Kyoritsu Electrical Instruments 4105A-H User manual

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CONTENTS
Read through and understand instructions contained in this manual before using the instrument.
Save and keep the manual handy to enable quick reference whenever necessary.
Be sure to use the instrument only in its intended applications and to follow measurement procedures described in the manual.
Be sure to understand and follow all safety instructions contained in the manual.
Be sure to observe the above rules strictly. Not following the instructions may cause injury or instrument damage. Kyoritsu is by no means liable for any damage resulting from the instrument in contradiction to these cautionary notes.
The instrument is designed, manufactured, tested and shipped in prime
condition in accordance with the following standards.
IEC 61010-1 Measurement CAT Ill 300V Pollution Degree 2
IEC 61010-2-030
IEC61010-031
IEC61557-1,5
IEC 60529 (IP54)
The symbol on the instrument means that the user must refer to the
manual for safe operation of the instrument. There are three kinds of the symbol . Read the instructions following each symbol carefully.
WARNING
This instrucnon manual contains warnings and safety rules which must be observed by the user to ensure safety operation of the instrument and to retain it in safe condition. Therefore, read through these instructions before using the instrument.
1. Safty Precautions
1. Safety Precautions ..................................................................................... 1
2. Features ..................................................................................................... 5
3. Specifications ............................................................................................. 6
4. Layout Diagram .......................................................................................... 9
5. Preparation for Measurement .................................................................. 10
5-1 Battery Voltage Check ....................................................................... 10
6. Operating Instructions .............................................................................. 10
6-1 Principle of Measurement .................................................................. 10
6-2 Precise Measurement ........................................................................ 11
6-3 Simplified Measurement ..................................................................... 12
7. Battery Replacement ................................................................................ 15
8. Notes on Housing Case & Accessories ................................................... 16
8-1 Case Lid ............................................................................................ 16
8-2 How to Fit Strap Belt .......................................................................... 16
9. Cautions when using Test Leads .............................................................. 17
10. Before Sending for Service ..................................................................... 18
11. Service .................................................................................................... 19
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1. Safty Precautions
The instrument is designed, manufactured, tested and shipped in prime
condition in accordance with the following standards.
IEC 61010-1 Measurement CAT Ill 300V Pollution Degree 2
IEC 61010-2-030
IEC61010-031
IEC61557-1,5
IEC 60529 (IP54)
This instrucnon manual contains warnings and safety rules which must be observed by the user to ensure safety operation of the instrument and to retain it in safe condition. Therefore, read through these instructions before using the instrument.
Read through and understand instructions contained in this manual before using the instrument.
Save and keep the manual handy to enable quick reference whenever necessary.
Be sure to use the instrument only in its intended applications and to follow measurement procedures described in the manual.
Be sure to understand and follow all safety instructions contained in the manual.
Be sure to observe the above rules strictly. Not following the instructions may cause injury or instrument damage. Kyoritsu is by no means liable for any damage resulting from the instrument in contradiction to these cautionary notes.
The symbol  on the instrument means that the user must refer to the manual for safe operation of the instrument. There are three kinds of the symbol . Read the instructions following each symbol carefully.
WARNING
 1 
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CAUTION
Make sure that the test probe are securely connected to the terminal of the instrument.
Be sure to set the range selector switch to the OFF position after use. When the instrument will not be in use for a long period of time, place it in storage after removing the batteries.
Do not expose the instrument to the direct sun, extreme temperature and humidity or dew fall.
Use a damp cloth soaked in water or neutral detergent for cleaning the instrument. Do not use abrasives or solvents.
When the instrument is wet, make sure to let it dry before putting it in storage.
Symbols
The following symbols are used and marked on the instrument and in the instruction manual. Please carefully check before starting to use the instrument.
This instrument satisfies the marking requirement defined in the WEEE Directive (2002/96/EC). This symbol indicates separate collection for electrical and electronic equipment.
Double or reinforced insulation
User must refer to the explanations in the instruction manual.
Earth
DANGER is reserved for conditions and actions that are likely to cause serious or fatal injury. WARNING is reserved for conditions and actions that can cause serious or fatal injury. CAUTION is reserved for conditions and actions that can cause minor injury or instrument damage.
Make sure that the range selector switch is set to a desired position before making measurement.
Do not make measurement in the presence of flammable gasses. Otherwise, the use of the instrument may cause sparkling, which leads to an explosion.
Never attempt to connect the test probe if the instrument or your hand is wet.
Do not apply an electrical quantity exceeding the allowable limit of a
measuring range.
Never open the battery compartment cover while making measurement.
The instrument should be used only in its intended applications or
conditions. Otherwise, safety functions equipped with the instrument do not work, and instrument damage or serious personal injury may be caused.
erify proper operation on a known source before use or take action as
V a result of the indication of the instrument.
Keep your fingers and hands behind the protective fingerguard during a
measurement.
Never attempt to make measurement, if any abnormal conditions are
noted, such as broken case, cracked test probe and exposed metal parts.
Never turn the range selector switch with test probe connected to the equipment under test.
Do not install substitute parts or make any decomposition or
modification to the instrument. Return the instrument to Kyoritsu or your
distributor for repair or re-calibration.
Do not replace batteries when the surface of the instrument is wet.
Always set the range switch to the OFF position before opening the
battery compartment cover for battery replacement.
Stop using the test lead if the outer jacket is damaged and the inner metal or color jacket is exposed.
DANGER
WARNING
 2 
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CAUTION
Make sure that the test probe are securely connected to the terminal of the instrument.
Be sure to set the range selector switch to the OFF position after use. When the instrument will not be in use for a long period of time, place it in storage after removing the batteries.
Do not expose the instrument to the direct sun, extreme temperature and humidity or dew fall.
Use a damp cloth soaked in water or neutral detergent for cleaning the instrument. Do not use abrasives or solvents.
When the instrument is wet, make sure to let it dry before putting it in storage.
Symbols
The following symbols are used and marked on the instrument and in the instruction manual. Please carefully check before starting to use the instrument.
Double or reinforced insulation
User must refer to the explanations in the instruction manual.
Earth
This instrument satisfies the marking requirement defined in the WEEE Directive (2002/96/EC). This symbol indicates separate collection for electrical and electronic equipment.
 3 
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2. Features
KEW 4105A is an earth resistance tester for testing power distribution lines, in-house wiring system, electrical appliances etc. It also has an earth voltage range for earth voltage measurement.
Designed to safety standard IEC 61557.
Dust and drip proof construction in conformity with IEC 60529 (IP54).
Measurement can be made even under adverse weather conditions.
Large, easy-to-read LCD digital display.
Simplified measurement probe has a structure that both the alligator clip
and the test bar are available.
Warns when earth resistance of auxiliary earth spikes exceeds the permissible limit.
Convenient carrying soft bag for accessories etc.
Measurement Category
To ensure safe operation of measuring instruments, IEC 61010 establishes safety standards for various electrical environments, categorized as O to CAT IV, and called measurement categories. Higher-numbered categories correspond to electrical environments with greater momentary energy, so a measuring instrument designed for CAT III environments can endure greater momentary energy than one designed for CAT II.
O : Circuits which are not directly connected to the mains power supply. CAT II : Electrical circuits of equipment connected to an AC electrical outlet by a power cord. CAT III : Primary electrical circuits of the equipment connected directly to the distribution panel, and feeders from the distribution panel to outlets. CAT IV : The circuit from the service drop to the service entrance, and to the power meter and primary over-current protection device (distribution panel).
Incoming wire
CAT
Socket
Interior wiring
CAT
 4 
CAT
O :Device which is not directly connected to the mains power supply
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2. Features
KEW 4105A is an earth resistance tester for testing power distribution lines, in-house wiring system, electrical appliances etc. It also has an earth voltage range for earth voltage measurement.
Designed to safety standard IEC 61557.
Dust and drip proof construction in conformity with IEC 60529 (IP54).
Measurement can be made even under adverse weather conditions.
Large, easy-to-read LCD digital display.
Simplified measurement probe has a structure that both the alligator clip
and the test bar are available.
Warns when earth resistance of auxiliary earth spikes exceeds the permissible limit.
Convenient carrying soft bag for accessories etc.
 5 
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Operating uncertainty
Operating uncertainty (B) is an uncertainty obtained under the rated operating conditions, and calculated with the intrinsic uncertainty (A), which is an error of the instrument used, and the error (En) due to variations. According to IEC61557, the maximum operating uncertainty should be within ± 30%. Operating uncertainty in earth resistance measurements (IEC61557-5)
The measuring range to keep operating uncertainty of ± 30%:
))
lntrinsic uncertainty
Battery voltage
auxiliary earth
E
2
2
E
3
2
E
4
2
E
5
2
MODEL7127A・・・CAT III 600V (with Alligator Clip)         CAT II 600V (with flat test prod
(Only the environment of CAT III or higher can be usedwith the alligator clip) When the instrument and the test lead are combined and used together, whichever lower category either of them belongs to will be applied.
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Operating uncertainty
Operating uncertainty (B) is an uncertainty obtained under the rated operating conditions, and calculated with the intrinsic uncertainty (A), which is an error of the instrument used, and the error (En) due to variations. According to IEC61557, the maximum operating uncertainty should be within ± 30%. Operating uncertainty in earth resistance measurements (IEC61557-5)
2
2
2
E
E
))
2
3
E
+ +
4
2
E
5
lntrinsic uncertainty
Battery voltage
auxiliary earth
The measuring range to keep operating uncertainty of ± 30%:
 7 
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12
12
Protective fingerguad
M-9121 Shoulder Strap
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Protective fingerguad
 9 
12
12
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Alligator clip Flat test bar
1 Protective fingerguard
*1 Protective fingerguard is a part providing protection against electrical shock and ensuring the minimum required air and creepage distances.
1 Protective fingerguard
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7. Battery Replacement
DANGER
CAUTION
Never attempt to open the battery compartment cover, if the outer surface of the instrument is wet.
Never attempt to replace batteries while making measurement. To avoid
shock hazard, turn the instrument off and disconnect the test leads and
the probes from the instrument before opening the battery compartment
cover.
Do not mix new and old batteries.
lnstall batteries in the orientation as shown inside the battery
compartment, observing correct polarity.
Turn off the instrument and disconnect the test probes from the terminals.
Loosen two screws on the bottom of the instrument and remove the battery cover. Always replace all six batteries in correct polarity. Battery : R6P (AA dry battery) x6 Put the cover back in place and tighten the two screws.
Earth Voltage Measurement Set the range switch to EARTH VOLTAGE position in the condition of . Earth voltage will be indicated on the display. Make sure that the voltage is 3 V or less. When the display reads more than 3 V, it may result in excessive errors in earth resistance measurement. To avoid this, make measurement after reducing the voltage by turning off the power supply of the equipment under test etc.
Simplified Measurement Set the range switch to 2000Q position and press the test button. LED remains illuminated during testing. Turn the range switch to 200Q and
20Ω when the earth resistance is low. This indicated value is the earth
resistance of the earthed equipment under test.
Note : If the auxiliary earth resistance of auxiliary earth spike C is too high to make measurement, the display reads ' ... '. Recheck the connection of each test lead and the earth resistance of auxiliary earth spike.
Simplified Measurement Value Two-terminal method is used for simplified measurement. In this method, earth resistance value re of earth electrode connected to terminal P is added to true earth resistance value Rx and shown as an indicated value Re. Re = Rx +re If the re is known beforehand, true earth resistance value Rx is calculated as follows.
Rx = Re
-
re
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7. Battery Replacement
DANGER
Never attempt to open the battery compartment cover, if the outer surface of the instrument is wet.
Never attempt to replace batteries while making measurement. To avoid
shock hazard, turn the instrument off and disconnect the test leads and
the probes from the instrument before opening the battery compartment
cover.
Do not mix new and old batteries.
lnstall batteries in the orientation as shown inside the battery
compartment, observing correct polarity.
Turn off the instrument and disconnect the test probes from the terminals.
Loosen two screws on the bottom of the instrument and remove the battery cover.Always replace all six batteries in correct polarity. Battery : R6P (AA dry battery) x6 Put the cover back in place and tighten the two screws.
CAUTION
 15 
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9. Cautions when using Test Leads
Do not connect the Precision Measurement Test Leads where electrical potentials exceeding 33Vrms with peak value of 46V or DC70V. Please use the Simplified Measurement Test Leads for voltage measure- ments. The Alligator clips need to be attached and used under CAT III/ IV test environments and the Flat Test Bars are under CAT II test environment.
Alligator clip
Flat Test Bar
Precision Measurement Test Leads MODEL 7095A
Simplified Measurement Test Leads MODEL 7127A
8. Notes on Housing Case & Accessories
8-1 Case Lid
Case lid can be fit under the housing case while making measurement.
8-2 How to Fit Strap Belt
The instrument is equipped with a strap belt to suspend from the neck to allow both hands to be used freely for easy and safe operation
 16 
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9. Cautions when using Test Leads
Do not connect the Precision Measurement Test Leads where electrical potentials exceeding 33Vrms with peak value of 46V or DC70V. Please use the Simplified Measurement Test Leads for voltage measure­ments. The Alligator clips need to be attached and used under CAT III/ IV test environments and the Flat Test Bars are under CAT II test environment.
Precision Measurement Test Leads MODEL 7095A
Alligator clip
Flat Test Bar
Simplified Measurement Test Leads MODEL 7127A
 17 
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11. Service
If this instrument should fail to operate correctly, return to your nearest distributors stating the exact nature of the fault.
10. Before Sending for Service
If this instrument should fail to operate correctly, return it to your nearest distributor stating the exact nature of the fault. Before returning the instrument follow the trouble-shooting guide shown below.
If the instrument does not turn on; Check whether batteries are missing or they are installed incorrect polarity. Note that batteries were not installed in the instrument at the time of shipment.
lf the display reads '1 ... ' in earth voltage measurement; A voltage exceeding 200V is being applied to the instrument. Halt the measurement immediately, otherwise the instrument may be damaged.
lf the display reads ' ... ' in normal earth resistance measurement; Stick the auxiliary earth spikes deeper into the earth, or stick them at other locations; or Add moisture to the part of the earth where C auxiliary earth spike is stuck ( connected with the red wire ); and Short the three test leads and check if the display indicates a value near ' 0.00 '. (See section 6 for details.)
lf the display reads ' ... ' in simplified earth resistance measurement; Check if the connection to a metal water pipe, a common earth of commercial power supply, etc., is secure; or Use another metal water pipe, common earth of commercial power supply, etc.
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11. Service
If this instrument should fail to operate correctly, return to your nearest distributors stating the exact nature of the fault.
 19 
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