Kussmaul Electronics 091-17 User Manual

File: 091-17 rev a.pmd Rev: A, Date 4-25-2007, MFG
INSTRUCTION MANUAL
ECONO CHARGE 25
MODEL #091-17
INPUT: 120 Volts A.C., 50/60 Hz, 5 Amps
OUTPUT: 13.25 Volts D.C.
3 YEAR WARRANTY
KUSSMAUL ELECTRONICS CO., INC.
170 CHERRY AVE., WEST SAYVILLE, N.Y. 11796-1221
TEL: in NY 631-567-0314 TOLL FREE: 800-346-0857 FAX: 631-567-5826
INTRODUCTION
This procedure defines the installation and wiring for the Econo-Charge 25 Automatic Battery Charger.
It is suggested that the installer read the entire instruction booklet to become familiar with the tasks
involved before starting.
The Econo-Charge 25 is a completely automatic battery charger with isolation diodes at its output to
permit charging 6 separate batteries while maintaining isolation between the batteries. A current
limiter protects the charger from excessive output currents when charging deeply discharged batter-
ies, or if one of the vehicles is started while the charger is connected. The charger may remain
connected to the batteries for an indefinite period without danger of overcharging.
A cooling fan operated by a temperature sensitive switch maintains cooling air flow through the
charger. During periods of low output, when the charger is cool, the fan is inoperative.
NOTE: This charger is ideal for vehicles with similar sized batteries and equal or no parasitic loads.
Unequal loading of the output may cause overcharging of the lighter loaded batteries
INSTALLATION
The Econo-Charge 25 Automatic Battery Charger should be installed in an area with adequate
ventilation. A power cord is supplied for connection to A.C. power.
1) Mount the charger using the four holes provided for this.
2) Connect the wiring from the batteries to the Output Terminal Strip. Spade lugs that have been
securely crimped or soldered should be used.
3) Wire the A.C. power line cord.
4) Double check all wiring before proceeding.
5) Pilot light will light to show that the charger has power.
6) The ammeter indicates the total current flowing to all the batteries. A charging current limit is
factory set.
INSTALLATION WIRING DIAGRAM
10 AMP
POWER
BATTERY
NEGATIVE
BATTERY POSITIVE
12
Chassis Ground
Y
R
E
T
T
A
1
B
Chassis
Y
R
E
T
T
A
2
B
Ground
3
4
5
Chassis Ground
Y
R
E
T
T
A
3
B
Y
R
E
T
T
A
4
B
TYPICAL INSTALLATION
6
Chassis Ground
Chassis Ground
Y
R
E
T
T
A
6
B
Chassis Ground
Chassis
Y
R
E
T
T
A
5
B
Ground
2
1
34
5
6
Wire Size Table
Distance from
Charger to Battery
Wire Size
0 to 20 feet # 12 AWG 20 to 40 feet # 10 AWG 40 to 60 feet # 8 AWG 60 to 80 feet # 6 AWG
SPECIFICATION & OUTLINE
SPECIFICATIONS: Input: see chart, 50/60 Hz Output Voltage: see chart Output Current: see chart Charge Indicator: 0-25 amps 5% Weight: 22 lbs
SPECIFICATION CHART
MODEL #
091-17 120 A.C. 5 12 D.C. 25 10 AMP
091-17-230 230 A.C. 3 12 D.C. 25 5 AMP
091-17-24 120 A.C. 5 24 D.C. 13 10 AMP
091-17-24-230 230 A.C. 3 24 D.C. 13 5 AMP
INPUT
VOLTAGE
INPUT OUTPUT OUTPUT INPUT FUSE
AMPS
VOLTAGE AMPS FAST ACTING
12.00
6.75
AUTO CHARGE
12.75
4.75
9/32" DIA. 4 HOLES
4.25
OUTLINE DRAWING
INSTALLATION RECORD & WARRANTY
Date Installed
Installed By
Vehicle Identification
Vehicle Owner
WARRANTY
All products of Kussmaul Electronics Company Inc. are warranted to be free of defects of material or workmanship. Liability is limited to repairing or re­placing at our factory, without charge, any material or defects which become apparent in normal use within 3 years from the date the equipment was shipped.
Kussmaul Electronics Company, Inc. shall have no liability for damages of any kind to associated equipment arising from the installation and /or use of the Kussmaul Electronics Company, Inc. products. The purchaser, by the accep­tance of the equipment, assumes all liability for any damages which may result from its installation, use or misuse, by the purchaser, his or its employees or others.
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