KYMCO Agility City 125, 150 agility, agility R16 50, agility R16 125, agility R16 150 Service Manual
PREFACE
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AGILITY CITY 125
TABLE OF CONTENTS
This Service Manual describes the
technical features and servicing
procedures for the KYMCO AGILITY
CITY 125
Section 1 contains the precautions for all
operations stated in this manual. Read
them carefully before starting any
operation.
Section 2 is the removal/installation
procedures for the frame covers which
are subject to higher removal/installation
frequency during maintenance and
servicing operations.
Section 3 describes the inspection/
adjustment procedures, safety rules and
service information for each part, starting
from periodic maintenance.
Sections 6 through 17 give instructions
for disassembly, assembly and inspection
of engine, chassis frame and electrical
equipment.
GENERAL INFORMATION 1
FRAME COVERS/EXHAUST MUFFLER 2
INSPECTION/ADJUSTMENT 3
LUBRICATION SYSTEM 4
ENGINE
FUEL SYSTEM 5
ENGINE REMOVAL/INSTALLATION 6
CYLINDER HEAD/VALVES 7
CYLINDER/PISTON 8
DRIVE AND DRIVEN PULLEYS/KIC
STARTER
FINAL REDUCTION 10
CRANKCASE/CRANKSHAFT 11
CHASSIS
FRONT WHEEL/FRONT BRAKE/
FRONT SUSPENSION
REAR WHEEL /REAR BRAKE /REAR
SUSPENSION
ELECTRICAL
EQUIPMEN
BATTERY/CHARGING SYSTEM/A.C.
GENERATOR
IGNITION SYSTEM 15
STARTING SYSTEM 16
T
LIGHTS/INSTRUMENTS/SWITCHES 17
9
12
13
14
Most sections start with an assembly or
system illustration and troubleshooting
for the section. The subsequent pages
give detailed procedures for the section.
Our company reserves the right to make
any alteration in the design.The
information and contents included in
this manual may be different from the
motorcycle in case specifications are
changed.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION
EXHAUST EMISSION CONTROL
SYSTEM
18
1. GENERAL INFORMATION
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1
ENGINE SERIAL NUMBER...................1- 1 LUBRICATION POINTS .......................1-13
SPECIFICATIONS ...................................1- 2 CABL E & H A R N E S S R O U T I N G............1-15
SERVICE PRECAUTIONS......................1- 3 WIRING DIAGRAM................................1-20
TORQUE VALUES..................................1-11 TROUBLESHOOTUNG ..........................1-21
SPECIAL TOOLS.....................................1-12
ENGINE SERIAL NUMBER
AGILITY CITY 125
1
Frame Serial Numbe
Location of Engine Serial Numbe
1-1
1. GENERAL INFORMATION
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SPECIFICATIONS
AGILITY CITY 125
Motorcycle Name & Type AGILITY CITY 125
Name & Model No. LFC3
Overall length (mm) 2040
Overall width (mm) 740
Overall height (mm) 1240
Wheel base (mm) 1340
Engine type O.H.C.
Displacement 125cc
Fuel Used 92# nonleaded gasoline
Front wheel 44
Net weight (kg) Rear wheel 56
Total 110
Front wheel 45
Gross weight(kg) Rear wheel 67
Total 144
Tires
Ground clearance (mm) 112
Perform-
ance
Engine
Braking distance (m)
Min. turning radius (m) 1.99
Starting system
Type Gasoline, 4-stroke
Cylinder arrangement Single cylinder
Combustion chamber type Semi-sphere
Valve arrangement O.H.C.
Bore x stroke (mm) I52.4 x 57.8
Compression ratio 9.6±0.2
Compression pressure
(kg/cm²-rpm)
Max. output 6.9/7500kw/(r/min)
Max. torque 9.1/6500N.m/rpm
Port
timin
Valve clearance
(cold) (mm)
Idle speed (rpm) 1700Ô100rpm
Lubrication
System
Cooling Type Forced air cooling
Front wheel 100/80 -16 56J
Rear wheel 120/80 -16 56J
7 (Initial speed
30km/h)
Starting motor &
kick starter
13±2
Intake
Exhaust
Lubrication type
Oil pump type Inner/outer rotor type
Oil filter type Full-flow filtration
Oil capacity 0.9 liter
Open -2.5q
Close
Open -3q
Close
Intake 0.12
Exhaust 0.12
32q
33q
Forced pressure &
wet sump
Air cleaner type & No Paper element, wet
Fuel S
Fuel capacity 6.0 liter
Carburetor
Type CVK
stem
Electrical Equipment
Power Drive System
Moving Device
Brake system
type
Damping
Device
Frame type Under Bone
Piston dia. (mm) I22
Venturi dia.(mm) I26equivalent
Throttle type Butterfly type
Type CDI
I
nition S
Ignition timing BTDC27q±2°/4000rpm
Contact breaker Non-contact point type
CHAMP ION-P-
stem
Battery Capacity 12V7AH
Clutch Type Dry multi-disc clutch
sion Gear
Gear
Front Caster angle 27q
Axle
Tire pressure
(kg/cm²)
Turning Left 45q
angle
Suspension type
Shock absorber
distance
Spark plug
Spark plug gap 0.6Д0.7mm
Transmis-
Type Non-stage transmission
Operation
Reduction
Type Two-stage reduction
Reduction 1st
ratio
Trail length
Fron
Rear 2.25
Right 45q
FrontDISK (180mm) brake
Rear Drum (110mm) brake
Fron
Rear Unit Swing
Front 80
Rear
Automatic centrifugal
2nd
RZ9HC
NGK CR7HSA
type
1.0-2.8
46/16*46/15
1.75
TELESCOPE
82
1-2
1. GENERAL INFORMATION
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SERVICE PRECAUTIONS
Make sure to install new gaskets, O-rings,
circlips, cotter pins, etc. when
reassembling.
When tightening bolts or nuts, begin with
larger-diameter to smaller ones at several
times, and tighten to the specified torque
diagonally.
Use genuine parts and lubricants
AGILITY CITY 125
.
When servicing the motorcycle, be sure to
use special tools for removal and
installation.
After disassembly, clean removed parts.
Lubricate sliding surfaces with engine oil
before reassembly.
1-3
1. GENERAL INFORMATION
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Apply or add designated greases and
lubricants to the specified lubrication
points.
After reassembly, check all parts for proper
tightening and operation.
AGILITY CITY 125
When two persons work together, pay
attention to the mutual working safety.
Disconnect the battery negative (-) terminal
before operation.
When using a spanner or other tools, make
sure not to damage the motorcycle surface.
After operation, check all connecting
points, fasteners, and lines for proper
connection and installation.
When connecting the battery, the positive
(+) terminal must be connected first.
After connection, apply grease to the
battery terminals.
Terminal caps shall be installed securely.
1-4
1. GENERAL INFORMATION
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If the fuse is burned out, find the cause and
repair it. Replace it with a new one
according to the specified capacity.
After operation, terminal caps shall be
installed securely.
AGILITY CITY 125
Confir
Capacity
When taking out the connector, the lock on
the connector shall be released before
operation.
Hold the connector body when connecting
or disconnecting it.
Do not pull the connector wire.
Check if any connector terminal is bending,
protruding or loose.
1-5
1. GENERAL INFORMATION
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The connector shall be inserted
completely.
If the double connector has a lock, lock
it at the correct position.
Check if there is any loose wire.
Before connecting a terminal, check for
damaged terminal cover or loose
negative terminal.
AGILITY CITY 125
Snapping!
Check the double connector cover for
proper coverage and installation.
Insert the terminal completely.
Check the terminal cover for proper
coverage.
Do not make the terminal cover opening
face up.
Secure wire harnesses to the frame with
their respective wire bands at the
designated locations.
Tighten the bands so that only the insulated
surfaces contact the wire harnesses.
1-6
1. GENERAL INFORMATION
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After clamping, check each wire to make
sure it is secure.
.
Do not squeeze wires against the weld or
its clamp
AGILITY CITY 125
After clamping, check each harness to
make sure that it is not interfering with any
moving or sliding parts.
When fixing the wire harnesses, do not
make it contact the parts which will
generate high heat.
Route wire harnesses to avoid sharp edges
or corners. Avoid the projected ends of
bolts and screws.
Route wire harnesses passing through the
side of bolts and screws. Avoid the
projected ends of bolts and screws.
o Contact !
1-7
1. GENERAL INFORMATION
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Route harnesses so they are neither
pulled tight nor have excessive slack.
.
Protect wires and harnesses with electrical
tape or tube if they contact a sharp edge or
corner
When rubber protecting cover is used to
protect the wire harnesses, it shall be
installed securely.
AGILITY CITY 125
Do not pull
ht!
too ti
Do not break the sheath of wire.
If a wire or harness is with a broken sheath,
repair by wrapping it with protective tape
or replace it.
When installing other parts, do not press or
squeeze the wires.
Do not press o
squeeze the wire.
1-8
1. GENERAL INFORMATION
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After routing, check that the wire harnesses
are not twisted or kinked.
Wire harnesses routed along with
handlebar should not be pulled tight, have
excessive slack or interfere with adjacent
or surrounding parts in all steering
positions.
AGILITY CITY 125
When a testing device is used, make sure to
understand the operating methods
thoroughly and operate according to the
operating instructions.
Be careful not to drop any parts.
When rust is found on a terminal, remove
the rust with sand paper or equivalent
before connecting.
Do not bend or twist control cables.
Damaged control cables will not operate
smoothly and may stick or bind.
Do you understand
the instrument? Is
the instrument set
correctly?
Remove Rust !
1-9
1. GENERAL INFORMATION
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Symbols:
The following symbols represent the
servicing methods and cautions included in
this service manual.
: Apply engine oil to the
specified points. (Use
Engine Oil
designated engine oil for
lubrication.)
AGILITY CITY 125
Grease
Gear Oil
Special
＊
(Ö12-3) :Refer to page 12-3.
: Apply grease for lubrication.
: Transmission Gear Oil (90#)
: Use special tool.
: Caution
: Warning
1-10
1. GENERAL INFORMATION
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TORQUE VALUES
STANDARD TORQUE VALUES
AGILITY CITY 125
Ite
5mm bolt, nut
6mm bolt, nut
8mm bolt, nut
10mm bolt, nut
12mm bolt, nut
Torque specifications listed below are for important fasteners.
ENGINE
Item Q‘ty Thread dia.(mm) Torque (kg-m) Remarks
Cylinder head bolt A
Cylinder head bolt B
Oil filter screen cap
Exhaust muffler lock bolt
Cylinder head flange nut
Valve adjusting lock nut
Cam chain tensioner slipper bolt
Oil bolt
Clutch outer nut
Clutch drive plate nut
Starter motor mounting bolt
Oil pump bolt
Drive face nut
Spark plug
A.C. generator stator bolt
Cam chain tensioner bolt
Torque (kg-m
0.45-0.6
0.6-1.2
1.8-2.5
3.0-4.0
5.0-6.0
2
4
1
2
4
2
1
1
1
1
2
3
1
1
2
1
Ite
5mm screw
6mm screw, SH bolt
6mm flange bolt, nut
8mm flange bolt, nut
10mm flange bolt, nut
6
6
30
6
7
3
8
8
10
28
6
4
10
10
6
6
0.7-1.1
0.7-1.1
1.0-2.0
0.7-1.1
1.2-1.6
0.07-0.09
0.4-0.7
1.1-1.5
3.5-4.5
5.0-6.0
0.8-1.2
0.1-0.3
5.5-6.5
1.0-1.4
0.8-1.2
0.8-1.2
Torque (kg-m
0.35-0.5
0.7-1.1
1.0-1.4
2.4-3.0
3.5-4.5
Double end bolt
Double end bolt
Apply oil to
threads
FRAME
Item Q‘ty Thread dia.(mm) Torque (kg-m) Remarks
Steering stem lock nut
Front axle nut
Rear axle nut
Rear shock absorber upper bolt
Rear shock absorber lower bolt
Speedometer cable set screw
Rear shock absorber lock nut
1
1
1
1
1
1
1
25.4
10
14
10
8
5
8
8.0-12.0
5.0-7.0
11.0-13.0
4.0-5.0
2.0-3.0
0.45-0.6
3.0-3.6
U-nut
U-nut
U-nut
Apply locking agent
1-11
1. GENERAL INFORMATION
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AGILITY CITY 125
SPECIAL TOOLS
Tool Name Tool No. Remarks Ref. Page
Bushing remover L E032 11102 bush engine hanger rubber
Bushing remover S EO19 11203 bush rear cushion under rubber
Crankshaft bearing puller E030 91005 radial bearing
Crankshaft protector E029 13000 crankshaft comp 12mm.14mm
Clutch spring compressor E027 2301a driven pully assy
10-3
10-4Bearing puller 10.12.15.18 mm E037 10.12.15.18mm bearing
12-6
9-9
9-12
Cushion assemble & disassemble
tool
Flywheel holder E017
Flywheel puller E002 Left hand thread 27mm
Long socket wrench 32mm 8angle F002 50306 steering stem
Oil seal & bearing installer E014 Oil seal & bearing install
Tool boox E033 Special tools storage
Tappet adjuster E036 90012 screw tappet 3-5
Valve spring compressor E038 Valve spring
F004 52400 cushion assy 13-4
9-5
31110 fl
driven
wheel comp.2310a pully ass
9-9
9-13
14-7
14-9
14-7
12-21
12-22
7-7
7-8
1-12
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LUBRICATION POINTS
ENGINE
Lubrication Points Lubricant
AGILITY CITY 125
Valve guide/valve stem movable part
Cam lobes
Valve rocker arm friction surface
Cam chain
Cylinder lock bolt and nut
Piston surroundings and piston ring grooves
Piston pin surroundings
Cylinder inside wall
Connecting rod/piston pin hole
Connecting rod big end
Crankshaft R/L side oil seal
Starter reduction gear engaging part
Countershaft gear engaging part
Final gear engaging part
Bearing movable part
O-ring face
Oil seal lip
xGenuine KYMCO Engine Oil (SAE15W-40)
xAPISG Engine Oil
Starter idle gear
Friction spring movable part/shaft movable part
Shaft movable grooved part
Kick starter spindle movable part
A.C. generator connector
Transmission case breather tube
High-temperature resistant grease
Adhesive
1-13
1. GENERAL INFORMATION
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FRAME
The following is the lubrication points for the frame.
Use general purpose grease for parts not listed.
Apply clean engine oil or grease to cables and movable parts not specified.
This will avoid abnormal noise and rise the durability of the motorcycle.
Grease
Front Brake Leve
Pivot
Engine/ Oil
Front Brake Cable
Speedometer Cable/
Throttle Cable
AGILITY CITY 125
Grease
Speedometer Gear/ Front Wheel
Bearings/ Brake Cam/ Anchor Pin
/Front Shock Absorber Lower
Mount Bushings/Pivot
Grease
Main Stand Pivot
Grease
Rear Wheel Bearings
Grease
Brake Cam
Anchor Pin
Engine Oil
Rear Brake Cable
1-14
1. GENERAL INFORMATION
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CABLE & HARNESS ROUTING
Brake Master Cylinde
AGILITY CITY 125
Front Stop Switch Wire
Throttle Cable
Ignition Switch
Front Brake Fluid Tube
Rear Stop Switch Wire
Rear Brake Cable
Speedometer Cable
Horn
Speedomete
Winke
1-15
1. GENERAL INFORMATION
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AGILITY CITY 125
Throttle Grip
Headlight Resisto
Ignition Switch
Regulator/Rectifie
Rear Brake Leve
Horn
Front Brake Fluid Tube
Speedometer Cable
1-16
1. GENERAL INFORMATION
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Battery (-) Cable
AGILITY CITY 125
Fuse
CDI Unit
Starter Relay
Battery (+) Cable
Fuel Tan
Ignition Coil
1-17
1. GENERAL INFORMATION
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AGILITY CITY 125
Fuel Tube
Auto Cock Assy Fuel
Throttle Cable
Fuel Filte
Carbureto
Overflow Tube
Crankcase Breathe
Tube
Ignition Coil
Primary Wire
1-18
1. GENERAL INFORMATION
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Fuel Unit
Throttle Cable
AGILITY CITY 125
Crankcase Breathe
Tube
Wire
Secondary Ai
Inlet Tube
Ignition Coil
Reed Valve
Air Injection
Cut-off
Valve
Vacuum Tube
Crankcase Breathe
Tube
Vacuum Tube
Fuel Tube
Auto Bystarte
1-19
1. GENERAL INFORMATION
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WIRING DIAGRAM
AGILITY CITY 125
1-20
1. GENERAL INFORMATION
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TROUBLESHOOTING
ENGINE WILL NOT START OR IS HARD TO START
AGILITY CITY 125
Inspection/Adjustment
Check if fuel reaches
carburetor by loosening
drain screw
Remove spark plug and
install it into spark plug
cap to test spark by
connecting it to engine
ground
Test cylinde
compression
Start engine by following normal starting
rocedure
Fuel reaches
carburetor
Spark jumps
Normal
compression
Symptom
Fuel does no
reach carburetor
Weak or no spark
Low or no
compression
Probable Cause
Empty fuel tank
Clogged fuel line between fuel
tank and carburetor
Clogged float oil passage
Clogged fuel tank cap breather
hole
Clogged fuel filter
Clogged fuel strainer
Faulty auto fuel
Faulty spark plug
Fouled spark plug
Faulty CDI unit
Faulty pulser coil
Broken or shorted ignition coil
Broken or shorted high-tension
wire
Faulty ignition switch
Faulty starter clutch
Valve clearance too small
Improper valve and seat contact
Worn cylinder, piston and piston
rings
Leaking cylinder head gasket
Seized valve
Improper valve timing
valve
Remove spark plug and
inspect again
Engine does no
fire
Dry spark plug
Engine fires bu
does not start
Wet spark plug
Faulty auto bystarter
Air leaking through intake pipe
Incorrect ignition timing
Incorrectly adjusted pilot screw
Flooded carburetor
Faulty auto bystarter
Throttle valve excessively open
1-21
1. GENERAL INFORMATION
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ENGINE LACKS POWER
AGILITY CITY 125
Inspection/Adjustment
Start engine and accelerate
lightly for observation
Check ignition timing
using a timing light
Check valve clearance
Test cylinder compression
Check carburetor fo
clogging
Engine speed
Correct timin
Correc
ormal
com
ression
Symptom
Engine speed does no
increase sufficientl
Abnormal
compression
Incorrect timin
Incorrec
Probable Cause
Clogged air cleaner
Poor quality fuel (Restricted)
Clogged fuel tank cap breather hole
Clogged exhaust muffler
Faulty auto bystarter
Split carburetor vacuum piston
diaphragm
Faulty auto fuel valve
Faulty CDI unit
Faulty pulser coil
Improper valve clearance
adjustment
Worn valve seat (valve stem too
protruding
Improper valve and seat contact
Worn cylinder and piston rings
Leaking cylinder head gasket
Improper valve timing
Remove spark plug and
inspec
Remove oil dipstick and
check oil level and condition
Remove cylinder head oil
e bolt and inspec
Check if engine overheats
Rapidly accelerate or run
h speed
at hi
Not clogged
Plug not fouled o
discolored
Correct and no
contaminated
Valve train lubricated
erl
Engine does no
overheats
Engine does not knock
Clogged
Plug fouled o
discolored
Incorrect o
contaminated
Valve train no
lubricated properl
Engine overheats
Engine knocks
Clogged carburetor jets
Fouled spark plug
Incorrect heat range plug
Oil level too high
Oil level too low
Oil not changed
Clogged oil pipe
Faulty oil pump
Worn cylinder and piston rings
Mixture too lean
Poor quality fuel
Excessive carbon buildup in
combustion chamber
Ignition timing too early
Excessive carbon build-up in
combustion chamber
Poor quality fuel
Clutch slipping
Mixture too lean
Ignition timing too early
1-22
1. GENERAL INFORMATION
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AGILITY CITY 125
POOR PERFORMANCE (ESPECIALLY AT IDLE AND LOW SPEEDS)
Inspection/Adjustment Symptom Probable Cause
Check ignition timing
Check carburetor pilo
screw adjustment
Check carburetor gaske
for air leaks
Remove spark plug and
install it into spark plug
cap to test spark by
connecting it to engine
round
Correct timing
Correctly adjusted
No air leak
Good spark
Incorrect timing
Incorrectly adjusted
Air leaks
Weak or inter-
mittent spark
Faulty CDI unit
Faulty pulser coil
Mixture too rich (turn screw
out)
Mixture too lean (turn screw in)
Deteriorated O-ring
Carburetor not securely
tightened
Damaged insulator rubber
Broken vacuum tube
Faulty or fouled spark plug
Faulty CDI unit
Faulty A.C. generator
Faulty ignition coil
Broken or shorted spark plug
wire
Faulty ignition switch
Check air cut-off valve
Good
Faulty
Faulty air cut-off valve
Damaged vacuum tube
Clogged or damaged air vent
hole
1-23
1. GENERAL INFORMATION
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AGILITY CITY 125
POOR PERFORMANCE (AT HIGH SPEED)
Inspection/Adjustment Symptom Probable Cause
Check ignition timing
Check valve clearance
Check fuel pump fo
fuel supply
Check carburetor jets
for clogging
Correct timing
Correctly adjusted
Fuel flows freely
Not clogged
Incorrect timing
Incorrectly adjusted
Fuel flow restricted
Clogged
Faulty CDI unit
Faulty pulser coil
Improperly adjusted valve clearance
Worn camshaft
Worn valve seat
Empty fuel tank
Clogged fuel tube or filter
Faulty charcoal canister
Faulty auto fuel valve
Clean and unclog
Check valve timing
Check valve spring
tension
1-24
Correc
Not weakened
Incorrec
Weak spring
Cam timing gear aligning marks
not aligned
Faulty spring
1. GENERAL INFORMATION
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AGILITY CITY 125
POOR CHARGING (BATTERY OVER DISCHARGING OR OVERCHARGING)
Undercharging
Inspection/Adjustment
Start engine and tes
limit voltage between
attery terminals
Measure resistance
between AC generator
coil terminals
Connect battery (+) wire
to regulator/rectifier
coupler red wire and
battery (-) wire to engine
round and test voltage
Check regulator/rectifier
coupler for loose
connection
Normal voltage
Normal
Normal voltage
Normal
Symptom
Voltage does no
Resistance too high
No voltage
Abnormal
Probable Cause
Dead battery
Faulty battery
Faulty A.C. generator coil
Broken yellow wire
Loose connector
Broken red wire
Faulty regulator/rectifier
Poorly connected coupler
Overcharging
Inspection/Adjustment
Connect battery (+) wire
to regulator/rectifier
coupler green wire and
battery (-) wire to engine
round and test voltage
Check regulator/rectifier
coupler for loose
connection
attery has voltage
with ignition
switch “ON”
Normal
Symptom
voltage with ignition
switc
attery has no
“ON”
Abnormal
Faulty A.C. generator
Probable Cause
Broken green wire
Poorly connected coupler
Faulty regulator/rectifier
1-25
1. GENERAL INFORMATION
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p
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NO SPARK AT SPARK PLUG
AGILITY CITY 125
Inspection/Adjustment Symptom
Replace with a new
spark plug and inspect
ain
a
Weak or no spark
Check spark plug cap
and high-tension wire
for looseness
Not loose
Check CDI unit coupler
for looseness
Good
Measure resistance
between CDI unit
ler wire terminals
cou
Good spark
Loose
Good
Probable Cause
Faulty old spark plug
Loose spark plug cap
Poorly connected coupler
Check related parts
Check CDI unit with a
CDI unit tester
Check ignition coil with
a CDI unit tester
Normal
Normal
Normal
Abnormal
Abnormal
Abnormal
Abnormal
Faulty ignition switch
Faulty pulser coil
Faulty ignition coil
Broken wire harness
Poorly connected coupler
Faulty CDI unit
Faulty ignition coil
1-26
2. FRAME COVERS/EXHAUST MUFFLER
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2 SCHEMATIC DRAWING
AGILITY CITY 125
2
2-0
2. FRAME COVERS/EXHAUST MUFFLER
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SERVICE INFORMATION......................2-1 EXHAUST MUFFLER REMOVAL .........2-5
FRAME COVERS ..................................... 2-2
AGILITY CITY 125
SERVICE INFORMATION
GENERAL INSTRUCTIONS
xWhen removing frame covers, use special care not to pull them by force because the cover joint
claws may be damaged.
Items Related for Removal
xHandlebar front cover Handlebar rear cover
Headlight wire connector
xHandlebar rear cover Speedometer cable and instrument light
wire connectors, etc.
xFrame body cover Met-in box, rear grip, rear turn signal
lights, floor board
xFloor board Frame body cover
Battery and wire connectors
xLeg Shield Front cover, floor board
TORQUE VALUES
Exhaust muffler joint lock nut 1.0~1.4kgf-m
Exhaust muffler lock bolt 3.0~3.6kgf-m
2-1
2. FRAME COVERS/EXHAUST MUFFLER
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r
r
r
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AGILITY CITY 125
FRAME COVERS
FRONT COVER REMOVAL
Remove the screw on the front cover and
remove the front cover..
Remove the screws on the back of the mole
assy front.
Remove the front brake fluid tube and
speedometer cable
Remove the four bolt attaching the R/L front
fork and remove the front fork.
Remove the mole assy
The installation sequence is the reverse of
removal.
HANDLEBAR REAR COVER
REMOVAL
Remove the handlebar rear cover screw.
Remove the clip mudguard attaching the
sponge risor and sponge risor.
Disconnect the speedometer cable, right and
left handlebar switch couplers, and the stop
switch wire connectors.
Remove four screws inside the handlebar rear
cover and remove the handlebar rear cover.
The installation sequence is the reverse of
removal.
Screws
Clip Mudguard
FrontCove
Front Fork Bolts
Sponge Riso
Screws
Front Brake Fluid Tube
Speedometer Cable
Handlebar Rear Cove
Screws
HANDLEBAR FRONT COVER
REMOVAL
Remove the bolt attaching the handlebar front
cover.
Remove the handlebar front cover.
MET-IN BOX REMOVAL
Open the seat and remove the six bolt and two
screws attaching the met-in box.
Remove the met-in box .
Handlebar Front Cove
Screws
Screws
Bolts
2-2
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