Kverneland ES, LS Operator's Manual
ES/LS
Operator‘s manual
Original operator‘s manual
Edition 06.2015
Date of printing 06.2015
Language EN
Machine number
Model ES/LS
Document number A133309940.EN
Machine identification
In order for your dealer to assist you as efficiently as possible, you will need to provide some information about
your machine. Please enter the details here.
Designation
Machine ID
Address of
supplier
ES/LS
Address of
manufacturer
Kverneland Group Operations Norway AS
Plogfabrikkvegen 1
4353 Klepp Stasjon
Norway
Tel. +47 5142 9000
www.kvernelandgroup.com
Copyright by Kverneland Group Operations Norway AS. Reproduction, transfer to other media, translation or the use of extracts or parts of this
manual without the explicit permission of Kverneland, is not permitted. All rights reserved. The contents of this operator’s manual are subject to
change without notice. The right to technical revision is reserved.
Table of contents
Preface ....................................................... 4
Target group for this operator‘s manual 4
Demonstration and training 4
Symbols used 4
Terminology used 5
Safety ......................................................... 6
DANGER, WARNING and CAUTION
labels 7
General safety information 10
Getting to know the plow ......................... 15
Proper use 15
Features 15
Components 16
Technical specifications 18
Cross shaft 19
Tire pressure 19
Information plate 20
Optional equipment .................................. 21
Preparation for use ................................... 27
Tractor 27
Remove paint 28
Connecting ................................................ 29
Coupling 29
Connection geometry 30
Clearance between the depth wheel/plow
and the ground 30
Clearance between the tractor and plow 30
Table of contents
Before maintenance 55
Maintenance table 56
Cleaning 56
Replace hoses 60
Replace worn parts 60
Replace Quick-fit points 61
Replace Knock-on® points 61
Tighten bolts and nuts 62
Check springs for correct length 63
Tire pressure 64
Set the bodies 64
Possible modifications ............................. 67
Reversing direction 67
Restrictor position 67
Spring release system [ES] 68
The position of the cross shaft 74
Parking and storage .................................. 75
Parking and storage 75
Plow with Eco-plowshare [+] 75
Storage 75
Troubleshooting ........................................ 76
Checklist .................................................... 77
Disposing of the plow ............................... 79
EU goods certificate .................................. 80
Index ........................................................... 1
Transport ................................................... 31
Safety 31
Before transport 32
Stabilize rotating cross shaft [+] 32
Put into transport position 33
Set into the plowing position 37
Set into the plowing position 39
Adjust the plow ......................................... 41
Working width 41
First furrow width 43
Working depth 44
Levelling 46
Disc coulter [+] 48
Skimmer [+] 50
Trash board [+] 51
Soil packer arm [+] 51
Plowing ...................................................... 53
Safety 53
Before plowing 53
Check during plowing 53
Reversing the plow 54
Care and maintenance ............................. 55
Safety 55
3
Preface
Preface
Target group for
this operator‘s
manual
This operator‘s manual is intended for personnel concerned with the
inspection, use and maintenance of the plow. It contains all the infor-
mation needed for safe handling, use and maintenance of the plow.
For your safety
Before starting to adjust and use your plow, familiarize yourself with
this operator‘s manual. Doing so will help ensure the operator‘s safety
and the safety of any persons in the immediate area. It is very impor-
tant to read this manual carefully before using the plow and to keep it
handy. In this way, you will:
•
Avoid accidents
•
Satisfy the warranty terms and conditions
•
Ensure that you have a functional plow which works as it should do
at all times
•
Understand how to operate in different conditions.
\
WARNING
Observe the warning triangle
The warning triangle indicates important safety information and
danger. Failure to observe this safety information can result in:
•
Improper use of this machine
•
Damage to the machine,
•
Personal injury or accidents.
Demonstration
and training
Symbols used
For the employer
Every employee must be given training at regular intervals on how to
use this plow (at least once a year) in accordance with the guidelines
issued by the employer's insurance company. Untrained or unauthor-
ized individuals are not permitted to use the plow.
You are personally responsible for the safe use and maintenance of
the plow. You must ensure that you and anyone else who is going to
operate, maintain or work around the plow is familiar with the operating
and maintenance procedures and related safety information contained
in this operator‘s manual.¨
This operator‘s manual uses the following symbols and expressions:
•
Lists are bulleted
> A triangle indicates points you must follow
→ An arrow indicates cross references to other sections of the man-
ual
[+] Indicates optional equipment
4
Preface
\
In addition to these symbols, the following pictograms are used to help
you find the text sections:
TIP“Tip” indicates useful tips and advice.
The warning triangle indicates that there is a risk involved with the
work of fitting or adjustment.
Shut off the engine, set the parking brake, remove the ignition key and
secure the tractor against rolling away.
Terminology used
This operator‘s manual uses the following terminology:
•
Right hand position: viewed from the rear, the first body is located
at the right side of the plow.
•
Left hand position: viewed from the rear, the first body is placed on
the left-hand side of the plow.
•
Turning with the bodies over: when reversing, the bodies turn over
the frame, with the depth wheel positioned under the frame.
•
Turning with the bodies under: when reversing, the bodies turn un-
der the frame, with the depth wheel positioned above the frame.
5
Safety
\
California Proposition 65
\
WARNING
Engine exhaust, some of its constituents, certain machine compo-
nents and fluids, contain or emit chemicals known to the State of
California to cause cancer and birth defects or other reproductive
harm.
\
SAFETY FIRST
This symbol, the industry's "Safety Alert Symbol", is used through-
out this manual and on labels on the machine itself to warn of the
possibility of personal injury. Read these instructions carefully. It is
essential that you read the instructions and safety
regulations before you attempt to assemble or use this unit.
Safety
\
DANGER
Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
\
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
\
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
could result in minor or moderate injury.
6
\
Safety
DANGER,
WARNING and
CAUTION labels
DANGER, WARNING and
CAUTION labels on the
plow
This chapter describes general safety information for this product.
Each section of this operator‘s manual also contains its own specific
safety information.
Safety decals are placed on important parts of the plow for your own
safety. Do not remove these. If they can no longer be read or start to
fall off, replace them with new spare decals (see spare-parts cata-
logue).
7
Safety
\
Meaning of DANGER,
WARNING and CAUTION
labels
The meaning of the safety decals is explained below.
8
\
Safety
9
Safety
General safety
information
\
Please read and ensure you understand the following general safety
information. Specific safety information is pointed out in the relevant
chapters.
For your safety
Read and ensure you understand the instructions
Before starting to operate the plow, read the operator‘s manual and
follow the instructions. Failure to follow the instructions may damage
the plow or lead to injury.
Qualified users only
The plow must not be used before the user has received the proper
training and is familiar with the function and safe use of the plow. In-
correct use of the plow can result in damage to the plow or personal
injury.
Check for technical faults
Before starting to use the plow, check that the machine is in perfect
condition. If any components are faulty, contact the dealer and ar-
range for them to be replaced. Faulty components can lead to further
faults and damage to the plow or personal injury.
Keep your distance
Do not go under or close to the plow when it is in operation or when it
is being connected to the tractor. This can result in personal injury.
Support the plow
Do not go under or close to the plow if it is not properly supported. If
the plow tips, it can damage the plow or cause personal injury.
Lower the plow
Always lower the plow when the tractor is parked. Otherwise, acciden-
tal lowering of the plow can result in damage or personal injury.
Use front weights
Adjust the tractor with sufficient front weights to ensure stability and
safe control.
Check the area
Always check the immediate area before starting to move or use the
plow. There must be no personnel in the vicinity of the plow when it is
in use.
Use the parking stand
Use the parking stand when parking the plow. If the plow is not
supported properly, it can tip over. This can result in damage to the plow
or personal injury.
10
Information for the employer
Inform all persons who work with the machine about this safety
information at regular intervals and in accordance with statutory regu-
lations.
\
Coupling
Safety
No riding on the plow
Persons or objects must never be transported on the plow. Carrying
passengers, especially children, on the plow is life threatening and
prohibited. Serious or fatal injury may be caused as a result.
Safety for children
Never assume that children will remain where you last saw them.Be
alert and shut your machine down if children come into the work area.
Never allow children to play on or operate the machine.
Increased risk of injury when coupling
There is an increased risk of injury when the plow is coupled to the
tractor. Therefore:
•
Shut off the engine, set the parking brake, remove the ignition key.
•
Secure the tractor to prevent it from rolling.
•
Do not stand between the tractor and plow when coupling
•
Lift and lower the plow slowly
An unsecured tractor can create hazardous conditions.
If this requirement is ignored, the consequence may be damage
to the machine and the potential for life-threatening injuries.
Adjust and maintain
Relieve the oil pressure – accidental movements
Relieve the oil pressure both in the tractor’s and the plow’s hydraulic
systems before connecting or disconnecting the hydraulic hoses. Otherwise, oil under pressure can result in the plow starting to move ac-
cidentally. This can result in damage to the plow or personal injury.
Check the length of the hose
Check that there is sufficient slack in the length of the hose on the plow
and between the plow and tractor. If the hoses are trapped or
stretched, this can result in the hoses becoming damaged or de-
stroyed.
Ensure the hydraulic connections are correctly coupled.
Make sure you do not cross hydraulic connections when coupling
them to the tractor. If the connections are crossed, it will cause the
plow to move unexpectedly. This may damage the plow or lead to injury.
Avoid skin contact with oil and lubricants
When handling oil or lubricants, avoid contact with the skin by using
oil-resistant gloves. Oil and lubricants can damage the skin.
Relieved oil pressure – jet streams
Before replacing hydraulic parts or performing other work on them, re-
lieve the oil pressure in the system. The oil pressure can be very high.
Jet streams due to high oil pressure can result in injury. In case of in-
jury, seek medical advice immediately.
11
Safety
\
Maintain at regular intervals
Perform maintenance on the plow at regular intervals as described in
»Care and maintenance«. Also replace worn parts as described.
Plows which are not well maintained can malfunction. This can result
in damage to the plow or personal injury.
No welding
Do not weld any part of the plow. The plow is made from reinforced
steel, and welding will greatly impair the strength of the plow. Welding
can result in the plow failing.
Retighten bolts and nuts
Retighten all the bolts and nuts on the plow at regular intervals. This
is especially important after the first few hours of use. Loosening of
bolts and nuts can result in personal injury.
→ »Tighten bolts and nuts«, page 59.
Replace the cross shaft after 1000 km (621 miles)
On large mounted plows we recommend you to replace the cross
shaft after 1000 km (621 miles) of road transport. Road transport can
result in non-visible damage to the cross shaft.
Proper working condition
Ensure that the tractor and the machine are always in proper working
condition. Make sure that the tractor brakes work in synchronisation
with the machine. Also follow the instructions in your tractor's
operator’s manual.
Wear protective clothing
Wear protective clothing, e.g. gloves, when working with sharp parts
of the plow. In particular, parts which come into contact with the soil
can be very sharp. Careless handling can result in injury.
Spesified workwear
Do not wear loose fitting or other inappropriate clothing. Loose fitting
items of clothing may become caught in rotating parts. Wear the prop-
er protective clothing. Different environments may require special
clothing to preform the operation and maintenance of the plow. Seri-
ous or fatal injury may be caused if these guidelines are not followed.
12
Use original spare parts
Use only genuine Kverneland spare parts. Other products may
adversely affect the correct operation of the plow and safety. The
warranty will no longer be valid if parts not produced by Kverneland
are used.
Check the tire pressure
Regularly check that the tire pressure meets the requirements. Incor-
rect tire pressure can result in damage and poor performance.
→ »Tire pressure«, page 17.
\
Safety
Driving on the road
Be aware of the plow’s length
The plow is very long and swings out when turning. Avoid allowing the
rear of the plow to hit obstacles during sharp swings.
Stabilize the lower links
During all operations other than plowing, stabilize the tractor’s lower
links. This prevents the plow from unintentionally moving sideways.
Obey local state, and Federal laws when transporting
Obey all laws when driving with the plow on public roads. For
example
•
have all necessary lights installed and warning signs displayed.
•
do not exceed the maximum permitted weights, loads and
dimensions.
The user is responsible for ensuring that the plow complies with the
law when driving on public roads.
Additional markings are required for road transport in some U.S. states
and some Canadian provinces:
Marking for slow-moving vehicle – SMV
This SMV emblem shall be used on all slow moving machines when
operated or traveling on public roads.
•
On slow moving machines with design specifications of a maxi-
mum speed of 40 km/h (25 mph) or less, the SMV emblem shall be
used. Per ASABE S276.7
Adjust speed: max. 25 km/h (15 mph)
Always adjust the driving speed according to the road’s conditions, but
never drive faster than 25 km/h (15 mph). Excessive speeds can result
in too much stress on the tractor, plow and transport wheel. This can
result in damage or breakage.
Speed adjustment
In poor road conditions and at high speeds, significant forces can be
generated which subject the tractor and machine material to high or
excessive stresses. Adjust your driving speed to the road conditions.
A driving style which is not adapted to conditions can cause accidents.
Accidents with serious or fatal injuries may be caused as a result.
Unrestricted field of vision to the rear
After plow has been coupled, ensure that you have an unrestricted
view of the machine, in both its work and transport positions. Other-
wise, dangerous situations may not be detected in time, resulting in
accidents or damage.
13
Safety
Hydraulics
\
Hydraulic connection at zero pressure only
Only connect hydraulic hoses to the tractor hydraulic system if the
tractor and machine hydraulic system is at zero pressure. A pressurize
hydraulic system can trigger unforeseen movements on the machine
and can cause serious machine damage and personal injury. Serious
or fatal injury may be caused as a result.
High pressures in the hydraulic system
The hydraulic system is under high pressure. Regularly check all lines,
hoses, and coupled connections for leaks and externally visible damage. Do not use hands to search for suspected leaks. Only use suita-
ble equipment when looking for leaks. Rectify any damage imme-
diately. Fluid escaping under pressure can penetrate skin and may re-
sult in injuries and fires. Seek medical attention immediately if injuries
occur.
Replace hydraulic hoses every six years or earlier
Hydraulic hoses age without showing externally visible signs. Replace
hydraulic hoses every six years, or earlier if aging or degradation is
visible. Defective hydraulic lines can cause serious or fatal injuries.
Warranty
The warranty and manufacturer's liability will no longer be valid if the
instructions provided in the chapter on Safety are not observed, if
maintenance is inadequate or faulty, if the machine is used for pur-
poses other than those for which it was intended and if it is overstressed, or if impermissible modifications are made to the machine.
14
Getting to know the plow
Proper use
Features
This chapter provides information on the plow. It instructs you on the
correct use of the plow and the plow’s functions in addition to providing
technical information.
The intended use of this machine is for purposes of plowing. Any other
use of the plow, e.g. as for lifting or pulling operations, is deemed im-
proper use. The manufacturer and dealer are not liable for damage
caused by improper use.
Two types of beam
The ES plow is equipped with Kverneland’s automatic stone release
system. The singel leaf spring system cushions the plow body when a
hard object is impacted. Once the plow has passed the obstacle, the
body automatically reverts to the correct plow depth.
The LS plow is equipped with a shear bolt beam. On collision with a
stone or other object in the ground, the shear bolt is sheared, thus pro-
tecting against greater damage.
Variable working width
The parallel design of this plow provides for a steplessly variable work-
ing width, operated either hydraulically or mechanically. This ensures
an optimum combination of tractor, plow and soil consistency.
Getting to know the plow
Complete range of bodies
We supply a complete range of plow bodies to meet all needs. Kver-
neland’s plow bodies offer excellent plowing quality, are very durable
and require low tractive power.
Robust headstock
The plow’s headstock is designed with its centre of gravity close to the
tractor, enabling lift requirements to be as low as possible.
Complete range of optional equipment
The optional equipment for the plow comprises a wide range of depth
wheels, bodies, body attachments, skims and rear disc coulters. They
can be adapted to your needs depending on the type of soil and field
conditions.
Low-wear parts
All parts in direct contact with the soil have undergone heat treatment.
This makes them extremely resistant to wear, but also flexible enough
to withstand jolts.
The direction of reversing can be changed
The plow can be reversed with the bodies over and under the
frame.The most common use is with the bodies above the frame. This
gives the most even reversing and must be used when the integrated
packer is fitted.
A smooth reversing of the plow is achieved when the bodies are above
the frame.
There is maximum clearance with the ground at the rear end of the
plow when the bodies are underneath the frame.
15
Getting to know the plow
Disc coulter
Parking stand
Main frame
Automatic beam
Front piece
Beam bracket
Parallel rod
Skimmer
Headstock
Spring
Depth
wheel
Front piece
Parking stand
Main frame
Shear bolt beam
Front piece
Beam bracket
Parallel rod
Disc coulter
Headstock
Depth wheel
Shear bolt
Components
General – ES
General – LS
16
Headstock 200
Cross shaft
Turnover cylinder
Turnover valve
Tower
Saddle
Breast piece
Mouldboard
Share
Reversible plow
(This figure shows body no. 9. Other types of body have similar components)
Landside
Stay
Getting to know the plow
Body
17
Getting to know the plow
Technical
specifications
General
ance be-
Model Head-
stock
(inches)
ES 200 85
Clear-
tween
bodies
cm
(33)
85
(33)
85
(33)
100
(39)
100
(39)
100
(39)
Beam
height
cm
(inches)
70/75
(28/30)
70/75
(28/30)
70/75
(28/30)
70/75
(28/30)
70/75
(28/30)
70/75
(28/30)
No. of
bodies
# mm
3 150x150
4 150x150
5 150x150
3 150x150
4 150x150
5 150x150
Frame Furrow
(inches)
(6x6)
(6x6)
(6x6)
(6x6)
(6x6)
(6x6)
width
cm
(inch-
es)
30–50
(12-20)
30–50
(12-20)
30–50
(12-20)
35–55
(14-22)
35–55
(14-22)
35–55
(14-22)
Recom-
mended
bhp
bhp kg
–120 1055
–160 1280
–200 1580
–120 1080
–160 1300
–200 1650
Weight1Lift req
(2326)
(2822)
(3483)
(2381)
(2866)
(3637)
(lbs)
2
kg
(lbs)
2350
(5181)
3050
(6724)
4400
(9700)
2500
(5511)
3100
(6834)
4800
(10582)
LS 200 85
(33)
85
(33)
85
(33)
100
(39)
100
(39)
100
(39)
115
(45)
115
(45)
1
Estimated net weight without equipment
2
Measured with skims, disc coulter on rear body and depth wheel
70/80
(28/32)
70/80
(28/32)
70/80
(28/32)
70/80
(28/32)
70/80
(28/32)
70/80
(28/32)
70/80
(28/32)
70/80
(28/32)
3 150x150
(6x6)
4 150x150
(6x6)
5 150x150
(6x6)
3 150x150
(6x6)
4 150x150
(6x6)
5 150x150
(6x6)
3 150x150
(6x6)
4 150x150
(6x6)
30–50
(12-20)
30–50
(12-20)
30–50
(12-20)
35–55
(14-22)
35–55
(14-22)
35–55
(14-22)
40–55
(16-22)
40–55
(16-22)
–120 930
(2050)
–160 1160
(2557)
–200 1320
(2910)
–120 950
(2094)
–160 1190
(2623)
–200 1340
(2954)
–120 980
(2160)
–160 1235
(2723)
1900
(4189)
2850
(6283)
3750
(8267)
1950
(4299)
3270
(7209)
3820
(3820)
2500
(5511)
3600
(7937)
18
Cross shaft
Getting to know the plow
Headstock Type Category Diameter
200 fixed II 60
200 fixed III 60 / 70
200 quick coupling II 60
200 quick coupling III 60 / 70
200 turnable II 70x38
200 turnable III 70x38
Tire pressure
mm
(inches)
(2.3)
(2.3/2.7)
(2.3)
(2.3/2.7)
(2.7x1.4)
(2.7x1.4)
Length
mm
(inches)
825 (32)
935 (37)
860 (34)
965 (38)
935 (37)
860 (34)
965 (38)
825 (32)
965 (38)
Tire Recommended pressure kPa (PSI)
6.00 - 9 420 kPa (60.9 PSI)
200 - 14.5 500 kPa (72.5 PSI)
26 - 12.00 - 12 280 kPa (40.6 PSI)
19
Getting to know the plow
Model
Type
Body distance
Headstock
Plow ID
Production year
Weight (kg/lbs)
QR head
/lbs
bl
Information plate
The information plate is attached to the setting beam. When ordering
spare parts or consulting services, please state the full model code
and plow ID, to avoid any mistakes or misunderstandings.
20
Optional equipment
Skimmer
Trash board
This chapter provides an overview of optional equipment for the ES/
LS plow. Restrictions apply. Contact your Kverneland dealer for more
information.
Recommended for effective down-plowing of grass and stubble. Two
types of skimmer are available: the standard skimmer and the maize
skimmer. Both can be fitted with either a long share (for more effective
down-plowing of plant remains) or short share (for working more deep-
ly with the skimmer).
Available with skimmer extensions.
Particularly useful when large quantities of plant waste (manure,
straw, etc.) are present. Using a trash board gives more free space be-
tween the bodies, compared to using a skimmer.
Optional equipmen t
Disc coulter
Share knife
Disc coulters are available in sizes of 45 and 50 cm (18 and 20 inches)
in diameter, plain or cut-away for positive contact with soil to aid rota-
tion. They are fitted to single arms and are easily adjusted to suit all
conditions.
An alternative to disc coulters, when a reduction in weight may be nec-
essary or when blockage from trash or stones is likely to occur. It can
only be used on plows with fitted reversible points.
21
Optional equipment
Landside knife
Eco-plowshare
Can be used together with all types of share. An alternative to the disc
coulter, when the weight needs to be reduced or when there is a
strong likelihood of a lot of waste or stones. Ideal for combining with
skims and suitable for all types of share.
A share which reaches 10 cm (4 inches) deeper than the plow’s nor-
mal share and loosens the plowed soil. Does not need to be fitted to
all bodies. Also an alternative for up to 10 cm (4 inches) shallower
plowing.
Plowshare with
reversible point
Share with flush fit point
An effective cutting system for plowing hard and abrasive soil and in
generally difficult conditions.
For plowing in sticky soil. The point is attached using a single bolt and
can therefore be replaced easily.
22
Share with Quick-Fit
point
Share with Knock-on
point®
Optional equipment
Reduces the down time in replacing the points. Can be fitted to all plow
bodies. Very good ground penetration.
Reduces the down time in replacing the points. Can be fitted to all plow
bodies. Very good ground penetration.
Furrow splitter
Mouldboard extension
Developed for fitting to any part of the mouldboard and cutting through
hard soil, making it easier for subsequent operations. The splitter is at-
tached by a bolt in an existing hole in the mouldboard.
Mouldboard extensions can be fitted for better packing of the heaps in
firm soil and uphill
23
Optional equipment
Furrow opener
Used on the rear body to increase the width of the base of the furrow,
to accommodate tractors with wider tires.
Wear plate
Depth wheel
Can be fitted to landsides to reduce wear to the landsides. Fitted to the
landsides’ rear end as a replaceable high-wear part.
Using a depth wheel on all plows is strongly recommended. A wide
range of depth wheels are available for the plow.
Depth wheel made from steel or rubber
A sturdy depth wheel made from rubber or steel. Depth wheels are
available in two widths and diameters. The wheel’s function can be
purely mechanical or it can be equipped with different damping sys-
tems. Available as frame-mounted and rear-mounted variants.
24
Depth/transport wheel
A sturdy rubber wheel which can be used as a depth wheel during
plowing. Can be converted into a transport wheel for road use in a few
simple steps. Available as frame-mounted and rear-mounted variants.
Rear-mounted is the simplest and commonest use (see photo). The
frame-mounted variant is used to get closer to edges (hedges, fences,
etc.) towards the end of plowing.
Optional equipment
Hydraulic depth/transport wheel
A depth/transport wheel, allowing the plow depth to be set hydraulical-
ly during plowing. This cylinder function can also be used at the end
of each furrow for a more even plowing on long plows.
Lighting for transport
Packomat
Attachable/detachable lighting is available for road transport, in com-
pliance with local regulations. Several configurations are available for
the different markets. Available for transport both in plowing setting
and semi-rotated setting.
Kverneland Packomat is a soil packer which is integrated into the plow
and which ensures optimum combination of both. Kverneland’s inte-
grated soil packer harrows and packs the soil once it is in an easily
workable state, and in some cases (lightweight soil) saves all harrow-
ing, and in all cases some harrowing.
Can be supplied with a single roller or double roller section.
Soil packer arm
Available for use with the soil packer. A hydraulic cylinder releases the
soil packer on the headland.
25
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