INSTRUCTION MANUAL
MULTI-FUNCTION TESTER
KEW 6010B
KYORITSU ELECTRICAL INSTRUMENTS
WORKS，LTD.
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CONTENTS
1．Safe Testing .................................................................................... 1
2．Instrument Layout ........................................................................... 3
3．Features ......................................................................................... 4
4．Specification ................................................................................... 6
5．Continuity (resistance) tests ........................................................... 10
5．1 Test procedure ..................................................................... 10
6．Insulation Tests ............................................................................. 12
6．1
The nature of insulation resistance ....................................... 12
6．1．2 Capacitive current ............................................................... 12
6．1．3 Conduction current .............................................................. 13
6．1．4 Surface leakage current ....................................................... 13
6．1．5 Total leakage current ............................................................ 13
6．2 Damage to voltage sensitive equipment ............................... 14
6．3 Preparation for measurement ............................................... 15
6．4 Insulation resistance measurement ...................................... 15
7． Loop Impedance Tests .................................................................. 17
7．1 Voltage measurement ........................................................... 17
7．2 What is earth fault loop impedance? ..................................... 17
7．3 Automatic over-temperature cut-out ..................................... 18
7．4 The loop impedance test ...................................................... 19
7．5 Loop impedance at 3 phase equipment ................................ 20
8．RCD/Uc Tests ............................................................................... 21
8．1 Purpose of RCD Test ............................................................ 21
8．2 What does the RCD test really do? ....................................... 21
8．3 What is Uc? .......................................................................... 22
8．4 Uc Testing ........................................................................... 23
8．5 Operation of KEW 6010B RCD testing ................................. 23
8．6 RCD testing ......................................................................... 23
8．6．1 "NO TRIP" and "TRIP" test ................................................... 23
8．6．2 "FAST TRIP" test .................................................................. 25
8．6．3 Testing DC sensitive RCDs ................................................... 25
8．6．4 Testing Auto Ramp ............................................................... 25
8．7 Testing time delayed RCD's .................................................. 26
9．Store / Recall a measured result .................................................... 27
9．1 How to store the data ........................................................... 27
9．2 Recall the stored data .......................................................... 28
9．3 Delete the stored data .......................................................... 29
9．4 Transfer the stored data to PC .............................................. 30
10．Battery / Fuse replacement ........................................................... 31
11．General ........................................................................................ 32
12．Servicing ...................................................................................... 32
13．Case, Strap and Shoulder-pad assembly ...................................... 33
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1.
SAFE TESTING (READ BEFORE USING)
Electricity is dangerous and can cause injury and death. To avoid possible
electric shock, personal injury or damage of instrument, always treat it with
the greatest of respect and care. If you are not quite sure how to proceed,
stop and take advice from a qualified person.
1. This instrument must only be used by a competent and trained person and
operated in strict accordance with the instructions. KYORITSU will not
accept liability for any damage or injury caused by misuse or noncompliance with the instructions or with the safety procedures.
2. It is essential to read and to understand the safety rules contained in the
instructions. They must always be observed when using the instrument.
3. This instrument is only intended for single phase operation at 230V AC
+10%, -15% phase to earth or phase to neutral operation, and then only for
Loop, RCD and Uc testing. For use in the continuity testing and insulation
testing modes this instrument must be used ONLY on circuits
which are de-energized.
4. Verify the tester's operation by measuring a known voltage before and
after using it.
5. When conducting tests do not touch any exposed metalwork associated
with the installation. Such metalwork may become live for the duration of
the test.
6. Never open the instrument case (except for fuse and battery
replacement and in this case disconnect all leads first) because dangerous
voltages are present. Only fully trained and competent electrical engineers
should open the case. If a fault develops, return the instrument to your
distributor for inspection and repair.
7. If the overheat symbol appears in the display "
instrument from the mains supply and allow to cool down.
8. For loop impedance tests to prevent unwanted tripping during loop testing
all residual current devices(RCDs) must be taken out of the circuit and
temporarily replaced with a suitably rated MCB unit. The RCD must be
replaced after the loop test is completed.
9. If abnormal conditions of any sort are noted (such as a faulty display,
unexpected readings, broken case, cracked test leads, etc) do not use the
tester and return it to your distributor for repair.
10. For safety reasons only use accessories (test leads, probes, fuses, cases,
etc) designed to be used with this instrument and recommended by
KYORITSU. The use of other accessories is prohibited as they are unlikely to
have the correct safety features.
11. When testing, always be sure to keep your fingers behind the safety
barriers on the test leads.
12.
During testing it is possible that there may be a momentary degradation of
the reading due to the presence of excessive transients or discharges on
the electrical system under test. Should this be observed, the test must be
repeated to obtain a correct reading. If in doubt, contact your distributor.
13.
The sliding shutter on the back of the instrument is a safety device. The
instrument should not be used if it is damaged or impaired in any way, but
#
" disconnect the
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returned to your distributor for attention.
14.
Do not operate the function switch while the instrument is connected to a
circuit. If, for example, the instrument has just completed a continuity test
and an insulation test is to follow, disconnect the test leads from the circuit
before moving the function switch.
15. Do not rotate function switch when test button is depressed. If the function
switch is inadvertently moved to a new function when the test button is
depressed or in lock-down position the test in progress will be halted. To
reset, release test button and press again to restart testing on new function.
16.
THE WIRING CHECK LED (P-E, P-N) of this instrument is to protect the user
from electrical shock resulting from incorrect connection of Line and Neutral
or Line and Earth.When the Neutral and Earth conductors are incorrectly
wired, the WIRING CHECK LED function cannot identify the incorrect
connection. Other procedures and test must be conducted to check and
confirm that the wiring is correct prior to making measurement. Do not use
this instrument to check the correct wiring of the power supply. Kyoritsu will
not be held liable for any accident that may result from incorrect wiring of
the power supply line.
17.
Use a damp cloth and detergent for cleaning the instrument. Do not use
abrasives or solvents.
CAT. Ⅲ
Symbols used on the instrument
Designed to protect against transient overvoltages in a building
wiring installation (low-voltage distribution level)
protected throughout by DOUBLE INSULATION or REINFORCED
INSULATION
This instrument satisfies the marking requirement defined in the
WEEE Directive. This symbol indicates separate collection for
electrical and electronic equipment.
Caution, risk of electric
shock
Protection against wrong
connection is up to 440V
— 2 —
#
Caution (refer to accompanying
instruction manual)
Earth Ground
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2. INSTRUMENT LAYOUT
Fig. １
IΔn SELECT SWITCH: Available FUNCTION NO.6, 7, 8, 9, 10
(MEMORY SELECT SWITCH)
0°/180°SELECT SWITCH: Available FUNCTION NO.4, 6, 7, 8, 9
(MEMORY RECALL SWITCH)
UL VALUE SELECT SWITCH: Available FUNCTION NO.6, 7, 8, 9
(ENTER SWITCH)
AUTO NULL SWITCH: Available FUNCTION NO.1
(MEMORY CLEAR SWITCH)
MEMORY MODE SWITCH
(MEMORY MODE EXIT SWITCH)
The switch name shown in ( ) is used in MEMORY MODE.
TestLeadwithIECConnector
LCDDISPLAY
TestLeadforContinuityandInsulationTesting
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3. FEATURES
KEW 6010B Multi-Function tester performs six functions in one instrument.
1. Continuity tester
2. Insulation resistance tester (500V/1000V)
3. Loop impedance tester
4. RCD tester
5. Uc tester
6. Mains voltage warning when operating the Loop, RCD and Uc mode.
Above test results: item1 through 5, can be saved to the internal memory; and
they can be recalled whenever necessary.
Data can be transferred from KEW6010B to PC by using MODEL8212 and
"KEW Report" (Optional accessory).
The tester is designed to Safety Standard
IEC 61010-1 CAT III (300V) Pollution degree 2, IEC 61557-1, 2, 3, 4, 6, 10.
Drip-proof construction in conformance with IP40, IEC 60529.
The instrument is supplied with:-
1. KAMP10 lead for Loop/RCD/Uc testing at socket outlets.
2. Model 7122B lead for Continuity and Insulation testing.
Continuity and insulation resistance functions have the following features: Rated current Continuity: 200mA as required in IEC 61557-4
Insulation: 1mA as required in IEC 61557-2
Live circuit warning A colour coded LED and buzzer warn if the
Continuity Null Allows automatic subtraction of test lead
Auto discharge Electric charges stored in capacitive circuits
Loop impedance, RCD and Uc testing functions have the following features: Voltage level Supply voltage is displayed when the
(Buzzer sounds when test current exceeds 200mA)
circuit under test is live.
resistance from continuity measurements.
are discharged automatically after testing by
releasing the test button.
instrument is connected to the supply until the
test button is pressed.
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Wiring check Three LEDs indicate if the wiring of the circuit
under test is correct.
Over temperature Detects overheating of the internal resistor
protection
15mA Loop Loop impedance 2000Ω range measurement
measurement is carried out with low test current (15mA).
The current will not cause tripping out involved
DC Test Allows testing of RCDs which are sensitive to
Phase angle selector The test can selected from either the positive
UL(touch voltage limit) Select UL 25V or 50V with pressing the UL
value change and Uc value select switch. Where Uc value exceeds
monitoring UL, "UcH v" will be displayed without starting
And at Uc range, can monitor the Uc value.
(used for Loop tests) and of the current control
MOS-FET (used for RCD and Uc tests) displaying
a warning symbol "
further measurements.
RCD even the one with the lowest nominal
differential current (30mA).
DC fault currents.
(0°) or from the negative (180°) half-cycle
of voltage.This will prevent tripping of some
polarized RCDs when Loop testing(20Ω range
only) and may give a more accurate reading
when testing RCDs.
the RCD test.
" and automatically halting
Other features: Auto data hold Holds the displayed reading until pressed
or rotated any switches after the test is
complete and at Loop/RCD/Uc range, until the
succeeding supply is applied.
Auto power off Automatically switches the instrument off after
a period of approximately 10 minutes. The
power-off state returns to normal when the
function switch is re-set to any position.
Data memory Can store 300 measured results.
Optional Accessory
Indication Flickers while the instrument is measuring.
Model 7133B (OMA DIEC) distribution board
or
lighting circuit test lead for LOOP/RCD/
Uc testing. Data can be transferred to PC via
Optical Adapter Model 8212 (with PC software
"KEW Report")
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4. SPECIFICATION
Measurement Specification
Continuity
Open Circuit
Voltage (DC)
Greater than 6 V
Insulation Resistance
Function
500V 500V+20%-0%
1000V 1000V+20%-0%
Loop Impedance
Rated Voltage
(AC)
230V+10%-15%
50Hz
RCD
Function
x1/2
x1 10/30/100/300/500mA
FAST 150mA
DC
Auto
Ramp
Short Circuit
Current
Greater than
200mA@2Ω
Open Circuit
Voltage (DC)
Rated
Voltage
(AC)
230V
+
10%
-
15%
50Hz
Rated Current
1mA or greater
1mA or greater
Nominal Test Current
at 0Ω External Loop
25A/10ms
15mA/350ms max.
Test Current
10/30/100/300/500mA
10/30/100/300mA
500mA
Goes up by 10% from 20%
to 110% of IΔn. 300ms x 10
Range Accuracy
20/200Ω
Auto - Ranging
Up to 2Ω
Over 2Ω
Range Accuracy
@ 500kΩ
20/200MΩ
Auto-Ranging
@ 1MΩ
Range Accuracy
20Ω
2000Ω
@ KAMP10 Test lead
Test
Current
Duration
Test Current Trip Time
2000ms -8% -2%
2000ms
50ms
2000ms
200ms
+2% +8%
±10%
±4%
± (3%rdg + 4dgt)
± (3%rdg + 3dgt)
± (3%rdg + 3dgt)
± (3%rdg + 8dgt)
Accuracy
± (1%rdg
+3dgt)
Uc
Rated Voltage (AC) Test Current Range Accuracy
5mA at IΔn=10mA
230V+10%-15% 50Hz
15mA at IΔn=30/100mA
100V
150mA at IΔn=300/500mA
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+5% +15%rdg
±8dgt
Voltage Measurement
Rated Voltage (AC) Measuring Range (AC) Accuracy
100-250V 50Hz 100-300V 3% rdg
@ Loop/RCD/Uc Range
To prevent wrong connection of test leads and to maintain safety, the dedicated
terminals used for continuity and insulation tests are automatically covered
when using the terminals for Loop impedance, RCD and Uc tests.
Typical Number of Tests (central tendency for supply voltage up to 8V at R6P)
Continuity Ranges : Approx. 700 times min. at load 1Ω
Insulation Resistance Ranges :
Approx. 1000 times min. at load 0.5MΩ(500V)
Approx. 800 times min. at load 1MΩ(1000V)
LOOP/RCD/Uc Ranges : Operational lifetime:5h (In case of continuous
duty)
Operating instrumetal uncertainty
●
Operating instrumetal uncertainty of Continuity (IEC 61557-4)/Insulation Resistance (IEC 61557-2)
Function
Continuity
lnsulation
Resistance
Range
20Ω
200Ω
500V
1000V
Measuring range to keep
operating uncertainty
0.20-19.99Ω
20.0-199.9Ω
0.50 - 199.9MΩ
1.00 - 199.9MΩ
The influencing variations used for calculating the operating instrumetal uncertainty are denoted as follows;
Temperature : 0℃ and 35℃
Supply voltage : 8V to 13.8V
Maximum percentage
operating uncertainty
±30%
● Operating instrumetal uncertainty of Loop Impedance (IEC 61557-3)
Range
20Ω
2000Ω
Measuring range to keep
operating uncertainty
0.4-19.99Ω
100-1999Ω
Maximum percentage
operating uncertainty
±30%
The influencing variations used for calculating the operating instrumetal uncertainty are denoted as follows:
Temperature : 0℃ and 35℃
Phase angle : At a phase angle 0° to 18°
System frequency : 49.5Hz to 50.5Hz
System voltage : 230V+10%-15%
Supply voltage : 8V to 13.8V
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● Operating instrumetal uncertainty of RCD (IEC 61557-6)
Function
×1/2
×1, FAST
Auto Ramp
Operating uncertainty of trip current
-10% - 0%
0% -+10%
-10% -+10%
The influencing variations used for calculating the operating error are denoted as follows:
Temperature : 0℃ and 35℃
Earth electrode Resistance (shall not exceed below) :
IΔn (mA)
10
30
100
300
500
Earth electrode resistance (Ωmax.)
UL50V
2000
600
200
130
80
UL25V
2000
600
200
65
40
System voltage : 230V+10%-15%
Supply voltage : 8V to 13.8V
Instrument dimensions:- 175 X 115 X 86mm
Instrument weight:- 840g including batteries.
Reference conditions Specifications are based on the following conditions
except where otherwise stated:-
1．Ambient temperature: 23± 5℃
2．Relative humidity 45% to 75%
3．Position: horizontal
4．AC power source 230V, 50Hz
5． DC power source: 12.0 V, ripple content 1% or
less
6. Altitude up to 2000m, Indoor use
Battery type Eight R6 or LR6 batteries.
Low battery warning " " symbol appears in the display if the battery
voltage drops below 8V.
Operating temperature 0 to +40℃ , relative humidity 80% or less, no
and humidity. condensation.
Storage temperature -20 to +60℃ , relative humidity 75% or less, no
and humidity condensation.
Surge protection transient overvoltage 4000V
Insulation resistance greater than 50MΩ at 1000V DC
(between enclosures and electrical circuits)
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LED indication of live Illuminates if there is an alternating voltage of 20V
circuit warning AC or more in the circuit under test before Continuity
or Insulation resistance tests. When DC voltage is
detected across the measuring terminal the LED
lights up.
LED indication of The P-E and P-N LEDs illuminate when the wiring of
correct polarity the circuit under test is correct. The reverse LED
" is lit when P and N are reversed.
"
Display The liquid crystal display has 3 1/2 digits with a
decimal point and units of measurement (Ω, MΩ, V,
mA and ms) relative to selected function.
Overload protection The continuity test circuit is protected by a 0.5 A 600
V fast acting (HRC) ceramic fuse mounted in the
battery compartment, where a spare fuse is also
stored.
The insulation resistance test circuit is protected by
a resistor against 1200 V AC for 10 seconds.
Mains Voltage On connecting test leads to the circuit under test at
Indication Loop, RCD and Uc ranges, the LCD reads VL-PE.
Indications are as follow:
Less than 100V : "Lo v"
100V~259V : voltage value and " "
260V~300V : voltage value and "Hi v"
alternately, and " "
Over than 300V : "Hi v" and " "
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5. CONTINUITY (RESISTANCE) TESTS
# WARNING
ENSURE THAT CIRCUITS TO BE TESTED ARE NOT LIVE.
DISCONNECT THE INSTRUMENT FROM THE CIRCUIT UNDER TEST
BEFORE OPERATING THE FUNCTION SWITCH.
TO SELECT THE LOW RESISTANCE RANGE SELECT "CONTINUITY"
5．1 Test Procedure
The object of continuity testing is to measure only the resistance of the parts of
the wiring system under test. Resistance value can be obtained by applying a
certain current to the resistor under test, and measuring the voltage generated
on the both sides of the resistor under test.
Resistance value(Ω) = Voltage(V) / Current(A)
This measurement should not include the resistance of any test leads used. The
resistance of the test leads needs to be subtracted from any continuity
measurement. KEW 6010B is provided with a continuity null feature which
allows automatic compensation for any test lead resistance.
Fig 2
Proceed as follows:-
1．Select the continuity test by rotating the function switch.
2．
Connect the ends of the test leads firmly together (see Fig 2) and press and
lock down the test button. The value of the lead resistance will be displayed.
3． Operate the AUTO NULL SWITCH, this will null out the lead resistance
and the indicated reading should go to zero.
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4． Release the test button. Press the test button and ensure the display
reads zero before proceeding. While using the Continuity null function,
" appears on the LCD. The null value will be stored even if power off
"
the instrument. The memorized null value can be cancelled by
disconnecting the test leads and pushing the AUTO NULL SWITCH with
the test button pressed or locked. CAUTION-before taking any
measurements always check the leads have been zeroed.
5． Connect the test leads to the circuit whose resistance is required (see Fig
3 for a typical connection arrangement). Having first made sure that the
circuit is not live. Note that the live circuit warning LED will illuminate
if the circuit is live - but check first anyway!
6． Press the test button and read the circuit resistance from the display. The
reading will have the test lead resistance already subtracted.
Note:
● If the circuit resistance is greater than 20Ω the instrument will autorange to
the 200Ω, and is greater than 200Ω the overrange symbol "OL" will remain
displayed.
Warning:
#
Measurements may be adversely affected by impedances of connected
circuits in parallel or transient currents.
Fig 3
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6. INSULATION TESTS
WARNING
#
ENSURE THAT CIRCUITS TO BE TESTED ARE NOT LIVE.
DISCONNECT THE INSTRUMENT FROM THE CIRCUIT UNDER TEST
BEFORE OPERATING THE FUNCTION SWITCH.
TO SELECT THE INSULATION RESISTANCE RANGE SELECT
“INSULATION”
6．1 The nature of insulation resistance
Live conductors are separated from each other and from earth metal by
insulation, which has a resistance which is high enough to ensure that the
current between conductors and to earth is kept at an acceptably low level.
Ideally insulation resistance is infinite and no current should be able to flow
through it. In practice, there will normally be a current between live conductors
and to earth, and this is known as leakage current. This current is made up of
three components, which are:-
1．capacitive current
2．conduction current, and
3．surface leakage current.
6．1．2 Capacitive Current
The insulation between conductors which have a potential difference between
them behaves as the dielectric of a capacitor, the conductors acting as the
capacitor plates. When a direct voltage is applied to the conductors, a charging
current will flow to the system which will die away to zero (usually in less than a
second) when the effective capacitor becomes charged. This charge must be
removed from the system at the end of the test, a function which is automatically
performed by KEW 6010B. If an alternating voltage is applied between the
conductors, the system continuously charges and discharges as the applied
voltage alternates, so that there is a continuous alternating leakage current
flowing to the system.
Fig 4
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6．1．3 Conduction Current
Since the insulation resistance is not infinite, a small leakage current flows
through the insulation between conductors. Since Ohm's Law applies, the
leakage current can be calculated from
insulation resistance (MΩ)
6．1．4
Where insulation is removed, for the connection of conductors and so on,
current will flow across the surfaces of the insulation between the bare
conductors. The amount of leakage current depends on the condition of the
surfaces of the insulation between the conductors. If the surfaces are clean and
dry, the value of the leakage current will be very small. Where the surfaces are
wet and/or dirty, the surface leakage current may be significant. If it becomes
large enough, it may constitute a flashover between the conductors.
Whether this happens depends on the condition of the insulation surfaces and
on the applied voltage; this is why insulation tests are carried out at higher
voltages than those normally applying to the circuit concerned.
Leakage current (μA) =
Surface Leakage Current
applied voltage (V)
Fig 5
Fig 6
6．1．5
Total Leakage Current
The total leakage current is the sum of the capacitive, conduction and surface
leakage current described above. Each of the currents, and hence the total
leakage current, is affected by factors such as ambient temperature, conductor
temperature, humidity and the applied voltage.
If the circuit has alternating voltage applied, the capacitive current (6.1.2) will
always be present and can never be eliminated. This is why a direct voltage is
used for insulation resistance measurement, the leakage current in this case
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quickly falling to zero so that it has no effect on the measurement. A high
voltage is used because this will often break down poor insulation and cause
flashover due to surface leakage (see 6.1.4), thus showing up potential faults
which would not be present at lower levels. The insulation tester measures the
applied voltage level and the leakage current through the insulation. These
values are internally calculated to give the insulation resistance using the
expression:-
Leakage current (ｵA)
As the capacitance of the system charges up, so the charging current falls to
zero and a steady insulation resistance reading indicates that the capacitance
of the system is fully charged. The system is charged to the full test voltage,
and will be dangerous if left with this charge. KEW 6010B provides an automatic
path for discharging current as soon as the test button is released to ensure that
the circuit under test is safely discharged.
If the wiring system is wet and/or dirty, the surface leakage component of the
leakage current will be high, resulting in low insulation resistance reading. In
the case of a very large electrical installation, all the individual circuit insulation
resistances are effectively in parallel and the overall resistance reading will be
low. The greater the number of circuits connected in parallel the lower will be
the overall insulation resistance.
6．2 Damage to Voltage-Sensitive Equipment
An increasing number of electronic-based items of equipment are being
connected to electrical installations. The solid state circuits in such equipment
are likely to be damaged by the application of the levels of voltage used to test
insulation resistance. To prevent such damage, it is important that voltagesensitive equipment is disconnected from the installation before the test is
carried out and reconnected again immediately afterwards. The devices which
may need to be disconnected before the test include:-
● Electronic fluorescent starter switches
● Passive infra-red detectors (PIRs)
● Dimmer switches
● Touch switches
● Delay timers
● Power controllers
● Emergency lighting units
● Electronic RCDs
● Computers and printers
● Electronic point-of-sale terminals (cash registers)
● Any other device which includes electronic components.
Insulation resistance (MΩ) =
Test voltage (V)
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6．3 Preparation for measurement
Before testing, always check the following:-
1. The low battery Indication " " is not displayed
2. There is no visually obvious damage to the tester or to the test leads.
3. Test the continuity of the test leads by switching to continuity test and
shorting out the lead ends. A high reading will indicate that there is a faulty
lead or that the fuse is blown.
4. MAKE SURE THAT THE CIRCUIT TO BE TESTED IS NOT LIVE. A
warning LED is lit if the instrument is connected to a live circuit but test the
circuit as well!
6．4 Insulation resistance measurement
KEW 6010B has a selectable, double test voltage of 500V and 1000V DC.
1. Select the insulation resistance setting by rotating the function switch to the
required test voltage - "500V" or "1000V" as indicated under the "insulation"
test section of the functional switch, after making sure that the instrument is
not connected to a live circuit.
2. Attach the test leads to the instrument and to the circuit or the appliance
under test. (see Figs 7 & 8)
Fig 7
Note : Insulation testing must only be undertaken on de-energised circuits.
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3． If the mains warning LED lights and/or the buzzer sounds DO NOT
PRESS THE TEST BUTTON but disconnect the instrument from the
circuit. Make the circuit dead before proceeding.
Fig 8
4. Press the test button when the display will show the insulation resistance
of the circuit or the appliance to which the instrument is connected.
5. Note that if the circuit resistance is greater than 20MΩ the instrument will
automatically range to the 200MΩ reading.
6. When testing is complete release the test button BEFORE disconnecting
the test leads from the circuit or from the appliance. This will ensure that
the charge built up by the circuit or the appliance during insulation test
is dissipated in the discharge circuit. In the discharging process, an LED
illuminates and the live circuit warning buzzer will sound.
CAUTION
#
NEVER TURN THE FUNCTION DIAL WHILE THE TEST BUTTON IS
DEPRESSED AS THIS MAY DAMAGE THE INSTRUMENT. NEVER
TOUCH THE CIRCUIT, TEST LEAD TIPS OR THE APPLIANCE
UNDER TEST DURING INSULATION TESTING.
Note： If the reading measured greater than 200MΩ the over range reading
"OL" will be displayed.
At 1000V range, the buzzer sounds during testing (being pressed or
locked down the test button).
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○ Even though the test current in the 2000 ohm range (15mA test current) is low
some RCD's may trip due to sensitivity or where there may already be
additional leakage in the circuit being tested.
○ The Loop impedance in a TN system is small and therefore it is not
recommended to test in the 2000 ohm range. RCD's will have to be bridged to
avoid tripping when using other test ranges.
7. LOOP IMPEDANCE TESTS
DISCONNECT THE INSTRUMENT FROM THE CIRCUIT UNDER TEST
BEFORE OPERATING THE FUNCTION SWITCH
TO SELECT THE LOOP TESTING RANGE SELECT“LOOP”
7.1 Voltage Measurement
Power on the instrument. When the tester is set to the Loop test function, mains
voltage is displayed as soon as the instrument is connected for test. This
voltage display is automatically updated every 1 second.
7.2
What is earth fault loop impedance?
The path followed by fault current as a result of a low impedance fault occurring
between the phase conductor and earth is called earth fault loop. Fault current
is driven round the loop by the supply voltage, the amount of current depending
on the voltage of the supply and on the impedance of the loop. The higher the
impedance, the lower will be the fault current and the longer it will take for the
circuit protection (fuse or circuit breaker) to operate and interrupt the fault.
To make sure that fuses will blow or that circuit breakers will operate quickly
enough in the event of a fault, the loop impedance must be low, the actual
maximum value depending on the characteristics of the fuse or the circuit
breaker concerned. Every circuit must be tested to make sure that the actual
loop impedance does not exceed that specified for the protective device
concerned.
For a TT system the earth fault loop impedance is the sum of the following
impedances (See Fig 9):
Fig 9
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● Impedance of the power transformer secondary winding.
● Impedance of the phase conductor resistance from the power transformer to
the location of the fault.
● Impedance of the protective conductor from the fault location to the local
earth system.
● Resistance of the local earth system (R).
● Resistance of the power transformer earth system (Ro).
For TN systems the earth fault loop impedance is the sum of the following
impedances (See Fig 10):
Fig 10
● Impedance of the power transformer secondary winding.
● Impedance of the phase conductor from the power transformer to the location
of the fault.
● Impedance of the protective conductor from the fault location to the power
transformer.
7.3 Automatic over-temperature cut-out
During the short test period the instrument dissipates power of about 6 kW. If
frequent tests are conducted over a prolonged period of time, the internal test
resistor will overheat. When this happens, further tests are automatically
inhibited and the over-temperature symbol " " appears in the display. The
instrument must then be left to cool down, when testing may be resumed.
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7.4 The loop impedance test
Since the earth fault loop is made up of conducting path which includes the
supply system back to the supply transformer, it follows that loop testing can
only be carried out after the mains supply has been connected. KEW 6010B
takes a current from the supply and measures the difference between the
unloaded and loaded supply voltages. From this difference it is possible to
calculate the loop resistance. In many cases, any RCD in the circuit will be
tripped by this test, which draws current from the phase and returns it through
the earth system. The RCD will see this as the type of fault it is designed to
protect against, and will trip. To prevent this unwanted RCD tripping during loop
testing, any RCD must be taken out of circuit and temporarily replaced with a
suitably rated MCB unit. The RCD will need to be replaced after the loop test is
completed.
WARNING
#
DO NOT PROCEED WITH TESTING UNLESS THE P-E AND P-N
LEDs ARE LIT TO CONFIRM THAT THE WIRING IS CORRECTLY
CONNECTED. Should these two LEDs not be lit, investigate the
wiring connections of the installation and rectify any faults
before proceeding with the test. If the LED is lit do not proceed.
1．Power on the instrument.
2．Set the function switch to Loop 20Ω range.
3． If testing sockets, connect the plug lead to the KEW 6010B and push the
moulded plug into the socket to be tested (see Fig 11).
4．Check the wiring LEDs are lit (see above).
5．Note the mains voltage displayed by the instrument.
6． Press the test button. The value of the measured loop impedance will be
displayed with the appropriate units.
7． If testing lighting or other circuits, connect the three-wire lead Model 7133B
(OMA DIEC :optional accessory) to KEW 6010B, connect the red (phase)
lead to the phase connection of the circuit under test, connect the black
(neutral) lead to the neutral connection of the circuit under test, and connect
the earth lead to the earth associated with the circuit (see Fig 12).
8． If any RCD associated with the circuit trips out, reset the RCD and try
testing again, this time operating the 0°/180°select switch once prior to
pressing the test button. This will change the period of the waveform over
which the instrument performs the loop test. This may result in the RCD not
tripping out.
If the RCD still trips, temporarily replace it with a suitably rated MCB for the
duration of the test.
9． If the instrument measures greater than 20Ω the over-range symbol "OL" will
be displayed. If this is the case, switch the instrument up a range to the
2000Ω range and repeat the test to obtain a satisfactory reading. If the
instrument is set to the Loop 2000Ω range, the test will be carried out at the
reduced current of 15mA flowing. This setting will be very unlikely to trip out
the circuit RCD.
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WARNING
#
Do not connect phase to phase as this instrument is rated at 230V.
7.5 Loop impedance at 3 phase equipment
Use the same procedure as in 7.4 above ensuring that only one phase is
connected at a time i.e.:
First Test: red lead to phase 1, black lead to neutral, green lead to earth.
Second Test: red lead to phase 2, black lead to neutral, green lead to earth etc.
WARNING
#
NEVER CONNECT THE INSTRUMENT TO TWO PHASES AT THE
SAME TIME.
Testing as described in 7.4 and 7.5 above will measure the Phase-Earth loop
impedance. If you wish to measure the Phase-Neutral loop impedance then the
same procedure should be followed except the earth lead should be connected
to the neutral of the system i.e.: the same point as the black neutral lead.
If the system has no neutral then you must connect the black neutral lead to the
earth i.e.: the same point as the green earth lead. This will only work if there is
no RCD in this type of system.
Note: Before commencing the test, please clearly eliminate the load which
remains in the circuit to be tested, otherwise it may affect the accuracy of
the measurement.
Fig 11
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RED (L)
GREEN (PE)
BLACK (N)
Fig 12
8. RCD/Uc TESTS
DISCONNECT THE INSTRUMENT FROM THE CIRCUIT UNDER TEST
BEFORE OPERATING THE FUNCTION SWITCH
TO SELECT THE RCD OR UC TEST RANGE SELECT "RCD" OR "UC"
8.1 Purpose of the RCD test
The RCD must be tested to ensure that operation takes place quickly enough to
ensure that there is unlikely to be serious danger to a person experiencing an
electric shock from the system. This test must NOT be confused with that taking
place when the "test" button on the RCD is pressed; operation of the test button
simply trips the breaker to ensure that it is working, but does not measure the
time taken to break the circuit.
8.2 What does the RCD test really do?
The RCD is designed to trip out when the difference between the phase current
and the neutral current (this is called the residual current) reaches the tripping
value (or rating) of the device. The tester provides a carefully preset value of
residual current depending on its setting and then measures the time lapse
between the application of the current and the operation of the RCD.
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8.3 What is Uc?
Ground being imperfect in the Fig13, when R exists, when a fault current flows
to R, electric potential occurs. There is a possibility the person contacting in this
imperfect ground, it calls the voltage, which it occurs in the human body of this
time, called Uc.
When with the Uc Test letting flow IΔN to the RCD, the Uc is calculated.
Fig 13
Uc voltage is calculated based on the Rated Residual Current (IΔN) with the
impedance measured. KEW 6010B has two Uc functions as follow:
●Monitors Uc value
At "Uc" range, Uc value (0-100V) can be displayed.
●Compares Uc value with UL value (50V or 25V)
Before the RCD trip test at "RCD" range, the Uc value is compared
with the selected UL value. If Uc exceeds UL, the RCD trip test does
not operate and "UcH v" is displayed on the LCD.
Test current of Uc measurement is as follow:
22
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Test current
5
mA
15
mA
15
mA
150
mA
150
mA
IΔN
10mA
30mA
100mA
300mA
500mA
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8.4 Uc Testing
1．Power on the instrument and set the function switch to "Uc".
2．Set the IΔN to the rated residual operating current of the RCD under test.
4． Connect the instrument to the RCD to be tested either via a suitable
socket outlet (see Fig 11) or using the Model 7133B (OMA DIEC) test lead
set (see Fig 12).
5． Make sure that the P-E and P-N wiring check LEDs are lit and the wiring
incorrect LED is not lit. If they are not, disconnect the tester and check
the wiring for a possible fault.
6．If the LEDs are correctly lit, press the test button.
8.5 Operation of KEW 6010B RCD testing
The RCD range of KEW 6010B has been improved comparing with our Model
6010A. Therefore, may differ a little bit from Model 6010A.
● Distortion factor of test current
Difference: operating time of some RCD
● Comparison Uc value with UL value
Difference: time to compare the Uc value with the UL value more correctly,
after pressing the test button at RCD ranges. (Max. 3 sec.)
RCD testing
8.6
WARNING
DO NOT PROCEED WITH TESTING UNLESS THE P-E AND P-N
LEDs ARE LIT TO CONFIRM THAT THE WIRING IS CORRECTLY
CONNECTED. Should these two LEDs not be lit, investigate the
wiring connections of the installation and rectify any faults before
proceeding with the test. If the
8.6.1 "NO TRIP " and "TRIP " test
1． Power on the instrument and set the function switch to "X1/2" for the "no
trip" test, which ensures that the RCD is operating within its specification
and is not too sensitive.
2．Set the IΔN to the rated residual operating current of the RCD under test.
(The initial value is 30mA)
LED is lit do not proceed.
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3． Set the phase angle to indicate 0°in the display.
(The initial value is 0°)
4．Set the UL value 50V or 25V.
(The initial value is 50V)
5． Connect the instrument to the RCD to be tested either via a suitable
socket outlet (see Fig 11) or using the Model 7133B (OMA DIEC) test lead
set (see Fig 12).
6． Make sure that the P-E and P-N wiring check LEDs are lit and the wiring
incorrect LED
the wiring for a possible fault.
7． If the LEDs are correctly lit, press the test button to apply half the rated
tripping current for 2000 ms, when the RCD should not trip. The P-E and
P-N LEDs should remain on indicating and be displayed "OL", the RCD
has not tripped.
8．Change the phase angle to 180°and repeat the test.
9．In the event of the RCD tripping, the trip time will be
displayed, but the RCD maybe faulty.
10． Set the function switch to "X1
time taken for the RCD to trip with the set residual current.
11．Set the phase angle to indicate 0°in the display.
12． Make sure that the P-E and P-N wiring check LEDs are lit. If they are not,
disconnect the tester and check the wiring for a possible fault.
13． If the LEDs are lit, press the test button to apply full rated tripping current
and the RCD should trip, the tripping time being shown on the display. If
the RCD has tripped the P-E and P-N LEDs should be off. Check this is
so.
14．Change the phase angle to 180°and repeat the test.
15．MAKE SURE TO KEEP CLEAR OF EARTHED METAL
DURING THE OPERATION OF THESE TESTS.
is not lit. If they are not, disconnect the tester and check
FAST" for the "trip" test, which measures the
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8.6.2 "FAST TRIP" Test
RCDs rated at 30 mA or less are sometimes used to provide extra protection
against electric shock. Such RCDs require a special test procedure as follows:-
1． Set the function switch to "X1
2．Set the phase angle to indicate 0°in the display.
3．Connect the instrument to the RCD to be tested.
4． Make sure that the P-E and P-N wiring check LEDs are lit. If they are not,
disconnect the tester and check the wiring for a possible fault.
5． If the LEDs are lit, press the test button to apply a test current of 150mA
where the RCD should trip within 40ms, the tripping time being shown on
the LCD.
6．Change the phase angle to 180° and repeat the test.
7．MAKE SURE TO KEEP CLEAR OF EARTHED METAL
DURING THE OPERATION OF THIS TEST.
FAST" and the IΔN select switch to "FAST 150".
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8.6.3 Testing DC sensitive RCDs "
KEW 6010B has a facility to test RCDs that are sensitive to DC fault current.
Proceed as follows:
1． Set the function switch to "DC" and the IΔN select switch to the rated
residual operating current of the RCD under test.
2．Set the phase angle to indicate 0°in the display.
3．Set the UL value 50V or 25V.
4．Connect the instrument to the RCD to be tested.
5．Check the wiring as 8.6.1 or 8.6.2.
6．Press the test button. The RCD should trip. Check the Trip Time.
8.6.4 Testing Auto Ramp " "
KEW 6010B has a facility to test the current that are tripped the RCD under test.
Proceed as follows:
1． Set the function switch to "Auto Ramp" and the IΔN select switch to the
rated residual operating current of the RCD under test.
2．Set the phase angle.
3．Set the UL value 50V or 25V.
4．Connect the instrument to the RCD to be tested.
5．Check the wiring as 8.6.1 or 8.6.2.
6．Press the test button.
The Test current goes up by 10% from 20% to 110% of the selected IΔN.
The RCD should trip. Check the Trip Out Current.
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8.7 Testing time delayed RCDs
RCDs with a built-in time delay are used to ensure discrimination, that is, that
the correct RCD operates first. Testing is carried out in accordance with item 8.6
above, except that the displayed tripping times are likely to be longer than those
for a normal RCD. Since the maximum test time is longer, there may be danger
if earthed metal is touched during the test.
MAKE SURE TO KEEP CLEAR OF EARTHED METAL DURING THE
OPERATION OF THIS TEST.
Note:
● KEW 6010B calculates the Uc voltage with the impedance measured, and
if the calculated Uc voltage exceeds UL, KEW 6010B indicates the warning
"UcH v" on the LCD and stops the measurement. If the value is less than UL,
the unit proceeds with the measurement of a RCD.
● If the IΔN setting is grater than the rated residual operating current of the RCD
under test, RCD will trip and "no" may be displayed on the LCD.
● If the RCD does not trip the tester will supply the test current for a maximum
of 2000ms on the X1/2 and X1 ranges. The fact that the RCD has not tripped
will be evident because the P-E and P-N LEDs will still be on.
# WARNING
●
If a voltage exists between the protective conductor and earth, it
may influence the measurements.
●
If a voltage exists between neutral and earth, it may influence the
measurements, therefore, the connection between neutral point of
the distribution system and earth should be checked before
testing.
●
Leakage currents in the circuit following the RCD may influence
the measurements.
●
The potential fields of other earthing installations may influence
the measurement.
●
Special conditions of RCDs of a particular design, for example Stype, shall be taken into consideration.
●
Equipment following the RCD, e.g. capacitors or rotating
machinery, may cause a significant lengthening of the measured
trip time.
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9. STORE / RECALL A MEASURED RESULT
Measured result at each function can be stored in the memory of the instrument.
(MAX : 300)
When KEW 6010B is in MEMORY MODE, "
9.1 How to store the data
Store the result according to following sequence.
STORE
(1) Measured result
(2) Press
("
(3) Press
(000 - 299)
(4) Press . (Confirmed)
(5) Press or and select Place No.
(P.00 - P.99)
to enter into MEMORY MODE.
" appears on the LCD.)
or and select Data No.
" is being displayed on the LCD.
Undo
Undo
(6) Press . (Confirmed)
Stored!! To Normal mode.
(Measurement mode)
Note: By pressing MEMORY MODE SWITCH during an operation, can also
undo the last action or release MEMORY MODE.
Measurement cannot be performed when Test button is pressed in
MEMORY MODE.
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9.2 Recall the stored data
Stored data can be displayed on LCD according to following sequence.
(1) Press to enter into MEMORY MODE (" " appears on LCD).
NORMAL MODE MEMORY MODE
(2) Press to recall.
(3) Press or and select
Data No.(000 - 299)
(4) Press .
Can check the followings.
Measured result Function No. (See Fig 1) Place No.
Note: By pressing MEMORY MODE SWITCH during an operation, can also
undo the last action or release MEMORY MODE.
Measurement cannot be performed when test button is pressed in
MEMORY MODE.
Undo
Undo
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9.3 Delete the stored data
Stored data can be deleted according to following sequence.
(1) Press
NORMAL MODE MEMORY MODE
(2) Press to recall.
(3) Press or and select
Data No.
("ALL" ←→ 000 - 299 ←→ "ALL")
(4) Press .
"clr" is displayed and blinking
(5) Press , the data is deleted with beep.
Press
After either operation, returns to Data No.
Note: By pressing MEMORY MODE SWITCH
also undo the last action or release MEMORY MODE.
Measurement cannot be performed when Test button is pressed in
MEMORY MODE.
Select "ALL" at STEP(3) to delete all stored data.
to enter into MEMORY MODE (" " appears on LCD).
or
Delete
, the data is not deleted.
during an operation, can
Notdelete
Undo
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9.4 Transfer the stored data to PC
The stored data can be transferred to PC via Optical Adapter Model 8212
(Optional Accessory).
●How to transfer the data:
(1) Firmly insert the D-SUB 9Pin female connector of Model 8212 into
the socket (D-SUB 9Pin male) of PC.
(2) Insert Model 8212 into KEW 6010B as shown in Fig 14.
Test Leads shall be removed from KEW 6010B at this time.
(3) Power on KEW 6010B. (Any function is OK.)
(4) Start special software "KEW Report" on
your PC and set the communication port.
Then click "Down load" command, and the
data in KEW 6010B will be transferred to
your PC.
Please refer to the instruction manual of
Model 8212 and HELP of KEW Report for
further details.
Fig 14
Note: Use "KEW Report" with version 1.10 or more. The latest "KEW Report"
can be downloaded from our HP.
●Model 8212 system requirements
(1) PC / AT compatible machine on which Microsoft Windows
can operate.
(2) Pentium 233MHz or more recommended.
(3) RAM 64Mbyte or more.
(4) SVGA (800X600) or more.
XGA (1024X768) recommended.
(5) 20MB or more of free hard disk space recommended.
(6) One free COM port
(7) CD-ROM drive (necessary at installing)
●Trade mark
Ｒ
Windows
○
is a registered trade mark of Microsoft in the United states.
Pentium is a registered trade mark of Intel in the United states.
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○
98/ME/2000/XP
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10. BATTERY / FUSE REPLACEMENT
# WARNING
NEVR OPEN THE BATTERY COVER WHILE MAKING MEASUREMENT.
TO AVOID POSSIBLE ELECTRICAL SHOCK, DISCONNECT THE TEST
LEAD AND POWER OFF THE INSTRUMENT BEFORE OPENING THE
BATTERY COVER FOR BATTERY OR FUSE REPLACEMENT.
10.1 Battery replacement
When the display shows the low battery indication " ", disconnect the test
leads from the instrument and power off. Remove the battery cover and the
batteries. Replace with eight (8) new 1.5V R6P or LR6 batteries, taking care to
observe correct polarity. Replace the battery cover.
10.2 Fuse replacement
The Continuity test circuit is protected by a 600V 0.5A HRC ceramic type fuse
situated in the battery compartment, together with a spare. If the instrument fails
to operate in the Continuity test mode, first disconnect the test leads from the
instrument and power off. Next remove the battery cover, take out the fuse and
test its Continuity with another continuity tester. If it has failed, replace it with a
spare, before refitting the battery cover. Do not forget to obtain a new fuse and
place it in the spare position.
BatteryCover
Batteries
Fig 15
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Fuse
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11. GENERAL
The test button can be locked down for ease of use by pressing it and turning
clockwise. Do not forget to release test button by turning it counterclockwise
before disconnecting the instrument from the test points. Failure to do so may
leave the tested circuit in a charged condition when carrying out insulation test.
The instrument is provided with a sliding cover to ensure that leads for testing
continuity and insulation resistance cannot be connected at the same time as
test leads for Loop/RCD/Uc testing. If this sliding cover is damaged so that it
fails to perform its function, do not use the instrument and return it to your
distributor for attention.
12. SERVICING
If this tester should fail to operate correctly, return it to your distributor stating
the exact nature of the fault. Before returning the instrument ensure that:-
1．The leads have been checked for continuity and signs of damage.
2． The continuity mode fuse (situated in the battery compartment) has been
checked.
3．The batteries are in good condition.
Please remember to give all the information possible concerning the nature of the
fault, as this will mean that the instrument will be serviced and returned to
you
more quickly.
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13.
CASE, STRAP AND SHOULDER-PAD ASSEMBLY
Correct assembly is shown in Fig 16. By hanging the instrument round the neck,
both hands will be left free for testing.
① Pass the strap DOWN through
the first case lug,under the
case and UP through the other
lug.
② Side the sholder-pad onto
the strap.
③ Feed the strap DOWN through
the slots in the back of the
test-lead pouch.
Fig16
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④ Pass the strap through the
buckle,adjust the strap for
length and secure.
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