly to the charg-
ing station; avoid any steep gradients in the process.
DANGER
Danger of injury due to electric shock. Ob­serve the mains voltage and fuse protec­tion on the type plate of the device. Only use the charger in dry rooms with suf­ficient ventilation!

Charging process

– Average charging time is approx. 10 -15
hours.
– The built-in charger has electronic con-
trols and is suitable for all recommend­ed batteries; it automatically switches off the charging process.
– The built-in battery is shown on the dis-
play during the charging process. If this is not the case, the charging marker line must be selected (see "Setting the charging marker line").
– The appliance must not be used during
the charging process.
Insert the plug of the connecting cable
into the socket. The charging process will start. Note: The selected battery will be dis­played during charging.
Charge until the display shows a full
charge.
Notes on initial charge
With the initial charge, the control will not yet be able to detect which battery type has been installed. Keep charging the batteries until the display shows a full charge (batter­ies may still not be completely charged). The next charging process will have an ac­curate display and charge power and the batteries will be fully charged. Use the appliance until the deep dis-
charge protection switches off the brush motor and the turbine after the in­itial charge of the battery. This proce­dure is necessary to adjust the battery indicator. Only then the correct battery status is displayed.

Low maintenance batteries (wet batteries)

WARNING
Danger of causticization! – Adding water to the battery in its dis-
charged state can cause the acid to leak.
– Use safety glasses while handling bat-
tery acid and follow the safety instruc­tions to avoid personal injury or damage to clothes.
– Should the acid spray on to the skin or
clothes, rinse immediately with lots of
water.
ATTENTION
Risk of damage! – Use only distilled or desalinated water
(EN 50272-T3) for filling the battery. – Do not add any substances (so-called
performance improving agents), else
warranty claims will not be entertained. – Replace batteries with the same battery
type only. Otherwise the charging char-
acterisitc must be readjusted by the af-
tersales service.

Installing the Vacuum Bar

Insert the vacuum bar into the vacuum
bar suspension in such a manner that
the profiled sheet is positioned above
the suspension.
Tighten the wing nuts.
Insert the suction hose.
Check if the height adjustment is
mounted on the inside of the vacuum
bar.
When the height adjustment is mounted
on the outside, the vacuum bar gets
caught at the bottom of the appliance.

Unloading

DANGER
Risk of injury. Pull the Intelligent Key to take all functions out of operation immediately.
Insert batteries and connect (see "Be-
fore Start-up"). Place long lateral boards of the packag-
ing as a ramp next to the pallet.
Fix the ramp on the pallet with nails.
5EN
Place short boards as a support under-
neath the ramp.
Remove the wooden bars in front of the
wheels.
Plug in the Intelligent Key.Turn the program selection switch to
transport mode.
Press the driving lever and slowly move
the machine down from the ramp.
Remove the Intelligent Key.

Operation

DANGER
In dangerous situations, release the drive lever.

Parking brake

Loosen the parking brake; for that press
the pedal downward and move it to the left. Then let the pedal go upward.
Activate immobilising brake. Press the
pedal downwards and move it to the right to lock it.

Driving

Note:
The device is designed and built in such a way that the cleaning head protrudes to­wards the right. This enables working in a comfortable way close to the edges.
Plug in the Intelligent Key.Preselect the speed on the drive speed
rotary knob.
Turn the programme selection switch to
transport mode.
Release parking brake.Drive the machine.
Forwards: Press the driving lever to the front. Backward: Press the driving lever to the rear.
Note:
The device will only move if the drive lever is moved by 15°. Stop the machine: Release driving le-
ver.

Filling in detergents

Fresh water

Open the lock of the fresh water reser-
voir.
Fill fresh water (maximum 60 °C) until
the lower edge of the filling nozzle.
Close the lock of the fresh water reser-
voir.
With automatic fill of fresh water reser­voir (option)
Connect the hose to the automatic fill-
ing system and open the water supply (max. 60 °C, max. 5 bars).
Monitor the appliance - the automatic
filling system will interrupt the water supply when the tank is full.
Shut off the water supply and discon-
nect the hose from the appliance.

Detergent

WARNING
Risk of damage. Only use the recommend­ed detergents. With other detergents, the operator bears the increased risk regarding
the operational safety and danger of acci­dent. Only use detergents that are free from sol­vents, hydrochloric acid and hydrofluoric acid. Follow the safety instructions for using de­tergents.
Note:
Do not use highly foaming detergents.
Recommended detergents:
Application Detergent
Routine cleaning of all water resistant floors
Routine cleaning of glossy surfaces (e.g. granite)
Routine cleaning and basic cleaning of industrial floors
Routine cleaning and basic cleaning of fine stoneware tiles
Routine cleaning of tiles in sanitary areas
Cleaning and disinfection in sanitary areas
Removal of coating from all alkali-resistant floors (e.g. PVC)
Removal of coating from li­noleum floors

Appliance with dosing equipment DOSE (option)

Detergent is added to the fresh water on the way to the cleaning head with the help of a dosaging device.
Note:
The dosing unit can be used to add 3% de­tergent at maximum. With higher dosage the detergent must be put into the fresh wa­ter tank. Place the detergent bottle into the hold-
er.
Close the bottle lid.Insert the suction hose of the dosaging
equipment into the bottle.
Note:
If the fresh water tank is empty, then the function of adding detergent gets deactivat­ed. The cleaning head continues to work without the addition of any liquid. Detergent addition is also stopped when the detergent canister is empty.

Models without dosing equipment

Add the detergent to the fresh water
reservoir.
RM 746 RM 780
RM 755 es
RM 69 ASF
RM 753
RM 751
RM 732
RM 752
RM 754

Setting the water quantity

Adjust the water quantity using the reg-
ulating button according to the dirt on the floor covering.
Note:
Carry out initial cleaning attempts with low water volume. Increase water volume step­by-step until the desired cleaning result is achieved. The detergent pump of the dosing equip­ment does not start working until a mini­mum water volume is present.

Setting the Vacuum Bar

Oblique position

To improve the vacuuming result on tiled floors the vacuum bar can be turned to an oblique position of up to 5°.
Loosen the wing nuts.Turn the vacuum bar.
Tighten the wing screws.

Inclination

If the vacuum result is unsatisfactory the in­clination of the straight vacuum bar can be modified. Adjust the rotary handle to incline the
suction bar.

Setting the parameters

With yellow Intelligent Key

Parameters for the different cleaning pro­grammes are preset in the appliance. Depending on the authorisation of the yel­low Intelligent Key, individual parameters can be changed. The modification of the parameters is only valid until another cleaning programme is selected via the programme selection switch. If you wish to permanently change the pa­rameters, you must use a grey Intelligent Key. This adjustment procedure is de­scribed in the section "Grey Intelligent Key“.
Note:
Almost all displayed text regarding param­eter adjustment is self-explanatory. The only exception is the parameter FACT: – Fine Clean: Lower brush speed for re-
moving the grey film on fine stone
floors. – Whisper Clean: Medium brush speed
for regular cleaning with reduced noise
level. – Power Clean: High brush speed for pol-
ishing, crystallising and sweeping.
Turn the program selection switch to
the desired cleaning program. Turn the info button until the desired pa-
rameter is displayed.
Press Info button - the set value blinks.Set the desired value by turning the info
button. Confirm the changed setting by press-
ing the Info button or wait till the set val-
ue is automatically accepted after 10
seconds.
6 EN
- 4

Cleaning

ATTENTION
Risk of damage to the floor covering. Do not operate the appliance on the spot.
Turn the program selection switch to
the desired cleaning program.

Lower the cleaning head

The appliance controls the lowering
and raising of the cleaning head auto­matically, depending on the selected programme mode. The brush motor also runs and stops automatically.
Note:
The brush motor comes to a halt when the machine stops and when there is overload.

Lower the vacuum bar

The appliance controls the lowering
and raising of the suction bar automati­cally, depending on the selected pro­gramme mode.
Note:
For cleaning tiled floors, adjust the straight suction bar in such a way that cleaning is not done at an angle of 90 degrees to the joints. The inclined position and the inclination of the suction bar can be adjusted to achieve better suction results (see "Adjusting the suction bar"). If the wastewater reservoir is full, the float­er will close the suction opening and the suc­tion turbine will run at a higher speed. If this is the case, shut the vacuum off and drive to empty the wastewater reservoir.

Shutting Down the Appliance

Close the regulatory button for setting
the water quantity.
Release driving lever. Set the program selection switch to suc-
tion or vacuuming.
Briefly drive forward and suck of the re-
maining water.
Remove the Intelligent Key.Charge battery, if required.

Drain off dirt water

WARNING
Please observe the local provisions regard­ing the wastewater treatment.
Take the water discharge hose from the
support and lower above a suited col­lection device.
Crush or bend the dosing equipment. Open the lid of the dosing equipment. Drain off the dirt water - regulate the
water quantity by pressing or bending.
Rinse the waste water tank with clean
water or with the rinsing system for the waste water tank (option).

Drain off clean water

Loosen the lid for emptying the fresh
water - do not remove it fully. Drain wa­ter.
To rinse the fresh water reservoir, re-
move the cover completely and remove the fresh water filter.

Grey Intelligent Key

Plug in the Intelligent Key.Select the desired function by turning
the Info button. The different functions are described in the following.

Key menu >>

In this menu item, the authorisations for the yellow Intelligent Keys are released. Press the info button while "Key menu
>>“ is displayed. Remove the grey Intelligent Key and in-
sert the yellow Intelligent Key to be pro-
grammed. Select the desired menu item to be
modified by turning the Info button.
Press Info button.Adjust the menu item by turning the Info
button. Confirm the setting by pressing the
menu item. Select the next menu item to be modi-
fied by turning the Info button. To save the authorisations, retrieve the
menu "Save settings" by turning the info
button and pressing it. To exit, retrieve the menu "Exit menu"
by turning the info button and pressing
it.

Cleaning App >>

Parameters that are adjusted with the grey Intelligent Key, are kept until another set­ting is selected. Turn the program selection switch to
the desired cleaning program. Turn the info button until "Cleaning App
>>“ is displayed. Press the info button - the first adjusta-
ble parameter is displayed.
Press Info button - the set value blinks.Set the desired value by turning the info
button. Confirm the changed setting by press-
ing the Info button or wait till the set val-
ue is automatically accepted after 10
seconds. Select the next parameter by turning
the Info button.
After all desired parameters have been
modified, turn the info button until "Exit menu" is displayed.
Press the info button - you will exit the
menu.

Setting the language

Press Info button - the set value blinks.Set the desired language by turning the
info button.
Confirm the changed setting by press-
ing the Info button or wait till the set val­ue is automatically accepted after 10 seconds.

Brush trailing

Adjust the trailing time of the brushes. Same adjustment as "Set language".

Setting the charging marker line

Turn the info button until the function
"Battery menu" is displayed.
Press the info button - select the charg-
ing marker line according to the built-in batteries. Note: Setting the charging marker line should be discussed with Kärcher cus­tomer service. This applies especially if the battery is not listed in the menu.
Confirm the changed setting by press-
ing the Info button or wait till the set val­ue is automatically accepted after 10 seconds.

LOAD DEFAULT

Recreate the basic settings.

Transport

DANGER
Risk of injury! When loading or unloading the machine, it may only be operated on gradients up to the maximum value (see "Technical Specifications"). Drive slowly.
CAUTION
Risk of personal injury or damage! Mind the weight of the appliance during transport.
Remove the brush to avoid damage to
the brushes.
Activate parking brake.
When transporting in vehicles, secure
the appliance according to the guide­lines from slipping and tipping over.

Storage

CAUTION
Risk of personal injury or damage! Consid­er the weight of the appliance when storing it.
This appliance must only be stored in inte­rior rooms.
7EN

Care and maintenance

DANGER
Risk of injury! Before working on the appli­ance, remove the Intelligent Key and the mains plug of the charger.
Drain and dispose of the dirt water and
the residual fresh water.

Maintenance schedule

Maintenance intervals

Perform the maintenance task shown
on the display.
Vacuum bar Clean the filter
Water filter Clean the filter
Suction lips opinion
Turbine Clean filter
Brush Clean or replace
Press the Info Button, the display will be
reset. The display will be shown again at certain predefined time intervals.

After each operation

ATTENTION
Risk of damage. Do not sluice the appli­ance with water and do not use aggressive detergents.
Drain off dirt water.Clean protective turbine strainer.Rinse the waste water tank with clean
water or with the rinsing system for the waste water tank (option).
Remove the coarse dirt sieve from the
waste water tank and clean it.
Clean the outside of the appliance with
a damp cloth which has been soaked in mild detergent.
Check the fluff filter, clean if required.Only BR model: Remove bulk waste
container and empty it.
Only BR model: Clean water distributor
channel (see section „Maintenance work“).
Clean the vacuum lips and the wiping
lips, check for wear and replace if re­quired.
Check the brushes for wear, replace if
required.
Press the lock of the waste water tank
in and close the cover of the waste wa­ter tank so that a gap remains open to facilitate drying.
If the charging state of the battery is un-
der 50%, charge the battery fully and
without interruption.
If the charging state of the battery is
over 50%, only recharge the battery if
the entire operation duration will be re-
quired when next used.

Weekly

When used regularly, charge the bat-
tery fully and without interruption at
least once a week.

Monthly

Check battery poles for oxidation, brush
off if necessary. Ensure that the con-
nection cable sits firmly. Clean the seals between waste water
tank and cover and check for tightness,
replace if required. Check the acid density of the cells if the
batteries are not maintenance-free bat-
teries.
Clean the brush tunnel (only BR model). For long periods of disuse, only turn the
device off when the battery is fully
charged. Fully recharge the battery at
least every month.

Yearly

Have the prescribed inspection carried
out by the customer service.

Maintenance Works

Waste water tank rinsing system (option)

Take the dirt water discharge hose from
the support and lower above a suited
collection device.
Open the lid of the dosing equipment. Open the cover of the waste water tank.Pull the flexible lock off of the rinsing
system. Connect the water hose to the rinsing
system.

Cleaning the protective turbine strainer

Open the cover of the waste water tank.
Squeeze the locking hooks.Pull off the float.Turn the protective turbine strainer in a
counter-clockwise direction.
Remove protective turbine strainer.Rinse dirt off the protective turbine
strainer with water.
Reattach protective turbine strainer.Attach float.

Replace or turn vacuum lips

1 Wear indicator 2 Vacuum lip
The vacuum lips must be replaced or reversed if they are worn down to the wear indicator.
Remove the vacuum bar.Unscrew the star grips.
Remove the plastic parts.Remove the vacuum lips.Insert new or reversed vacuum lips.Insert the plastic parts.Screw in and tighten the star grips.

Clean water distribution channel

Remove the rubber strip and clean the
channel with a cloth. After cleaning, re­place the rubber strip evenly.
Close the cover of the wastewater res-
ervoir until it rests on the flexible lock.
Open the water supply and rinse the waste-
water reservoir for about 30 seconds.
Charge the battery:
Repeat the rinsing process 2 to 3 times. Shut off the water supply and discon-
nect the hose from the appliance.
8 EN
- 6

Replacing the brush rollers

Loosen the lock of the wiper flap.Push the bearing lid down and remove.Pull out the brush rollers.
Note: The brush rollers must be re­placed when the bristle length has reached 10 mm.
Keep children away from acid and batteries
Danger of explosion
Fire, sparks, naked flames and smoking must be strictly avoided
Insert a new brush roller.Reassemble the bearing lid in the re-
verse sequence.
Repeat process on the opposite side.

Replacing the disk brushes

Press the pedal for changing the brush-
es downward beyond its resistance.
Pull the disc brush out of the side below
the cleaning head.
Hold the new disc brush under the
cleaning head, push upward and lock.

Install cleaning head

Push the appliance forward about 2 m
so that the steering rollers point toward the rear.
1 Spring element 2 Locking pin 3 Terminal strip cover 4 Lock of safety pin 5 Excenter lever
Remove the terminal strip cover.Place the cleaning head halfway in front
of the appliance.
Connect the mains supply cable of the
cleaning head to the appliance.
Attach the terminal strip cover.Connect the hose couplers on the
cleaning head to the hose on the appli­ance.
1 Spring element 2 Push handle
Insert the push bow into the cleaning
head intake. Push the spring elements down and
lock them into place.
1 Excenter lever 2 Locking pin
Open the excenter lever of the slideable
intake on the lift arm. Lower the lift arm of the appliance
(use only the grey Intelligent Key); pro-
ceed as follows:
Rotate the info button to the menu
"Manual control" and then press it.
Rotate the info button and select the
menu "Brush head".
Press the info button - lift arm will lower,
press info button again to stop it. Press the cleaning head all the way
against the push handle.
Note: The less play the cleaning head
has after being installed, the less vibra-
tion will occur during cleaning. Move the intake and insert the safety
pin and lock it into place.
Close the excenter lever.Select the installed cleaning head (R
or D) in the menu (use only the grey In-
telligence Key).

Dismantling the cleaning head

The removal will take place in the opposite order of the installation.
CAUTION
When the cleaning head is removed, the stability of the appliance can be compro­mised; ensure a safe stance. Possibly support the rear to prevent tipping.

Batteries

Please observe the following warning notes when handling batteries:
Observe the directions on the bat­tery, in the instructions for use and in the vehicle operating instructions
Wear eye protection
Danger of chemical burns
First aid
Warning note
Disposal
Do not throw the battery into the regular waste
DANGER
Risk of explosion. Do not place tools or the like on the battery, i.e. on the terminal poles and cell connectors. Risk of injury. Ensure that wounds never come into contact with lead. Always clean your hands after having worked with batter­ies.

Recommended batteries, B 80

Order No. Description
6.654-119.0
1)
240 Ah - mainte-
6 V**
nance-free
6.654-124.0
180 Ah - mainte-
6 V**
2)
nance-free
6.654-242.0
170 Ah - mainte-
6 V**
3)
nance-free
6.654-086.0
180 Ah, - low mainte-
6 V**
4)
nance
** Appliance requires 4 batteries
1)
Complete set (24 V/240 Ah) incl. connect-
ing cable, order no. 4.035-393.0
2)
Complete set (24 V/180 Ah) incl. connect-
ing cable, order no. 4.035-387.0
3)
Complete set (24 V/170 Ah) incl. connect-
ing cable, order no. 4.035-388.0
4)
Complete set (24 V/180 Ah) incl. connect-
ing cable, order no. 4.035-440.0

Insert batteries and connect

CAUTION
When the batteries are installed and re­moved, the stability of the appliance can be compromised; ensure a safe stance.
Push the appliance forward about 2 m
so that the steering rollers point toward the rear.
Hold the wastewater reservoir by the
handle recess and swivel the reservoir upwards toward the side.
Insert all four batteries into the trough.
The 240 Ah batteries are seated flush in the battery intake, no holding blocks are required. For the 170 Ah and 180 Ah batteries, 2 holding blocks must be installed in the
9EN
front and one in the right rear on the floor. In addition to that, a foam strip is inserted on the rear left.
ATTENTION
Pay attention to correct poles.
1 Connecting cable of battery (-) 2 Connecting cable of battery (+) 3 short connecting cable 4 long connecting cable
Connect the batteries as shown, use
the included connecting cables for this.
Connect the connection cable to the
free battery poles (+) and (-). Note: The red connecting cable has an increased protective layer. In order for the tank not to touch when close, the connecting cable must be connected as shown in the illustration.
Tilt the wastewater tank down.

Frost protection

In case of danger of frost:
Empty the fresh and waste water tank.Store the appliance in a frost-protected
room.
ATTENTION
Charge the battery before commissioning the machine.

Removing the batteries

CAUTION
Risk of damage due to tipping appliance; remove batteries only if the appliance is equipped with a cleaning head.
Remove the Intelligent Key.Push the appliance forward about 2 m
so that the steering rollers point toward the rear.
Hold the wastewater reservoir by the
handle recess and swivel the reservoir upwards toward the side.
Clamp off the minus pole of the battery.Clamp off the remaining cables from the
battery.
Remove the support blocks.Remove the batteries.
CAUTION
When the cleaning head is removed, the stability of the appliance can be compro­mised; ensure a safe stance. Possibly support the rear to prevent tipping.
CAUTION
When the batteries are installed and re­moved, the stability of the appliance can be compromised; ensure a safe stance.
Dispose of the used batteries according
to the local provisions.

Maintenance contract

To ensure a reliable operation of the appli­ance maintenance contracts can be con­cluded with the competent Kärcher sales office.
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Faults

DANGER
Risk of injury! Before working on the appli­ance, remove the Intelligent Key and the mains plug of the charger.
Drain and dispose of the dirt water and
the residual fresh water.

Faults with display

Display Remedy
ERR_I_BÜRSTE_049 Check if foreign matters block the brushes; remove foreign matter if required. ERR_I_TURB_050 Check suction turbine for contamination and clean it if necessary. ERR_U_BATT_001 Check battery; charge it if required.
If the display shows different error messag­es or if the error cannot be remediated:
Remove the Intelligent Key.Wait for 10 seconds.Plug in the Intelligent Key.If the fault recurs, call customer service.

Faults without display on the console

Fault Remedy
Machine does not move Stand-by. Turn the appliance off and reinsert the Intelligent Key.
Turn the program selection switch to the desired programme. Only for B 80 W Bp Dose Colruyt: Release the emergency buttons by turning. Release parking brake. Check battery; charge it if required. Make sure that all battery terminals are connected.
Insufficient water quan­tity
Do not add detergents Increase the water volume to activate the dosing pump.
Insufficient vacuum per­formance
Insufficient cleaning re­sult
Vibrations during clean­ing
Brushes do not turn Check if foreign matters block the brushes; remove foreign matter if required.
In case of faults that cannot be remedied using the table below please contact the customer service.
Check fresh water level, refill tank if necessary. Increase the water volume on the regulating knob for water volume. Unscrew the lock of the fresh water reservoir. Remove and clean the fresh water filter. Insert the filter and screw
in the lock. Remove the water distribution strip from the cleaning head and clean water canal (only R cleaning head). Check hoses for blockages; clean if required.
Check the detergent level Clean the seals between waste water tank and cover and check for tightness, replace if required. Wastewater reservoir is full; shut off the appliance and empty the wastewater reservoir Clean protective turbine strainer. Clean the vacuum lips on the vacuum bar, replace if required Check suction hose for blockages; clean if required. Check the suction hose for tightness; replace if required. Check if the cover on the dirt water discharge hose is closed Check the setting of the vacuum bar. Check the brushes for wear, replace if required.
Cleaning head has play, open the excenter lever and press the cleaning head all the way against the push han­dle, close the excenter lever.
You might need to use softer brushes.
If over-current switch in the electronics system has been triggered, turn programme selection switch to "OFF". Afterwards, set it back to the desired programme.
11EN

Accessories

BR appliance B 80 (brush roller accessories)

Description Part no.:
Working width 650 mm
Brush roller, red (medium, standard) 6.906-935.0 6.906-936.0 Also for regular cleaning of heavily dirtied
Brush roller, white (soft) 6.906-981.0 6.906-985.0 For polishing and cleaning sensitive floors. 1 2 Brush roller, orange (high/ low) 6.906-982.0 6.906-986.0 For scrubbing structured floors (safety tiles,
Brush roller, green (hard) 6.906-983.0 6.906-987.0 For thoroughly cleaning heavily dirtied floors Brush roller, black (very hard) 6.906-984.0 6.906-988.0 1 2
Pad roller shaft 4.762-433.0 4.762-434.0 For intake of roller pads. 1 2 Roller pad, yellow (soft) 6.369-454.0 6.369-454.0 For polishing floors. 20 96; 106 Roller pad, red (medium) 6.369-456.0 6.369-456.0 For cleaning slightly dirtied floors. 20 96; 106 Roller pad, green (hard) 6.369-455.0 6.369-455.0 For cleaning normal to heavily dirtied floors. 20 96; 106
Part no.:
Working width 750 mm

BD appliances B 80 (disc roller accessories)

Description Part no.:
Working width 650 mm
Description
floors.
etc.).
and for removing the coating (for e.g. of wax, acrylate).
Part no.:
Working width 750 mm
Description
Packaging unit
Appliance requires
12
12
12
Packaging unit
Disk brush, natural (white) 4.905-012.0 4.905-020.0 For polishing floors. 1 2 Disk brush, white 4.905-011.0 4.905-019.0 For polishing and cleaning sensitive floors. 1 2 Disk brush, red (medium, standard) 4.905-010.0 4.905-018.0 For cleaning slightly dirtied or sensitive floors. 1 2 Disk brush, black (hard) 4.905-013.0 4.905-021.0 For cleaning heavily dirtied floors. 1 2 Driver plate pad 4.762-446.0 4.762-447.0 For intake of pads. 1 2

BR/BD appliances B 80 (vacuum bar accessories)

Description Part no.:
Working width 850
mm Rubber lip, blue 6.273-214.0 6.273-213.0 Standard pair 1 pair Rubber lip, transparent, grooved 6.273-207.0 6.273-208.0 oil-resistant pair 1 pair Rubber lip, transparent 6.273-229.0 6.273-205.0 Non-scarring pair 1 pair Rubber lip, transparent 6.273-290.0 6.273-291.0 For difficult floors pair 1 pair Vacuum bar, straight 4.777-401.0 4.777-402.0 Standard 1 1 Vacuum bar, bent 4.777-411.0 4.777-412.0 Standard 1 1
Part no.:
Working width 940 mm
Description Pack-
aging unit
Appli­ance re­quires
Appliance requires
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Technical specifications

BR appliance
B 80
BD appliance
B 80
R 65 R 75 D 65 D 75
Power
Nominal voltage V 24 Battery capacity Ah (5h) 170, 180, 240 Average power consumption W 2200 Drive motor output (rated output) W 350 Suction engine output W 580 Brush engine output W 2 x 600
Vacuuming
Vacuum power, air volume (max.) l/s 25 Vacuuming power, negative pressure (max.) mbar / kPa 167 / 16,7
Cleaning brushes
Brush speed 1/min 400 - 1550 180
Dimensions and weights
Theoretical surface cleaning performance m²/h 3900 4500 3900 4500 Max. working range incline % 2 Fresh/waste water tank volume l 80/80 Max. water temperature °C 60 max. water pressure MPa (bar) 0,5 (5) Net weight (transport weight), with 240 Ah batteries kg 280 Total weight (ready for operation), with 240 Ah batteries kg 370
Values determined as per EN 60335-2-72
Total oscillation value m/s Uncertainty K m/s Sound pressure level L Uncertainty K
pA
Sound power level L
pA
+ Uncertainty K
WA
WA
2
2
<2,5
<2,5 dB(A) 69 dB(A) 2 dB(A) 83
Subject to technical modifications!

EU Declaration of Conformity

We hereby declare that the machine de­scribed below complies with the relevant basic safety and health requirements of the EU Directives, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior approval.
Product: Floor cleaner Type: 1.259-xxx Relevant EU Directives
2006/42/EC (+2009/127/EC) 2014/30/EU
Applied harmonized standards
EN 55012: 2007 + A1: 2009 EN 60335–1 EN 60335–2–29: 2004+A2: 2010 EN 60335–2–72 EN 61000–3–2: 2014 EN 61000–3–3: 2013 EN 61000–6–2: 2005 EN 62233: 2008
Applied national standards
-
Chief Executive Officer
Head of Approbation
Authorised Documentation Representative S. Reiser
Alfred Kärcher GmbH Co. KG Alfred-Kärcher-Str. 28 - 40 71364 Winnenden (Germany) Phone: +49 7195 14-0 Fax: +49 7195 14-2212
Winnenden, 2017/04/01

Accessories and Spare Parts

Only use original accessories and spare parts, they ensure the safe and trouble-free operation of the device. For information about accessories and spare parts, please visit www.kaerch­er.com.
The undersigned act on behalf and under the power of attorney of the company man­agement.
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13EN
http://www.kaercher.com/dealersearch
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