Kutai electronics ADVR-083 Operation Manual

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KUTAI ELECTRONICS INDUSTRY CO., LTD.
TEL : +886-7-8121771 FAX : +886-7-8121775 Website : www.kutai.com.tw Headquarters : No.3, Ln. 201, Qianfu St., Qianzhen Dist., Kaohsiung City 80664, Taiwan
Analog / Digital AVR, Single-phase / Three-phase Voltage detection, 8 Amp, Voltage Regulator for use with Auxiliary Winding, PMG, and self-excited (SHUNT) brushless generators.
Can be used together with KUTAI Auxiliary Excitation Booster module to increase motor starting capacity of shunt generators.
Universal Hybrid Analog-Digital
Voltage Regulator Operation Manual
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Sensing Input (E1, E2, E3) Average Reading
Soft Start Ramp Time
Voltage and Frequency DIP switch settings
4 seconds +/- 10%
1 phase (E1, E2) / 3 phase (E1, E2, E3)
90 130 Vac @ 110 Vac
Voltage Regulation
180 260 Vac @ 220 Vac
Less than +/- 0.5% (with 4% engine governing)
340 520 Vac @ 440 Vac
Frequency 50/60 Hz
Typical System Response
Less than 20 milliseconds
Power Input (X1, X2, Z2)
Voltage 60 300 Vac, 1 phase / 3 phase
EMI
1 phase ( X1, X2 ) / 3 phase ( X1, X2, Z2 )
Built-in Harmonic suppression
Frequency 40 500 Hz
Static Power Dissipation
Auxiliary Input (Z1, Z2)
Max. 6 watts
Voltage 60 300 Vac, 1 phase 2 wire
Frequency 40 500 Hz
Under Frequency Protection (Factory Preset)
50 Hz system preset knee point at 45 Hz
Excitation Output (F+, F-)
60 Hz system preset knee point at 55 Hz
110V 1 phase Continuous 63 Vdc 8A
Max. 90 Vdc 10A for 10 secs.
Over Excitation Protection
220V 1 phase Continuous 125 Vdc 8A
25 105% of Input Power (adjust with EXC pot.)
Max. 180 Vdc 10A for 10 secs.
O/E acts after 10 sec. delay. The OE function can be
220V 3 phase Continuous 150 Vdc 8A
turned OFF by adjusting EXC. clockwise to max.
Max. 215 Vdc 10A for 10 secs.
Resistance Min.15 ohms, Max.100 ohms @ 220V
Voltage Thermal Drift
Fuse Spec. Slow blow 5 x 20 mm 10A
Less than 3% from -40 to +70 ˚C
External Voltage Adjustment (VR1, VR2)
Under-Frequency Knee Point Thermal Drift
Max. +/- 10% @ 1K ohm 1 watt potentiometer
Less than +/- 0.1 Hz from -40 to +70 ˚C
Quadrature Droop Input (S1, S2)
Environment
CT N:5A or N:1A (DIP switch setting)
Operation Temperature -40 to +60 ˚C
Burden : greater than 5VA
Storage Temperature -40 to +85 ˚C
Sensitivity +/- 7% @ PF +/- 0.5
Relative Humidity Max. 95%
(Can be adjusted through Droop setting)
Vibration 5.5Gs @ 60 Hz
Analogue Voltage Input (A1, A2)
Dimensions
Input resistance greater than 2K ohms
150.0 (L) x 135.0 (W) x 61.0 (H) mm
Input Range +/- 5 Vdc or 0 10 Vdc
5.91 (L) x 5.31 (W) x 2.40 (H) inch
Sensitivity Max.1 Vdc = 5% change in output voltage
(Can be adjusted through Trim setting)
Weight
750 g +/- 2%
Build Up Voltage
1.654 lb +/- 2%
Greater than 5 Vac, 25 Hz residual volts input power
ATTENTION
In order to avoid permanent damage to the AVR confirm that the voltage sensing input setting matches the generator before use (DIP switches SW5 and SW6)
SECTION 1 : SPECIFICATION
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2 ADVR-083
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130.0 [5.12"]
150.0 [5.91"]
21.5 [0.85"]
61.0 [2.40"]
135.0 [5.31"]
115.0 [4.53"]
5.5 [0.22"]
Figure 1 Outline Drawing
SECTION 2 : OUTLINE / SIZE / INSTALLATION REFERENCE
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ADVR-083 3
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VOLTVoltage Adjustment Sensing input voltage range set by DIP switches SW5 and SW6
X1, X2Single Phase Power Input Z1, Z2Auxiliary Power Input X1, X2, Z2Three Phase Power Input
Remark : X1 and Z1 are the same point (internally shorted)
S1, S2:Quadrature Droop Input
Sensitivity +/- 7% @ PF +/- 0.5 CT N : 5A or N : 1A set by DIP
switches SW3
VR1, VR2External VR Input
Must be shorted when not in use
A1, A2Analog Voltage Input
Max. Input +/- 5 Vdc or 0 – 10 Vdc
DROOPDROOP Adjustment (Parallel operation)
Droop Adjustment Used only during parallel operation
F+, F-Excitation Output
Connects to generator excitation field
E1, E2Single Phase Sensing Input E1, E2, E3Three Phase Sensing Input
Single Phase / Three Phase sensing set by DIP switch SW7
EXC.:Over Excitation Protection Adjustment
25  105% of Rated Excitation (Adjustable) Adjust EXC. potentiometer clockwise to Max. to turn OFF O/E protection
STABStability Adjustment Stability range set by DIP switches SW1 and SW2
U/FUnder-Frequency LED
Under-Frequency Protection status (ON = Activated)
DIPU/F Protection Voltage Slope Adjustment
When U/F protection is activated the voltage drop ratio can be adjusted by DIP switch. Adjustment range 3 to 6 V/Hz
UF:Under Frequency Adjustment Under frequency knee point setting 50 Hz system40 to 50 Hz adjustable 60 Hz system50 to 60 Hz adjustable
O/EOver Excitation LED
Over Excitation Protection status (ON = Activated) Excitation Output will be reduced after a 10 sec delay
TRIMAnalogue Voltage Input Adjustment Max. Input +/- 5 Vdc or + 10 Vdc Sensitivity 1 Vdc for 5% (adjustable)
5140
(61)(50)
F S
ADVR-083
ON
OFF
SW
3
CT 5A CT 1A
4
50 Hz 60 Hz
7
1Φ SENSING 3Φ SENSING
1. OFF 2. OFF <90KW
1. OFF 2. ON 90-500KW
1. ON 2. ON >500KW
5. OFF 6. OFF 110V
5. ON 6. OFF 220V
5. OFF 6. ON 440V
SECTION 3 : DIP SWITCH PROGRAMMING & VR ADJUSTMENTS
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4 ADVR-083
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ADVR-083
~
G
R
S
N
T
Field
potentiometer
1k /1W
External
ADVR-083
~
G
R
S
N
T
Field
potentiometer
1k /1W
External
Figure 3 Self-Excited (SHUNT) 110/220 Vac
Single phase / Three phase
Figure 4 Self-Excited (SHUNT) 440 Vac
Single phase / Three phase
ADVR-083
~
G
R
S
N
T
Field
AUX. wires
potentiometer
1k /1W
External
ADVR-083
~
G
R
S
N
T
Field
potentiometer
1k /1W
External
Figure 5 Auxiliary Winding 110/220/440 Vac
Single phase / Three phase
Figure 6 PMG 110/220/440 Vac
Single phase / Three phase
SECTION 4 : WIRING CONNECTIONS
Dotted lines represent a three-phase input. Do not connect if installed in single-phase system
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ADVR-083 5
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ADVR-083
~
G
R
S
N
T
Field
+
OUT1
OUT2
+
B B
IVT
S2
S1
Fuse
Time
Test
Output Ready
Test
Batt-Volt
OVLD
ON
Droop
%
1260 2460
potentiometer
1k /1W
External
Figure 7 ADVR-083 & IVT-1260 / IVT-2460 Wiring Connection Self-Excited (SHUNT) 110/220 Vac Single phase / Three phase
ADVR-083
potentiometer
1k /1W
External
~
G
R
S
N
T
Field
+
OUT-
OUT+
B B
S2
S1
Fuse
Test
Output Ready
Test
Batt-Volt
OVLD
Droop
%
Gain
+
IVT 1270 2470
F+ F-
Figure 8 ADVR-083 & IVT-1270 / IVT-2470 Wiring Connection Self-Excited (SHUNT) 110/220 Vac Single phase / Three phase
ATTENTION
1. Before using a Megger or a Withstand Voltage Tester remove the wires connecting to the AVR to prevent high voltage damage to the regulator.
2. Improper setting of under-frequency protection could cause the output voltage of the unit to drop or become unstable under with changes in load. Avoid making any changes to the U/F setting unless necessary.
3. Turn off O/E in AVR when paralleling.
Use only the replacement fuses specified in this user manual.
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Appearance and specifications of products are subject to change for improvement without prior notice.
6 ADVR-083
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