Kyoritsu Electrical Instruments Works, Ltd. 3165, 3166 Instruction Manual

SCALEPLATE
POWERON
LED
BATTERY
CHECKLED
TESTBUTTON MOVEMENTZEROADJUST
INPUT TERMINALS
ANALOGUE INSULATION TESTERS
3165
MODEL
3166
INSTRUCTION MANUAL
1. Always make sure to inser t the plug of test leads fully into the terminal of the instrument.
2. Never exceed the maximum allowable input of any measuring range when making measurement.
3. Make sure to never apply a voltage more than 600V AC or DC between the terminal of the instrument and ear th.
4. Never tr y to operate the instrument in
an explosive atmosphere ( i. e.
in the presence of flammable gases or fumes, vapor or dust).
5. Always inspect the instrument, test leads and accessories for any sign of damage or abnormality before ever y use. If abnormal conditions exist (e. g. broken test leads, cracked enclosure of the instrument), do not try to make measurements.
6. Do not push the test button or lock it down while connect
ing test leads.
7. Do not touch the circuit under test during insulation testing.
8. Make sure to remove the test lead from the instrument and turn the power off before opening the battery compartment cover for battery replacement.
9. Always turn the power off after use.
10. Do not expose the instr ument to the direct sun, dew fall, or extreme temperatures.
11. Do not expose the instrument to
a temperature of more than 50.
12. Calibration and repair of any instrument should only be performed by qualified and trained service technicians.
13. Do no t in st al l su bs ti tute par ts or pe r fo rm an y un au th ori zed mo dific ation of the ins tr ument. Ret ur n the ins tr ument to your distributor for service and repair to ensure that safety features are maintained.
14. The instr ument must be used by a compe
tent, trained person and operated in strict accord anc e with the instr uct ion s. KYORITSU will not accept liability for any damage or injur y caused by misuse or noncompliance with the instr uctions or safety procedures. It is essential to read and understand the safety r ules contained in the instructions. They must be obser ved when using the instrument.
2. Features
AC voltage measurement can be made without depressing the test
button.
Battery check facility.
Uses only 4×1.5V battery type R6, AA or equivalent.
3. Specifications
Measuring ranges accuracy(at 23±5, relative humidity 45-75%)
Insulation resistance ranges:
MODEL 3165 MODEL 3166
Test voltage
500V 1000V
Measuring range
1000MΩ 2000MΩ
Mid-scale value
20MΩ 50MΩ
Output voltage on open circuit
Rated test voltage +20 -0
Output short circuit current
230μA max 550μA max
Primary Ef fective Measuring Range
1~500MΩ 2~1000MΩ
Accuracy
±5% of indicated value at primary ef fective measuring range ±0.7% of scale length at 0 and ±10% of indicated value at other measuring range
AC Voltage Warning:
Warning range 0-600V AC Accuracy ± 3 of scale length
Power supply 4×1.5V batter y type SUM-3,R6,AA or equivalent Overload protection Insulation Resistance Ranges Model 3165: 600V (DC+ACp-p) for 10 seconds Model 3166:1200V (DC+ACp-p) for 10 seconds AC Voltage Range 720V (DC+ACp-p) for 10 seconds Operating temperature & humidity
0-40, relative humidity up to 85%
Storage temperature & humidity
-10-50, relative humidity up to 75%
Withstand voltage 3700V AC for one minu te between elec trical
circuit and housing case
Insulation resistance More than 50MΩ at 1000V between electrical
circuit and housing case Dimensions 90(L)×137(W)×40(D)mm Weight 330g Accessories Test leads Model 7025(1 set) Pouch for test leads (1 piece) Shoulder strap (1 piece) R6 batteries (4 pieces) Instruction manual (1 copy)
4. Operation
4-1 Preparation for testing
1Mechanical zero adjustment
Without pressing the Test button, check that the pointer lines up with
CAUTION Never press test button
1. Safety Precautions
This instruction manual contains warnings and safety rules that must
be observed by the user to ensure safe operation of the instr ument and retain it in safe condition. Therefore, read these operating instr uctions thoroughly and completely before using the instrument.
The symbol # on the instrument means that the user must refer to
the relevant section of this instruction
manual for safe operation of the
instrument.
Pay par ticular attention t o all WARNINGS and CAUT IONS in this
instruction manual. WARNING indicates warnings to avoid electrical shock a nd CAU TIO N indic ate s cauti ons to avoid d amage to the instrument.
the ∞ mark on the red megaohm scale. If not, adjust it by rotating the meter movement zero adjust with a screwdriver.
2Test lead connection
Insert t
he test leads into the terminals of the instrument.
3Battery voltage check
Battery check LED flashes at insulation resistance testing to indicate normal battery condition. Replace the batteries when the LED stops flashing. Replace the batteries according to section 6 for battery replacement.
4Test leads check
Press and turn the Test button to lock it down. When the test leads are connected together,
the pointer should move from the position
towards the 0 position on the megaohm scale. If not, the leads may be faulty. Release the Test button after completion.
# WARNING
When the Test button is pressed, take care not to touch the tip of the test lead where a high voltage is present in order to avoid possible shock hazard.
4-2 AC Voltage Warning Function
# WARNIING
Never depress the test button whe
n voltage is present on the circuit
under test.
1 The presence of AC voltage can be detected. This function operates
automatically when the test button is not depressed, i.e., in the up position.
2 Using the test leads, connect EAR TH terminal to the ear th side of the
circuit under test and LINE terminal to the line side.
3Take the reading on the AC voltage scale.
4-3 Insulation Resistance Measurement
# WARNING
To avoid electrical shock, do not touch the test lead tips and the
circuit under test during measurement.
# CAUTION
To avoid damage to the instrument, insulation measurement must be
performed on de-energized circuits only. Make sure that the circuits or equipment is disconnected before proceeding with an insulation test.
1Connect the test leads to the instrument and the circuit under test.
2Check the circuit under test is not energized as follows.
   Connect the test leads to the circuit under test and read a voltage
value.
If the circuit is live, the meter indicates the voltage. If the meter indicates 0V, the circuit is dead.
3Press test button. Read the red megaohm scale directly.
Continuous Measurement
A lock down feature is incorporated on the test button. Pressing and turning it clockwise lock the test button in the continuous operating position.
To release the lock turn the test button counter clockwise. Never leave the test button locked down when not in use.
4Discharging capacitance of circuit under test.
It is possible that capacitance has been stored in the circuit under test after insulation testing. To discharge th
e circuit capacitance reverse the connection of the earth clip and line probe. Remaining electric charges can be observed on AC voltage warning range.
# WARNING
Do not touch the circuit under test immediately after testing. Capacitance stored in the circuit may cause electric shock.
5. Battery Replacement
# WARNING
To avoid shock ha zard di sconnec t the test leads from the
instrument.
To replace the batteries, first disconnect all test leads from the instrument. Open the batter y compar tment cover by unscrewing the metal captive scr ew to reve al bat ter y compartment. The four 1.5V SUM-3(R6)type batteries are located in a compartment. Always replace all four batteries with new
ones at the same time. Never mix old and new ones. Screw the
battery compar tment lid back on before using the instrument.
6. Notes on Housing Case & Accessories
6-1 Case Lid Case lid can be fit under the housing case as illustrated bellow.
1) Open the case lid as shown.
2) Turn it 180 degrees.
3)
Put the case lid under the housing case.
4) Hook it on to the housing case.
6-2 How to fit Neck Strap & Test lead Pouch
1. Fit the neck strap as shown.
2. Fit the test lead pouch to the housing case as shown.
7. Servicing & Calibration
If this tester should fail to operate correctly. return to your distributor, stating exact nature of fault. Make sure that:-
a. Operating instructions have been followed b. Leads have been inspected c. Batteries have been checked d. The unit is returned with all accessor y leads
Note : Since the meter cover has been given an anti-static treatment do not
rub it strongly with dr
y cloth to remove dust or dir t. If electrostatic charges are present on the cover. wipe it with a soft cloth wet with anti-static solution.
KYOURITSU reser ves the right to change specifications without prior notice.
CAUTION
Alwaysturnoffbreaker incircuitundertest beforeinsulationtest.
Connectearthprobeto earthterminal
#CAUTION
Ins tall batt er y in cor rect polarity as marked inside the case.
Fixing Screw
Neck strap
Buckle
Buckle Fixing Button
Tighten
Strap
Test Lead pouch
4-12 92-1331A
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