Kussmaul Electronics 091-182-230-12 User Manual

File: 091-182-230.pmd Rev: A, Date: 12-29-09
INSTRUCTION MANUAL
AUTOMATIC SHORE LINE DISCONNECT
MODEL 091-182-230-XX
2 YEAR WARRANTY
KUSSMAUL ELECTRONICS CO., INC.
170 CHERRY AVE., WEST SAYVILLE, N.Y. 11796
Phone: 631-567-0314 Toll Free: 800-346-0857 Fax: 631-567-5826
Web: www.kussmaul.com E-Mail: sales@kussmaul.com
CAUTION
The AUTO EJECT must be
connected to the starter
circuit so that the solenoid is
energized only while the engine
is cranking. If the solenoid is
energized continuously it will
OVERHEAT and BURN OUT.
FAILURE TO FOLLOW
THIS CAUTION NOTE
WILL VOID THE
WARRANTY
Install Blue Ferrules on end of wires
AC Income Power to Vehicle
Install Blue 1/4” Quick Disconnect on end of wire
AC Ground 70mm
AC Neutral 80mm
AC Line 150mm
FIGURE 1 AC Wire Preparation
INSTALLATION INSTRUCTIONS
1. Locate a convenient place on the vehicle to mount the AUTO EJECT. A minimum clearance of 4 5/8"(115mm) behind the mounting panel is required.
Place the Hole Template in position and center punch and drill in 6 places.
2.
3. Mount the Auto Eject as shown in Figure 2.
4. Connect the DC wiring. Install the DC cable, use the 2 white connectors as shown in Figure 3. USE #16 GAUGE WIRE OR HEAVIER.
5. Connect the AC wiring. Prepare the AC cable as shown in Figure 1. Then install the AC cable as shown in Figure 3. USE #14 GAUGE WIRE OR HEAVIER.
6. Test installation by installing mating connector into the AUTO EJECT. Energizing the starter should energize the solenoid and eject the connector.
7. Keep connector and contacts of the AUTO EJECT clean. Lubricate contacts bi-annually with graphite petrolatum to insure free operation.
Note: USE ONLY CORD CONNECTOR (PLUG) SUPPLIED WITH THE AUTO EJECT
All connectors are not identical, using a substitute may result in unreliable operations or failure of the AUTO EJECT to operate.
#M4 x 16mm
Pan Head
Screw
Weather
Proof Cover
Magnet captive in cover when cover is installed
Gasket
SUPER AUTO EJECT
Truck Wall
FIGURE 2 Mounting
AC Incoming Power to Vehicle
d
e
R
Vehicle Starter
l
a
B
c
k
Chassis Ground
Solenoid
To Battery
AC INPUT
RED WIRE TRUCK START +VOLTS DC
WHITE CONNECTORS
BLACK WIRE TRUCK GROUND
PASS AC LINE WIRE THROUGH CABLE CLAMP
AC LINE
DC INPUT
BLUE FERRULES INSTALL ON END OF AC WIRE
AC GROUND
AC NEUTRAL
BACK OF AUTO EJECT
AC GROUND
BLUE 1/4” QUICK DISCONNECT INSTALL ON END OF WIRE
NOTE: TIE WRAP WIRES TOGETHER. MAKE SURE ALL WIRING IS CLEAR OF MOVABLE MECHANISM
AC LINE
L/+
AC NEUTRAL
BACK OF FEMALE CONNECTOR
FIGURE 3 Wiring
63.500
2.500 dia.
REMOVE THIS
AREA 2
PLACES
49.530
1.950
27.940
1.100
69.850
2.750
35.560
1.400
38.100
1.500 dia.
4.750 .187 dia.
HOLE TEMPLATE
2 YEAR WARRANTY
All Auto Ejects manufactured by Kussmaul Electronics Company Inc. are warranted to be free of defects of material or workmanship. Liability is limited to repairing or replacing at our factory, without charge, any material or defects which become apparent in normal use within 2 years from the date the equipment was shipped. Equipment is to be returned, shipping charges prepaid and will be returned, after repair, shipping charges paid.
This warranty does not include normal wear and tear, pitting of the electrical contacts, malfunction due to contamination of the mechanism, or solenoid overheating due to improper installation.
Kussmaul Electronics Company, Inc. shall have no liability for damages of any kind to associated equipment arising from the installation and /or use of the Kussmaul Electronics Company, Inc. products. The purchaser, by the accep­tance of the equipment, assumes all liability for any damages which may result from its installation, use or misuse, by the purchaser, his or its employees or others.
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