KVH Industries TracVision G4 User Manual

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Satellite Television

KVHTracVision

technical

manual

•

Installation

•

Configuration

•

Maintenance

A Guide to TracVision G4

TVG4_TM_cover_540147_Rev.J

12 1110987612543 13 14 232221201918 24171615 25 26 353433323130 36292827

48 47 383940414243 3744454660 59 505152535455 49565758

Green/White

White/Green

Blue/White

White/Blue

Brown/White

White/Brown

Gray/White

White/Orange

Orange/White

White/Gray

Data Cable

Black

Red

TracVision

Power

Ground

+12 VDC

Ship’s

Power

(11-16 VDC)

Not

Used

Not Used

Green/White

White/Green

White/Blue

Blue/White

White/Orange

Orange/White

GyroTrac Sensor

Module Cable

Wiring Color Code Definitions

First Color: Wire Second Color: Tracer Example: Red/Orange = Red Wire with Orange Tracer

TracVision G4 will suffer serious

damage if connected to power in

excess of 16 VDC. Complete details regarding connecting TracVision G4

to ship's power have been provided in

"Connecting

the ADCU to Vessel Power" on page 37.

Gyro Power

Ground

Gyro RXD+

Gyro RXD-

Gyro TXD-

Gyro TXD+

Not Used

IRD Ground Wire (to IRD)

TracVision G4 can either receive power

through the ADCU (as illustrated in

the diagram) or directly from ship’s power if that is more convenient.

Refer to

"Alternate Method of Providing Power to

the Antenna" on page 32

for details.

TracVision®G4 Wiring Quick Reference Guide

GyroTrac Mode Menus

Setup display type?

Enter Next Return

Setup data outputs?

Yes Next Return

Setup configuration?

Yes Next Return

Get Antenna status?

Enter Next Return

control antenna?

Enter Next Return

Select Mag/True

Select Serial Port 1, 2, or 3

Set NMEA Outputs

Select Mag/True

Control Compass?

Enter Next Return

Autocalibration On or Off

Calibration Accuracy, Magnetic Environment, and Calibration #

Compass Calibration Reset

Set AutoCal On/Off?

Yes Next Return

Read Cal score?

Yes Next Return

Clear Compass Cal?

Yes Next Return

The Control Compass Menus are only available if the selected heading reference source is INTERNAL.

Magnetic Heading

###.#°

Mag/HDG True/HDG

###.#° ###.#°

Pitch Roll Yaw

#.#° #.#° #.#°

Mag/Hdg Rate/Sec

#.#° #.#°

Tracking <Sat Name>

###.#° ##.#° ####

ANTENNA Initializing

No Antenna Information

Lat: ## Long: ##

compass?

Yes Next Return

Pitch, Roll & Yaw?

Yes Next Return

Rate of Turn?

Yes Next Return

Latitude Longitude?

Yes Next Return

Antenna display?

Yes Next Return

Set Reference Voltage

Set Swing Voltage

Set Speed

Select Output Type

Set Data Rate

Set sine-cos levels?

Yes Next Return

Set serial outputs?

Yes Next Return

Set Furuno outputs?

Yes Next Return

Select Internal or External Heading Reference Source

TV Antenna Communication On or Off

Set Heading int/ext?

Yes Next Return

Set Gyro Offsets?

Yes Next Return

Default Display box?

Yes Next Return

Set TV com on/off?

Yes Next Return

Display Default

Set Offset Roll

Set Offset Yaw

Set Offset Pitch

Errors Detected

Antenna Type and Version

Antenna Serial Number

Threshold and Signal Levels

LNB Skew Angle

Get System Errors?

Yes Next Return

Get Thres/sig level?

Yes Next Return

Get version?

Yes Next Return

Get serial number?

Yes Next Return

Get skew angle?

Yes Next Return

Bit Error Rate

Get bit error rate?

Yes Next Return

* ARE YOU SURE? *

Yes No

** WARNING **

Data will be HALTED

Alert Screens

Certain operations temporarily halt data output. In this event, the ADCU will display a set of alert screens. Select “Yes” to proceed, “No” to return to the Main Data Display.

Dim or Brighten ADCU Display

Set brightness?

Yes Next Return

Return to Selected Primary Display

GyroTrac™ Advanced Digital Control Unit (ADCU) Menu Quick Reference Guide

ADCU Primary Display Options

Pitch Roll Yaw

#.#° #.#° #.#°

Pitch, Roll, Yaw

Mag/Hdg Rate/Sec

#.#° #.#°

Rate of TurnCompass Displays*

* True North Display requires GPS data

Magnetic Heading

###.#°

Mag/HDG True/HDG

###.#° ###.#°

Antenna Displays

Tracking <Sat Name>

###.#° ##.#° ####

ANTENNA Initializing

No Antenna Information

SELECTED DISPLAY

Select Installed

Satellite A

Select Installed Satellite B

Enter GyroTrac Mode Menus

Lat: ## Long: ##

Latitude/Longitude

†

Lat/Long Display requires GPS data

See

"Alert Screens" on page 65

for more details.

See Section 3.3 for details See Section 3.4 for details See Section 3.5 for details See Section 3.6 for details See Section 3.7 for details See Section 3.8 for details

See Section 3.2 for details

Antenna Restarts

Set Latitude

Set Longitude

Select Active Satellite

Man control antenna?

Yes Next Return

Restart antenna?

Yes Next Return

Install satellite?

Yes Next Return

Set Lat/Long?

Yes Next Return

Adjust Azimuth

Adjust Elevation

Install Sat Pair

Set Latitude

Set Longitude

Restart Antenna

Sleep Mode On/Off

Set sleep on/off?

Yes Next Return

Instant On Mode On/Off

set instant on/off?

Yes Next Return

Update Frequency

Sat frequency scan?

Yes Next Return

Select Satellite?

Yes Next Return

TracVision G4

Technical Manual

This manual provides detailed instructions on the proper installation, configuration, troubleshooting, and maintenance of the KVH TracVision G4 system. Complete instructions on how to use the TracVision G4 system is provided in the TracVision G4

User’s Guide.

Throughout this manual, important information is marked for your attention by these icons:

Direct questions, comments, or suggestions to:

KVH Industries, Inc. KVH Europe A/S

50 Enterprise Center Ved Klaedebo 12 Middletown, RI 02842-5279 USA 2970 Hoersholm Denmark Tel: +1 401 847-3327 Tel: +45 45 16 01 80 Fax: +1 401 849-0045 Fax: +45 45 86 70 77 E-mail: info@kvh.com E-mail: info@kvh.dk Internet: www.kvh.com Internet: www.kvh.com

If you have any comments regarding this manual, please e-mail them to manuals@kvh.com. Your input is greatly appreciated!

KVH Part # 54-0147 Rev. J

TracVision G4 Serial Number

This serial number will be required for all troubleshooting or service calls made regarding this product.

Welcome to TracVision G4

Click here to go to our stateof-the-art Customer Support web page...the fastest and easiest way to get all of your questions answered!

A helpful tip that either directs you to a related area within the manual or offers suggestions on getting the best performance from your system.

An alert to important information regarding procedures, product specifications, or product use.

Information about installation, maintenance, troubleshooting, or other mechanical issues.

An electrical safety warning to help identify electrical issues that can be a hazard to either this KVH product or a user.

TracVision®and KVH®are registered trademarks

of KVH Industries, Inc.

GyroTrac

™

and TracNet™are trademarks of KVH Industries, Inc.

DVB

(Digital Video Broadcasting) is a registered trademark of the DVB Project.

DIRECTV

is an official trademark of DIRECTV, Inc.,

a unit of GM Hughes Electronics.

DISH Network

™

is an official trademark of

EchoStar Communications Corporation.

ExpressVu is a property of Bell ExpressVu, a wholly owned

subsidiary of Bell Satellite Services.

Cetrek

™

is a trademark of Cetrek USA.

Furuno

is a registered trademark of Furuno USA, Inc.

B&G®and Halcyon®are trademarks of Brooks and Gatehouse, Inc.

54-0147

Table of Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.1 TracVision G4 System Overview . . . . . . . . . . . . . . . . . . . . .3

1.2 TracVision G4 Components . . . . . . . . . . . . . . . . . . . . . . . . .5

1.3 Materials Provided With the TracVision G4 . . . . . . . . . . . . .6

2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

2.1 Planning the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2.2 Mounting the TracVision Antenna . . . . . . . . . . . . . . . . . . . .15

2.3 Mounting the GyroTrac Sensor . . . . . . . . . . . . . . . . . . . . .19

2.4 Mounting the ADCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

2.5 Connecting the IRD(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

2.6 Wiring the ADCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

2.7 Calibrating the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

2.8 Activating/Programming the IRD . . . . . . . . . . . . . . . . . . . .42

2.9 Installing Satellites Using the ADCU . . . . . . . . . . . . . . . . .44

2.10 Setting the Skew Angle

(European Systems Only) . . . . . . . . . . . . . . . . . . . . . . . . .54

2.11 Checking Out the System . . . . . . . . . . . . . . . . . . . . . . . . .55

2.12 Changing Geographic Location . . . . . . . . . . . . . . . . . . . . .57

3 Using the ADCU Interface . . . . . . . . . . . . . . . . . . . . . . . .59

3.1 Startup and Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

3.2 Data Display and Accessing the Main Menu . . . . . . . . . . .63

3.3 Setup Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

3.4 Set Data Outputs Mode . . . . . . . . . . . . . . . . . . . . . . . . . . .68

3.5 Set Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . .73

3.6 Control Compass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . .77

3.7 Antenna Status Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

3.8 Control Antenna Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

4.1 Troubleshooting Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

4.2 Causes and Remedies for Common

Operational Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94

4.3 GyroTrac-specific Issues . . . . . . . . . . . . . . . . . . . . . . . . . .97

Introduction

54-0147

1 – Introduction

This section provides a basic overview of the TracVision G4 system. It explains how the system works and describes the function of each component.

Contents

1.1 TracVision G4 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . .3

1.2 TracVision G4 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

1.3 Materials Provided With the TracVision G4 . . . . . . . . . . . . . . . . . . .6

Introduction

54-0147

1.1 TracVision G4 System Overview

A complete satellite TV system, illustrated in Figure 1-1, includes the TracVision G4 antenna unit connected to the GyroTrac digital gyro-stabilized sensor, Advanced Digital Control Unit (ADCU), an IRD (satellite TV receiver), and a television set. A desktop or laptop computer is used to conduct diagnostics. System

specifications are provided in Appendix A on page 123.

System Compatibility

The TracVision G4 satellite antenna is fully compatible with Digital Video Broadcasting (DVB

) satellites, as well as

DIRECTV

‘s Digital Satellite Service (DSS) satellites. The

system is also fully compatible with KVH’s TracNet

™

2.0 Mobile

High-speed Internet System (for more information about TracNet 2.0, please visit our web site at www.kvh.com).

In-motion Tracking

The TracVision G4 uses a state-of-the-art actively stabilized antenna system. Once the satellite is acquired, the antenna gyro continuously measures the heading, pitch, and roll of your vessel and sends commands to the antenna motors to keep the antenna pointed at the satellite at all times.

Figure 1-1

TracVision G4 System Diagram

Figure 1-2

TracVision Identifies and Compensates for Vessel Motion

Advanced Digital

Control Unit (ADCU)

PC Diagnostics

Interfaces to:

Autopilots Radars Plotters Remote Displays

11-16 VDC

3.5 - 4.5 Amps

TracVision G4 Antenna

Powe r

Data

GPS or Ship's Gyro

GyroTrac Sensor

Satellite Receiver 1

Satellite Receiver 2

Options Purchased Separately

TV 1

TV 2

TracVision

54-0147

TracVision G4 Technical Manual

Satellite Library

Your TracVision G4 includes a pre-programmed satellite library of North American and European satellite services. When configuring the TracVision G4, you may choose a pair of satellites from the library to be active in the system and with your IRD.

For the antenna to track and receive signals from two satellites, they must be within 10º longitude of each other in orbit. As a result, certain satellites can be paired only with certain other satellites. Tables 1-1 and 1-2 list the possible satellite pairs that may be selected in North America and Europe. If the satellite

service you wish to receive is not listed in the satellite library, you may add two additional satellites of your choice to the library.

TracVision G4’s default satellite pairs are:

N. America (US DIRECTV):

DSS_101 & DSS_119

Europe: Astra 1 & Hotbird

Table 1-2

Available Satellite Pairs - Europe

(European LNB required)

Table 1-1

Available Satellite Pairs

- North America

(North American LNB required)

DSS_101 DSS_119 Echo_61 Echo_110 Echo_119 Echo_148 Expressvu ExpressTV

DSS_101 ✓✓✓

DSS_119 ✓✓✓

Echo_61 ✓✓ ✓✓

Echo_110 ✓ ✓✓✓✓

Echo_119 ✓✓ ✓✓✓

Echo_148 ✓✓ ✓✓

Expressvu ✓✓✓✓✓✓ ✓

ExpressTV ✓✓✓✓✓✓✓

Astra 1 Astra 2N Astra 2S Hispasat Hotbird Sirius Thor

Astra 1 ✓✓ ✓✓

Astra 2N ✓✓

Astra 2S ✓✓

Hispasat

Hotbird ✓✓ ✓ ✓

Sirius ✓✓✓

Thor ✓

1.2 TracVision G4 Components

Your TracVision G4 system includes the following components:

Antenna Unit

The antenna unit houses the antenna positioning mechanism, low noise block (LNB), power supply, and control elements within a molded ABS radome. Weathertight connectors on the bottom of the baseplate join the power, signal, and control cabling from belowdecks units.

GyroTrac

TracVision G4 includes KVH’s GyroTrac digital gyrocompass for three-axis attitude/heading reference, ensuring superior open water performance in any sea conditions. GyroTrac can also operate as a fully functional, stand-alone heading sensor.

GyroTrac includes the following two components:

Sensor Module

The sensor module houses the system’s compass/yaw sensor, inclinometer, rate gyros, and processing electronics and is waterproof to a depth of one meter.

Advanced Digital Control Unit (ADCU)

The ADCU is the user interface, providing access to the system and its functions through an LCD and three soft keys. The ADCU also serves as the system’s junction box, allowing the system to use ship’s power, interface with the sensor module, supply and receive data to/from the TracVision G4 system, and supply and receive data to/from other shipboard systems.

Integrated Receiver Decoder (IRD)

The IRD (purchased separately) receives satellite signals from the antenna unit for signal processing and channel selection, and sends the signals to the TV set for viewing. Please refer to the user’s manual provided with your selected IRD for complete operating instructions.

Introduction

54-0147

Before you can start watching satellite TV using your TracVision antenna, you will need to activate your IRD. Refer to

Section 2.8, “Activating/Programming the IRD” on page 42

for details.

1.3 Materials Provided With the TracVision G4

Table 1-3 lists the components and materials in the TracVision G4 shipping carton.

Component KVH Part No.

Antenna Unit 02-0989-01

†

02-0989-02

††

Installation Kitpack 72-0099

Data Cable 32-0619-50

†

32-0619-100

††

PC Cable 32-0628-06

RF Cable* 32-0417-50

Power Cable 32-0510-50

Ground Cable 32-0583-50

TracVision G4 Technical Manual

54-0147

TracVision G4 User’s Guide

54-0147-01

GyroTrac, which includes: 01-0226-01

Sensor Module 02-1154

ADCU 02-0961

Flush Mount ADCU Panel 20-0667

Horizontal Sensor Bracket 20-0658

Vertical Sensor Bracket 20-0666

Sensor to ADCU Cable 32-0623-30

Kitpack 72-0095

†

North American system

††

European system

* Not included with European systems

54-0147

TracVision G4 Technical Manual

Table 1-3

TracVision G4 Packing List

For lists of items supplied in the kitpacks, see Tables 2-3 and 2-4 on page 10.

Installation

54-0147

2 – Installation

This section explains how to install, configure, and test the TracVision G4 system. Follow the simple procedures in this section sequentially to ensure a safe and effective installation.

Contents

2.1 Planning the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2.2 Mounting the TracVision Antenna . . . . . . . . . . . . . . . . . . . . . . . . .15

2.3 Mounting the GyroTrac Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .19

2.4 Mounting the ADCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

2.5 Connecting the IRD(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

2.6 Wiring the ADCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

2.7 Calibrating the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

2.8 Activating/Programming the IRD . . . . . . . . . . . . . . . . . . . . . . . . . .42

2.9 Installing Satellites Using the ADCU . . . . . . . . . . . . . . . . . . . . . . .44

2.10 Setting the Skew Angle

(European Systems Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

2.11 Checking Out the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

2.12 Changing Geographic Location . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Installation

54-0147

2.1 Planning the Installation

Who Should Install the TracVision G4

KVH recommends that a KVH-authorized technician install the TracVision G4 system. Installers should have experience installing electronic equipment on a vessel.

Materials and Equipment Required for Installation

Before you begin installing the TracVision G4 system, you need to verify that you have all of the following tools and materials:

• Electric drill

•

⁄8" (10 mm) drill bit and 3" (80 mm) hole saw

• Socket wrenches

•

⁄16" open end wrench

• Flat head and Phillips screwdrivers

• Crimp tool (Augat T1000 or equivalent)

• Light hammer; center punch; tape; scriber/pencil

• Terminal lug crimping tool; wire strippers

• A PC with terminal emulation software such as

Windows Hyperterminal or PROCOMM.

• RG-6 or RG-11 cable with F-type connectors for

extra RF signal cables as needed. Refer to Table 2-1

to determine the number of RF cables that you will need.

Connecting to: # RF Cables

North American Systems

One IRD 1

Two or more IRDs 2*

European Systems

One IRD 1

Two IRDs 2

* Multiswitch needed for three or more IRDs. Follow multiswitch manufacturer’s guidelines.

Plan the entire installation before proceeding! Take into account antenna unit placement, cable running distances between units, and accessibility to the equipment after installation.

Table 2-1

Number of RF Cables to Connect to the Antenna

RG-11 or RG-6 cable with F-type connectors is required for all RF wiring. Use of any other cable will result in degraded performance. Use RG-6 cable for distances up to 75 ft (23 m); use RG-11 cable for distances greater than 75 ft (23 m). The KVH warranty does not cover degraded performance due to improper wiring.

You may want to connect two RF cables to the antenna in all cases. That way, if an IRD is added in the future, no additional RF cables will need to be run.

• Power cable to connect the ADCU to ship’s power (Table 2-2 provides proper gauge and length specifications).

Cable Length Cable Gauge

to 50 ft (15 m) 14 AWG (1.5 mm2)

+50 ft (+15 m) 12 AWG (2.5 mm2)

Kitpack Contents

The kitpacks packaged with your antenna unit and GyroTrac contain various hardware and other materials that will be needed to complete the TracVision system installation. Ensure that the kitpacks contain all of the items listed in Tables 2-3 and 2-4.

Part Qty.

⁄4"-20 x 3" hex head screws 4

⁄4" flat washers 8

⁄4"-20 self-locking nuts 4

Plastic screw covers 6

Foam seal 1

Tie-wraps 2

Core clamp (ferrite) 1

Part Qty.

#8 fiber washers 10

#8 flat washers 10

#8-32 self-locking nuts 5

#10 flat washers 5

#10 lock washers 5

#10-32 Phillips head screws 5

#8 Phillips head screws 5

#8-32 Phillips head screws 5

#8 lock washers 5

#8 Phillips head (black) screws 5

Velcro self-adhesive backings 4

Velcro washers 4

4" tie-wraps 5

54-0147

TracVision G4 Technical Manual

Table 2-3

Antenna Unit Kitpack Contents

Table 2-4

GyroTrac Kitpack Contents

Table 2-2

Recommended ADCU-to-Ship’s

Power Cable Specifications

Part Qty.

Tie-wrap screw mount 6

Terminal strip connectors 5

Sensor module to ADCU power wire ferrite 1

#4-24 thread-forming screws 4

Choosing Component Locations

The major considerations in locating the TracVision components are described below.

Cable Lengths

When determining component locations, keep in mind accessibility and cable lengths between units. Lengths of these cables are as follows:

Cable (Function) Length

Data Cable (ADCU to Antenna Unit) 50 ft (15 m)

†

100 ft (30 m)

††

PC Cable (ADCU to PC) 6 ft (2 m)

RF Cable (Antenna to IRD)* 50 ft (15 m)

†

Power Cable (Power to Antenna Unit) 50 ft (15 m)

Sensor to ADCU Cable (GyroTrac) 30 ft (10 m)

IRD Ground to ADCU Ground Cable 50 ft (15 m)

†

North American system

††

European system

* Not included with European systems

Installation

54-0147

Table 2-5

Lengths of Provided Belowdecks Cables

Table 2-4

GyroTrac Kitpack Contents (Continued)

Choosing the Best Location for the TracVision Antenna

There are several factors to consider when choosing the location for the TracVision antenna.

• Since the TracVision antenna requires a clear view of the southern sky to receive satellite signals, the ideal antenna site has an unobstructed view of the horizon/satellite all around. The less blockage, the better the system performs.

• Keep the antenna clear of any obstructions above decks. The antenna requires a 15º to 85º look angle to receive satellite signals.

• To minimize tracking errors, place the antenna

unit as close as possible to the intersection of the vessel’s fore-and-aft centerline and midships. The antenna unit need not be located exactly on the vessel’s fore-and-aft axis, but its centerline MUST be parallel to it.

• The mounting surface should be flat and strong

enough to carry the complete assembly (30 lbs/

13.6 kg). To prevent warpage to the antenna baseplate, make sure that the mounting surface is rigid so that it cannot flex when the vessel vibrates. If necessary, add a strength member to the mounting site to stiffen it.

• Be sure to account for the height and base dimensions (see Figure 2-2 on the following page).

54-0147

TracVision G4 Technical Manual

Figure 2-1

Antenna Blockage

Blocked!

TracVision Antenna

Mast

Vessel Platform

Radar Concerns

The TracVision antenna must be kept out of line with nearby radars, as their energy levels may overload the antenna’s frontend circuits. In an ideal installation, the antenna is mounted four feet (1.2 m) above and four feet (1.2 m) away from the radar (measured from the center of the antenna dome to the center of the radar).

The best placement for the TracVision antenna is above the radar. However, if there will be a significant horizontal separation between the radar and TV dome (i.e., at least 8 to 10 feet (2.5 to 3 m)), the TracVision antenna can be placed below the radar as there will be little chance of signal blockage.

Installation

54-0147

Figure 2-2

Antenna Unit Dimensions

The radome exterior is treated with a special finish selected for compatibility with the dome material and transparency to the satellite signals. Application of additional paints or finishes WILL degrade performance, potentially beyond acceptable limits.

A full-size template of the baseplate mounting holes has been provided in

Appendix B on page 127

19.3"

49 cm

(22.9 cm)

4.5"

(11.4 cm)

21" Max

54 cm

4.5"

(11.4 cm)

(23 cm)

4 x 5/16"

( 8 mm)

19.3"

(49 cm)

Choosing the Best Location for the GyroTrac Sensor

• Ideally, the sensor module should be mounted as low as possible in the center of the vessel – but NOT in the bilge.

• The mounting surface should be free of excessive vibration and flexing.

• Maintain at least four feet (1.3 m) separation

between the sensor module and any magnetized materials, large ferrous masses, cranes, engines, derricks, other antennas, cables carrying high amperage direct current, or battery banks.

• Take extra care when mounting the sensor module on a steel vessel. Enclose the sensor module in a fiberglass container and use an aluminum, brass, plastic, or wood (NOT steel or iron) platform to position the sensor at least four feet (1.2 m) above and six feet (1.8 m) away from the steel surface.

• Be alert for devices that change their magnetic

characteristics when in use, such as CRTs (computer and TV screens), radar magnetrons, electric winches, loudspeakers, windshield wipers, and other devices with DC motors. GyroTrac cannot compensate for changing magnetic fields created by these devices.

• If you need to fabricate custom mounting brackets

for the sensor module, they should be made from non-ferrous materials such as wood, brass, aluminum, fiberglass, or plastic. Be sure to use stainless steel bolts or nails.

Choosing the Best Location for the ADCU

• The ADCU should be mounted in a dry location, allowing enough room at the back for connecting system cables.

• The ADCU should be placed so that the LCD display is visible and the buttons are accessible.

• The ADCU is not susceptible to magnetic interference and does not need to be mounted on a level surface.

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If uncertain of the best location for the sensor module, make a temporary installation and conduct a calibration (as described in

Section 2.7, “Calibrating the Sensor” on page 40

). Any necessary adjustments to the sensor location can be made based on the calibration scores.

2.2 Mounting the TracVision Antenna

1. Make sure that you have chosen a suitable mounting location based upon the guidelines in “Choosing the Best Location for the TracVision Antenna” on page 12.

2. Using the template provided in Appendix B on page 127 or the dimensions shown in Figure 2-3, lay out the four mounting bolt holes and cable access hole at the mounting site. Make certain that the “FWD” arrow is parallel with the vessel’s centerline and pointed toward the bow.

3. Drill the four

⁄8" (10 mm) bolt holes and cut out the 3" (80 mm) diameter cable access hole (following the layout in Step 2). Smooth the edges of the cable access hole to protect the cables.

4. Bring the data cable, power cable, and RF cable(s) from belowdecks up through the cable access hole in the mounting surface (see Table 2-1 on page 9 to determine the number of RF cables required).

5. Remove the antenna unit from its shipping carton.

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Always lift the antenna unit by the gray baseplate and never by the radome or any portion of the antenna assembly. Also be careful not to strike the exposed connectors extending from the bottom of the baseplate or allow them to carry the weight of the antenna unit.

Figure 2-3

Antenna Mounting Holes Layout

FWD

Drill 3/8" (10 mm)

Bolt Hole

9" (229 mm)

Drill 3/8" (10 mm)

Bolt Hole

9" (229 mm)

3" (80 mm)

9" (229 mm)

Drill 3/8" (10 mm) Bolt Hole

6. Remove and save the three screws securing the radome to the baseplate. Carefully lift the radome straight up until clear of the antenna assembly and set it aside in a safe place. If you bring the radome topside, be sure to secure it with a lanyard so that it does not fall overboard.

7. Remove the foam shipping restraint from the antenna unit.

8. Using a 10 mm wrench, remove the two azimuth shipping restraint bolts, washers, and spacers from the antenna unit, as shown in Figure 2-4.

9. Place the foam seal in position on the mounting surface with the hole centered over the cable access cutout. Do not remove the paper backing at this time. Align the seal with the vessel’s centerline and the narrow end pointing toward the bow (see Figure 2-5). Scribe a line all around the seal.

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Figure 2-5

Baseplate/Foam Seal Orientation

(Bottom View)

Figure 2-4

Azimuth Shipping Restraint Removal

The shipping restraints must be removed before power is applied. Save the restraints for reuse and be sure to install them whenever the antenna unit is moved from place to place. See

Section 5.10, “Preparing

for Shipment” on page 118

for instructions on preparing for shipment.

Bolt

Washer

Spacer

Foam Seal

Powe r

RF1

RF2

Data

Bow

10. Position the baseplate assembly in place over the mounting holes and cable access, with the baseplate’s “Forward” arrow (shown in Figure 2-6) pointing toward the bow. Ensure that all holes line up and that the connectors are centered over the cable access. Make any necessary adjustments before seating the foam seal in place permanently.

11. Clean the mounting surface where the foam seal will be placed. Remove the paper backing from the foam seal to expose the contact cement, then lay the foam seal in place, adhesive side down, and press down firmly to bring the adhesive into full contact along the bottom. Ensure the narrow end

points toward the bow.

12. Connect the data, power, and RF cables from belowdecks to the baseplate as shown in Figure 2-7. Turn the power and data cable connectors down until locked in place; don’t use excessive force. Connect the RF cable(s) using a

⁄16" wrench, applying 30 pounds of torque. If you connect more than one RF cable, label both ends of each RF cable to match its antenna baseplate connector (RF1 or RF2). Do NOT use teflon gel on

the cable fittings as it reduces signal strength at higher frequencies.

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Figure 2-6

Baseplate “Forward” Arrow

Figure 2-7

Baseplate Connector Assignments (Bottom View)

Single IRD Installation

RF1

RF2

Second IRD

Installation

Power

Data

13. Place the antenna baseplate over the holes drilled in the foundation, ensuring the “Forward” label (shown in Figure 2-6) points toward the bow.

14. At each of the four baseplate mounting holes, place a

⁄4" flat washer on a 1⁄4"-20 bolt and insert the bolt into the hole from above, as shown in Figure 2-8. Carefully rotate the azimuth mechanism plate to expose all four mounting holes.

15. Apply a

⁄4" flat washer and 1⁄4"-20 lock nut from

below, as shown in Figure 2-8.

16. Tighten securely (but do not overtighten) until the foam seal is compressed as far as it will go and all four feet are bottomed against the mounting surface.

17. If you are installing a European system: Leave the radome off for now; you will install it later.

If you are installing a North American system:

Place the radome over the baseplate. Align the three radome screw holes with the baseplate nut holders, insert the #10-24 screws and tighten. Install a protective plastic screw cap from the kitpack over each screw.

Figure 2-8

Bolting the Antenna Unit to

the Deck (Side View)

When rotating the azimuth mechanism by hand, go slowly. Hitting the mechanical stops with excessive force will damage the azimuth limit switch.

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Bolt

Flat Washer

Antenna Unit Base

Foam Seal

Deck

Flat Washer

Lock Nut

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2.3 Mounting the GyroTrac Sensor

GyroTrac comes with the following two mounting brackets:

Horizontal Sensor Bracket

Attaches directly to the sensor module housing

and must be used in all mounting arrangements

Vertical Sensor Bracket

For mounting the sensor to a vertical surface

These two brackets should enable you to place the sensor module as level as possible. If you are unable to place the sensor module in a level arrangement, refer to “Entering Gyro Offset Values” on page 75 to compensate for the offset.

To mount the GyroTrac sensor, choose either of the following options:

Option 1 - Mounting the Sensor to a Horizontal Surface

Option 2 - Mounting the Sensor to a Vertical Surface

The following sections describe how to mount the sensor for both of these options.

Figure 2-9

Horizontal Sensor Bracket

Figure 2-10

Vertical Sensor Bracket

Be sure to follow the guidelines in

“Choosing the Best Location for the GyroTrac Sensor” on page 14.

Option 1 - Mounting the Sensor to a Horizontal Surface

1. Choose a mounting location based upon the

guidelines in “Choosing the Best Location for the GyroTrac Sensor” on page 14.

2. Orient the sensor so that the forward reference on the end cap is pointed forward and is parallel to the vessel’s fore-and-aft axis (to ±5°). The proper orientation is illustrated in Figure 2-11.

3. Position the horizontal sensor bracket so that the sensor module will be properly oriented when placed in the bracket.

4. Using the holes in the bracket feet as a template, mark locations for the four mounting screws. Center punch and drill the four holes with a

⁄8" (3.5 mm) bit. Reposition the bracket over the mounting holes.

Figure 2-11

Proper Orientation of

the Sensor Module

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TOWARD BOW

5¡

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5. Insert #8 fiber washers into the mounting bracket’s four mounting holes on both sides of the mounting bracket (see Figure 2-12).

6. Insert #8 flat washers and #8 Phillips screws into the mounting bracket’s four mounting holes from above. Secure the bracket to the mounting surface.

7. Place the sensor module in the bracket with the proper orientation (up/forward).

8. Thread #10-32 screws through lock washers, flat washers, and bracket, and then into the captive extrusion T-nuts within the sensor module housing, as shown in Figure 2-12.

Figure 2-12

Securing the Sensor Module and the Horizontal Sensor Bracket

Should you ever need to replace the #10-32 screws used to secure the housing to the bracket, the screws must be no longer than 3⁄8" (10 mm) to avoid damaging the housing.

T-nuts contained within sensor housing track

Flat washer, lock washer, and #10 screw

#8 screw, flat washer, and 2 fiber washers

Option 2 - Mounting the Sensor to a Vertical Surface

1. Choose a mounting location based upon the

guidelines in “Choosing the Best Location for the GyroTrac Sensor” on page 14.

2. The module must be oriented so that the forward reference on the end cap is pointed forward and parallel to the vessel’s fore-and-aft axis (see Figure 2-11 on page 20). The brackets are designed so that the sensor module may be mounted perpendicular or parallel to the mounting surface, as pictured in Figure 2-13.

3. The module must be level with the vessel’s deck. You may fine-tune this placement using the ADCU’s pitch and roll data. Adjust the brackets so that the pitch and roll are 0 (zero) when the vessel is docked and under normal load.

4. When choosing a location for the unit, make certain that there is sufficient overhead clearance for both brackets and the sensor module.

5. Using the holes in the vertical sensor bracket as a template, mark locations for the four mounting screws. Center punch and drill the four holes with a

⁄8" (3.5 mm) bit.

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Figure 2-13

Bracket Orientations

Vessel

Centerline

Vessel

Centerline

6. Secure the vertical sensor bracket to the mounting surface with #8 Phillips screws and flat washers (see Figure 2-14).

7. Position the horizontal sensor bracket over the mounting holes in the vertical sensor bracket, as shown in Figure 2-13.

8. Insert fiber washers into both sides of the mounting brackets, as shown in Figure 2-15.

9. Insert #8 flat washers and #8-32 Phillips screws into the horizontal bracket’s mounting holes from above and through the vertical bracket. Secure in place with #8 self-locking nuts and flat washers.

10. Place the sensor module in the horizontal bracket with the proper orientation (up/forward).

11. Thread #10-32 machine screws through lock washers, flat washers, and bracket, and then into the captive extrusion T-nuts within the sensor module housing, as shown in Figure 2-12.

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Figure 2-15

Securing the Horizontal Bracket to the Vertical Bracket

Figure 2-14

Mounting the Vertical Sensor Bracket

Should you ever need to replace the #10-32 screws used to secure the housing to the bracket, the screws must be no longer than 3⁄8" (10 mm) to avoid damaging the housing.

If you do not use the supplied #8 screws, be sure to use equivalent hardware that ensures secure mounting and minimum vibration.

#8 screw and washer

#8 Pan Head Screw

Horizontal Bracket

#8 Flat Washer Fiber Washer

#8 Self-locking Nut

Vertical Bracket

2.4 Mounting the ADCU

Mount the ADCU using either of the following options:

Option 1 - Velcro Fastening on a Horizontal Surface

Option 2 - Flush-mounting

The following sections describe how to mount the sensor for both of these options.

Option 1 - Velcro Fastening on a Horizontal Surface

1. Choose a location based upon the guidelines in

“Choosing the Best Location for the ADCU” on

page 14.

2. Remove the four squares of Velcro fabric from the kitpack. Clean the bottom of the housing with a mild detergent and water to remove oils, etc. Peel the protective backing from the squares and apply them to the bottom of the housing at each of the four corners (see Figure 2-16).

3. Position the four Velcro hook disks where the ADCU will be mounted. Drill screw holes for the disks and secure in place with the #4-24 screws supplied in the kitpack.

4. Press the ADCU firmly into place so that the loop material engages the hook disks.

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When choosing a location, take into account the space required to route, position, and strain-relieve all cables that will be attached to the back of the ADCU. Directions for proper wiring are presented in

Section 2.6, “Wiring the ADCU” on page 29.

Figure 2-16

Mounting the ADCU with

Velcro Attachments

Fabric Strips

Hook Disks

Option 2 - Flush-mounting

1. Choose a location based upon the guidelines in

“Choosing the Best Location for the ADCU” on

page 14.

2. A template has been provided in Appendix C on page 129 as a guide to mark and cut the proper

hole for the flush mount bracket. Cut the hole and make certain the bracket and ADCU will fit easily.

3. Attach the flush mount bracket to the ADCU by loosening the two screws on the underside of the ADCU. Slide the flush mount bracket backward over the ADCU until the two notches meet the screws as shown in Figure 2-17.

4. Tighten the screws to secure the ADCU to the bracket.

5. After completing the wiring described in Section 2.6, “Wiring the ADCU,” insert the ADCU and bracket into the hole and secure the unit to the mounting surface with the #8 (black) screws and #8 washers supplied in the kitpack.

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Figure 2-17

Securing the ADCU to the Flush Mount Bracket

2.5 Connecting the IRD(s)

For the TracVision system to work, you must connect the following cables to your satellite TV receiver(s) (IRDs):

• RF Cable

• Ground Wire

Connecting the RF Cable(s)

Each RF cable must be an RG-11 (75 ohms) or RG-6 (75 ohms) cable fitted with F-type connectors. The RF cable(s) should already be connected to the antenna baseplate (see Step 12 of Section 2.2., “Mounting the TracVision Antenna” on page 17). The following sections explain how to connect the RF cable(s) to your IRD(s).

To connect the TracVision antenna to your IRD(s), choose one of the following configurations (based on the number of IRDs you will connect to the antenna):

Option 1 - Connecting One IRD

Option 2 - Connecting Two IRDs

Option 3 - Connecting Three or More IRDs

(North American systems only)

Option 1 - Connecting One IRD

One end of the RF cable should already be connected to the plug labeled “RF1” on the base of the TracVision antenna. Connect the other end of the RF1 cable to the IRD plug labeled “LNB,” “ANT/SAT,” or “SATELLITE IN.”

Option 2 - Connecting Two IRDs

Two RF cables should already be connected to the plugs labeled “RF1” and “RF2” on the base of the TracVision antenna. Connect the other ends of these RF cables to the plug labeled “LNB,” “ANT/SAT,” or “SATELLITE IN” on the two IRDs.

The IRD that is connected to the RF1 cable controls which satellite the antenna is tracking. The IRD connected to RF2 can select different channels on that satellite but not change the satellite selection itself.

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For instructions on RF wiring for TracNet, please refer to the

TracNet

Owner’s Manual

Technical

Manual

Option 3 - Connecting Three or More IRDs

(North American Systems only)

To connect three or four IRDs to the TracVision antenna, you will need to install an active multiswitch (Channel Master model 6214IFD or equivalent) between the antenna and the IRDs. Two RF cables should already be connected to the plugs labeled “RF1” and “RF2” on the base of the TracVision antenna. Figure 2-18 shows a typical wiring arrangement for three or four IRDs. Mount the multiswitch unit in accordance with the manufacturer’s instruction sheet.

1. Connect the RF cable labeled "RF1" to the multiswitch input labeled "LNB RHCP +13V.”

2. Connect the RF cable labeled “RF2” to the multiswitch input labeled "LNB LHCP +18V.”

3. Connect the multiswitch outputs to individual IRD inputs. Use RG-6 cable with F-type connectors for all RF connections. Terminate all unused output connectors with 75 ohm DC blocks (Channel Master #7184, Radio Shack #15-1259 or equivalent).

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Figure 2-18

Single Multiswitch Installation (North American systems only)

The use of an active multiswitch will interfere with the 22 KHz tone sent by DIRECTV DSS Plus™IRDs to the antenna. As a result, the antenna will not receive the signal to change satellites when you change channels using your DIRECTV DSS Plus remote. You will need to use the ADCU front panel buttons to switch between satellites.

Due to the signal polarization in European satellites, the use of a multiswitch will result in a loss of signal and less than optimal operation with TracVision G4 systems used in Europe.

TracVision Antenna Baseplate

DC Power

IRD #1

RF1

RF2

DC In RHCP

Out 1 Out 2 Out 3 Out 4

+13v

IRD #2 IRD #3

VHF/UHF LHCP

Multiswitch

Powe r

Data

+18v

IRD #4

Multiple Multiswitch Installation

If you need to connect more than four IRDs to the TracVision antenna, you may carry out a multiple multiswitch installation, as shown in Figure 2-19.

Connecting the IRD Ground Wire

A grounding wire has been provided to connect your IRD to a suitable ground. Attach the grounding wire to any suitable screw on the rear panel of the IRD with a good contact with the IRD chassis. The other end should be connected to a suitable ground, ideally to the ADCU ground terminal (route the ground wire to the

ADCU and leave unconnected for now). Each IRD that you connect to the TracVision system should have a similar ground connection.

If you are using a multiswitch, you can ground the multiswitch instead of the individual IRDs.

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Figure 2-19

Multiple Multiswitch Installation

(North American systems only)

Be sure to connect a ground cable from each IRD to a suitable ground, ideally the ADCU ground terminal.

TracVision Antenna Baseplate

DC Power

RF1

RF2

RF Splitters/

Power Dividers

Powe r

Data

DC In RHCP

Out 1 Out 2 Out 3 Out 4

IRD #1

IRD #2 IRD #3

+13v

Multiswitch

VHF/UHF LHCP

+18v

IRD #4

DC Power

DC In RHCP

Out 1 Out 2 Out 3 Out 4

IRD #5 IRD #6 IRD #8IRD #7

+13v

Multiswitch

VHF/UHF LHCP

+18v

2.6 Wiring the ADCU

All other wiring for the TracVision system connects at the rear panel of the ADCU. Included in the GyroTrac kitpack are five terminal strip connectors with terminal connectors numbered 1 through 60 (see Figure 2-20). You will connect all wires to these terminal strip connectors first, then you will insert the connectors into the rear panel of the ADCU.

For the TracVision system to work, you must wire the following cables to the ADCU:

• Antenna Data Cable

• Antenna Power Cable (unless you are connecting

antenna power to its own circuit)

• GyroTrac Sensor Cable

• Vessel Power Cable

• IRD Ground Cable(s)

You may also connect other external devices, such as an autopilot, plotter, remote display, or GPS, to the ADCU.

Figure 2-21 on the following page shows all available connections to the ADCU.

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Figure 2-20

Terminal Strip Connectors

Connect all wires to the terminal strip connectors first.

DO NOT

attach the terminal strip connectors to the ADCU until you have completed and verified all wiring.

Red Label

Yellow Label

3738

4647

5859

5354555657

4950

4142434445

Blue Label

Green Label

2423

3029282726

White Label

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Figure 2-21

ADCU Wiring

SENSOR DATA FEED

(to Antenna)

Data Cable

TRACVISION PORT

(to/from Antenna)

Data Cable

SHIP’S POWER

(11-16 VDC)

IRD Ground Wire (to IRD)

SERIAL PORT #1: RS-422

(NMEA, Cetrek, KVH Data)

TXD- (Green/White)

TXD+ (White/Green)

Power In (Red)

Ground In (Black)

4800 baud

48 47 383940414243 37444546

DSS Ground (White/Orange)

DSS TXD (Gray/White)

DSS RXD (White/Gray)

NOT USED

60 59 505152535455 49565758

12 1110987612543

KVH Display Power

TX1A(+)

TX1B(-)

13 14 232221201918 24171615

Ground

NOT USED

Red Label

Yellow Label

Green Label

Blue Label

Antenna Ground (Black)

Antenna Power (Red)

+11-16 VDC

PC RXD (Orange/White)

PC TXD (White/Brown)

PC Ground (Brown/White)

GTX- (White/Blue)

GTX+ (Blue/White)

N/C

Sine

Sine (inverted)

Cosine

Cosine (inverted)

Ref

Ground

TRACVISION POWER (to Antenna)

Power Cable

PC TO ANTENNA DATA LINES

Data Cable

GPS NMEA (to Anten

Data Cable

SINE/COSINE (3-wire or 4-wire)

Refer to "Connecting the Sine/Cosine Interface" for complete intructions

Ground (White/Green)

GYROTRAC

SENSOR MODULE

SERIAL PORT #3: RS-422

(NMEA, Cetrek, KVH Data)

Unavailable with TracVision G6.

To modify, refer to "Selecting

TracVision or GyroTrac-only

4800 or 9600 baud

Operations"

SERIAL PORT #2: RS-422

(NMEA, Cetrek, KVH Data)

4800 or 9600 baud

TX(+) (White/Blue)

TX(-) (Blue/White)

RX(-) (White/Orange)

RX(+) (Orange/White)

+12v (Green/White)

Ground

TX3B(-)

TX3A(+)

25 26 353433323130 36292827

Ground

TX2B(-)

TX2A(+)

White Label

TX1B(-)

Ground

Shift L

Ground

GPS A+

GPS B-

KVH Display Power

TX1A(+)

Data H

Data L

Ground

Shift H

GPS or SHIP’S GYRO NMEA DATA INPUT (RS-422 @ 4800 bps 8.N.1)

Pass-through Duplicate of SERIAL PORT #1: RS-422

4800 baud

FURUNO DATA

Tips for Safe and Successful Wiring

• When inserting a wire into a terminal connector,

make certain that the wire insulation is not pinched in the connector.

• After inserting and securing wire, tug gently to

ensure that the connection is solid.

• Position cables behind the ADCU so that they

connect neatly to the terminal strips.

• Do not tin (solder) the wire ends.

• Each cable provided with the TracVision G4 should be routed and dressed before terminating at the ADCU. The antenna data and power cable wires may be trimmed to desired length. However, be sure to cut back the drain wire (shield); do NOT connect the drain wire to anything.

Connecting the Antenna Data Cable

Connect the antenna data cable to the red and yellow ADCU terminal strip connectors as shown in Figure 2-22.

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A comprehensive wiring diagram of the entire TracVision G4 system has been provided for technical reference in

Appendix D on

page 131.A color quick reference

guide to wiring the TracVision G4 is also provided on the inside front cover of this manual.

Figure 2-22

Antenna Data Cable to ADCU Wiring

Cut back any unused wires from the Data Cable.

NOT

connect the antenna data

cable’s drain wire (shield).

Green/White

White/Green

48 47 383940414243 37444546

Red Label

Orange/White

White/Orange

Gray/White

White/Gray

60 59 505152535455 49565758

Yellow Label

White/Brown

Brown/White

White/Blue

Blue/White

Connecting the Antenna Power Cable

For single-switch convenience, the ADCU has been designed to serve as a junction box between ship’s power and the antenna unit. Connect the antenna power cable to the red ADCU terminal strip connector as shown in Figure 2-23.

Alternate Method of Providing Power to the Antenna

(Optional)

Rather than using the ADCU as its power source, the antenna unit can be connected directly to a separate 5-amp switch and breaker if such a configuration is more convenient or if the ADCU is placed more than 50 ft (15 m) from the antenna unit. For example, this configuration would be preferred if you needed to be able to turn off the antenna while keeping the GyroTrac powered on.

If the power cable is longer than 50 ft (15 m), be sure to verify the voltage at the antenna to ensure that there is sufficient power to drive the antenna under load (11-16 VDC). If not, carefully increase the voltage to the antenna unit to compensate for any drop in power over the length of the cable and ensure that the voltage reaching the antenna unit is between 11 and 16 VDC.

Do NOT connect the antenna to vessel power until all other wiring is completed. Also, be sure to follow the same power

wiring guidelines provided in “Connecting the ADCU to Vessel Power” on page 37.

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Figure 2-23

Antenna Power Cable

to ADCU Wiring

The antenna unit’s power cable connector cannot accept cables larger than 14 AWG (1.5 mm2).

Black

Red

48 47 383940414243 37444546

Red Label

Connecting the GyroTrac Sensor Cable

1. Connect the connectorized end of the sensor cable to the GyroTrac sensor module. Twist until locked in place.

2. Connect the other end of the sensor cable to the blue ADCU terminal strip connector as shown in Figure 2-25.

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Figure 2-24

GyroTrac Sensor Connector

Figure 2-25

Sensor Cable to ADCU Wiring

Sensor Cable

Connector

Blue Label

13 14 232221201918 24171615

White/Green

White/Blue

Blue/White

White/Orange

Orange/White

Green/White

Connecting External Devices to the ADCU

(Optional)

GyroTrac can be integrated with many types of onboard equipment, including autopilots, radars, remote displays, plotters, global positioning systems (GPS), and computers. All connections between the ADCU and external devices are made at the terminal strip connectors located on the rear of the ADCU. Follow these guidelines when wiring additional equipment to the ADCU:

• Make certain any additional equipment complies

with NMEA Standard 2.2.

• Data conductor wire should be minimum 18 AWG

(0.75 mm

), twisted pair, stranded, tinned marine

cable.

• Do not use cables with a wire diameter larger than

12 AWG (2.5 mm

), as this is the largest size the

ADCU connector plugs can accept.

• The cable provided with the optional KVH

rotating card display is fully compatible with GyroTrac requirements. Note that cables to other external devices should follow the manufacturer’s recommendations.

• For power cable specifications, refer to Table 2-2 on page 10.

As noted in Figure 2-21 on page 30, the output for Serial Ports 2 and 3 can vary from 4800 baud to 9600 baud. This is determined automatically based upon the selected output. Serial Port 1 provides 4800 baud output only.

When the TracVision G4 antenna is connected to the GyroTrac system, GyroTrac Serial Port 3 will not be able to provide output to other equipment. Serial Port 3 will only provide outputs if the antenna unit is disconnected from the ADCU and GyroTrac is configured to operate as a stand-alone system as described in

“Selecting TracVision or GyroTrac-only Operations” on page 76.

Connecting the Rotating Card Display (Optional)

For complete instructions on properly wiring the optional rotating card display, refer to Appendix E on page 135.

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If the ADCU is receiving data from a ship’s gyro, all compass outputs are automatically configured as True North and cannot be set to Magnetic.

Connecting the Sine/Cosine Interface

(Optional)

The GyroTrac ADCU sine/cosine interface provides the following outputs:

• sine

• cosine

• inverse sine

• inverse cosine

• reference voltage

Because the reference voltage is a reference output, not an input, connecting this output to another reference output from an autopilot or other system will cause problems.

In this case, connect the following wires from the autopilot (or other system) to the green ADCU terminal strip connector:

Autopilot/Other System Wire Terminal Connector

Sine 12

Cosine 10

Internal Power Ground 7

(not chassis ground!)

Reference (INPUT) 8 (KVH Output)

DO NOT connect the autopilot or other system to the ADCU reference output (ADCU terminal 8) if the autopilot has its own internal reference. Review the user’s manual for the selected equipment.

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Table 2-6

GyroTrac/Autopilot Sine/Cosine Wiring Arrangement

Before connecting the Autopilot internal ground to ADCU terminal 7, use a low impedance voltmeter to make certain that there is no DC voltage between the two terminals. A DC surge could damage one or both systems.

The sine/cosine reference voltage is an OUTPUT, not an INPUT. Connecting this output to the reference output for an autopilot or other system can cause problems. This section explains how to resolve most issues.

Figure 2-26

Sine/Cosine ADCU Wiring

Green Label

12 1110987612543

Sine

Sine (inverted)

Cosine

Cosine (inverted)

Ref

Ground

To adjust the GyroTrac reference to match the reference of the autopilot (or other system), connect a voltmeter to GyroTrac ADCU terminal (#8) and the reference terminal of the autopilot (or other system). Adjust the GyroTrac reference voltage as described in “Setting the Sine/Cosine Data Output” on page 69 until the voltmeter indicates 0 VDC.

The sine/cosine interface should now operate with optimal precision.

Connecting GPS for True North Capability

(Optional)

GyroTrac is capable of determining true north that is accurate, under most conditions, to within ±1º. This capability requires a GPS data input to the GyroTrac

NMEA sentences from the GPS must contain one or all of the following sentences: VTG, VHW, or BWC. The sentence structure must comply with the NMEA 0183 V2.20 standard and run at 4800 bps 8.N.1.

As illustrated in Figure 2-27 and the GyroTrac wiring quick reference guide on the back cover of this manual, GPS interface cables connect to the blue ADCU terminal strip connector at terminals 23 and 24. Refer to your GPS user manual for the correct NMEA data out configuration.

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When the vessel is stationary, certain GPS models may not output the data required for GyroTrac to determine true north.

Figure 2-27

GPS to ADCU Wiring

Blue Label

13 14 232221201918 24171615

GPS A+

GPS B-

Connecting the ADCU to Vessel Power

Short circuits may result in severe electrical shock or burns. Turn off vessel power and test the circuit to ensure that no power is present before connecting any power cables. Do NOT reapply

power until all system wiring is completed and all terminal strip connectors are installed on the ADCU rear panel, as described in “Connecting the Terminal Strip Connectors to the

ADCU” on page 38.

The TracVision G4 system requires an 11-16 VDC power input. Since it does not have a dedicated power control (ON/OFF switch), a quick-tripping circuit breaker or fuse should be installed between vessel power and the ADCU. Circuit overload protection should be rated for 5 amperes. For recommended power cable specifications, refer to Table 2-2 on page 10.

If vessel power fluctuates widely or is noisy, a 12 VDC, 5-amp AC/DC power supply or a wide-range DC/DC converter power supply should be installed. Test the voltage and polarity before

making connections to vessel power.

Connect power to the green ADCU terminal strip connector as shown in Figure 2-28. If the user-supplied power cable has a drain or shielded wire, DO NOT connect the drain or shield to either the ADCU or to ground.

Connecting the IRD Ground Wire

If you’ve routed an IRD ground wire to the ADCU (as recommended in “Connecting the IRD Ground Wire” on page 28), connect the wire to terminal 2 of the green ADCU terminal strip connector (see Figure 2-28).

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Power supplied to the TracVision G4

MUST NOT

exceed 16 VDC or the TracVision power supply will suffer serious damage!

Figure 2-28

Vessel Power to ADCU Wiring

Before connecting the power cable, turn off vessel power and test the circuit to ensure that no power is present.

Green Label

12 1110987612543

Vessel Power

(11-16 VDC)

IRD Ground Wire (to IRD)

Power In (Red)

Ground In (Black)

Connecting the Terminal Strip Connectors to the ADCU

Now that you have connected all wires to the terminal strip connectors, insert the connectors into the ADCU’s rear panel as shown in Figure 2-29.

Be sure to attach the terminal strip connectors in their correct positions, as shown in Figure 2-30.

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Figure 2-29

Attaching the Terminal Strips

to the ADCU

Figure 2-30

Proper Terminal Strip Order

Double-check all wiring. Be certain to plug terminal strips into the correct positions. If wiring is incomplete or incorrect or the terminal strips exchange positions, serious electrical damage can occur to the TracVision antenna unit, the GyroTrac, and interfacing electronics.

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Maintenance Port

Connectors 60 - 37

48 47 383940414243 3744454660 59 505152535455 49565758

Yellow Label Red Label

Green Label Blue Label White Label

12 1110987612543 13 14 232221201918 24171615 25 26 353433323130 36292827

Connectors 1 - 36

Effective Strain Relief for ADCU Terminal Connections

Due to both the potential number of wires that connect to the rear of the ADCU and the dynamic environment aboard ship, it is critical that the terminal connections be properly strain-relieved using tie-wraps (a number of which are included in the GyroTrac kitpack).

Some things to consider when strain-relieving wires:

• There should be no tension on the wires

connecting to the terminal strips. Removing slack is important, but the wires should not be taut.

• Leave enough slack in the wires to allow easy access to the ADCU’s rear panel in case of future software upgrades.

• If the cable is equipped with a ferrite, the ferrite

should be as close as possible to the terminal connections.

• Strain-relieve wires and cables as close to the

ferrite as possible. A good arrangement includes a tie-wrap behind the ferrite (on the side furthest from the ADCU); an ideal design includes a tiewrap on either side of the ferrite.

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54-0147

Figure 2-31

Examples of Effective Strain Relief

Terminal Strip Connector

Good Strain-relief

Arrangement

Tie-wrap

Ferrite

Tie-wrap

Ideal Strain-relief Arrangement

2.7 Calibrating the Sensor

Every sensor module is calibrated at the factory in a perfectworld environment. However, hard and soft iron effects on your vessel can distort the local magnetic field, causing errors in the reported heading. These errors are minimized by mounting the sensor module in a suitable location and are further removed by GyroTrac’s autocalibration feature, which compensates for minor magnetic distortions.

After installing the GyroTrac, you must calibrate the sensor as described below and achieve a good calibration score to ensure the highest degree of heading accuracy.

1. Select a calm day and a clear area. Avoid excessive pitching and rolling, as this can distort the calibration data.

2. Apply power to the ADCU and note your approximate heading so that you will know when you have completed a full circle.

3. Steer your vessel at a slow, steady speed through a full circle that takes at least 2 minutes to complete. (Try to time your turn so that it takes 30 seconds or more to turn 90º.) After completing a full circle, continue the process with a second circle. The circles do not need to be perfectly round as long as you make a complete 360º turn.

4. Once you have completed two full circles, your GyroTrac should be calibrated. Check the calibration score as described on the following page.

You must calibrate the GyroTrac sensor after installation so that it can compensate for any magnetic distortions.

The ADCU is equipped with a fuse to protect against high-voltage spikes. If the system is installed correctly and power is available, but the system is non-functional, refer to

Section 4.3, “GyroTrac-specific

Issues” on page 97

for instructions

on checking and replacing the fuse.

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The Calibration Score

Each calibration results in a calibration score that is stored in the system’s memory.

Accuracy (ACC)

The ACC data indicates the degree of accuracy the GyroTrac will provide based on the quality of the last calibration. Table 2-7 lists the five possible accuracy levels.

Magnetic Environment (MAGENV)

The MAGENV score (GOOD, OK, POOR, BAD) indicates the quality of the installation location. If the quality is POOR or BAD, the sensor module probably should be moved to a more favorable magnetic environment.

Calibration Update Number (CAL #)

The CAL # indicates the number of times the sensor has been calibrated. It is used primarily to verify whether a new calibration has been accepted by the system.

Table 2-7

Possible Compass Accuracy Levels

A complete explanation of the GyroTrac menus is provided in

Section 3, “Using the ADCU Interface” on page 59.

Specifics regarding calibration are provided in

Section 3.6, “Control Compass

Mode” on page 77.

ACC Score Accuracy

<1º Better than 1º

<2º Better than 2º

<4º Better than 4º

<8º Better than 8º

BAD CAL Recalibrate

Figure 2-32

Sample Calibration Score Screen

For guidelines on finding a suitable location, refer to

“Choosing the Best Location for the GyroTrac Sensor” on page 14.

Magnetic Environment

Accuracy

ACC MagEnv Cal#

CAL<1° GOOD 3

Calibration Update Number

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2.8 Activating/Programming the IRD

Before it can be used, your IRD must be activated and/or programmed, as described below.

DIRECTV and DISH Network IRD Activation

KVH makes it easy to activate your DIRECTV or EchoStar (DISH Network) IRD. Just call KVH at 1-888-584-4163 and ask for IRD Activation (Monday - Friday, 8:30 a.m. - 5:00 p.m. EST). For other options, please refer to the user manual that accompanied your IRD.

Other IRD Activations

Please refer to the user manual that accompanied your IRD for activation instructions.

Programming European IRDs

Before the TracVision G4 system can be used in Europe, the IRD must be programmed to receive signals from the selected DVB satellite services. Programming is conducted using menu selections displayed on the TV screen. Please refer to your IRD owner’s manual for specific instructions.

Table 2-8 provides some key data for use when programming the IRD.

Configuration Item Setting

Antenna Alternative 1 DiSEqC 1

Antenna Alternative 2 DiSEqC 2

LNB Frequency Universal

It is also important that the IRD’s settings for Antenna Alternatives 1 and 2 match the ADCU’s installed satellite settings as follows:

• Antenna Alternative 1 = Satellite A

• Antenna Alternative 2 = Satellite B

Section 2.9, “Installing Satellites Using the ADCU” on page 44

provides details on the satellite installation process.

Table 2-8

Key IRD Settings

When programming the IRD with the antenna configuration data, make certain that your choices for Antenna Alternatives 1 and 2 match those installed as Satellites A and B during the Install Satellite procedure detailed in

Section 2.9, “Installing Satellites Using the ADCU” on page 44.

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Programming DSS Plus IRDs

If you are using multiple DSS Plus IRDs and intend to shift from one satellite to another, only one of the IRDs can be configured as a two-satellite receiver. All other IRDs must be configured as onesatellite receivers. The two-satellite IRD will determine which satellite the antenna is tracking while the other receivers can watch any channels available via that satellite. Refer to your IRD owner’s manual for complete details on this process.

If you use an active multiswitch to connect three or more IRDs, the multiswitch will interfere with the 22 KHz tone sent by DIRECTV DSS Plus™IRDs to the antenna. As a result, the antenna will not receive the signal to change satellites when you change channels using your DIRECTV DSS Plus remote.

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2.9 Installing Satellites Using the ADCU

The TracVision G4 can track a variety of DVB-compatible and DIRECTV (DSS) satellites. The system contains a preprogrammed library of North American and European satellites. It also has two open slots that you may use to program two additional satellites of your choice. Tables 2-9 and 2-10 list the possible satellite pairs. Two of these satellites may be selected to reside in the system’s active memory as Satellites A and B.

The satellites listed in TracVision G4’s preprogrammed satellite library will be sufficient for most users. However, if you wish to install one or two satellites that are not in the library, skip to “Programming User-defined Satellites” on page 47. After configuring these user-defined satellites, return to the satellite installation process in “Installing Your Selected Satellites” on page 45.

Table 2-9

Available Satellite Pairs

– North America

(North American LNB required)

Table 2-10

Available Satellite Pairs – Europe

(European LNB required)

DSS_101 DSS_119 Echo_61 Echo_110 Echo_119 Echo_148 Expressvu ExpressTV

DSS_101 ✓✓✓

DSS_119 ✓✓✓

Echo_61 ✓✓ ✓✓

Echo_110 ✓ ✓✓✓✓

Echo_119 ✓✓ ✓✓✓

Echo_148 ✓✓ ✓✓

Expressvu ✓✓✓✓✓✓ ✓

ExpressTV ✓✓✓✓✓✓✓

Astra 1 Astra 2N Astra 2S Hispasat Hotbird Sirius Thor

Astra 1 ✓✓ ✓✓

Astra 2N ✓✓

Astra 2S ✓✓

Hispasat

Hotbird ✓✓ ✓ ✓

Sirius ✓✓✓

Thor ✓

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Installing Your Selected Satellites

To install your selected satellites as Satellite A and B, follow the steps below.

1. Apply power to the ADCU.

2. Following the startup sequence, press the center button until the “Control Antenna?” screen appears.

3. Press the

ENTER button to access the Control

Antenna Mode.

4. Press the center button until the “Install Satellite?” screen appears.

5. Follow the process shown in Figure 2-35 on the following page to install your selected satellites. At the end of the process, be sure to press the YES button to restart the antenna.

Section 3, “Using the ADCU Interface” on page 59

provides complete details on the use of the ADCU menus, including complete antenna control details in

Section 3.8, “Control Antenna Mode” on page 81.

Figure 2-33

Control Antenna Screen

Figure 2-34

Install Satellite Screen

Control antenna?

Enter Next Return

Install satellite?

Yes Next Return

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Figure 2-35

Install Satellite Process

If a GPS is providing latitude and longitude to TracVision G4, this data will automatically be used in the satellite installation process. In this event, the Latitude/Longitude menus will skip directly to “Restart Antenna.”

Install Satellite?

Yes Next Return

Install A <SAT NAME>

Yes Next Cancel

Install B <SAT NAME>

Yes Next Cancel

Installing sats

Please wait

<SAT Name> and

<SAT NAME> installed

Proceed to "Setting Latitude and Longitude"

Selecting NEXT will cycle the display through all available satellites

Selecting NEXT will cycle the display through all satellites that can be paired with the selection for Satellite A. If no satellite is available for a pair or you wish a single satellite configuration, select NONE.

Refer to Tables 2-9 and 2-10 for available satellite pairs.

Latitude: ##N

- Enter +

Longitude: ###E

- Enter +

Latitude: ##N Longitude: ####E

Restart antenna?

Yes No

Restart

Antenna

System

Enter your latitude. Use the -/+ keys to select each number and choose between NORTH and SOUTH. Selecting ENTER will cycle the display through each digit and the direction option and then launch the LONGITUDE screen.

Enter your longitude. Use the -/+ keys to select each number and choose between EAST and WEST. Selecting ENTER will cycle the display through each digit and the direction option and then display the selected latitude and longitude.

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Programming User-defined Satellites

The TracVision G4 satellite library has the capacity for two userdefined satellites in case you want to track a satellite that is not currently preprogrammed in the library. User-defined satellites can only be configured via the ADCU’s maintenance port. To configure a user satellite, information about the satellite must be provided, including:

• Satellite name

• Satellite position (longitude)

• Transponder information for each of the following polarizations/frequencies:

- vertical high

- vertical low

- horizontal high

- horizontal low

- right

- left

• Transponder information includes:

- frequency

- symbol rate

- FEC code

- network ID (in hexadecimal format)

This information can be obtained from your satellite service provider or from a number of sites on the Internet, such as

www.satcodx.com.

How to tell the difference between High and Low bands:

High: 11.700 - 12.750 GHz

Low: 10.700 - 11.700 GHz

For your reference, the satellite configuration information for the predefined satellites is available on our web site at

www.kvh.com/

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Connecting a PC to the ADCU Maintenance Port

To program your user-defined satellites into the TracVision G4 satellite library, you need to connect a PC to the ADCU’s maintenance port. This procedure requires Windows Hyperterminal (or other terminal emulation software, such as PROCOMM). Use the settings appropriate to your application and follow the steps below.

1. Connect one end of the PC data cable to the DB9 maintenance port connector on the rear of the ADCU. Connect the other end to the serial port on your PC (a 9-pin/25-pin connector adapter may be needed for some PCs).

2. Open the terminal emulation software and establish the following settings:

• 9600 baud

• no parity

• 8 data bits

• 1 start bit

• 1 stop bit

• no flow control

3. Apply power to the TracVision G4 system and allow the system to complete full initialization. Data should be scrolling on the PC display to identify any system problems detected. If no data is seen, recheck your connections and the terminal software setup for the correct COM port.

Figure 2-36

ADCU Maintenance Port

Maintenance

Port (DB9)

48 47 383940414243 3744454660 59 505152535455 49565758

12 1110987612543 13 14 232221201918 24171615 25 26 353433323130 36292827

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Entering User-defined Satellite Data

To configure your user-defined satellites, follow the steps below.

1. Using your PC’s terminal emulation program, type

HALT<cr> (<cr> indicates a carriage return/ENTER

key). This command puts the antenna in Idle mode.

2. Enter the SATCONFIG parser command:

Command: SATCONFIG,USERX,YYY,Z,D,L<cr>

Where: X = 1 or 2 (satellite alternative)

YYY = longitude (0-180)

Z = E (East) or W (West)

D = decoding type (0 = test, 1 = DSS-A,

2 = DSS-B, 3 = DVB)

L = LNB polarization (C = circular, L = linear)

Function: configures one of the user-configurable satellites

with the longitude provided

Response: if valid entry, echoes the input data

if invalid entry, returns error message

3. Type @DEBUGON<cr> to enter DEBUG mode.

4. Enter the satellite’s transponder information:

Command: @SATCONFIG,X,N,F,S,C,ID,P,B,D<cr>

Where: @SATCONFIG = directs data to the RF Board

X = satellite location A or B

N = satellite table # (98 & 99 are slots for user-

defined satellites)

F = frequency in MHz (either 00000 or a range from

10700 - 12700)

S = the satellite transponder symbol rate in

Mbit/second (01000 - 29999)

C = the FEC code (e.g., 12, 23, 34, 56, 67, 78)

ID = the satellite network ID in hexidecimal format

(0x####)

P = the LNB polarization (V = vertical,

H = horizontal, R = right, L = left)

B = the LNB down conversion frequency (L = low,

H = high, U = USA)

D = decoding type (0 = test, 1 = DSS-A,

2 = DSS-B, 3 = DVB)

Table 2-12

Satellite Transponder Data Sequence

Table 2-11

SATCONFIG Parser Command

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TracVision G4 Technical Manual

5. Repeat Step 4 for each of the following transponder categories:

• vertical high • vertical low

• horizontal high • horizontal low

• right • left

TracVision G4 requires that the data fields for all transponder categories be provided. If the selected satellite does not have information for one or more of the transponder categories, default information should be entered in the fields as follows:

Transponder Data Default Value

Frequency 00000

Symbol Rate 27500

FEC Code the same value as provided for those

transponders with data

Network ID 0x0000

Polarity and Band whichever combinations are not

already provided

6. After entering all of the necessary information, save the settings by typing

@SAVE,A<cr> (or B if

the data is for satellite User 2).

7. Type

ZAP<cr> to restart the antenna.

8. If you need to configure a second user-defined

satellite, repeat this procedure starting with Step 1 to enter data for the USER2 satellite.

You have now added your user-defined satellite(s) to the system’s satellite library. The first user-defined satellite you configured is stored as USER1. If you configured a second satellite, it is stored as USER2.

If you want the antenna to track one or both of these user-defined satellites, you need to install it. To install a satellite, you can use either the ADCU, as described in “Installing Your Selected Satellites” on page 45, or you can use the SATINSTALL command, as described on the following page.

Table 2-13

Satellite Transponder

Default Data

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Installing User-defined Satellites via the Maintenance Port

1. Type HALT<cr> to put the antenna in Idle mode.

2. Enter the

SATINSTALL parser command:

Command: SATINSTALL,<sat_a_name><sat_b_name><cr>

Where: <sat_a_name> = the name of your choice for

Satellite A (for example: USER1)

<sat_b_name> = the name of your choice for Satellite B (for example: USER2)

If you only want to install and track one satellite, enter

NONE as the name of Satellite B.

3. Once you’ve assigned satellites as Satellite A and Satellite B, you need to tell the antenna which of the two satellites it should initially acquire and track. This step should be performed the first time a satellite is selected, allowing the system to download the channel guide. To do so, enter the following parser command:

Command: @L,A or B<cr>

Where: A = track Satellite A

B = track Satellite B

4. Type ZAP<cr> to restart the antenna.

Examples of the user-defined satellite configuration process are provided for reference in the next two sections.

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An Example of Configuring a User-defined Satellite (N. America)

The following is an example of configuring the fictional YOURSAT 123 as the USER1 configured satellite. Prior to configuring this satellite or any others, be certain to get the most up-to-date information from one of the sources previously discussed.

YOURSAT 123 at 122 West, DVB decoder, Circular Polarization LNB

Right

Frequency 12.225 GHz

Symbol Rate 20000

FEC Code 5/6

Network ID 4100(dec) = 0x1004

Left

Frequency 12.456 GHz

Symbol Rate 20000

FEC Code 5/6

Network ID 4100(dec) = 0x1004

Based on this information, the data entered via the PC would look like this, assuming that YOURSAT 123 would be Satellite A:

HALT

SATCONFIG,USER1,122,W,3,C

@DEBUGON

@SATCONFIG,A,98,12225,20000,56,0x1004,R,U,3

@SATCONFIG,A,98,12456,20000,56,0x1004,L,U,3

@SAVE,A

ZAP

To install and start tracking the USER1 satellite, the following additional data would be entered:

HALT

SATINSTALL USER1,NONE

@L,A

ZAP

Table 2-14

Sample Satellite Configuration

Data (North America)

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An Example of Configuring a User-defined Satellite (Europe)

Yoursat 123 at 7 West, DVB decoder, Linear Polarization LNB

Horizontal High

Frequency 11.966 GHz

Symbol Rate 27500

FEC Code 3/4

Network ID 2048(dec) = 0x0800

Vertical High

Frequency 11.823 GHz

Symbol Rate 27500

FEC Code 3/4

Network ID 2048(dec) = 0x0800

Vertical Low

No Data Listed

Horizontal Low

No Data Listed

Based on this information, the data entered via the PC would look like this, assuming that YOURSAT 123 would be Satellite A:

HALT

SATCONFIG,USER1,7,W,3,L

@DEBUGON

@SATCONFIG,A,98,11966,27500,34,0x0800,H,H,3

@SATCONFIG,A,98,11823,27500,34,0x0800,V,H,3

@SATCONFIG,A,98,00000,27500,34,0x0000,V,L,3

@SATCONFIG,A,98,00000,27500,34,0x0000,H,L,3

@SAVE,A

ZAP

To install and start tracking the USER1 satellite, the following additional data would be entered:

HALT

SATINSTALL USER1,NONE

@L,A

ZAP

Table 2-15

Sample Satellite Configuration Data (Europe)

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2.10 Setting the Skew Angle

(European Systems Only)

To optimize channel reception, the antenna’s LNB skew angle must be adjusted. Refer to your satellite service provider for the proper skew angle for your selected satellite service and geographical location. You can also find the proper skew angle from the ADCU, as long as a GPS is providing data to the ADCU or the vessel’s correct latitude and longitude are entered into the ADCU. Refer to “Antenna Status Data Screens” on page 80 for details on viewing the ADCU-calculated skew value.

Adjusting the LNB Skew Angle

1. Turn off the power to the antenna unit.

2. If the radome is not already removed, remove the radome and set it aside in a safe place.

3. Loosen the two wing screws securing the LNB within the choke feed as illustrated in Figure 2-37.

4. Refer to the LNB skew angle labels on the end of the LNB and on the LNB choke feed (shown in Figure 2-38) and adjust the LNB as necessary to match as closely as possible the skew angle provided by your service provider or the ADCU.

5. Retighten the wing screws.

6. Reinstall the radome. Align the three radome screw holes with the baseplate nut holders, insert the #10-24 screws and tighten. Install a protective plastic screw cap over each screw.

Figure 2-38

Skew Angle Labels

Figure 2-37

Adjusting the European

LNB Skew Angle

Skew Labels

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2.11 Checking Out the System

Now that you’ve installed the TracVision G4, you need to verify that the system functions properly. Check the system startup routine to ensure that the system is operating within normal parameters.

To view the startup routine, connect a PC to the ADCU’s maintenance port. The diagnostics procedure requires Windows Hyperterminal (or other terminal emulation software, such as PROCOMM). Use the settings appropriate to your application.

1. Connect one end of the PC data cable to the DB9 maintenance port connector on the rear of the ADCU. Connect the other end to the serial port on the PC (a 9-pin/25-pin connector adapter may be needed for some PCs).

2. Open the terminal emulation software and establish the following settings:

• 9600 baud

• no parity

• 8 data bits

• 1 start bit

• 1 stop bit

• no flow control

A sample startup sequence has been provided in

Appendix F on

page 143

with the typical ranges and responses for the TracVision G4 during startup and operation.

Figure 2-39

ADCU Maintenance Port

48 47 383940414243 3744454660 59 505152535455 49565758

12 1110987612543 13 14 232221201918 24171615 25 26 353433323130 36292827

Maintenance

Port (DB9)

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4. After completing the review of the startup and operational routines, turn on the IRD and television and check the channels on the selected satellites. For European systems, check both horizontally and vertically polarized channels, if possible.

5. When all checks are completed, shut down the system.

Be certain to fill out and submit the warranty card to KVH to ensure that your TracVision G4 is fully covered under the 2-year parts and 1-year labor warranty.

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2.12 Changing Geographic Location

If you move to a different geographic area, you will need to modify your TracVision G4 system to receive satellite TV signals in the new location. To begin receiving satellite signals in the new area, perform the following steps.

Swap LNBs

To receive the proper satellite signals in the new geographic location, your TracVision antenna must be equipped with the appropriate LNB for that location. If moving to the U.S., you will need to install a North American-style LNB; if moving to Europe, you will need to install a European-style LNB. Table 2-16 lists the part numbers for ordering these LNB options.

Part Name Part Number

European-style LNB 02-1278

North American-style LNB 02-0870

With the new part, you will receive a simple instruction sheet for swapping the LNBs.

Install New Satellites

When you move to a new area, the list of available satellites changes. If you’re moving to the U.S., you will need to choose a new satellite pair from the list of available North American satellites (see Table 2-9). If you’re moving to Europe, you will need to choose a new satellite pair from the list of available European satellites (see Table 2-10). For details on installing these new satellites, refer to Section 2.9, “Installing Satellites Using the ADCU” on page 44.

Replace the IRD

In order to receive satellite TV service in your new geographic location, you will need to purchase an IRD designed for that location. Refer to your satellite TV service provider for more information.

Table 2-16

LNB Part Numbers

You may also need to replace your television when changing geographic location. In North America, your TV must support the NTSC video standard. In Europe, your TV must support the PAL video standard.

Using the ADCU Interface

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3 – Using the ADCU

Interface

This section explains how to use all of the ADCU functions. You will use the ADCU to operate, control, and monitor the TracVision G4 and GyroTrac.

Contents

3.1 Startup and Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

3.2 Data Display and Accessing the Main Menu . . . . . . . . . . . . . . . . .63

3.3 Setup Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

3.4 Set Data Outputs Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

3.5 Set Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

3.6 Control Compass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

3.7 Antenna Status Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

3.8 Control Antenna Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

Using the ADCU Interface

54-0147

3.1 Startup and Self-test

1. Turn on the IRD and television.

2. If a GPS receiver is connected, ensure that it has obtained an accurate position.

3. Apply operating power to the ADCU.

4. Wait while the system conducts a brief self-test sequence. Test status messages are displayed on the ADCU for approximately two seconds each.

If the self-testing routine detects faults in any of the first four selftests, the screen pictured in Figure 3-2 is displayed. Operation halts at this point and the GyroTrac cannot operate. The unit should be returned to your local authorized KVH dealer, distributor, or service center.

Figure 3-1

Startup and Self-test Sequence

The absence of valid GPS data is not a fault; the status message merely indicates that valid GPS data is not present and that those navigation functions that use GPS inputs are not available.

The GPS must be turned on first for TracVision G4 to use the GPS position data during initialization.

Figure 3-2

Startup Error Screen

KVH Industries Inc.

GyroTrac Rev. #.#.

System Testing

Microcontroller

system Testing

Memories

system Testing

Sine Cosine Circuit

system Testing

Gyroscope

No data from Gyro

System not running

system Testing

Global Position Sys

No GPS Data while

System powerup

* GyroTrac Config *

As a TV System

* GyroTrac Config *

As a GyroTrac System

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Errors detected on

XXXXXXX

TracVision Startup and Self-test Screens

When configured as a component of a TracVision system, GyroTrac conducts a series of startup routines and self-tests to verify antenna operation. The TracVision self-test status screens are only displayed when the main data display is set to show the antenna status information (as described in Section 3.3, “Setup Display Mode” on page 67.

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Figure 3-3

TracVision G4 Startup Screens

Antenna initializing Waiting for POS data

Init RF Controller

Waiting for POS data

Initial Ext Sensor

Waiting for POS data

Initial Antenna

###.#° ##.#° ####

Initial Rate Bias

###.#° ##.#° ####

** Search mode 1 **

###.#° ##.#° ####

** Search mode 2 **

###.#° ##.#° ####

** Search mode 3 **

###.#° ##.#° ####

Antenna is Tracking

###.#° ##.#° ####

Network ID Check

###.#° ##.#° ####

Tracking <SATNAME>

###.#° ##.#° ####

To Main Data Display

3.2 Data Display and Accessing the Main Menu

As soon as the self-test routine is completed, the LCD panel shows one of five data displays selected in the Display Setup Mode (described in Section 3.3, “Setup Display Mode” on page 67. When any of the primary data displays are on screen, the soft keys allow you to switch between the two installed satellites as well as enter the Main Menu. The key functions and display options are as follows:

Using the ADCU Interface

54-0147

Figure 3-4

Soft Key Functions and Primary Data Displays

Primary Data Displays*

Magnetic Heading

###.#°

Pitch Roll Yaw

#.#° #.#° #.#°

Mag/Hdg Rate/Sec

#.#° #.#°

Lat: ##° Long: ##°

Tracking <Sat Name>

###.#° ##.#° ####

* Variations on these displays are also presented in Figure 3-9.

Track Installed

Satellite A

Enter Main

Track Installed

Satellite B

Main Menu

Pressing the center key will cycle the Main Menu through the available functions as follows:

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TracVision G4 Technical Manual

Figure 3-5

Main Menu Functions

Select Installed Satellite A Select Installed Satellite B

Proceed to Section 3.3,

"Setup Display Mode"

(set data displayed on the LCD

during normal operation)

Proceed to Section 3.4,

"Set Data Outputs Mode"

(set type and format

of data outputs)

Proceed to Section 3.5,

"Set Configuration Mode"

(set heading reference source,

enter gyro offsets, reset to factory

defaults, and turn TV comm on/off)

Magnetic Heading

###.#°

Setup display type?

Enter Next Return

Setup data outputs?

Yes Next Return

Setup configuration?

Yes Next Return

Control Compass?

Yes Next Return

This menu will only appear if the heading reference is configured as INTERNAL.

Proceed to Section 3.6,

"Control Compass Mode"

(set calibration, read cal score, and

clear compass calibration)

Proceed to Section 3.7, "Antenna Status Mode"

(check status and version of

antenna, get antenna serial #, get

signal level & threshold, display skew

angle, and measure bit error rate)

Proceed to Section 3.8,

"Control Antenna Mode"

(adjust antenna azimuth and

elevation manually, restart system,

install satellite pairs, set lat/long,

select active satellite, and update

satellite frequency data)

Get Antenna status?

Enter Next Return

Control antenna?

Enter Next Return

To Factory Default or Chosen Data Display

These menus will not appear if GyroTrac is configured to operate as a stand-alone system (e.g., COMM OFF).

Alert Screens

Certain operations require GyroTrac to temporarily cease its data output or alter its configuration so that new parameters or configurations may be entered. When you enter one of these functions, a pair of alert screens will appear, informing you of what will happen. Selecting “Yes” will allow you to continue into the function. Selecting “No” will return you to the Main Menu.

The RETURN and CANCEL Keys

Throughout the GyroTrac menus, the right-hand key will often be designated as either RETURN or CANCEL. These options have the following functions:

•

RETURN – Returns to the main data display. If no

keys are pressed within 10 seconds, the menu will automatically default to the main data display.

•

CANCEL – Cancels current action and returns to

the start of the action without making any changes.

Using the ADCU Interface

54-0147

Figure 3-6

Sample Alert Screens

** WARNING **

Data will be HALTED

ARE YOU SURE?

Yes No

Antenna Error Messages

At times, the ADCU will display error messages alerting you to a specific problem (e.g., you have selected an invalid satellite pair). There are also two general antenna error messages that are not related to a specific action.

“Antenna response incorrect” (shown in Figure 3-7) indicates that the ADCU received an incorrect answer from the antenna in response to a request. The solution to this error is simply to repeat your requested operation.

“Antenna not responding” (shown in Figure 3-8) indicates that no messages are being received from the antenna. This is usually the result of the antenna not being powered up or the antenna being disconnected from the ADCU.

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TracVision G4 Technical Manual

Figure 3-7

Incorrect Response Error Message

Figure 3-8

Non-responsive Antenna

Error Message

ERROR: Antenna

response incorrect

ERROR: Antenna not responding

3.3 Setup Display Mode

The Setup Display mode selects the data that will be displayed on the ADCU LCD after startup and self-test; it does not control the data sent to remote heading display units, north-up radars, autopilots, etc.

Using the ADCU Interface

54-0147

Figure 3-9

Setting Display

Compass screen

determined by

availability of GPS

data for True Nor th.

New Data Display

Magnetic Heading

###.#°

Mag/HDG True/HDG

###.#° ###.#°

Pitch Roll Yaw

#.#° #.#° #.#°

Setup display type?

Enter Next Return

ALERT SCREENS

compass?

Yes Next Return

Pitch, Roll & Yaw?

Yes Next Return

Rate of turn?

Yes Next Return

Proceed to Section 3.4, "Set Data Outputs Mode"

Antenna screen

determined by

availability of

TracVision G6 and

time in the startup

sequence

Mag/Hdg Rate/Sec

#.#° #.#°

Lat: ##° Long: ##°

Tracking <Sat Name>

###.#° ##.#° ####

Antenna Initializing No Data from Antenna

Antenna Initializing waiting for POS Data

Latitude Longitude?

Yes Next Return

Antenna display?

Yes Next Return

This menu will not appear if GyroTrac is configured to operate as a stand-alone system.

3.4 Set Data Outputs Mode

The Set Data Outputs function is used to select several types of data formats available from the GyroTrac. The message formats are as follows:

• 1 sine/cosine (either 4-wire or B&G 3-wire)

• 3 serial message formats:

- NMEA 0183

- KVH pitch, roll, and yaw

- Cetrek

• 1 Furuno AD10S

These messages are output to displays and external navigation systems only if selected via the ADCU. Selection procedures are presented in the following sections.

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Figure 3-10

Data Outputs Mode

Menu Sequence

For more details about the available data outputs, refer to

Appendix G, “GyroTrac Data Outputs” on page 145.

Setup data outputs?

Enter Next Return

ALERT SCREENS

Set sine-cos levels?

Yes Next Return

Set serial outputs?

Yes Next Return

Set Furuno outputs?

Yes Next Return

Setting the Sine/Cosine Data Output

The sine/cosine setup is done in three stages: first the magnetic or true heading option is selected, then the reference voltage is set, and finally the swing voltage is set. The valid range for reference and swing voltages is between 0 and 6.5 volts. The default value for reference voltage is 2.5 volts. The default value for swing voltage is

±1.67 volts. Refer to your autopilot manual

for correct voltage requirements.

Using the ADCU Interface

54-0147

If the system is NOT connected to a GPS or a ship’s gyro, only magnetic heading data will be available and the following variation on the magnetic/true selection screen will be displayed:

The system will then proceed to the “Set Ref” screen.

Figure 3-11

Setting Sine/Cosine Data Output

If the GyroTrac is receiving data from a ship’s gyro, all compass outputs are automatically configured as True North and cannot be set to Magnetic. If this is the case, the following variation on the magnetic/true selection screen will be displayed:

Setup data outputs?

Yes Next Return

ALERT SCREENS

Set sine-cos levels?

Yes Next Return

Sine Cosine is: Mag

Mag ENTER True

Set Ref: 2.50 V

- Enter +

Set Swing: +/- 1.67 V

- Enter +

Proceed to Section 3.5, "Set Configuration Mode"

Proceed to "Setting the Serial Outputs"

Setting will blink "Mag" or "True" based on the current selection. Pushing the MAG or TRUE buttons will toggle between selections.

only True available

Only Mag available

Setting the Serial Outputs

The GyroTrac can output as many as three serial messages simultaneously in any combination of NMEA version 2.2, KVH RS-422, or Cetrek proprietary format. NMEA message options and the KVH and Cetrek formats are described briefly in Appendix G on page 145. Follow the procedures illustrated below to set the serial outputs. The factory default speed setting is 10 Hz.

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TracVision G4 Technical Manual

Figure 3-12

Setting Serial Outputs

Set serial outputs?

Yes Next Return

Proceed to "Setting the

Select serial port 1

Yes Next Cancel

Serial port 1 config

Output Data: NMEA

Furuno Output"

Opens menus for Serial Ports 2 & 3. All three serial ports have the same selection options. However, the output from Port 1 is only 4800 baud.

Serial Port setting information will be displayed for 2.5 seconds. Setting can be: None, NMEA, KVH, or Cetrek

Set speed: 10 Hz

- Enter +

Resetting outputs?

Yes No

Outputs erasing

Please Wait

Select output type

NMEA KVH Cetrek

Proceed to "Setting the NMEA Outputs"

Cetrek data is: Mag

Mag ENTER True

If GyroTrac is configured as a component of a TracVision system, the following screen will appear when attempting to configure Serial Port 3:

No Port 3. TV setup

Yes Next Cancel

No Action

Return to "Select Serial Port 1"

Refer to

"Selecting TracVision or

GyroTrac-only Operations"

configure the system as GyroTraconly and activate Serial Port 3.

This screen will only appear if GPS is available to provide True North Data, otherwise the default is "Mag."

Return to

"Set Serial Outputs?"

Setting the NMEA Outputs

GyroTrac is fully compatible with NMEA input versions 1.5 and 2.2. However, the individual serial ports can only be programmed to use NMEA version 2.2 as an output.

Using the ADCU Interface

54-0147

Figure 3-13

Setting NMEA Outputs

When Serial Ports 2 or 3 are selected to provide NMEA output, the baud rate is automatically changed to 4800 baud from the default of 9600 baud. Serial Port 1 and its pass-through duplicate only provide 4800 baud output.

Custom configurations are not available on GyroTrac.

Select output BWC?

Yes Next Cancel

setting selection

Please Wait

Setup output GGA?

Yes Next Cancel

Return to "Setting the Serial Outputs"

By choosing "Next" or completing the configuration for each output, GyroTrac will cycle through the remaining NMEA outputs in the following order:

GGA – GLL – HDG – HDM – HDT – VTG – XTE

Each output follows the same sequence of screens as illustrated in this flow chart.

Return to "Setting the Serial Outputs"

By choosing "Next" or completing the configuration for each output, GyroTrac will cycle through the remaining NMEA outputs. Each output follows the same sequence of screens as illustrated in this flow chart.

Setting the Furuno Output

This option selects two available options for the Furuno output: magnetic or true heading reference and 25 millisecond or 200 millisecond data output rate.

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TracVision G4 Technical Manual

Figure 3-14

Setting Furuno Output

If the system is NOT connected to a GPS or a ship’s gyro, only magnetic heading data will be available and the following variation on the magnetic/true selection screen will be displayed:

The system will then proceed to the “Set Data Rate” screen.

Set Furuno Outputs?

Yes Next Return

Return to "Setting the

Furuno data is: MAG

MAG ENTER True

Set data rate: 200 mS

25mS ENTER 200mS

Sine/Cosine Data Output"

Setting will blink "Mag" or "True" based on the current selection. Pushing the MAG or TRUE buttons will toggle between selections.

Only Mag available

Data rate setting will blink "25ms" or "200ms" based on current selection. Pushing the 25ms or 200ms buttons will toggle between selections.

3.5 Set Configuration Mode

The Set Configuration function is used to set the display brightness, select an internal or external source for heading data, enter offset values that correct for mechanical mounting alignment errors, reset the system to its factory defaults, and turn TV communications on/off.

Using the ADCU Interface

54-0147

Figure 3-15

Configuration Mode Menu Sequence

Setup Configuration?

Enter Next Return

ALERT SCREENS

Set brightness?

Yes Next Return

Default display box?

Yes Next Return

Set Heading int/ext?

Yes Next Return

Set TV com on/off?

Yes Next Return

Set Gyro offsets?

Yes Next Return

Setting Display Brightness

The ADCU display’s brightness may be adjusted to suit your preferences. Press the right key to make the display brighter, the left key to make it dimmer. When you are satisfied with the setting, press the center key to accept the setting.

Selecting Heading Reference Source

The Heading Reference Source menu provides the option to override the GyroTrac’s external sensor module in favor of another source, such as a ship’s gyro, as follows:

•

INTERNAL – GyroTrac will receive and use

heading data from its sensor module. The Control Compass menus will be available.

•

EXTERNAL – GyroTrac will receive and use

heading data from an external heading source. As a result, the Control Compass menus will be inactive and hidden. Refer to Figure 2-21 on page 30 for details on connecting a ship’s gyro to the ADCU.

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TracVision G4 Technical Manual

Figure 3-17

Internal/External Reference Menus

Figure 3-16

Display Brightness Controls

Set brightness?

Yes Next Return

Proceed to "Selecting

Min Bright Max

*****************

Dim Display Brighten Display

Heading Reference Source"

The ADCU display offers 20 levels of brightness, each of which is indicated by an asterisk that appears or disappers when the Dim and Brighten keys are pressed.

Set Heading int/ext?

Yes Next Return

Proceed to "Entering

Reference: Internal

Int ENTER Ext

Gyro Offset Values"

Setting will blink "Internal" or "External" based on the current selection. Pushing the INT or EXT buttons will toggle between selections.

Entering Gyro Offset Values

The sensor module housing must be mounted as close to level in pitch and roll as possible, with its long axis parallel to the vessel’s centerline. Sometimes allowances must be made for the particular installation where pitch, roll, and azimuth references cannot be met. The offset values adjust for this. The allowable offset values for pitch and roll are ±45º; the offset for azimuth can be up to ±180º. Once entered, offset values will not need to be changed unless the sensor module is relocated.

Using the ADCU Interface

54-0147

Figure 3-18

Entering Gyro Offset Values

Pitch, roll, and yaw settings are determined by the sensor module’s internal inclinometer, not external measurements.

To set pitch, roll, and yaw properly, initially enter zeros for all measurements. Choose the Pitch, Roll, and Yaw display from the Main Menu and record those numbers.

Reverse the value of the Pitch and Roll (positive becomes negative, negative becomes positive).

Return to the Gyro Offset menu and enter the recorded numbers.

This process should be carried out in still water or at the dock.

As noted in

Section 2.3, “Mounting

the GyroTrac Sensor” on page 19,

the sensor must be aligned to within ±5ºof the vessel’s fore-andaft centerline. Deviation beyond ±5

will degrade pitch, roll, and yaw accuracy.

Set Gyro offsets?

Yes Next Return

Proceed to "Choosing the

Set offset Pitch?

Yes Next Cancel

Default Display"

Set Pitch: +XX.X°

- Enter +

Yes Next cancel

Set Roll: +XX.X°

- Enter +

Yes Next Cancel

Set Yaw: +XXX.X°

- Enter +

Set offset Roll?

Set offset Yaw?

Choosing the Default Display

This option resets the ADCU display settings to their factory defaults (i.e., compass, 50 percent brightness).

Selecting TracVision or GyroTrac-only Operations

GyroTrac’s factory default configuration is to operate as a standalone system (Antenna Comm: OFF). Connecting a TracVision antenna will reconfigure GyroTrac to function as a component of a TracVision system (Antenna Comm: ON).

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TracVision G4 Technical Manual

Figure 3-19

Selecting the Default Display

Figure 3-20

Selecting TracVision or

GyroTrac-only Operations

If the main display is set to show antenna tracking information but the antenna communications are OFF, the following display will be shown:

To correct the error, turn antenna communications ON or change the main display setting.

TV comms is off

No data from antenna

Default display box?

Yes Next Return

Proceed to "Selecting TracVision or GyroTrac-only

ALERT SCREENS

Display defaulting

Please Wait

Default display done

Operations"

Set TV com On/Off?

Yes Next Return

Antenna Comm is: ON

On ENTER Off

Return to "Setting Display Brightness"

The antenna communication setting will blink "ON" or "OFF" based on current selection. ON allows GyroTrac to function as a TracVision system component. Pushing the ON and OFF buttons will change the selected setting.

3.6 Control Compass Mode

These screens are only seen if heading reference is INTERNAL.

The Control Compass function provides control over the GyroTrac sensor module, including turning autocalibration on and off, reading the calibration score, and manually clearing the compass calibration.

Selecting Autocalibration

These screens are only seen if heading reference is INTERNAL.

GyroTrac is fully capable of autocalibration to ensure that the navigation data is as accurate as possible.

Using the ADCU Interface

54-0147

Figure 3-21

Compass Control Mode Menu Sequence

Figure 3-22

Setting Autocalibration

A well-calibrated sensor is crucial to GyroTrac’s accuracy. If you shift, remove, or add equipment near the sensor, KVH suggests turning autocalibration on so that the sensor will automatically recalibrate itself.

Control Compass?

Enter Next Return

ALERT SCREENS

Set Autocal on/off?

Yes Next Return

Read cal score?

Yes Next Return

Clear COMPASS cal?

Yes Next Return

Set AutoCal On/Off?

Yes Next Return

AutoCal is: ON

ON ENTER OFF

Proceed to "Reading the Calibration Score"

Autocalibration setting will blink "ON" or "OFF" based on current selection. Pushing the ON or OFF buttons will change the selected setting.

Reading the Calibration Score

These screens are only seen if heading reference is INTERNAL.

The calibration score should be checked during the installation process and whenever adjustments are made to vessel equipment that can affect the compass’ accuracy. A complete explanation of the calibration score is provided in “The Calibration Score” on page 41.

Clearing Compass Calibration

These screens are only seen if heading reference is INTERNAL.

Clearing the compass calibration will reset the system to the factory defaults.

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TracVision G4 Technical Manual

After resetting this autocalibration, the following screen may appear:

Figure 3-23

Reading Calibration Score

Figure 3-24

Clearing Compass Calibration

This may result from a temporary lack of communication with the compass. Restart the system to restore compass data.

Read Cal Score?

Yes Next Return

Proceed to "Clearing Compass Calibration"

ACC MagEnv Cal#

CAL<#° XXXX #

Clear COMPASS Cal?

Yes Next Return

System Halted

Power system Off/On

ALERT SCREENS

AutoCal resetting

Please wait

AutoCal reset done Turn system Off/On

Return to "Selecting Autocompensation"

Turn off power to GyroTrac for two seconds then turn it back on to reset.

3.7 Antenna Status Mode

These screens are only seen if Antenna Comm is turned ON.

This sequence of steps allows a user to scan for system errors, access antenna type, version, and serial number information, check the signal and noise levels, indicate the skew angle, and display the bit error rate.

Using the ADCU Interface

54-0147

Figure 3-25

Antenna Status Mode Menu Sequence

Get Antenna status?

Enter Next Return

ALERT SCREENS

Get system error?

Yes Next Return

Get Thres/sig level?

Yes Next Return

Get version?

Yes Next Return

Get skew angle?

Yes Next Return

Get serial number?

Yes Next Return

Get bit error rate?

Yes Next Return

Antenna Status Data Screens

These screens are only seen if Antenna Comm is turned ON.

Figure 3-26 shows the information available through the Get Antenna Status mode. The Skew Angle and Bit Error rates are only available when the GyroTrac ADCU is connected to a TracVision G4.

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TracVision G4 Technical Manual

Figure 3-26

Antenna Status Data Screens

Get Antenna status?

Enter Next Return

Proceed to Section 3.8 "Control Antenna Mode"

ALERT SCREENS

Get system errors?

Yes Next Return

Test Types

Azimuth Motor Elevation Motor Antenna Gyro External Sensor IRD Comms RF Comms RF Signal

(If errors detected)

No errors detected

Testing OK

Test <Test Type>

Testing Failure

Push any Button to Proceed

Yes Next Return

Antenna type = TVX Antenna Ver = X.XX

Push any Button to Proceed

Get serial number?

Yes Next Return

Get Version?

Get Thres/sig level?

Yes Next Return

Signal level = Threshold =

Push any Button to Proceed

Get skew angle?

Yes Next Return

Skew angle

##.#

Push any Button to Proceed

Get bit error rate?

Yes Next Return

Antenna serial #

########

Push any Button to Proceed

Bit error rate

###

Push any Button to Proceed

3.8 Control Antenna Mode

These screens are only seen if Antenna Comm is turned ON.

This sequence of steps allows a user to adjust the antenna’s azimuth and elevation manually, restart the antenna, turn Sleep Mode on/off, turn Instant On Mode on/off, install a new pair of active satellites, set the latitude and longitude, select the active satellite system, and update satellite frequency data.

Using the ADCU Interface

54-0147

Figure 3-27

Control Antenna Mode Menu Sequence

Control antenna?

Enter Next Return

ALERT SCREENS

Man control antenna?

Yes Next Return

Set instant on/off?

Yes Next Return

select satellite?

Yes Next Return

Restart Antenna?

Yes Next Return

Install satellite?

Yes Next Return

Sat frequency Scan?

Yes Next Return

Set sleep on/off?

Yes Next Return

Set Lat/Long?

Yes Next Return

Manually Controlling the Antenna

In certain circumstances, you may need to control the azimuth, elevation, and tracking of the TracVision G4 antenna manually, using the process shown in Figure 3-28. Use the + and - keys to manually move the dish. Azimuth measurements are reported as relative to the bearing of the vessel’s bow.

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TracVision G4 Technical Manual

Figure 3-28

Manual Antenna

Control Procedure

If the manual adjustment of the antenna reached the maximum rotation (720°), the antenna will rotate 360° and return to the Manual Control Antenna screens.

If the system started up in Instant On mode, the following message may be displayed:

Man control antenna?

Enter Next Return

Proceed to "Restarting the Antenna"

ALERT SCREENS

Finding limit switch

Please wait

This screen may appear under certain conditions in antenna software revision H or later.

InstantOn Reboot

Please wait

AZ = XXX.X° EL = XX.X°

- Azimuth +

AZ = XXX.X° EL = XX.X°

- Elevation +

Make antenna track?

Yes No Cancel

YES tells the antenna to begin actively tracking the set azimuth and elevation. NO leaves the antenna halted in its current position.

Restarting the Antenna

After resetting satellite parameters, it is necessary to restart the antenna before the new settings take effect.

Turning Sleep Mode On/Off

Sleep Mode turns off conical scan tracking if the antenna holds the same position for one minute. As soon as the vessel moves, the system will automatically begin tracking the satellite again.

Turning Instant On Mode On/Off

Instant On allows the antenna to immediately receive a TV signal if the vessel has not moved since the antenna was last shut off. If the vessel moves after acquiring the satellite via Instant On, the antenna will undergo its standard initialization process, resulting in a brief interruption of the TV signal.

Using the ADCU Interface

54-0147

Figure 3-29

Restart Antenna Menu

Figure 3-30

Sleep Mode Menu

Figure 3-31

Instant On Mode Menu

The factory default setting for Sleep Mode is ON.

The factory default setting for Instant On Mode is ON.

Restart antenna?

Yes Next Return

Proceed to "Turning Sleep Mode On/Off"

Antenna Restarted

This screen is displayed for 3 seconds before returning to startup sequence and main data display

Set sleep On/Off?

Yes Next Return

Proceed to "Turning Instant On Mode On/Off"

sLEEP mode: ON

On ENTER Off

The antenna communication setting will blink "ON" or "OFF" based on current selection. ON activates Sleep Mode. Pushing the ON and OFF buttons will change the selected setting.

Set instant On/Off?

Yes Next Return

Proceed to "Installing a New Satellite Pair"

iNSTANT mode: ON

On ENTER Off

The antenna communication setting will blink "ON" or "OFF" based on current selection. ON activates Instant On Mode. Pushing the ON and OFF buttons will change the selected setting.

Installing a New Satellite Pair

These screens are only seen if the GyroTrac ADCU is connected to a TracVision G4.

TracVision G4 permits two satellite services (Satellites A and B) to be installed simultaneously. There is also an option for

NONE on

Satellite B, permitting single satellite operation.

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If a GPS is providing latitude and longitude to TracVision G4, this data will automatically be used in the satellite installation procedure. In this event, the menus will skip directly to “Restart Antenna.”

Figure 3-32

Install Satellite Pair Process

Install Satellite?

Enter Next Return

Install A <SAT NAME>

Yes Next Cancel

Proceed to "Setting Latitude and Longitude"

Latitude: ##N Longitude: ####E

Install B <SAT NAME>

Yes Next Cancel

Installing sats

Please wait

<SAT Name> and

<SAT NAME> installed

Latitude: ##N

- Enter +

Longitude: ###E

- Enter +

Selecting NEXT will cycle the display through all available satellites

Refer to Tables 3-1 and 3-2 for available North American and European satellite pairs.

Restart antenna?

Yes No

Restart

Antenna

System

Using the ADCU Interface

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Table 3-2

Available Satellite Pairs - Europe (European LNB required)

Table 3-1

Available Satellite Pairs

- North America (North American LNB required)

DSS_101 DSS_119 Echo_61 Echo_110 Echo_119 Echo_148 Expressvu ExpressTV

DSS_101 ✓✓✓

DSS_119 ✓✓✓

Echo_61 ✓✓ ✓✓

Echo_110 ✓ ✓✓✓✓

Echo_119 ✓✓ ✓✓✓

Echo_148 ✓✓ ✓✓

Expressvu ✓✓✓✓✓✓ ✓

ExpressTV ✓✓✓✓✓✓✓

Astra 1 Astra 2N Astra 2S Hispasat Hotbird Sirius Thor

Astra 1 ✓✓ ✓✓

Astra 2N ✓✓

Astra 2S ✓✓

Hispasat

Hotbird ✓✓ ✓ ✓

Sirius ✓✓✓

Thor ✓

Setting Latitude and Longitude

These screens are only seen if the GyroTrac ADCU is connected to a TracVision G4.

When installing a satellite pair, it is also necessary to enter the vessel’s latitude and longitude to ensure that the installed satellites are viewable as well as to permit the system to set several internal parameters.

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Figure 3-33

Set Latitude/Longitude Procedure

If the latitude and/or longitude entered is not valid for the installed satellite pair, the following screen will appear:

Recheck and re-enter your latitude and longitude and verify your installed satellite pair to resolve this issue.

Lat/Long not valid

for sat pair

Set Lat/Long?

Enter Next Return

Latitude: ##N

- Enter +

Longitude: ###E

- Enter +

Latitude: ##N Longitude: ###E

Proceed to "Selecting Active Satellite"

Use the -/+ keys to select each number and choose between NORTH and SOUTH. Selecting ENTER will cycle the display through each digit and the direction option and then launch the LONGITUDE screen.

Use the -/+ keys to select each number and choose between EAST and WEST. Selecting ENTER will cycle the display through each digit and the direction option and then display the selected latitude and longitude.

This screen is displayed for 3 seconds before returning to "Set Lat/Long?"

Selecting Active Satellite

These screens are only seen if the GyroTrac ADCU is connected to a TracVision G4.

After installing the active pair of satellites, use the Select Satellite menu to choose which of the installed satellites will be active.

Using the ADCU Interface

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Figure 3-34

Select Active Satellite

Sat Name A corresponds to the first satellite selected during the Install Satellite process.

Select Satellite?

Enter Next Return

Select <SAT NAME A>

Yes Next Cancel

<SAT NAME A> selected

Proceed to "Updating Satellite Frequency Data"

Select <SAT NAME B>

Yes Next cancel

<SAT NAME B> selected

Sat Name B corresponds to the second satellite selected during the Install Satellite process.

Updating Satellite Frequency Data

If the antenna is unable to find a satellite, the satellite’s frequency data may have changed. The Satellite Frequency Scan feature allows you to update the frequency data of any satellite stored in the system’s library.

This function should not be used unless directed by KVH Technical Support or a KVH-authorized technician.

With the desired satellite, band, and polarization selected, the system will automatically search for the frequency with the strongest signal. The system will then update that satellite’s programmed data with the new frequency (and associated network ID) and store it in the satellite library.

To update the satellite frequency data, follow the steps below:

1. Place your IRD in the satellite signal meter mode.

2. Select the desired satellite on the ADCU. Ensure

the TV signal meter indicates that you have a strong signal.

If the antenna is unable to find the selected satellite automatically, you can manually point the antenna using the Manual mode (see “Manually Controlling the Antenna” on page 82).

3. Select the desired polarization and band on the IRD.

4. Do not move the vessel. Your boat must remain motionless during the entire Satellite Frequency Scan process.

5. Follow the ADCU menus on the next page. The scan itself will take a couple of minutes. Once complete, restart the antenna and ensure the antenna will track the new frequency.

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NOT

use this function unless directed by KVH Technical Support or a KVH-authorized technician. Improper data selection may affect the system’s operation.

Using the ADCU Interface

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Figure 3-35

Satellite Frequency Scan

To find a valid symbol rate and FEC code, refer to an up-to-date satellite table either in a magazine or on the Internet. For your convenience, this data is available (for the system’s predefined satellites) on our web site at

www.kvh.com/footprint.

The vessel must remain stationary during this process.

Sat frequency Scan?

Yes Next Return

Symbol Rate: XXXXX

- Enter +

Set FEC Code: X/X

- Enter +

Scan frequencies

Please Wait

Return to "Manually Controlling the Antenna"

Use the -/+ keys to select each number. Selecting ENTER will cycle through each digit and then launch the FEC code screen. (Valid settings are 01000-39999.)

Use the -/+ keys to scroll through the available FEC codes: 1/2 - 2/3 - 3/4 - 5/6 - 6/7 - 7/8. Use the ENTER key to accept your selection.

This scan may take up to 10 minutes to complete.

Update frequency?

YES NO

Updating frequency

Please wait

Restart antenna?

YES NO

Restart

Antenna

System

If no strong satellite signal is found at the selected frequency, the screen will display:

No strong frequency

Exit returns you to the "Sat Frequency Scan" screen.

process again, but using a different symbol rate or FEC code.

Exit

Try the

Troubleshooting

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4 – Troubleshooting

This section identifies basic trouble symptoms and lists their possible causes and solutions.

Contents

4.1 Troubleshooting Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

4.2 Causes and Remedies for Common

Operational Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94

4.3 GyroTrac-specific Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97

4.4 IRD Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98

4.5 Antenna Gyro and LNB Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . .98

4.6 Computer Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98

4.7 Maintenance Port Parser Commands . . . . . . . . . . . . . . . . . . . . . .99

Troubleshooting

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4.1 Troubleshooting Matrix

The troubleshooting matrix shown in Table 4-1 identifies some trouble symptoms, their possible causes, and references to troubleshooting solutions.

Table 4-1

Troubleshooting Matrix

Key

1 = Anyone can do 2 = Electronics know-how recommended 3 = Dealer service recommended

Section 4.2

SYMPTOM

Antenna non-functional 1

Antenna not switching satellites 1 1 1 1 2 2 2 2

No picture on TV set 1 1 2 2 2 2 2

Certain channels do not work 1 1 1 3 2 2 2

Intermittent picture for short intervals 1 1 1 2 2 2 3 2

System works at dock but not on the move 1 3 3

System will not find satellite 11111232 2 3 2 3 2

Snowy television picture 1 2 2

Pixelating television picture 1 1 2 2 2 3 2

No antenna-specific menus on GyroTrac 3

Antenna and GyroTrac not communicating 1 3

No data output through Serial Port 3 3

Blown fuse, low power, or improper wiring

POSSIBLE CAUSE (AND SOLUTION)

Vessel turning during startup

Satellite signal blocked

Incorrect satellite configuration

Satellite coverage issue

Satellite frequency data changed

Radar interference

Incorrect or loose RF connectors

Type of multiswitch used

IRD faulty or improperly configured (Section 4.4)

GyroTrac-specific issues (Section 4.3)

Antenna gyro faulty (Section 4.5)

LNB assembly faulty (Section 4.5)

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4.2 Causes and Remedies for Common Operational Issues

There are a number of common issues that can affect the performance of the TracVision G4. The following sections address these issues and potential solutions.

Blown Fuse, Low Power, or Improper Wiring

Blown Fuse

The antenna unit is equipped with two fuses mounted on its main printed circuit board (PCB). The ADCU is equipped with one fuse mounted on its upper PCB. If any of these fuses has blown or been broken, the system will not work. For details on replacing an antenna unit fuse, refer to

Section 5.4, “Replacing the Main PCB and Fuses” on page 106. For details on replacing the ADCU fuse, refer to Section 4.3, “GyroTrac-specific Issues” on page 97.

Low Power

If the power cable from the antenna unit to the power source or ADCU is more than 50 ft (15 m) long, the power level can decrease over the course of the cable, resulting in a voltage level at the antenna unit that is too low to power the system. Refer to “Connecting the ADCU to Vessel Power” on page 37 for details on supplying adequate power to the antenna unit.

Wiring

If the system has been improperly wired, the antenna unit will not operate correctly. Refer to Section 2.6, “Wiring the ADCU” on page 29 for complete system wiring information.

Vessel Turning During Startup

If the vessel turns during the 60-second startup sequence that occurs immediately after turning on the power to the TracVision G4, the antenna gyro will record that variable motion as “standing still.” This may cause the antenna to track improperly. To solve this problem, turn the TracVision G4 off for at least 10 seconds. Turn the system back on, ensuring that the vessel is either motionless or traveling in a straight line for the 60 seconds immediately following power-up.

Incorrect Satellite Configuration

(European Systems Only)

The satellite configuration on European IRDs must match the satellite settings on the TracVision G4 system.

• Satellite A on the TracVision G4 must be the same satellite as IRD Alternative 1 (or A, based on your IRD) and must be assigned the IRD DiSEqC 1 setting.

• Satellite B on the TracVision G4 must be the same satellite as IRD Alternative 2 (or B, based on your IRD) and must be assigned the IRD DiSEqC 2 setting.

Refer to your IRD user manual for complete instructions on configuring your IRD.

Satellite Signal Blocked

Satellite signals can be blocked or degraded by buildings, other vessels, or equipment on the vessel itself. Refer to “Choosing the Best Location for the TracVision Antenna” on page 12 to make certain that the TracVision G4 antenna unit is in the optimal location. Simply moving the vessel to clear an external obstruction will also restore signal quality.

Satellite Coverage Issue

TracVision G4 will provide outstanding reception within the 18" (45 cm) antenna coverage area for your satellite television service of choice. However, signal quality can be degraded as you approach the fringe coverage areas. Refer to your satellite television service manual to check the viable coverage area for a 18" (45 cm) antenna.

Radar Interference

The energy levels radiated by radar units can overload the antenna’s front-end circuits. Refer to “Choosing the Best Location for the TracVision Antenna” on page 12 to make certain that the TracVision G4 antenna unit is in the optimal location with regard to your radar unit.

Troubleshooting

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For your convenience, KVH provides links to several web sites that offer satellite coverage information. Simply go to our web site at

www.kvh.com/footprint

Satellite Frequency Data Changed

If some channels work, while one or more other channels do not, or the antenna cannot find the satellite, the selected satellite’s frequency data may have changed. To update this frequency data, refer to “Updating Satellite Frequency Data” on page 88.

Incorrect or Loose RF Connectors

As part of preventive maintenance (described in Section 5.2, “Preventive Maintenance” on page 103) KVH recommends checking

the antenna unit’s cable connections. A loose RF connector can reduce the signal quality. In addition, if you are unable to switch satellites using your IRD remote, make sure that your IRD’s RF cable is connected to the antenna baseplate connector labeled “RF1” (see Section 2.5, “Connecting the IRD(s) on page 26).

Type of Multiswitch Used

(North American Systems Only)

An active (not passive) multiswitch must always be used to connect the TracVision G4 system to multiple IRDs. Refer to Section 2.5, “Connecting the IRD(s)” on page 26 for directions on proper multiswitch/multiple IRD cabling.

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4.3 GyroTrac-specific Issues

The GyroTrac is designed for reliable, easy use. This section provides a brief overview of some potential operational issues.

Issue 1:

System is installed correctly and power is available, but the system is non-functional.

Solution:

Check the 4-amp fuse within the ADCU. Remove the two screws securing the top and the base of the ADCU, and remove the ADCU’s top cover. The fuse is secured in brackets on the upper printed circuit board (PCB). Remove the damaged fuse and replace with a new, functional fuse.

Issue 2:

System fails the startup routine and the ADCU displays “Errors Detected.”

Solution:

GyroTrac will not operate unless the system passes the startup self-tests. The following actions may be taken in this instance.

• Shut down the system, then restore power.

• Shut down the system and verify proper wiring as

detailed in Section 2.6, “Wiring the ADCU” on

page 29.

• Contact a KVH dealer or distributor for further

assistance.

Issue 3:

GyroTrac is connected to a TracVision G4 system but there is no communications between GyroTrac and the antenna, and you are unable to access antenna-specific menus on the ADCU.

Solution:

Verify that GyroTrac is configured as a TracVision component, as detailed in “Selecting TracVision or GyroTrac-only Operations” on

page 76.

Troubleshooting

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Figure 4-1

ADCU Fuse Location (Top Cutaway)

4-amp Fuse

(Upper PCB)

Issue 4:

There is no data output through Serial Port #3.

Solution:

Serial Port #3 provides no output when GyroTrac is configured as a component within a GyroTrac-compatible TracVision system.

4.4 IRD Troubleshooting

The IRD that was provided with your satellite television service may also be the cause of less-than-ideal operation. First check the IRD’s configuration to ensure it is set up for the desired programming. In the case of a faulty IRD, refer to your IRD user manual for service and warranty information. If the IRD is both configured properly and fully functional, contact your local KVH dealer or service center for assistance.

4.5 Antenna Gyro and LNB Faults

Section 5, “Maintenance” on page 101 provides detailed instructions for authorized service personnel who may be required to replace the TracVision G4 antenna gyro or the LNB.

4.6 Computer Diagnostics

TracVision G4 has been designed to provide diagnostic readouts viewed on a PC having an RS-232 serial communication port. If you are unable to isolate a system problem, set up for computer diagnostics as described on the following page. System problems will most likely be found somewhere through the diagnostic readouts.

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The diagnostics procedure requires Windows Hyperterminal (or other terminal emulation software, such as PROCOMM). Use the settings appropriate to your application.

2. Open the terminal emulation software and establish the following settings:

• 9600 baud

• no parity

• 8 data bits

• 1 start bit

• 1 stop bit

• no flow control

4.7 Maintenance Port Parser Commands

TracVision G4 system parser commands are detailed in

Appendix H on page 151.

Troubleshooting

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Figure 4-2

ADCU Maintenance Port

Appendix F on page 143

shows the diagnostic information available in the startup data sequence.

Maintenance

Port (DB9)

48 47 383940414243 3744454660 59 505152535455 49565758

12 1110987612543 13 14 232221201918 24171615 25 26 353433323130 36292827

KVH Industries TracVision G4 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents