Kutai electronics ADVR-250 Operation Manual

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KUTAI ELECTRONICS INDUSTRY CO., LTD.
TEL : +886-7-8121771 FAX : +886-7-8121775 Website : www.kutai.com.tw Headquarters : No.3, Ln. 201, Qianfu St., Qianzhen Dist., Kaohsiung City 80664, Taiwan
Analog / Digital,Single-phase detection,Excitation Current 3.5 Amps.
For use in brushless, self-excited (shunt) generators
Compatible with Leroy Somer* R250/R230, AVR
* All manufacturer names and numbers are used for reference purpose only
and do not imply that any part is the product of these manufacturer.
Generator Automatic Voltage Regulator
Operation Manual
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Figure 1 Outline Drawing
Sensing Input ( 0V, 110V ) Average Reading
Under Frequency Protection (Factory Presets)
Voltage 85 140 Vac, 1 phase 2 wire
50 Hz system knee point at 48 Hz
Frequency 50/60 Hz, Potentiometer setting
60 Hz system knee point at 58 Hz
Excitation Output ( E+, E- )
Over Excitation Current Limiting
120V 1 phase Continuous 63 Vdc 3.5A
Excitation Current 5 A +/- 10 %
Max. 110 Vdc 5A for 10 secs.
Resistance Min. 18 ohms, Max.100 ohms
Voltage Thermal Drift
Fuse Spec. Slow blow 5 x 20mm 8A
Less than 3% at temperature range -40 to +70 ˚C
External Voltage Adjustment (1K ohm )
Under Frequency Knee Point Thermal Drift
Max.+/- 14% @ 1 K ohm 1 watt potentiometer
Less than +/- 0.1 Hz at -40 to +70 ˚C
Voltage Regulation
Environment
Less than +/- 0.5% (with 4% engine governing)
Operating Temperature -40 to +70 ˚C
Storage Temperature -40 to +85 ˚C
Build Up Voltage
Relative Humidity Max. 95%
5 Vac 25 Hz residual volts at power input terminal
Vibration 5.5 Gs @ 60 Hz
Soft start ramp time
Dimensions
3 seconds +/- 10%
140.0 (L) x 81.0 (W) x 46.0 (H) mm
5.51 (L) x 3.19 (W) x 1.81 (H) inch
Typical System Response
Less than 20 milliseconds
Weight
300 g +/- 2%
EMI Suppression
0.66 lb +/- 2%
Internal electromagnetic interference filtering
Static Power Dissipation
Max. 4 watts
Unit : mm
[inch]
[3.19"]
81.0
[5.51"]
140.0 [4.53"]
115.0
[1.06"]
27.0
[1.96"]
50.0
[1.81"]
46.0
M4 L25
8.5
[0.33"]
Connection Terminals6.35 mm (1/4 inch) Flag Terminals ( “Fast-On” terminals ).
SECTION 1 : SPECIFICATION
SECTION 2 : APPEARANCE / DIMENSIONS / INSTALLATION DRAWING
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2 ADVR-250
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0V, 110V
Power Supply and Sensing Input
* Over Excitation Current Limiting (O/C)
When the excitation current is greater than or exceeds 5A the AVR will reduce the excitation output to limit the excitation current. At this time the generator output voltage will be in a very unable state (the greater the load the lower the voltage). Over current protection will not interrupt the excitation field output.
* LAM (Load Acceptance Module) Outline
When the generator experiences momentary increases in load (more 40% of generator capacity) voltage and engine speed will decrease. The process of recovering voltage and engine speed will produce a situation where output voltage and engine speed fluctuates. In order to reduce the level of volatility, after a load is added the engine speed will slow, lowering the total power output of the generator and delaying recovery.
The low frequency knee point setting should be below a nominal setting for 2 Hz to cause the output voltage and engine speed to have a smooth recovery.
The LAM function allows choice of reduction settings of 13% and 25%. If the generator has a fluid drive (hydro) it is recommended not to use the LAM function.
E+, E-
Excitation Output
VOLTVoltage Adjustment
STABStability Adjustment
O/C LEDOver Excitation
Current Limiting Status Indicator.
When over excitation current limiting function is operating (Excitation Current > 5A),this LED will light up.
U/F LED:Under Frequency Protection Status Indicator.
1K ohm External VR input, Must be shorted with a jumper when not in use.
U/F function and LAM potentiometer
See SECTION 4 for more detail
110V
0V
E+
E-
1 KΩ
STABVOLT
U/FO/C
0
1
2
3
4
5
6
7
8
9
ADVR-250
Figure 2
SECTION 3 : POTENTIOMETER ADJUSTMENT
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ADVR-250 3
Page 4
4
3
2
1
SPECIAL
65Hz
57Hz
KNEE
KNEE
KNEE
5
6
7
8
9
0
0
1
2 3
4
5
6
7
8
9
60Hz
50Hz
ATTENTION
The potentiometer settings must correspond to the rated frequency. An error in settings could cause damage to the generator.
SECTION 4 : U/F PROTECTION & LAM FUNCTION SELECTION
The Under Frequency Protection (U/F) and LAM function can be selected using the potentiometer.
Figure 3
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4 ADVR-250
50 Hz Systems
0 Under Frequency knee point 48 Hz, LAM function
OFF. Use when transient loads are below 40% of rated generator capacity.
1 Under Frequency knee point 48 Hz, LAM function
set to (13%), Use when transient loads are between 40 – 70% of rated generator capacity.
2 Under Frequency knee point 48 Hz, LAM function
set to (25%). Use when transient loads are greater than 70% of rated generator capacity.
60 Hz Systems
3 Under Frequency knee point 58 Hz, LAM function
OFF. Use when transient loads are below 40% of rated generator capacity.
4 Under Frequency knee point 58 Hz, LAM function
set to (13%), Use when transient loads are between 40 – 70% of rated generator capacity.
5 Under Frequency knee point 58 Hz, LAM function
set to (25%). Use when transient loads are greater than 70% of rated generator capacity.
Special Systems
6 Under frequency knee point 57 Hz, LAM function
OFF. Under a load, engine speed variations can be greater than 2 Hz.
7 Under frequency knee point 65 Hz, LAM function
OFF.
8 Factory setting of the Under Frequency knee point
is 48 Hz and LAM function OFF. This option is supplied for special projects, which must be ordered separately and are set at the factory.
9 Under frequency knee point 47.5 Hz,LAM function
OFF. Under a load, engine speed variations can be greater than 2 Hz.
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110V
0V
E+
E-
1 KΩ
STAB
VOLT
U/FO/C
0
1
2
3
4
5
6
7
8
9
ADVR-250
1000 Ohm
EXT. VR
~
G
Field
R SN T
110V
0V
E+
E-
1 KΩ
STABVOLT
U/FO/C
0
1
2
3
4
5
6
7
8
9
ADVR-250
1000 Ohm
EXT. VR
~
G
Field
R SN T
ATTENTION
1. Before using a Megger or a Withstand Voltage Tester, removes the wires connecting to the AVR to prevent high voltage damage to the regulator.
2. Improper setting of under-frequency protection could cause the output voltage of the unit to drop or become unstable under with changes in load. Avoid making any changes to the U/F setting unless necessary.
190/220 Vac
110 Vac
SECTION 5 : CONNECTION DIAGRAMS
Figure 4
Figure 5
Use only replacement fuses specified in this user manual.
Appearance and specifications of products are subject to change for improvement without prior notice.
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ADVR-250 5
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