KZ RV SPORTSMEN LE, SPORTSMEN SE, SPORTSMEN LE TOY HAULER User Manual

GUIDEBOOK TO ENJOYMENT OF YOUR
RECREATIONAL VEHICLE
KZRV
SPORTSMEN LE SPORTSMEN LE
TOY HAULER
SPORTSMEN SE
© 2020 KZRV
LITHO U.S.A.
10-2019
Conventional Travel
Travel Trailer Toy Hauler
Fifth Wheel
Fifth Wheel Toy Hauler
Hybrid Travel Trailer
THE PURPOSE OF THIS OWNER’S MANUAL IS TO PROVIDE THE MOST CURRENT INFORMATION AVAILABLE FOR YOUR RECREATIONAL VEHICLE ABOUT USAGE AND OPERATION.
ALSO MINOR MAINTENANCE AND CRITICAL SAFETY WARNINGS ARE INCLUDED AND MUST BE READ AND OBEYED.
ADDITIONAL MAINTENANCE INFORMATION IS FOUND IN THE “MAINTENANCE MANUAL SUPPLIED WITH YOUR RECREATIONAL VEHICLE. FAILURE TO PROVIDE CARE FOR YOUR COACH WILL RESULT IN LOSS OF WARRANTY COVERAGE.
ADDITIONAL MANUALS MAY BE SUPPLIED AND AVAILABLE BY THE MANUFACTURER OF THE COMPONENT AND/OR APPLIANCE. SEE THE INFORMATION PACKET IN YOUR COACH.
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TABLE OF CONTENTS
Chapter 1 – Introduction to RV Ownership ...................... 7
Safety Considerations ................................................... 8
Reporting Safety Defects ........................................... 8
Safety When Emergency Stopping ............................ 9
Additional Safety Considerations ............................... 9
Extended or Cold Weather Use ................................. 9
Condensation ............................................................. 10
Causes ....................................................................... 10
Solutions .................................................................... 10
Interior Ventilation ...................................................... 11
Chapter 2 Service Procedures ....................................... 12
Basic Service Procedures ............................................. 12
Dealer ........................................................................ 12
Factory ....................................................................... 13
Parts ........................................................................... 13
Owner’s Responsibility .............................................. 13
Seasonal Site ............................................................. 14
Towable Limited Warranty ......................................... 14
Chapter 3 Using Your RV ................................................ 17
Equipment ..................................................................... 17
Tow Vehicle ............................................................... 17
Hitches – Travel Trailer .............................................. 17
Hitch Height Specifications – Travel Trailer ............... 18
Hook-Up Travel Trailer .......................................... 18
The Safety Chain (Travel Trailer) .............................. 19
Traveling ....................................................................... 19
Weights ...................................................................... 19
Weighing Vehicle (Loaded or Unloaded) ................... 20
Loading the TrailerDistribution ............................... 20
Toy Hauler-Cargo Information ................................... 21
Interior, Cargo Area ................................................... 23
Rear Screen Door ...................................................... 23
Rear Cargo Door........................................................ 23
Tires .............................................................................. 24
Understanding Tire Pressure and Load Limits .......... 24
Tire Size ..................................................................... 25
Tire Tread .................................................................. 25
Tire Balance and Wheel Alignment ........................... 25
Tire Repair ................................................................. 26
Tire Fundamentals ..................................................... 26
Tire Speed Rating ...................................................... 26
Cargo Capacities ....................................................... 26
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How Overloading Affects Your RV and Tires ............ 27
How to Change a Tire ................................................ 27
Wheel Bearings.......................................................... 28
Wheel Lugs ................................................................ 28
BrakesElectrical...................................................... 28
Breakaway Switch...................................................... 29
Towing .......................................................................... 30
Setting Up and Using Your Recreational Vehicle ...... 30
Travel Trailer - Unhooking ......................................... 31
General Detector Information ....................................... 32
Safety Detectors ........................................................ 32
Fire Extinguisher ........................................................ 32
Propane/ Carbon Monoxide Detector ........................ 32
What is Carbon Monoxide? ....................................... 32
Dual Sensor Technology ........................................... 33
Operation ................................................................... 33
Gas Alarm .................................................................. 33
Lower Power Operation ............................................. 34
Visual and Audible Alarm Signals .............................. 34
CO Alarm ................................................................... 34
Propane Gas Alarm ................................................... 34
End of Life Signal ....................................................... 35
Smoke Alarm ............................................................. 35
Operation ................................................................... 35
Testing ....................................................................... 35
Steps ............................................................................. 36
Windows ....................................................................... 36
Doors ............................................................................ 36
TV Antennas (Standard Roof Mount) ........................... 37
Slideouts ....................................................................... 38
Trailer Set-Up Requirements-General ....................... 39
Below Floor Slide System .......................................... 40
Above Floor Slideout (All Brands and Types) ............ 40
Power for Operation ................................................... 40
Electrical Components ............................................... 41
Schwintec Wall Slide ................................................. 41
Manual Override ........................................................ 41
Blinds ............................................................................ 42
Ladder, Exterior ............................................................ 42
Entertainment Components .......................................... 43
Murphy Bed .................................................................. 43
Chapter 4 Systems .......................................................... 44
Water and Drainage Plumbing ...................................... 45
Fresh Water System .................................................. 45
Tanks ......................................................................... 45
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Filling Fresh Water System - Gravity Fill ................... 45
Filling Fresh Water System - City Water Fill .............. 45
12-volt Demand Pump ............................................... 46
Faucets ...................................................................... 46
Bath and Shower ....................................................... 47
Outside Spray Port .................................................... 47
Fresh Water Lines...................................................... 48
Low Point Drains ........................................................ 48
Sanitizing and Filling the Potable Water System ....... 48
Drainage (Fresh Water) ............................................. 49
Sanitation System ......................................................... 49
Toilets ........................................................................ 49
Using Toilet and Tank System ................................... 50
Vents .......................................................................... 50
Holding Tanks ............................................................ 50
Draining the Tanks ..................................................... 51
Flush System ............................................................. 51
Maintenance for Holding Tanks ................................. 52
Heated Holding Tanks ............................................... 52
Winterizing Your Recreational Vehicle ...................... 52
Bypass Kit .................................................................. 53
Using the Water System during Freezing Weather ... 54
Propane Fuel System ................................................... 54
Propane Container ..................................................... 55
Servicing and Filling Propane Containers ................. 55
Installing Propane Containers .................................... 56
Regulator ................................................................... 58
High Pressure Hoses with Acme Connectors ............ 59
Main Supply Hose – Low Pressure ............................ 59
Operation ................................................................... 59
Checking for Leak ...................................................... 60
Propane Consumption ............................................... 61
Electrical System .......................................................... 62
General Information ................................................... 62
Changes and Modifications ....................................... 62
120-volt AC System ................................................... 63
Power Cord 30 Amp or 50 Amp ................................. 63
Circuit Breakers and Box ........................................... 63
50 Amp ....................................................................... 64
GFCI Protection ......................................................... 65
12-volt DC System ..................................................... 66
Converter ................................................................... 66
Auxiliary Battery ......................................................... 67
Circuit Breakers and Fuses-12-volt DC ..................... 67
Power Cut off Switch for Battery ................................ 68
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Exterior Lights and Connector, 12V ........................... 69
Porch Lights ............................................................... 69
Brake Wiring .............................................................. 69
Portable Solar Panel Recept ..................................... 70
Back Up Camera........................................................ 70
Chapter 5 – Appliances ...................................................... 71
What to Do If You Smell Propane ................................. 71
Furnace ......................................................................... 71
Thermostat – with Air Conditioner ............................. 72
Thermostat – without Air Conditioner ........................ 72
Operating Instructions ................................................ 72
To Turn Off Furnace .................................................. 73
External Vents ............................................................ 73
Ducting ....................................................................... 73
Range and Oven Top Burner Operation ....................... 74
Operating Instruction ................................................. 75
Top Burners ............................................................... 75
Oven Burner .............................................................. 75
Water Heater ................................................................. 77
Operating Instructions: Direct Spark Ignition ............. 77
Operating Instructions: Electric Elements .................. 78
To Turn Off Water Heater .......................................... 78
Winterizing Your Water Heater .................................. 78
Refrigerator ................................................................... 79
Leveling ...................................................................... 79
Venting ....................................................................... 79
Door Sealing .............................................................. 80
Refrigerator Storage .................................................. 81
Operating the Refrigerator Controls........................... 81
Outside Kitchen ............................................................. 81
Monitor Panel ................................................................ 82
Fireplace ....................................................................... 83
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CHAPTER 1
INTRODUCTION TO RV OWNERSHIP
Welcome to the world of Recreational Vehicle travel. The purchase of your KZRV product allows you to enter this type of camping and leisure travel. Your coach has been designed and engineered to offer many of the comforts of home. KZ Recreational Vehicles are designed and constructed to be used as temporary living quarters for camping and travel uses. The coaches are not intended for hauling cargo except Toy Haulers and then only within weight limits.
This Owner’s Manual was prepared to assist you in understanding the proper use and operation of various containment systems, servicing and maintenance of component parts, as well as explanation of your warranty protection. If this is your first RV travel coach, you will want to acquaint yourself with all aspects and information found in this manual plus manuals supplied by component manufacturers.
These materials will reflect the most current information available for the user. Some components and items may not be in your coach as they may be options on different models.
Keep this Owner’s Manual in your recreational vehicle for handy reference. Get to know your new vehicle and how it operates. You should carefully read and understand these instructions, as well as information supplied by the manufacturers of separately warranted products, since they contain important operating, safety, and maintenance instructions. If you have questions that are not adequately answered by this manual or other booklets, consult your dealer. If they cannot satisfactorily answer your questions, they will call our staff for additional information.
Every effort has been made to provide you with a safe and dependable product. Your vehicle complies with applicable requirements of Federal Motor Vehicle Safety Standards, State Regulations, and Canadian Standards Association (CSA), where applicable, and complies with requirements of ANSI Standard 1192, the nationally recognized
“Standard for Recreational Vehicle – Installation of Plumbing, Heating and Electrical System”. The Recreational Vehicle Industry Association
(RVIA) and Canadian Standards Association (CSA) periodically inspect our production lines and assist us in maintaining strict compliance with installation and safety standards for those systems. Your follow-up with
periodic safety inspections and a program of preventive maintenance is important for the continuation of safe and trouble­free operation.
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Camping is a great way to relax and enjoy the outdoors with your friends and family. Please remember to tread lightly on our beautiful land and leave only your footprints so that others may enjoy nature as much as you did.
Safety Considerations
The terms NOTE, CAUTION, WARNING, and DANGER have specific meanings in this manual as well as component and vendor manuals.
A NOTE provides additional information to make a step or procedure easier or clearer. Disregarding a NOTE could cause inconvenience, but would not be likely to cause damage or personal injury.
A CAUTION emphasizes areas where equipment damage could result. Disregarding a CAUTION could cause permanent mechanical damage. However, personal injury is unlikely.
A WARNING is giving notice to user that potential injuries may occur to a person from equipment and mechanical failure. Disregarding a WARNING may result in serious physical injury to occupant.
A DANGER alerts the owner of areas where safety measures MUST be strictly adhered to, as such failures can be dangerous. Disregarding a
DANGER could cause serious injury and possible loss of life.
Reporting Safety Defects
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying KZRV.
If NHTSA, in addition, receives similar complaints, it may open an investigation. If it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or KZRV.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free 1-800-424-9393 or write to: NHTSA US Department of Transportation Washington, DC 20590 You can also obtain other information about motor vehicle safety from the Hotline.
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Safety When Emergency Stopping
It is wise to carry road flags and/or triangular warning devices to be used when necessary. When pulling off a highway, use your four-way hazard lights as warning flashers, even if only to change drivers. Pull off the roadway completely, if at all possible, to change flat tires or any other emergency needs.
Additional Safety Considerations
1. Sanitize the fresh water supply system periodically (see sanitizing instructions).
2. Keep water connection fittings from coming in contact with the ground or drain hose to reduce chance of contamination.
3. Enlist services of a qualified technician to test, repair, or replace any propane or electrical appliances.
4. Always have a serviceable fire extinguisher placed in an easily accessible location.
5. Insure that tires are in good condition and properly inflated. Watch tire inflation closely. Under-inflated tires will overheat. Check the tire pressure before each trip while the tires are cold.
6. Check and tighten the wheel lugs regularly (every 50 miles when new until 200 miles are reached, then check the lugs every 500 miles).
7. Check the brakes BEFORE entering a busy highway, not while traveling.
8. Always block the trailer wheels solidly before unhitching.
9. Before leaving a camp area with a trailer in tow, insure:
a. The safety pin or locking lever is seated. b. The breakaway wire is attached to the tow vehicle. c. All jacks are raised so that they cannot touch the
ground. d. The 110-volt electrical cord is properly stored. e. The safety chains are connected. f. All interior lights are off.
10. Observe and obey the warning labels attached to your vehicle concerning propane, water, electricity, and loading.
11. Extinguish all campfires before leaving your campsite.
Extended Use or Cold Weather
Your KZ Recreational Vehicle has been built for enjoyment in a recreational manner. This recreational vehicle is not intended to be used as full time living quarters. Nor is this a four season unit. Using this unit in freezing conditions is not recommended. However, if a unit is used in freezing weather, following are guidelines to follow. Any problems resulting from freezing are not covered under the warranty.
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1. For winter use in freezing conditions, more protection may be required. Use skirting and/or insulation below floor level to provide additional protection.
2. Remember, water freezes at 32°F whether fresh or drainage. Proper care must be used to protect any system at 32°F or lower. Local recreational vehicle dealers and campground personnel may be able to advise you on needed protection.
3. Energy requirements, such as propane and electrical supplies, must be adequate. Protect your propane regulator from freeze ups.
4. During cold weather, you will experience more condensation than normal. Using ventilation or a dehumidifier may be needed.
Condensation Causes:
A. Condensation occurs when warm moist air contacts a cold
surface, such as rain touching a tent. Awning fabric with people breathing warm moist air against it inside, due to normal breathing, is also a cause of condensation.
B. When cooking food or taking a shower, warm moist air circulates
throughout coach attaching itself to cooler surfaces. Forming beads and running down walls or windows.
C. Normal breathing will emit approximately 1/2 pint of moisture
into the air per person, per day. The more occupants, the greater quantity of condensation you may find.
Solutions:
1. When taking a shower, open bath roof vent approximately 1/2 inch allowing warm moist air to escape.
2. Use the power vent over range when cooking.
3. If condensation is found in cabinets or closets, open door slightly to equalize temperature and provide ventilation.
4. Opening windows and roof vents, when possible, allowing warm moist air to escape is the best way to reduce condensation.
5. Under extreme conditions, you may need to use a dehumidifier to remove moist air conditions.
In camping, models which have tents or fabric bunk areas, it is even more important to avoid condensation drops from roof areas. Opening the tent window at the person’s head will allow air to flow across roof, reducing or avoiding condensation.
Uncontrolled condensation can cause dampness, mildew, etc., inside your recreational vehicle. Be sure to make strong efforts to control condensation.
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Interior Ventilation
Continuous living in your recreational vehicle could cause
A new coach always has a peculiar aroma in it due to all the components used to build it, such as paneling, plywood, carpet, etc.
Allowing fresh air to move and circulate throughout a new recreational vehicle for several minutes can remedy that smell.
Numerous ways are provided to circulate air:
1. Open windows.
2. Power hood vent above cooking stove.
3. Roof vents.
Different brands/models have different features, such as remote control, rain sensor, variable speed control switch, etc.
Carefully read the operating instructions placed in your coach by the manufacturer of the various components.
accelerated wear to components above recreational use.
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CHAPTER 2
SERVICE PROCEDURES
Basic Service Procedures
Both KZRV and your KZRV Dealer has a strong and dedicated interest in maintaining the highest quality customer relations with its owners. Your satisfaction with your KZ recreational vehicle and your KZRV dealer is our primary concern. By producing high quality products, we want to assure our customers of our support with parts and service availability.
Our dealer network is the first choice to serve and supply your needs for your recreational vehicle. Our authorized dealers will
pleasantly assist in providing service maintenance needs plus parts, options, and information concerning your recreational vehicle.
Should you experience a problem with service availability, please follow the steps in the order listed below:
1. Contact your selling dealer’s service department for an
appointment. Describe to the best of your knowledge the nature of the problem. Please keep appointments to establish a good, workable relationship.
2. Contact the owner or general manager of the dealership
should the initial attempt fail with the service department.
3. Contact: Customer Relations Department
KZRV 0985 N 900 W Shipshewana, IN 46565 Phone: (866) 472-5460 Hours: 8am – 5pm EST
Email: kz@kz-rv.com
Website: http: //www.kz-rv.com Give all the above information as requested along with the VIN number of the coach in question. We will make every attempt to resolve your problem.
Please bear in mind that most problems arise from misunderstandings concerning warranty coverage and service. In most instances, you will be referred to the dealer level and your concerns will be resolved with the dealer’s facilities and personnel.
Dealer
Your authorized KZRV dealer has performed a PDI (pre-delivery inspection) on your recreational vehicle. Since your dealer is authorized to sell KZRV products, they are also there to supply parts, optional
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equipment, and provide service repairs, warranty, etc. as needed. First choice for warranty repairs is your selling dealer. Other dealers can be used, however; prior approval is required.
Some recreational vehicle dealers may be authorized service centers for certain manufacturers of products warranted separately. Check with your dealer before contacting anyone else to reduce delays. If the dealer is not an authorized service center for the product in question, they can assist you in obtaining authorized service.
Factory
Service repairs can be performed at the manufacturing facility in Shipshewana, Indiana. Should your KZRV product be in need of major repairs and your dealer recommends factory repairs, please follow the steps listed below for such work.
1. Your dealer must make an appointment with service personnel at the factory PRIOR to your arrival.
2. Any freight costs are the responsibility of the owner as listed in the warranty coverage schedule.
Parts
Stocking of parts varies from dealer to dealer. Any authorized dealer can order any required part to be shipped to their dealership. All parts are obtained through authorized KZRV dealers only.
Owner’s Responsibility
When owning and using a recreational vehicle, it is important to perform regular and normal maintenance. This is recommended twice a year, spring and fall, to prevent undesired deterioration of your coach. Weather elements play an important function on sealants and other components requiring normal maintenance.
As an owner and operator, it is your responsibility and obligation to inspect and return your coach to an authorized dealer for repairs as required. Your authorized selling dealer is always your first choice and they certainly have continued interest in your satisfaction. As your manufacturer, we recommend that inspection and service be performed by your selling dealership.
If you are traveling and are unable to locate an authorized KZRV dealer, or an authorized dealer for the component needing service, please call our customer service office at (866) 472-5460. Service at a non­authorized dealer MUST have prior authorization. You may be asked to return any mechanical parts replaced before reimbursement
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consideration is made. Unauthorized or improper repairs may void the warranty of that component. Always keep your owner’s manual in your coach along with a copy of your warranty registration with you when traveling.
Seasonal Site
When placing your unit on a camp site in the spring and returning it in the fall to your home, it’s classified as a “seasonal site”.
Performing repair work on such a site is not recommended for numerous reasons: available parts, tools, space, weather conditions, etc.
Any service repairs which require a service technician also require the unit to be taken to a service facility, preferably your selling dealer.
Warranty coverage does not include trip or service call costs for such a trip. It is the owner’s responsibility to provide for such expenses.
TOWABLE LIMITED WARRANTY
One Year Limited Warranty
SUMMARY OF WARRANTY: KZRV warrants that every travel traier purchased from an authorized KZRV
dealer to the first retail consumer to be free from substantial defects in materials and workmanship when it arrived
on the dealer’s lot, except those exclusions set forth below. Nothing contained herein shall be interpreted as a promise of future performance. This Towable Limited Warranty “TLW” is not transferable and does not apply to
towable recreationsl vehicles purchased from andy source other than an authorized KZRV dealer. The warranty period begins on the date f purchase or the sate the unit is first placed in service, whichever is earlier, and terminates one (1) year thereafter. EXCLUSIONS FROM WARRANTY: Excluded from coverage under the TLW are: (1) items added, changed, or modified after the unit left the possession of KZRV; (2) units used for any commercial purpose; (3) units used for full-time residental use or more than occasional recreational use; (4) wear and tear caused by normal usage by the consumer, including but not limited to, fading or discoloration of soft goods [e.g. tents, upholstery, drapes, carpet, vinyl, screens, cushions, and mattress], fading or discoloration of exterior or fiberglass components, tears, punctures, soiling, mildew, mold, and the effects of moisture condensation inside the unit; (5) the effects of alteration, tampering, mishandling, neglect, abuse, misuse, weather, acts of nature, acts of God, or corrosive atmospheres that promote rusting, oxidation, or pitting; (6) minor imperfections that do not interfere or affect the suitability of the unit for its intended use; (7) the effects of consumer’s or transferee’s failure to perform normal and routine maintenance [e.g inspections, lubrication, adjustments, tightening of screws and bolts, tighening of lug nuts and wheels, sealing, rotating, cleaning, or other damages resulting from failing to follow the maintenance schedule and procedures in the owners manual; (8) damages resulting from misalignment or alignments to axles or spindles caused by improper maintenance, modification, loading, unloading, road hazards, road defects, off road travel, or tire failures; (9) damages caused by the negligent or intentional use or misuse of the unit by the consumer or transferee, including but not limited to, occurences while towing the unit; (10) claims made for alignment or adjustment of patio doors [Note: any unit with a patio door is not intended to be towed like a travel trailer, and must be permanently parked on a lot. If such a unit is towed for recreational use, this TLW is voided in regard to the patio door and the surrounding structues]; (11) loss or damage caused by a person or business as a result of transporting the unit after sale to the consumer, delivering the unit, or parking the unit; (12) loss or damage to the plumbing system cause by freezeing; (13) claims for personal injuries of any type; (14) costs of transportation of the unit for repairs; and (15) componets that are warranted separately by another manufacturer [the warranty provided by a component manufacturer is the sole responsilbility of that
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manufacturer, and KZRV does not warrant those components. Please refer to the warranties issued by the component manufacturer for the terms and conditions of such warranties.]
TO OBTAIN WARRANTY SERVICE: Warranty service may be performed only at KZRV or at KZRV authorized dealers and service centers. Contact KZRV for a list of authorized dealers and service centers. REPAIRS OR REPLACEMENTS BY UNAUTHORIZED DEALERS OR SERVICE CENTERS WILL VOID THIS TLW. If the consumer believes that a claimed defect is covered by the TLW, contact must be made with an authorized dealer or service center WITHIN THE WARRANTY PERIOD. Sufficient information must be given to attempt to resolve the claimed problem. Should KZRV determine that repair or replacment is appropriate, the consumer must deliver the unit to the dealer or service center as directed. Delivery shall occur no later than thirty (30) days after the authorization for repair or replacement. Do not deliver your unit to KZRV, an authorized dealer or service center without prior authorization. All costs incurred by the consumer for transportation for warranty service shall be the sole responsilbility of the consumer. The dealer or service center shall repair or replace any warranted defect within a reasonable time, but no later than ninety (90) days after delivery by the consumer. Should the unit not be repaired or replaced within said period of time, then the consumer must contact KZRV by CERTIFIED MAIL with a written description of the claimed warranted defect and the efforts to remedy it. FAILURE TO SO NOTIFY KZRV IN THIS REGARD SHALL RENDER THIS TLW VOID AS TO THE CLAIMED DEFECT. After receipt of such notice, KZRV shall repair or replace such warranted defect within a reasonable time, but not later than ninety (90) days after delivery by the consumer. The scheduling of warranty work at an authorized dealer or service center is not controlled by KZRV and delays may be experienced. KZRV is not responsible for loss of use of the unit, expenses for fuel, telephone, food, lodging, travel, loss of income or revenue, or loss of or damage to personal property.
DISCLAIMER AND LIMITATIONS OF WARRANTIES: NEITHER KZRV NOR ITS DEALERS SHALL BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL, INDIRECT, SPECIAL, OR PUNITIVE DAMAGES OF ANY KIND OR ANY OTHER FINANCIAL LOSS ARISING OUT OF OR IN CONNECTION WITH THE SALE OR USE OF THIS PRODUCT, WHETHER BASED IN CONTRACT, TORT, STRICT LIABILTY, EQUITY, OR ANY OHER THEORY, EVEN IF KZRV HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
DAMAGES. KZRV’S ENTIRE LIABILITY SHALL BE LIMITED TO REPAIR OR REPLACEMENT, AT KZRV’S SOLE OPTION.
THE UNITED NATIONS CONVENTION ON CONTRACTS FOR THE INTERNATIONAL SALE OF GOODS IS HEREBY EXCLUDED IN ITS ENTIRETY FROM APPLICATION TO THE TLW.
THIS TLW, AND THE REMEDIES HEREUNDER, ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, CORRESPONDENCE WITH DESCRIPTION, AND NON­INFRINGEMENT, ALL OF WHICH ARE EXPRESSLY DISCLAIMED BY KZRV. THIS TLW GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY DEPENDING ON LOCAL LAW. SOME STATES LIMIT OR PROHIBIT LIMITATIONS OF WARRANTIES, SO THE ABOVE MAY NOT APPLY TO YOU. YOU SHOULD CONSULT A COMPETENT ATTORNEY FOR LEGAL ADVICE.
MISCELLANEOUS: No repair or replacement effected shall cause any extension or renewal of the warranty period. KZRV may make parts and/or design changes from time to time without notice and repairs or replacements may be made with new or different parts. KZRV reserves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any product previously
manufactured. At KZRV’s sole option, any dispute concerning any warranted defect may be resolved through
mediation or arbitration. This TLW shall be governed by the laws of the State of Indiana, and any legal action shall be brought only in the Circuit or Superior Court of LaGrange County, Indiana.
ALTERNATIVE DISPUTE RESOLUTION: The parties shall attempt, in good faith, to resolve any disputes by negotiations. If unsuccessful, KZRV may, at its sole discretion, elect to submit the matter to binding arbitration and if such election is excersized, the consumer covenants and agrees that he, she, they, or it shall submit any such disputes to such binding arbit ration. The arbitral body shall be either the American Arbitration Association or the National Arbitration Foundation, and the rules of the body chosen by KZRV shall govern except to the extent same are in conflict with the Indiana Uniform Arbitration Act, which shall govern. The arbitrators is expressly empowered to enter an award of default against any part in the event of (a) the failure or refusal of
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such party to comply with a deadline fixed by the arbitrator, (b) the failure or refusal of such party to make timely payment of any fees, expenses, or other charges billed by the arbitrator, or (c) any other failure or refusal by such party to cooperate and participate in and aspect of the arbitration proceedings. The arbitrator will admit only relevant and reliable evidence at the hearing but no particular rules of evidence are specified for use. The hearing shall be electronically recorded by an Indiana Notary Public or other officer authorized by Indiana law to administer oaths, and all witnesses who shall testify shall be sworn an oath to tell the truth. The arbitrator may award injunctive relief, interest, and attorney fees in an equitable amount based upon the degree to which the prevailing party on the meritrs; however, the arbitrator is not empowered to award punitive or exemplary damages. All costs of the arbitration, including the recording thereof, shall be shared equally by the parties. The arbitration proceedings and award shall remain confidential, and no party may disclose any person, except attorneys for the parties, any aspect of the proceddings.
WARRANTY REGISTRATION AND CONTACT INFORMATION: The warranty registration for component parts should be completed and delivered in accordance with the instructions contained therein. The TLW registatrtion must be completed and returned to KZRV within fifteen (15) days of delivery of the unit to the consumer. Failure to do so can void this TLW or cause delays in obtaining benefits. The TLW registration, and all inquiries, must be directed to: KZRV, LP, Warranty Department, 0985 N 900W, Shipshewana, Indiana, 46565, Telephone: (260) 768-4016.
Model #: ___________________________ VIN#: __________________________________________
Dealer Info: ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________
Customer Info Name: ________________________________________________________
Address: ________________________________________________________
________________________________________________________
Phone: ________________________________________________________
I HEREBY ACKNOWLEDGE THAT I HAVE RECEIVED, READ, AND UNDERSTAND THIS TOWABLE LIMITED WARRANTY, AND THAT I HAVE INSPECTED THE UNIT AND FIND IT IN THE CONDITION REPRESENTED.
Date: ____________________ Purchaser: ____________________________________
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CHAPTER 3
USING YOUR RV
In this chapter, you will find three areas of useful information to assist you with equipment, traveling, and finally, actually using your recreational vehicle.
Equipment Tow Vehicle
Begin your camping experiences by obtaining a tow vehicle which will adequately transport your recreational vehicle to and from your chosen destinations. Your most important measuring tool is the GVWR, Gross Vehicle Weight Rating, to cross match the capability of your selected tow vehicle.
Most auto and truck manufacturers provide trailer towing guides for their
products. Ask your local automotive dealer for a copy or call the factory’s
direct lines for information. Many tow vehicles, including mini-vans, have special towing package options available for small travel trailers. Tow vehicles with long wheel bases perform better than those with short wheel bases.
A second factor is GCWR, Gross Combined Weight Rating, which refers to the total weight of the tow vehicle and any vehicle in tow as a
“combined” weight. This information, supplied by the tow vehicle
manufacturer, is related to the capability of the tow vehicle. The condition of the suspension in your tow vehicle is also an important
factor. Make sure your tow vehicle is in good operating condition and follow the factory recommended maintenance guidelines.
Hitches - Travel Trailer After obtaining your tow vehicle, it is very important to choose, and have installed, a correct hitch system with weight distributing bars to accommodate your coach, if so required. This selection and installation should be done by a professional hitch service center, which may or may not be your selling dealer.
Weight distributing hitches apply leverage between the tow vehicle and trailer. This assists in equalizing the weight distribution between vehicles, resulting in both vehicles traveling level. The condition of the tow vehicle’s suspension system will affect the towing performance capability of your equipment.
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18-22” off ground
FRAME & COUPLER
Trailers with tandem axles need to travel as level as possible,
avoiding different weights on each axle plus handling
Using an oversized or undersized hitch can cause damage to
conditions.
the frame of your travel trailer and/or tow vehicle.
Hitch Height Specifications - Travel Trailer
Due to axles being either straight or drop bars, the ball height will vary. To find the correct height for the ball hitch, set your trailer on a flat surface in level position. Measure from the inside of the ball socket to the ground, approximately 18 to 22 inches as shown, for correct spacing. You may wish to add 1 to 2 inches to this amount to compensate for sag of suspension of the tow vehicles when hooked to the trailer.
Hook-Up - Travel Trailer
Hooking up your travel trailer is not difficult and gets easier with practice. The following procedure will help you until you become more experienced.
1. To raise the tongue of the trailer above the hitch ball on hitch, turn the crank on the jack or use optional power jack.
2. Open the coupler latch.
3. Back the tow vehicle into proper position.
4. Turn the crank on the jack to lower the coupler onto the ball hitch.
5. Close the coupler latch after completely seated. To secure coupler latch, it is recommended that you install a latch pin or a lock.
6. Install weight distributing bars (equalizer), when required, as recommended by hitch supplier.
7. Retract the tongue jack completely.
8. Attach the cable for the breakaway switch to the tow vehicle.
9. Attach safety chains as per your state laws.
10. Plug in your 12-volt, 7-way electrical cord and connector from the trailer to the tow vehicle connector.
Below are listed numerous items that should be inspected and tested before traveling:
- All lights working on outside of coach.
- Stabilizer jacks in retracted position.
- Steps in retracted position.
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- Refrigerator door latched completely.
MANUFACTIRED BY/FABRIQUE KZRV DATE: 03/2012 GVWR/PNBV: 2727 KG (6000 SHIPSHEWANA, IN ST205/75R14 C
GAWR (EACH AXLE)/PNBE (CHAQUE ESSIEU) 1591 KG (3500 LB) TIRE/PNEU RIM/JANTE 14X5.5JJ COLD INFL. PRESS./PRESS. DE GONFL. A FROID 345KPA (50PSI/LPC)
THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S. FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE. THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE CANADIAN MOTOR VEHICLE SAFETY REGULATORS IN EFFECT ON THE DATE OF MANUFACTURE – CE VEHICULE EST CONFORMS A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA SECURITE DES
VEHICULES AUTOMOBILES DU CANADA EN VIGUER A LA DATE DE SA FABRICATION.
V.I.N./N.I.V. 4EZTS2420C5036114 TYPE/TYPE DE VEICULE: TRAILER TRA/REM TRA
Remember – Always have the safety chains attached to the
- Loose items in secure position.
- Test brakes for operation before entering roadway.
The Safety Chain - Travel Trailer
Safety chain requirements will vary from state to state. The chain supplied with your coach meets SAE requirements for maximum gross trailer weight.
1. Cross the left chains under the coupler and attach to the right mounting ring on the receiver hitch.
2. Take right chain under the coupler and attach it to the ring on the left on the receiver hitch.
tow vehicle, as required in your state.
Traveling Weights
For safety reasons and federal regulations, KZRV provides accurate weight specifications to owners. On the exterior left front corner of the
coach you will find the Federal “Vehicle Identification Number” sticker, as
required by the federal government. This tag supplies information concerning your coach, such as: VIN number, date/month of manufacture, tire size rating, plus information about weights as described in this manual.
Gross Axle Weight Rating (GAWR) is the value specified as the load carrying capacity of a single axle system, as measured at the tire-ground interfaces. Tires will be rated 10% higher or more than the axle, becoming the GAWR rating.
Gross Vehicle Weight Rating (GVWR) is the maximum permissible weight of this trailer when fully loaded. It includes all weight at the trailer axle(s)
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and tongue. This includes ALL cargo, options and liquids. Unloaded Vehicle Weight (UVW) is the weight of this trailer as
manufactured at the factory. It includes all weight at the trailer axle(s) and tongue. If applicable, it also includes full generator fluids, including fuel, engine oil and coolants.
Cargo Carrying Capacity (CCC) is equal to the GVWR minus each of the following: UVW, full fresh (potable) water weight (including water heater), and full propane weight.
Weighing Vehicle (Loaded or unloaded)
The proper method to weigh the coach is to use a truck scale. Place
coach axles (tires) and tongue jack 12” to 24” from the edge. Unhook the
tow vehicle and move forward 6” to 8”. Now record total weight. Re-hook
the tow vehicle and remove the weight from the front support. Be sure no part of tow vehicle is on the scale. Now record the axle weight only. The difference between the two weights is the hitch weight.
KZRV suggests you also weigh each side (2 tires) separate to find balance of pounds per side. It is possible to have 1 side correct and the other side overloaded. Often, the slide side or refrigerator side will be slightly heavier than the other side.
The second sticker is about the allowed weight of cargo to be placed in your coach. Location of the sticker is on the inside of your coach, on the screen door, or inside of a cabinet door. It provides listed total allowable weight of cargo minus liquids allowed, water and propane.
RECREATIONAL VEHICLE TRAILER CARRYING CARGO CAPACITY
VIN #: ____________________________________ The weight of cargo should never exceed kg _______ lbs. ________
CAUTION
A load of water equals _____ kg / ____ lbs. of cargo @ 3.78 kg / 8.34 lbs. per gallon.
Loading the Trailer - Distribution
Your recreational vehicle has been engineered to make maximum use of the available space for living and storage areas. The equipment and supplies you take along while traveling can be carried safely, provided the additional weight is distributed properly. Proper weight distribution within your trailer is an important factor in safety and efficiency of your trailer brakes, hitching, and how your tow vehicle will pull the trailer. DO NOT put excess weight in the rear only. Excessive weight in the rear area tends to develop sway and “fishtailing” of the trailer.
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Lightweight and bulky items such as paper products, bedding, clothing,
DO NOT overload unit. Please follow GVWR when loading the
Any damage caused by improper loading or installing
The rear bumper on the frame will only carry 100lbs.
during travel, which could result in an accident.
etc., should be stored in overhead cabinets and closets. Heavy items such as cooking utensils should be placed in lower cabinets. Canned goods need to be in a pantry, if so equipped, or in lower cabinets. Also, heavy items should be secured to avoid shifting during travel.
A reasonable principle in loading your coach is for every two pounds of weight loaded in front of the axle, one pound of weight must be loaded behind the axle. Also remember, improper side-to-side loading affects spring conditions.
Excess weight behind the axle lightens the hitch weight and will tend to magnify any sway that may occur when passing trucks or when gusty winds are present. Uncalculated weight can and will affect road performance.
recreational vehicle to avoid damages.
additional equipment is NOT covered by KZRV Limited
Warranty.
Therefore, only the spare tire carrier and spare tire can be
added to the bumper. Do not add any other components to the bumper, such as bike racks, generators, cargo containers, etc. Such items could cause fatigue and weld stress, which is not covered under warranty. Any such failures could damage
your property and endanger vehicles following your camper
When using a weight distributing hitch and equalizer bars, you may move/transfer hitch weight from coach to tow vehicle assisting with level towing and easier travel.
Toy Hauler - Cargo Information
Toy Hauler Units are vehicles designed to transport your “toys” to and from camping areas of your choice.
As in any Toy Hauler, care must be taken on how you load your cargo/equipment. When you place excessive or all of your allowed Net Cargo Capacity (NCC) weight behind the axles, it could make your coach “tongue light”, which causes sway and rear of tow vehicle to be “bouncy”.
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In all Toy Hauler rear area units, you may place 40% of (CCC) carrying
Secure cargo and vehicles as far forward as possible. Excess
The tie downs (D-Rings) provided are for general purpose use
for more information.
cargo capacity in cargo area, and then distribute remaining pounds. Place 2 pounds in front of axle to every 1 pound behind axle. Some of this weight will be on top of axles.
Below is a blank space for you to calculate the “Cargo Carry Capacity “of
your unit, based on this 40% formula. You will find the weights of your unit on a sticker, placed on the edge of the screen door. This will enable you to determine your “CCC in the different areas of your unit.
When loading heavy cargo/contents into the storage area, you MUST have the stabilizer jacks in down position for any vehicle movement for support.
Any cargo in the rear area MUST BE secured behind axles during movement of unit. For this reason, D-Rings are installed on the floor of the cargo room. Any two wheeled items, such as bicycles or motorcycles,
will require additional support for the front wheel, such as a “wheel chock”.
Any such stabilizer item, such as a wheel chock, should be installed per manufacturer’s instructions.
weight in the rear of this trailer can result in loss of stability
when towing. Consult the trailer Owner’s Manual for loading
and weighing procedures. Keep the loaded tongue weight
between 10% and 15% of total weight for travel trailers, and
between 20% and 25% of total weight for 5th wheels.
Move cargo and/or vehicles to maintain proper balance. Do
not exceed GVWR (total weight rating) or GAWR (axle weight
ratings) of the trailer or tow vehicles.
(rating 1500 pounds each). The transport of certain types of
cargo (motorcycles, bikes, etc.), may require additional
accessories for secure transport. Please refer to owner’s
manual or contact the manufacturers of these specific items
Larger coaches may have a wall built between the cargo area and camper area with a door. Cargo area with a wall will be sealed to prevent fuel vapors from entering camper area.
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Interior - Cargo Area
ANY MOTORIZED VEHICLE OR ANY MOTORIZED EQUIPMENT
With internal combustion engines stored inside the cargo area, your living space has restricted use. Fumes from gasoline in engines are hazardous to the respiratory system in humans and pets. After removing vehicles containing gasoline fumes, ventilation is required before occupying the recreation vehicle. There are two vents, one on each side, which MUST be open at least 2 hours before occupying your camper. Opening windows will also help.
POWERED WITH FLAMMABLE LIQUID CAN CAUSE FIRE, EXPLOSION, OR ASPHYXIATION IF STORED OR TRANSPORTED WITHIN THE RECREATIONAL VEHICLE. TO REDUCE THE RISK OF FIRE, EXPLOSION, OR ASPHXIATION:
1. Do not ride in the vehicle storage area while vehicles are present.
2. Do not sleep in the vehicle storage area while vehicles are present.
3. Close doors and windows in walls of separation (if installed) while any vehicle is present.
4. Run fuel out of engines of stored vehicle after shutting off fuel at the tank.
5. Do not store, transport, or dispense fuel inside this
vehicle.
6. Open the windows, any openings, or air ventilation systems provided for venting the transportation area when vehicles are present.
7. Do not operate propane appliances, pilot lights, or electrical equipment when motorized vehicles are present.
!!! DANGER !!! FAILURE TO COMPLY COULD RESULT IN AN INCREASED RISK OF FIRE, EXPLOSION, ASPHYXIATION, DEATH, OR SERIOUS INJURY.
Rear Screen Door (Optional)
A full pull down screen door is available to prevent insects from entering and can be installed at a later time. It operates much like a garage door, manually up or down as you choose. With the screen door, you may leave large outer door open and have fresh air while avoiding vermin and insects.
Rear Cargo Door
Rear door on Toy Hauler is “spring loaded”, also known as having preset
and designed springs attached along with hinge assembly at the bottom of the door. As you lift door up or down, these springs support most of the
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weight. Size and quantity of springs determine amount of weight they support. Springs are NOT adjustable. Door also serves as ramp. A latch on each side ensures tightness when closed. Handle will latch into lock when closed. Lock may be secured with key.
Tires
All KZRV towable coaches are equipped with correctly rated tires for recreational vehicles. Tires are rated to carry weight as listed on GVWR specifications. Tires are radial in design, using components to offer excellent strength and mileage in all kinds of weather conditions. Tires on your vehicle are one of the most important components of the towing package.
Taking care of your tires during travel is very important. Top of the list is maintaining correct air pressure and secondly is NOT overloading your RV. With proper care, the performance of fuel economy and handling on the road will be better. Safety on the road is very important in avoiding road hazards which can damage your tires plus obeying the speed limits.
On the left front exterior corner of your coach, you will find the VIN label along with a placard supplying information on tires such as tire size and amount of air pressure (maximum).
TIRE SIZE COLD TIRE PRESSURE PNEU DIMENSIONS PRESSIONDES PNEUS A FROID FRONT AVANT REAR ARRIERE
SPARE DESECOURS
Both placards and certification labels are permanently attached to the trailer on the left front corner of exterior and easily readable from the outside of the vehicle without removing any covers. Due to weather elements, labels may fade over time. You may wish to record this information and keep it inside of the coach, perhaps with your owner’s manual.
Understanding Tire Pressure and Load Limits
Tire inflation pressure is the level of air in the tire that provides it with load­carrying capacity and affects the overall performance of the vehicle. The tire inflation pressure is a number that indicates the amount of air pressure (measured in pounds per square inch (psi)) a tire requires to be properly inflated. (You will also find this number on the vehicle information placard expressed in kilopascals (kPa), which is the metric
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measure used internationally.)
It is recommended that the tire pressure be checked at the
The listed amount is for maximum load capacity. When traveling with less than full weight, you may wish to reduce air pressure for smoother ride. While driving, your tires will get warmer, causing air pressure to increase. To get an accurate pressure reading, you must allow tires to cool for three hours.
The recommended tire inflation pressure that vehicle manufacturers provide reflects the proper psi when a tire is cold. The term cold does not relate to the outside temperature. Rather, a cold tire is one that has not been driven on for at least three hours.
If you have been driving your vehicle and think that a tire is under inflated, fill it to the recommended cold inflation pressure indicated on your vehicle’s tire information placard or certification label. While your tire may still be slightly under inflated due to the extra pounds of pressure in the warm tire, it is safer to drive with air pressure that is slightly lower than the vehicle manufacturer’s recommended cold inflation pressure than to drive with a significantly under inflated tire. Since this is a temporary fix,
don’t forget to recheck and adjust the tire’s pressure when you can obtain
a cold reading.
beginning of each journey and at least once per week during
travel to obtain the maximum life of the tires.
Tire Size
To maintain tire safety, purchase new tires that are the same size and weight rating as the vehicle’s original tires or another size recommended by the manufacturer. Look at the tire information placards or the sidewall of the tire you are replacing, to find this information. If you have any doubt about the correct size to choose, consult with the tire dealer.
Tire Tread
The tire tread provides the gripping action and traction that prevent your vehicle from slipping or sliding, especially when the road is wet or icy. In general, tires are not safe and should be replaced when the tread is worn down to 1/16 of an inch. Tires have built-in tread wear indicators that let you know when it is time to replace your tires. These indicators are raised sections spaced intermittently in the bottom of the tread grooves. When
they appear “even” with the outside of the tread, it is time to replace your
tires.
Tire Balance and Wheel Alignment
Tires are not balanced on your unit, nor is it required. You may choose to balance the tires on your unit, however this will not be covered under
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warranty. Wheel alignments may be needed periodically due to road hazards, such
as pot holes, etc. This also is not covered under warranty, due to being an uncontrollable element. Wheel alignments will assist with getting the maximum life from your tires. Alignments require special equipment and should be performed by a trained technician.
Tire Repair
Most tires can be repaired from punctures, depending on size and location. More information on repairing tires may be found in maintenance manual.
Tire Fundamentals
Federal law requires tire manufacturers to place standardized information on the sidewall of all tires. This information identifies and describes the fundamental characteristics of the tire and also provides a tire identification number for safety standard certification and in case of a recall.
A considerable quantity of information is built into the sidewall of a tire, such as date of manufacture, size, weight limit tire can carry, air pressure, serial number, and which production plant tire was built in. The letters “ST” refer to “service tires” which are used on most Recreational Vehicles.
Tire Speed Rating
Each original tire installed on KZRV recreational vehicles has a speed rating of 75 MPH or greater. Please note maximum load rating, tire pressure and speed rating as printed on the sidewall of tire.
Beginning in 2017 model year, tires will have NITROGEN in them instead of air. The green caps on tire stems indicate contents are nitrogen. Air may be used if nitrogen is not available.
Cargo Capacities
Cargo can be added to the vehicle, up to the maximum weight specified on the placard. The combined weight of the cargo is provided as a single number. In any case, the total weight of a fully loaded vehicle cannot exceed the stated GVWR.
Water and propane also need to be considered. The weight of fully filled propane containers is considered part of the weight of the RV before it is loaded with cargo, not part of disposable cargo. Water however, is cargo weight to be disposed. Remember water weighs 8 pounds per gallon. Reducing water quantity allows more cargo pounds. Understanding this fact helps make choices to fit your travel and camping needs.
When loading your cargo, be sure it is distributed evenly to prevent
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overloading front to back and side to side. Heavy items should be placed low and as close to the axle positions as reasonable. Too many items on one side may overload a tire. The best way to know the actual weight of the vehicle is to weigh it at a public scale. Talk to your RV dealer to discuss the weighing methods needed to capture the various weights related to the RV. This would include weights for the following: axles, wheels, hitch, and total weight.
How Overloading Affects Your RV and Tires
The results of overloading can have serious consequences for passenger safety. Too much weight on your vehicle’s suspension system can cause spring, shock absorber, brake failure, handling or steering problems, irregular tire wear, tire failure or other damage.
An overloaded vehicle is hard to drive and hard to stop. In cases of serious overloading, brakes can fail completely, particularly on steep hills. The load a tire will carry safely is a combination of the size of tire, its load range, and corresponding inflation pressure.
Excessive loads and/or under inflation cause tire overloading and, as a result, abnormal tire flexing occurs. This situation can generate an excessive amount of heat within the tire. Excessive heat may lead to tire failure.
It is the air pressure that enables a tire to support the load, so proper inflation is critical. Since RVs can be configured and loaded in many ways, air pressures must be determined from actual loads (determined by weighing) and taken from the load and inflation tables provided by the tire manufacturer. These air pressures may differ from those found on the certification label. However, they should never exceed the tire limitation for load or air pressure. If you discover that your tires cannot support the actual weights, the weight of load will need to be reduced.
NOTE: Tires are warranted by the manufacturer of their respective brand and are to be serviced and warranted by a service center. Contact your dealer for information on service centers for tires.
How to Change a Tire
1. Place blocking under main rail of frame with hydraulic jack on top of blocking in front of front spring hanger, ALWAYS on main rail.
2. Break lug nuts loose before raising coach. DO NOT remove nuts.
3. Raise coach with jack until wheel is off the ground.
4. Place additional blocking under frame for security support. DO NOT depend on jack alone.
5. Be sure coach is solid and will not move with tire and wheel off.
6. Remove lug nuts when tire is off the ground.
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